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UNIVERSITY OF NAIROBI AN INVESTIGATION INTO THE ADOPTION OF HEALTH AND SAFETY POLICIES ON SITES: A CASE STUDY OF MATERIAL HANDLING IN CONSTRUCTION PROJECTS IN NAIROBI COUNTY BY MICHENI G. GAKII B66/0921/2013 A research project submitted as partial fulfilment for the requirement for the award of the degree of BACHELOR OF QUANTITY SURVEYING DECEMBER 2016

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Page 1: DECLARATION - realestates.uonbi.ac.ke  · Web view... recommends that employers should create a formal training program to ... health and safety. Direct observation by ... safety

UNIVERSITY OF NAIROBI

AN INVESTIGATION INTO THE ADOPTION OF HEALTH AND SAFETY

POLICIES ON SITES: A CASE STUDY OF MATERIAL HANDLING IN

CONSTRUCTION PROJECTS IN NAIROBI COUNTY

BY

MICHENI G. GAKII

B66/0921/2013

A research project submitted as partial fulfilment for the requirement for the

award of the degree of

BACHELOR OF QUANTITY SURVEYING

DECEMBER 2016

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DECLARATION

I, MICHENI G. GAKII, hereby declare that this project is my original work and has not been

submitted for the award of a degree in any other university.

………………………… ………………………

Signed Date

Micheni G. Gakii

DECLARATION OF SUPERVISOR

This research project has been submitted for examination with my approval as a University of

Nairobi supervisor.

…………………………… …………………………..

Signed Date

Mr. Thomas Ngolua Ntarangui

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ACKNOWLEDGEMENTS

I would like to offer my sincere gratitude to the following persons:

First and foremost, to the Almighty God for His sufficient grace, gift of life and great mind

and for having seen me through this whole project.

My heartfelt gratitude to my parents, Mr and Mrs Micheni Ruthiri and the entire family for

their love, their continued emotional and financial support through my academic life. I cannot

be able to repay you, thank you very much.

Special thanks to my supervisor, Mr.Thomas Ngolua Ntarangui for his continuous advice,

suggestions and patient guidance through the development of my research project. His efforts

are highly appreciated.

To my classmates, BQS class of 2016, I would like to appreciate all of you and especially

those who gave me ideas and critiques.

Finally I would like to thank you the various contractors whom I was able to meet and seek

permission to be allowed to access their construction sites as well as administer questions to

them and for their warm reception.

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DEDICATION

To my two siblings, Racheal Murugi and Prudence Kendi, for always being my source of

inspiration throughout my academic life, for inspiring me to be the best of whom you can

look up to. I love you very much.

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ABSTRACT

Material handling activities in a construction site constitute a large percentage of all

activities that take place in a construction site. This study focuses on contractor’s obligation

in ensuring that material handling activities are healthy and safe and whether contractors

adhere to these obligations.

In all industries, for activities to run effectively and efficiently, responsibilities must be

fulfilled effectively by the top management. In a construction site, the contractor is the top

manager who manages all the activities within the site including material handling activities.

The contractor must first of all understand the legislation which provides guidance on health

and safety matters. From there the contractor should make plans and ensure they are

effectively implemented in the site.

The objectives of the study were; to identify the various hazardous materials and material

handling processes, to find out on the level of awareness by contractors on health and safety

mechanisms that can be applied during material handling and to identify strategies adopted

by contractors in a bid to promote health and safety during material handling and adequacy of

these provisions.

Literature focused on two broad areas; material handling and contractors’ health and safety

management system. Material handling involved various materials, material handling

equipment and processes. Contractors’ health and management system focused on various

effective actions and procedures that a contractor can put in place to ensure health and safety

is adhered to during material handling.

The research was conducted in 32 ongoing construction projects within Nairobi area and to

the contractors managing the project. The study found out that most contractors are not

putting adequate measures in place to ensure health and safety during material handling. The

main reason being ignorance and to some, lack of enough resources.

From the findings, the study recommends that contractors be vigilant in executing health and

safety measures during material handling to ensure no loop hole exists which would cause an

injury or accident to workers. Health and safety regulatory bodies should enhance their

strictness in ensuring that contractors follow their requirements and also defaulting

contractors, more also whose default has resulted to injuries and accidents to workers be

punished heavily.

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TABLE OF CONTENTS

DECLARATION......................................................................................................................................... i

ACKNOWLEDGEMENTS.......................................................................................................................... ii

DEDICATION.......................................................................................................................................... iii

ABSTRACT............................................................................................................................................. iv

TABLE OF CONTENTS.............................................................................................................................. i

LIST OF TABLES...................................................................................................................................... iv

LIST OF FIGURES.....................................................................................................................................v

LIST OF PLATES.......................................................................................................................................v

ABBREVIATIONS....................................................................................................................................vi

CHAPTER 1.............................................................................................................................................1

INTRODUCTION.....................................................................................................................................1

1.1 BACKGROUND INFORMATION.........................................................................................................1

1.2 PROBLEM STATEMENT................................................................................................................2

1.3 RESEARCH OBJECTIVES................................................................................................................4

1.4 RESEARCH QUESTIONS................................................................................................................4

1.5 STUDY HYPOTHESIS.....................................................................................................................5

1.6 RESEARCH METHODOLOGY.........................................................................................................5

1.7 SCOPE OF THE STUDY..................................................................................................................6

1.8 SIGNIFICANCE OF THE STUDY......................................................................................................6

1.9 OUTLINE OF THE STUDY...............................................................................................................6

CHAPTER 2.............................................................................................................................................7

LITERATURE REVIEW..............................................................................................................................7

2.1 MATERIAL HANDLING..................................................................................................................7

2.1.1 Introduction..........................................................................................................................7

2.1.2 Concept of material handling system...................................................................................7

2.1.3 Importance of material handling system..............................................................................8

2.1.4 Types of material handling....................................................................................................9

2.1.5 Principles of material handling...............................................................................................11

2.1.6 Hazards presented during material handling......................................................................12

2.1.7 Plants and equipment involved during material handling..................................................18

2.1.8 Building materials storage..................................................................................................21

2.2 HEALTH AND SAFETY MANAGEMENT........................................................................................22

2.2.1 Introduction........................................................................................................................22

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2.2.2 Elements of a health and safety management system.......................................................22

2.2.3 Contractors health and safety management system..........................................................24

2.2.4 Health and safety measures in construction sites...............................................................27

2.3 LEGISLATION..............................................................................................................................31

2.4 CONCEPTUAL FRAMEWORK......................................................................................................34

CHAPTER 3...........................................................................................................................................36

RESEARCH DESIGN AND METHODOLOGY............................................................................................36

3.1 INTRODUCTION..........................................................................................................................36

3.2 RESEARCH DESIGN.....................................................................................................................36

3.3 POPULATION AND SAMPLING...................................................................................................37

3.3.1 Target Population...............................................................................................................37

3.3.2 Sampling.............................................................................................................................37

3.4 DATA COLLECTION.....................................................................................................................38

3.4.1 DATA COLLECTION INSTRUMENTS AND PROCEDURES.......................................................38

3.5 VARIABLES IN THE STUDY..........................................................................................................39

3.6 DATA ANALYSIS..........................................................................................................................41

3.7 DATA PRESENTATION................................................................................................................41

CHAPTER 4...........................................................................................................................................42

DATA PRESENTATION, ANALYSIS AND RESULTS..................................................................................42

4.1 INTRODUCTION..........................................................................................................................42

4.2 QUESTIONNAIRE RESPONSE RATE.............................................................................................42

4.3 SAFETY POLICIES........................................................................................................................42

4.3.1 Safety policy importance....................................................................................................42

4.3.2 Safety policy drafting..........................................................................................................43

4.3.3 Safety policy revision..........................................................................................................44

4.4: PROVISION IN THE TENDER DOCUMENTS................................................................................46

4.5 TRAINING...................................................................................................................................47

4.5.1 Provision of training............................................................................................................47

4.5.2 Training program................................................................................................................47

4.6 HEALTH AND SAFETY REPRESENTATIVES...................................................................................49

4.7 MATERIAL HANDLING PROCEDURES..........................................................................................50

4.7.1 Manual transportation of materials....................................................................................50

4.7.2: Plant and equipment safety...............................................................................................52

4.8 STORAGE OF MATERIALS...........................................................................................................54

4.9 PPE USAGE.................................................................................................................................58

4.10: TRANSPORTATION OF MATERIALS..........................................................................................62ii

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4.11 SITE LAYOUT............................................................................................................................62

4.12 HYPOTHESIS TESTING..............................................................................................................66

CHAPTER 5...........................................................................................................................................68

DISCUSSION, CONCLUSIONS AND RECOMMENDATIONS....................................................................68

5.1 INTRODUCTION..........................................................................................................................68

5.2 DISCUSSION OF STUDY FINDINGS..............................................................................................68

5.3 CONCLUSION.............................................................................................................................70

5.4 RECOMMENDATIONS................................................................................................................71

5.5 AREAS OF FURTHER RESEARCH..................................................................................................72

REFERENCES........................................................................................................................................73

APPENDIXES.........................................................................................................................................76

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LIST OF TABLES

TABLE PAGE

Table 4. 1 Frequency of the response rate of respondents..................................................42

Table 4. 2 : Safety policy document importance.................................................................43

Table 4. 3: Safety policy drafting..........................................................................................43

Table 4. 4: Safety policy address on material handling......................................................43

Table 4. 5: Safety Policy address on material handling......................................................44

Table 4. 6: Safety policy revision..........................................................................................44

Table 4. 7: Mean of frequency of health and safety policy revision..................................45

Table 4. 8: Safety policy.........................................................................................................46

Table 4. 9: Training of workers before project commences...............................................47

Table 4. 10: Weight limit.......................................................................................................51

Table 4. 11: Safe material handling......................................................................................51

Table 4. 12: Plant and equipment functions awareness......................................................52

Table 4. 13: Inspection program...........................................................................................52

Table 4. 14: Various ways of accident response..................................................................53

Table 4. 15: Case Processing Summary...............................................................................54

Table 4. 16: Stability of stacked materials...........................................................................55

Table 4. 17: Stability of storage system................................................................................55

Table 4. 18: store lighting conditions....................................................................................56

Table 4. 19: Labelling of chemicals......................................................................................57

Table 4. 20: Space within storage to allow movement........................................................57

Table 4. 21: Storage and packaging of chemicals................................................................58

Table 4. 22: Case Processing Summary...............................................................................59

Table 4. 23: Head protection.................................................................................................59

Table 4. 24: Foot and leg protection.....................................................................................60

Table 4. 25: Hand and arm protection.................................................................................61

Table 4. 26: Protective clothing.............................................................................................61

Table 4. 27: Lighting conditions within the site..................................................................62

Table 4. 28: Site arrangement in relation to movement.....................................................63

Table 4. 29: Stock piling of materials...................................................................................64

Table 4. 30: Ground site conditions......................................................................................64

Table 4. 31: Floor conditions.................................................................................................64

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LIST OF FIGURES

FIGURES PAGE

Figure 4. 1: Safety policy revision..........................................................................................53

Figure 4. 2: Provision of health and safety in the tender document.........................................54

Figure 4. 3: Preparation of a training program.........................................................................56

Figure 4. 4: Summary of the findings on training....................................................................57

Figure 4. 5: Appointment of a health and safety committee....................................................57

Figure 4. 6: Weight regulation.................................................................................................58

Figure 4. 7: Summary of the findings on material handling procedures..................................62

Figure 4. 8: Summary of findings on storage of materials.......................................................66

Figure 4. 9: Summary of findings on PPE usage.....................................................................70

Figure 4. 10: Summary of findings on site layout and planning..............................................74

LIST OF PLATES

PLATES PAGE

Plate 4. 1: Storage of cement.................................................................................................56

Plate 4. 2: Store lighting conditions......................................................................................57

Plate 4. 3: Concreting.............................................................................................................60

Plate 4. 4 : Concreting............................................................................................................61

Plate 4. 5: Lighting conditions...............................................................................................63

Plate 4. 6: Floor conditions....................................................................................................65

Plate 4. 7: Floor conditions....................................................................................................65

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ABBREVIATIONS

OSHA Occupational Safety and Health Act

DOHSS Directorate of Occupational Health and Safety Services

PPE Personal Protective Equipment

BOQ Bill of Quantities

ILO International Labor Organization

NCA National Construction Authority

MMH Manual Material Handling

GDP Gross Domestic Product

JBC Joint Building Council

MH Material Handling

CDM Contractor

OSH Occupational Safety and Health

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CHAPTER 1

INTRODUCTION

1.1 BACKGROUND INFORMATION

“Material handling, storage, and safety are construction practices designed to effectively

prevent environmental contamination and human health hazards through the use of good

housekeeping and training” (BMP, 2014). “A safe materials handling means the activity is

free from recognized hazards that can cause or likely to cause physical harm including death

to employees or public and damage to materials” (Sidharantha, 2007)

As the construction industry continues to intensify, more diverse materials are being

incorporated in construction projects. Material handling on site is a process which

commences from when goods are delivered on site to the time of fixing them. Materials can

be handled either manually or mechanically depending on many factors; “According to

(OSHA,U.S Department of Labor, 2002)handling and storing materials involve diverse

operations such as hoisting tons of steel with a crane; driving a truck loaded with concrete

blocks; carrying bags or materials manually; and stacking palletized bricks or other materials

such as drums, barrels, kegs, and lumber.”

The Occupational Safety and Health Act, No.6 of 2012, provides for the safety, health and

welfare of workers. The employer is supposed to make provisions for ensuring safety and

absence of risks in connection with the use, handling, storage and transport of articles and

substances. According to JBC conditions of contract clause 11.1,” The Contractor shall be

liable for and shall indemnify the Employer against any expenses, liability, loss, claim or

proceedings whatsoever arising under any statute or at common law in respect of personal

injury to or the death of any person arising out of or in the course of or caused by the carrying

out of the Works, unless the injury or death is due to any act or neglect of the Employer or of

any person for whom the Employer is responsible.” This confirms beyond any reasonable

doubt that the responsibility of protecting workers on site rests majorly on the contractor. The

employer provides for health and security measures in the preliminaries section of the BOQ

for which the contractor receives payment and implements them on the site.

The contractor acquires labour hence he/ she acts as their employer and the workers usually

act under his authority. The main aim of the contractor is to deliver complete works on time

and at the same time maximizing his profits. For him to attain that, there is need for smooth

flow of productivity which is enhanced by workers being safeguarded especially during

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handling of materials which according to (Oketch, 2004) represents a major portion of total

costs and may account for 10-80% of total cost.

Due to the extensity of construction projects that are being carried on nowadays, a large

number of workers are involved in the sites, there are many hazards and adverse work factors

that seriously threaten their safety. Workers should be protected either through proper

training, education or provision of safety equipment for the manual handlers. OSHA

(occupational standards and health administration) recommends that employers should create

a formal training program to teach workers how to recognize and avoid materials handling

hazards. Improper or unsafe handling and storage of materials on site can lead to accidents or

injuries to workers which can eventually lead to low productivity on sites or even losses to

contractors through compensation of injured personnel.

All health and safety policies set by regulatory bodies and also the ones drafted at firm levels

address similar issues except that some will expound more on some issues than others. A

contractor should incorporate all these health and safety policies in the firm’s policies,

expound on them and devise ways to best incorporate and implement these policies in the

construction sites they supervise to ensure healthy and safe material handling practices.

1.2 PROBLEM STATEMENT

The construction industry is one of the major employers in Kenya, it employs unskilled

labour mainly on casual basis and exposes them to numerous perils and accidents, some of

which are deadly. The International Labour Organization (ILO) estimates that 10% of GDP

for each developing country may be lost due to occupational accidents and illnesses and the

total number of work related injuries and diseases results 2.3 million deaths a year globally,

337 million workplace injuries which usually lead to employees’ long absence from work.

This leads to 4% loss in global GDP each year (business daily, 2016). The construction

industry trades ranks amongst the top according to Gale group website listing of the top 15

most dangerous occupations based on statistical data on fatality at work (Mutuma, 2008). “A

third of site mishaps occur during material handling, with the construction worker performing

the material handling activity sustaining the largest percentage of major injuries, leading to

36% of the overall absenteeism days in the industry “(Torrent, 2008) .

A construction site presents various hazardous substances to which workers are exposed to.

These substances include cement, asbestos, and silica dust, lead among others. Manual

handling is a common source of injuries (Oketch, 2004). “Workers frequently cite the weight

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and bulkiness of objects that they lift as major contributing factors to their injuries. In 1999,

for example, more than 420,000 workplace accidents resulted in back injuries. Bending,

followed by twisting and turning, were the more commonly cited movements that caused

back injuries” (OSHA,U.S Department of Labor, 2002)

During the tendering process, provisions for security for the site and specification of

materials are usually provided for in the preliminaries. Unfortunately, in some tenders safety

for workers during material handling among other activities in work sites are neither factored

in any of the tender evaluation procedures nor in supervision of the construction projects.

Although the (JBC 1999, Agreement and Conditions of contract for building works) provides

for insurance for injury to workmen they have not adequately induced the contractor to

application of safety measures for workers during material handling.

OSHA, USA has powers to create specific standards consistent with the act and to access

penalties and fines on employers failing to meet the standards which include to encourage

employers and employees to reduce job hazards and implement improved safety and health

practices and enforce those job safety and health standards. It is sad to note that contractors in

most cases are more alarmed with injuries to the workers whereas their prime concern should

be with the dangerous conditions that produce the injury (Nyakiongora, 2004). OSHA, Kenya

dictates that a contractor’s firms should have a safety policy document. Many contractor’s

firms have health and safety policies which are well documented and safely placed in their

offices but rarely are these policies implemented on site to ensure good health and safety in

material handling among other activities. This may be either due to lack of knowledge on

how to go about it, lack of enough funds to apply these practices or ignorance since it’s not

strictly enforced by the regulatory authorities. Nevertheless, contractors have an obligation to

protect the workers since injuries to workers due to their negligence would lead to losses on

the contractor, which most don’t realise till it happens. Some contractor’s firms go an extra

mile and introduce a health and safety department in their firms whose obligation is to ensure

health and safety policies are implemented on site. The problem is that they tend to overlook

some safety practices in material handling activities which seem less hazardous to them.

Often when we visit a construction site we encounter various material handling equipment in

action. In some sites the use of these equipment is so extensive. With so much of these

equipment in use we cannot deny the fact that safety and health issues are going to be

unavoidable. This is because the exposure the workers get which may lead to accidents and

3

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illnesses. Address to safe work procedures, safe equipment and attention to material handling

issues will result to reduction in injuries, illnesses and property damage (Reese, 2000).

In Kenya though rules and regulations on health and safety management at construction sites

by the National Council for Occupational Safety and Health exist, there are reports of

injuries, accidents and ill health following construction activities (Kibe, 2016). These reports

imply laxity by contractors to apply safety and health mechanisms on site especially during

material handling which constitute a larger proportion of activities compared to any other

activity on site. From these reports, there is an indication of need to improve safety and health

management on sites during material handling among other activities by contractors. In fact

in Kenya to cut costs, some contractors usually bypass the provision of safety equipment such

as helmets, goggles, safety harnesses and proper footwear. Unfortunately, Kenyan

construction sites are so used to this state of affairs that few, including relevant authority raise

eyebrows when safety measures are flaunted. Casual labourers are unaware of any existing

safety guidelines or precaution in construction site (standard digital, 2012).

Contractor’s lack of awareness on effective mechanisms to apply on site in material handling

activities contribute to accidents, ill-health and injuries that occur on site. This necessitates on

the need to raise awareness to them on effective mechanisms and also enlighten them on their

role and how it contributes to varying levels of health and safety management on different

site during material handling and how these contributions essentially determine the levels of

injuries, accidents and ill health that occur in material handling activities. Contractors need to

be aware that health and safety policies need to be adopted strictly on site without regarding

some matters more important than others since existence of a gap in health and safety

implementation creates a chance for an accident or injury occurrence to workers.

1.3 RESEARCH OBJECTIVES

I. To identify the various hazardous materials and material handling processes

II. To find out on the level of awareness by contractors on health and safety mechanisms

that can be applied during material handling.

III. To identify strategies adopted by contractors in order to promote health and safety

during material handling and adequacy of these provisions.

1.4 RESEARCH QUESTIONS

I. What are the modern and effective measures that can be adopted by contractors to

improve health and safety during handling of materials?

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II. What is the level of awareness by contractors on health and safety measures that

should be applied during material handling?

III. What is level of adoption of safety and health policies by contractors and their

contribution to safety and healthiness of workers on site?

1.5 STUDY HYPOTHESIS

Null hypothesis (Ho) – Contractors have not adequately adopted health and safety measures

in construction sites during material handling

Alternative hypothesis (H1) – Contractors have adequately adopted health and safety

measures in construction sites during material handling

1.6 RESEARCH METHODOLOGY

Research methodology involves research design, population, data collection methods,

sampling data presentation and analysis. This research will focus mainly on ongoing

construction projects being executed by contractors in class 1 list of NCA and the contractor

managing the site. The researcher will therefore sample the construction projects which will

determine the number of contractors to be interviewed. From the ongoing construction

project list from NCA offices (see appendix 3), the number of ongoing construction projects

within Nairobi are 98. Due to the large number of ongoing construction projects, time and

cost constraints and the nature of my data collection methods, non-probability sampling was

used to select a reasonable number of construction sites which would be used as a sample.

The number of construction sites selected will be arrived through application of the following

parameters to the construction projects; Only one project per firms sampled will be

considered, the nature of ongoing project had to be general construction works which

facilitated the nature of collection of data which was mainly through observations, the project

had to be located in Nairobi, the location of the firms identified had to be in Nairobi, the size

of the project had to be enormous, this depicted variety of material handling activities thus a

good platform for the researcher and finally the contract sum of the project should not be less

than 500 million.

Interviews and questions were administered to contractors in the selected construction sites to

find out on their level of awareness on health and safety mechanisms to be applied during

material handling and the level of adoption of non-observable mechanisms such as training

that enhance material handling health and safety. Direct observation by researcher on the

study variables such as usage of protective devices, site layout, movement and manual

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handling of materials by workers and equipment and usage of equipment were used as

sources for primary data. Secondary sources of data include existing literature, thesis,

journals, magazines and research papers. Data collected was analyzed qualitatively and

quantitatively using SPSS to determine the level of adoption of various health and safety

policies in material handling and results presented in form of tables, bar graphs and pie

charts. Descriptive analysis was also used to explain certain behaviors adopted during

material handling in relation to health and safety policies.

1.7 SCOPE OF THE STUDY

This study is aimed at contractors’ health and safety management system application during

material handling. It deals with the material handling risks that are likely to affect workers on

site and how they can be avoided by providing for the appropriate measures.

The investigations will be carried out in active construction projects being executed by

contractors registered by NCA class 1 within Nairobi due to financial and time constraint and

also due to the fact that Nairobi harbours a large number of enormous active construction

projects being carried out by contractors in that class.

1.8 SIGNIFICANCE OF THE STUDY

The study is aimed at enlightening contractors on the significance of making aware of and

providing efficient safety and health measures to workers during handling of materials in

construction sites.

The study also endeavours on educating contractors on highly effective safety measures that

can be applied during handling of materials.

1.9 OUTLINE OF THE STUDY

Chapter 1 covers the introduction which is the background information, problem statement,

research objectives and questions, study hypothesis, research methodology, scope of the

study and significance of the study.

Chapter 2 discusses literature review which has been grouped into two main topics; material

handling and contractors’ health and safety management.

Chapter 3 discusses research methodology of this study in detail.

Chapter 4 presents research findings, data analysis and results.

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Chapter 5 presents discussions of the findings, conclusion and recommendation based on the

research findings and areas of further research.

CHAPTER 2

LITERATURE REVIEW

2.1 MATERIAL HANDLING

2.1.1 Introduction

In simple terms material handling involves loading, moving and unloading of materials.

Material handling is common to all types of business; the construction site being no exception

and these activities revolving around material handling can be found at all levels on a

construction site (Oketch, 2004). In a construction site, it manifests itself from an individual

worker trying to move a bag of cement to operating a large machine like crane to lift

concrete. Material handling is not a production process though it helps in production. This

makes it unavoidable process in a construction site, consequently there will arise material

handling issues of concern to be dealt with.

Material handling is an integrated process which involves a series of performances which

need to be managed to be effective. The management system has the duty to ensure that the

safety of materials and personnel is observed.

Efficient handling and storage of materials is vital for an industry. Material handling

operations provide for a continuous flow of raw materials, parts and products throughout the

workplace and ensures that materials and products are where they are needed yet improper

handling of materials can lead to costly injuries (Reese, 2000). Material handling process

should be guided by regulations that are set out, example OSHA outlines rules to be applied.

“Often material handling extends beyond the boundary of the industry in the form of

movement of raw materials from the sources to the plant or in the form of finished goods

from the plant to the points of consumption” (Sidharantha, 2007). This is the transportation of

materials though it is excluded from the material handling scope.

2.1.2 Concept of material handling system

The general definition of a system is a complex unity formed of often many different parts

subject to a common plan or serving a common purpose. The weighty characteristic of a

system is that the subsystems are usually interrelated and guided by the main objective of the

system.7

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In a construction site, material handling as a system has subsystems which are (Sidharantha,

2007); design or method to be adopted, types of materials handling equipment to be used,

different operations like packing/unpacking, movement and storage involved, maintenance

required for the equipment employed and mode of transportation of materials

A proper material handling system should have the following qualities or rather should

provide; the right material, the right amount at the right time and at the right place

This means that there needs to be an intensive planning that should take place before

adopting the most appropriate system. Though the construction industry is a complex one due

to the fact that construction sites vary comprehensively, the materials handled may be quite

similar. This makes it easier for contractors to be able to plan for a proper material handling

system to ensure that workers are safe and materials are handled properly

2.1.3 Importance of material handling system

A proper and well-designed material handling system has adequate benefits to an industry,

which include;

2.1.3.1 Increases productivity

A proper material handling system increases productivity in the industry by ensuring right

quantities of material are delivered and on time hence increasing its productivity. Industries

or firms that use improved material handling system always stays ahead of its competitors in

terms of productivity and consequently their profits are higher.

2.1.3.2 Helps minimise accidents during material handling

Dissimilar actions such as hoisting steel beams, driving a truck loaded with raw material,

manually carrying bags or material and stacking supplies are involved during handling and

storage of materials (Sidharantha, 2007). A proper system ensures smooth flow of materials

ensuring equipment are proper and safe to use and at the same time employees take

precaution while moving materials. It also ensures materials are properly stored, that is they

are well stacked and allow ease of movement within.

2.1.3.3 Reduce damage to materials during storage and movement

Damage of materials can be reduced by ensuring separate receiving and storage areas. This is

enhanced by smooth flow of materials, reducing congestion which largely contributes to their

damage. A proper material handling system ensures materials are well placed and the

conditions of storage are met.8

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2.1.3.4 Increase efficiency and saleability of plant and equipment

It should be the goal of every industry to reduce manual handling of materials and instead

adopt plants and equipment to facilitate movement of materials where possible as this is a

way of eliminating risks. Use of automated systems increases the efficiency by reducing the

need for manual handling which in turn reduces the chances of human error.

2.1.3.5 Reduce overall cost by improving materials handling

One of the major characteristic of a proper material handling structure is to make sure that the

materials are delivered to where they are needed at the right time, ensuring it’s the right

amount of the material needed. This is key to reducing material cost by reducing the touch

labour, optimizing material flow by ensuring the shortest time is spent in their transportation,

preventing damage through proper handling procedures and maximising storage capacities.

Consequently, this causes increased productivity and overall costs to the industry.

2.1.4 Types of material handling

2.1.4.1 Manual Material Handling (MMH)

It is the process of moving materials without use of mechanical equipment and involves use

of muscle power. Movement of materials includes lifting, lowering, pushing, pulling, holding

and carrying them to the desired place. Manual material handling exposes workers to hazards,

therefore they should be made alert of possible injuries that could happen as well as get

trained on handling of materials. Though MMH is hazardous, it also depends on site

conditions and the task type. Some of the common injuries that can occur when materials are

being moved manually include; sprains, cuts, bruises and fractures.

A load could be hazardous if has the following conditions; it’s too heavy, its location is

either too high or low for a worker to make a safe lift, it has a shape that is difficult to handle

or it’s too big, it has sliver, rough, slippery or jagged edges that make it tough to grasp or it’s

subject to imbalance.

The task can be hazardous if a worker; uses poor techniques to move materials e.g. lifting

repetitively, too fast, for a long period etc., has to move materials over long distances, does

multiple handling tasks like lifting, lowering etc., has short period of rests or wears

inappropriate clothes for example clothes that would restrict his motion

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The site conditions that can make MMH hazardous include; insufficient working surfaces

conditions e.g. wet, slippery uneven surfaces, poor lighting conditions, poor housekeeping

conditions that could lead to fall, slip etc. or constrained space

According to (Nyakiongora, 2004), workers could also have characteristics that could cause

hazards during MMH. They include; poor general health, unfavourable physical conditions

such as height, weight and aerobic capacity, musculoskeletal problems and psychological

factors like motivation or stress.

The following are some of the precautions that should be taken when handling materials

manually: Inspecting materials before moving them for jagged, slippery or rough edges,

ensuring they have firm grip on the object before moving it, wear suitable Personal protective

clothing such as hand gloves, eye protection or boots, generally use proper lifting techniques

by reducing bending, twisting and reaching movements, eliminate double handling by

reducing the number of times the load is to be handled which can be achieved by moving the

materials from delivery to fixing where possible and lighten loads by changing the size of the

load where it’s be handled manually by breaking it into smaller quantities.

Efforts ought to be made by contractors to reduce physical lifting of materials through

employment of mechanical equipment where economical. These control techniques can be

put in place by the intervention of contractors through provision of the required items and

making of those involved aware of precautions that can be applied. However, employees too

have the right to speak up if they feel that they risk getting injured in the process of

performing the task, the task is too difficult or tiring. It’s the responsibility of the employers

with the help of employees to provide safe working practices and procedures with instruction,

training and supervision of manual handling tasks

2.1.4.2 Automated Material Handling Equipment

It is the movement of materials with the use of machines such as hoisting equipment, lift

trucks, cranes etc. automated material handling can either be semi or fully automated. Mostly

semi-automated material handling is used since even with the presence of machines, workers

contribution is also needed example when loading or unloading the equipment. With

advanced technology, automated equipment can be achieved fully due to innovation of

machine intelligence and robotics.

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2.1.5 Principles of material handling

Material handling principles are rules or accepted procedures that can be applied to solve

material handling problems. These principles cover different aspects of material handling

problems and can be applied in any industry. Some of the principles as listed by (Sidharantha,

2007) are;

Planning principle- activities to be involved during handling should be planned beforehand.

Questions such as what materials, where to place, when, why, how to go about it (methods)

and who are to be involved should be sought to be answered for an effective planning. Some

of the guidelines for carrying out planning are; ensuring adequate space for storing the

materials, planning the correct place for receiving and disposal of materials, avoiding placing

of materials directly on the floor, observing principles of motions economy considering the

plant layout before equipment design, plan fruitful operations and check-ups during material

movement and using judicious amount of manual handling

System principle- this principle deals with looking at the full scope of material handling

operations and integrating them to form a system. Some of these operations include

receiving, storage, production, inspection etc.

Material flow principle- this involves planning operations arrangement and equipment

preparation to enhance the flow of materials. Some of the suggestions to achieving this

include; eliminating obstacles from material flow, avoid backtracking of materials (plan

motion of materials to be a direct path), whenever possible using a product layout would be

an option and keeping related works together

Simplification principle- it involves reducing, combining or eliminating unnecessary

movement and/ or equipment to enhance efficiency.

Safety principle- this principle ensures that all methods and equipment used to handle

materials are safe. Some of the guidelines to achieve this include; avoid overloading of

material handling equipment, usage of proper personal protective gears when handling

materials, ensuring adequate safety devices and guards on equipment, maintaining a good

condition on floors and ensuring safe stacking and unstacking of materials

Mechanization/ automation principle- this principle encourages usage of mechanized or

automated material handling equipment when appropriate. Some of these cases to consider

usage of mechanized equipment are; during handling of large volume of materials, when

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repetitive movement is to be applied, long motion of materials, hazardous move/ materials,

during scrap removal etc.

Equipment selection principle- this principle that the best equipment to handle the material is

selected. All aspects of material handling such as materials to be handled, moves to be made

and methods to be utilized should be taken into consideration.

Maintenance principle- maintenance and repair work of all materials handling equipment

should be scheduled to minimize outage. Some of the suggestions that can be used are;

training maintenance personnel/ operators properly, maintenance procedures should be

followed as per manufacturer’s instructions, establishing a programme for preventive

maintenance, ensure availability of spare parts’, equipment should be checked daily by

operators and a report of that submitted and avoid loading of equipment

Obsolescence principle- this principle ensures obsolete handling methods and equipment are

replaced to enhance operations. For this to be accomplished certain routines such as

establishing a definite replacement policy and keeping up to date with what is new in the

market should be practised.

2.1.6 Hazards presented during material handling

2.1.6.1 Physical hazards presented during material handling

Material handling in the building industry is one of the most vital activities, and it involves

movement of heavy materials through usage of equipment such as hoists. If these equipment

are operated unsafely, or there is any factor of negligence or error during their operation, it

can lead to accidents. Accidents on site do not always result to injuries on persons, they can

also lead to damage of materials and equipment.

From a previous study conducted by Toivo Niskanen and Jouni Lauttalammi on accident

risks during handling of materials at building construction sites, their study showed that a

third of accidents reported in those companies was caused during movement of materials

which resulted to 36% absenteeism out of the total working days. This clearly shows that

material handling compared to other work activities on site, causes more weighty accidents.

In the Kenyan construction industry, according to Kenya National bureau of statistics, facts

and figures 2014, the number of persons who worked there was at 130,300, with more jobs

being generated and grown by 62% between 2007 and 2013 compared to other economies.

According to (J. W. Kaluli, n.d.) Kenya experiences about 64 fatalities per 100,000

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employees each year which is high compared to UK which experienced 0.44 fatalities per

100,000 employees in 2013, China experienced 3.8 fatalities per 100,000 employees in 2013

while South Africa experienced 25.5 fatalities per 100,000 employees in construction sites. In

Kenya the data on accidents in construction sites is unreliable since most contractors do not

submit their data on occurrence of accidents.

Table 2.1: Material handling accidents to the type of building

Type of building Accidents per

million m3 of

building

Work

input( work

hours per

m3)

Accidents per

million work

hours

High-rise apartment

Terrace houses

Office, commercial and public

buildings

Industrial buildings

Building repair and renovation

39

64

73

22

145

1.94

2.51

2.00

0.70

1.60

20

25

37

31

91

Source: (Niskanen, 1988)

Some of the common types of injuries cited during material handling include;

Cuts, bruises and fractures

Back injuries and pain

Lower, upper limb and neck disorders

Finger, toe or limb amputation

Head injuries or TBI (traumatic brain injuries)

Contusion

Note that not only does accidents during MH cause injuries, sometimes they can result to

death of persons.

2.1.6.1.1 Causes of physical hazards during material handling

Due to the unique nature of the construction industry, there are many accidents rates recorded

in this industry. There are many factors that lead to accidents in a construction site. In order

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to gain enhanced understanding of the causes of accidents, many writers have come up with

theories to address this issue despite of the nature of the workplace.

These theories and models have been divided into four generations. “The first generation

holds a person’s traits and unsafe behaviour as responsible for accident, second generation

theories (domino theories) conceptualizes a chain of sequential events leading to an accident

and call these events as dominos” (Raymond Kemei, 2016). The third generation uses the

injury epidemiology approach which argues that accident prevention techniques do not

necessary lead control of accidents in a workplace. The fourth generation focuses on system

approach to accident causation. “It highlights the dynamic interaction between organizational

and cultural factors in creating the conditions in which a precipitating event can result in a

major accident and focuses on energy transfer involved in an injury accident and tries to

minimize it in order to minimize the loss” (Raymond Kemei, 2016).

“There is a relation among the four generations of accident theories, the predominant accident

causation themes, and type of causal factors. The accident causation themes are: person-as-

cause (human factors); system-as-cause (organization/management factors) and system-

person sequence as-cause (job-related factors. Human factors theme associates a person’s

traits as responsible for accident and examines individual related factors for accident

causation. The second theme, system-as cause, argues that the cause for accident should be

traced in the system, rather than holding a person responsible. System models of the fourth

generation sustenance this theme and looks at a number of organization-related factors that

lead to occurrence of an accident. The third theme hypothesizes an interactive sequence

between the system and a person, Job-related factors play an important role in determining

the nature of system-person interactions” (Raymond Kemei, 2016).

According to (Elengovan, 2015), most of the accidents that occur in the construction industry

are due to: Fall of walls, construction parts, stacks, masses of earth, collapse and overturning

of ladders, falling of objects, pieces of works and tools, person falling off from ladders, stairs,

roofs, scaffolds etc., during loading, unloading, lifting, carrying and transporting loads, in or

on connection with vehicles of all kinds, in working machines, in connection with dangerous

gases, during blasting of explosives and in connection with the building traffic in the site

Out of these accidents 85% which were fatal resulted from handling of materials, due to

falling person and objects and falling from structures that are collapsing. Hazards associated

with improper handling of materials include being struck by a load, losing control of a load,

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physically over exerting oneself, and exceeding equipment capacities (Keshava Chanda

Arora, 2007)

According to (J. W. Kaluli, n.d.) The five most significant causes of injuries in Kenya’s

construction sites include being hit by falling objects (17%); falling from heights (15%);

motor operated machines (13%); lifting of heavy weights (11%); and the use of heavy

machines (10%).The ten most significant factors causing these accidents according to (J. W.

Kaluli, n.d.) were, reluctance to invest in safety(12%); Lack of training(12%); Lack of

enforcement of safety regulation(12%); Poor safety consciousness of workers(11%); Lack of

strict operational procedures(11%); Poor safety awareness from top leaders(11%); Lack of

personal protective equipment(11%); Lack of organizational commitment(10%); Lack of

competence in Machine operation (10%) and Poor safety awareness from top leaders (10%).

Even though the construction industry is advancing technologically in Kenya, a lot of manual

heavy work such as carrying heavy materials is being done by hands. The tools and

equipment being used is old fashioned and poorly maintained and operatives of material

handling equipment are unskilled. This has largely affected the construction industry in terms

of increase in number of accidents and physical injuries.

2.1.6.2 Chemical hazards presented by materials on site

There are five categories of hazards in construction projects as classified by (Seppo

Väyrynen, 2014) ; “i) hazards presented by local environment; ii) hazards presented by work

activities; iii) hazards presented by deficiency in peoples knowledge, attitude and behaviour;

iv) hazards presented by movement of people, plant and machinery; v) hazards presented by

materials.”

There are various materials on site that pose health risks to workers, examples of these

materials are asbestos, cement, asphalt, paint, silica and lead products. You will agree with

me that during the production process, these materials are usually produced in a well-

controlled setting in such a way that the workers in the industry are protected from effects of

exposure. This kind of environment is not available in the site and the construction worker

gets exposed to these extreme hazards which cause adverse effects on his or her health.

Construction may be exposed to contaminants in materials by inhalation, by absorption

through the skin, by ingestion or by injection (e.g. through accidental puncture wounds) (R.J.

Coble, 2000). Ingestion occurs when the workers take consumables around contaminated

areas. Inhalation and absorption through skin are the common ways through which workers

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get exposed to contaminants. It’s good to note that in the modern day, materials and

chemicals handled on sites have advanced, this means that workers on site have to contend

with more hazardous substances.

2.1.6.2.1 Types of contaminants and health effects

“The dynamic nature of constantly changing construction sites brings many challenges—

none as perilous as exposure to hazardous chemicals” (Seeger Weiss, 2016). “Chemical

health hazards in construction materials can be in the form of gases, vapour, fumes and dusts

and can give rise to severe health disorders, such as poisoning, asphyxiation and cancer”. As

stated earlier a construction site presents hazardous materials which can be in form of

coating, metals containing alloys or even gases, solvents and glues. Asbestos, cement,

asphalt, paint, silica and lead products are examples of materials handled by workers on site

which contain harmful chemical substances that can adversely affect the health of workers.

“Cement mixes are a well-known cause of skin disease, prolonged exposure to wet cement

may cause cement bums or ulceration of the skin” (Nyakiongora, 2004). Lead on the other

hand, when it gets into the human body, can lead to weak muscles, constipation and weak

muscles. Chronic effects include kidney damage and brain damage causing impaired intellect,

fits and coma

“These health hazards can lead to either chronic or acute effects. Chronic effects usually

develop slowly, and shall cause sickness or death after a certain period. For example, if a

worker breathes small amounts of asbestos fibres, he may not notice the effect of that,

because there are no acute effects, however, if the worker inhales small amount of asbestos

fibres for a prolonged time, the chances of getting asbestos related diseases (i.e., a lung

cancer) will increase” (V. H. P. Vitharana, 2015).

“When solvents are breathed in, they enter the blood stream and travel to other parts of the

body, particularly the nervous system causing dizziness, headache, feelings of “drunkenness”,

and tiredness. One result of these symptoms may be poor coordination which can contribute

to falls and other accidents” (Construction Safety Council , 2012).

Some of the chemical agents in materials and their effects as discussed by (Seeger Weiss,

2016) include:

Zinc: it’s used in the production of brass and other alloys. During welding or cutting of

metals containing zinc, the worker can inhale its fumes which may cause metal fume fever.

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Cadmium: is used as a coat on metals to prevent rust and also used in alloying. Exposure to

this chemical can lead to lung irritation, pulmonary oedema and death. Extended exposure

may cause chronic effects such as emphysema and kidney damage.

Beryllium: Used in alloying. Short term exposure can lead to chemical pneumonia. Extended

exposure can result in shortness of breath, chronic cough, and significant weight loss,

accompanied with fatigue and general weakness.

Iron Oxide: It is the chief alloying element in steel making. During the welding procedure,

its fumes emerge and can cause irritation of nasal passages, throat, and lungs to the person

getting exposed.

Mercury: it’s used as a rust preventive coat on metals. Under the intense heat of the arc or

gas flame, mercury vapours will be produced. Exposure may produce stomach pain,

diarrhoea, kidney damage, or respiratory failure. Long-term exposure may produce tremors,

emotional instability, and hearing damage.

Lead: The welding and cutting of lead-bearing alloys or metals whose surfaces have been

painted with lead-based paint can generate lead oxide fumes. Inhalation and ingestion can

cause lead poisoning. Lead adversely affects the brain, central nervous system, circulatory

system, reproductive system, kidneys, and muscles.

2.1.6.2.2 Preventive measures.

Some of the precautions to undertake while handling materials with harmful chemical

substances as suggested by (Nyakiongora, 2004) are: “substituting the chemical with a less

hazardous one if possible, enclose the process using the chemical with a harmless or less

hazardous one, enclose the process using the chemical or provide other engineering controls

such as exhaust ventilation, persons handling these substances to use personal protective

equipment.”

Under OSHA act, employees have the right to get trained by the employers, in this case

contractors on chemicals they are getting exposed to during the performance of the job and

means of protecting themselves from the hazards. “Employers must establish a

comprehensive, written hazard communication program (Chemical Hazard Communication)

and the employer must also label chemical containers, make material safety data sheets with

detailed hazard information available to employees, and train workers about the health effects

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of the chemicals you work with and what the employer is doing and what workers can do to

protect yourself from these hazards” (Hispanic Contractos Association, 2012).

2.1.7 Plants and equipment involved during material handling

2.1.7.1 Mechanical handling equipment

Equipment differ with the type of material being handled. Some of these equipment are

operated by hydraulic, compressed or electrical energy, hence referred to as mechanical

handling equipment. They are sometimes referred to as powered equipment. Mostly,

mechanical handling equipment are used with extremely heavy loads or large heights. Most

are very sophisticated and require both that operators be highly trained and workers around

such large and powerful equipment know the inherent hazards (Reese, 2000). Included in the

category of mechanical handling equipment are various hoists (air or electric hoists), cranes

(jib, power gantry and floor cranes), power operated conveyor belt, powered industrial trucks,

powered loading docks, jacks and drum stackers.

2.1.7.1.1 Safety measures during operation of mechanical handling equipment

Contractors acquire plants and equipment necessary for the execution of works as outlined in

the agreement. The law requires them to further ensure safe condition of these plants and

equipment as well as the workers operating them and to also ensure a safe working

environment around the operation of these equipment.

“To reduce the number of accidents associated with workplace equipment, employers must

train employees in the proper use and limitations of the equipment they operate, this includes

how to safely and effectively use these equipment” (OSHA,U.S Department of Labor, 2002).

Some of the precautions that contractors can ensure they are applied in various material

handling equipment to ensure a safe working environment are discussed below.

Cranes

A crane is used to move materials horizontally, lift and lower them horizontally as well.

Before a crane is involved in handling materials, the contractor should confirm that it is

harmless to use and take into consideration all factors that could affect its safe use. Cranes

can fall over causing calamities due to improper fixing, unsafe loads, overloading or due to

nature such as strong winds. Loads can fall off if they are not proper fixed on the sheaves.

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During operation of cranes near power lines, there may be danger of contact with the

overhead electric cables.

The following are some of the precautions that should be taken into consideration when

handling cranes: Ensure only the trained and competent workers operate the crane, these are

the operators and signallers. Require workers to always check the type, size and the loading

capacity of the crane to avoid overloading. Additional precautions on use such as operation

around power lines, depending on state of the site and the type of ground and ensure frequent

inspection of the crane by a person familiar with cranes and daily inspection of critical parts

of the crane.

Hoists

It’s a device used to lift or lower loads by means of a drum or lift wheel around which rope or

chain wraps. “The principal dangers are of falling down the hoist way from a landing on the

platform, being struck by the platform or other moving parts, and being hit by materials

falling down the hoist way” (Nyakiongora, 2004) . For safe use, safety precautions as those

listed for cranes should be followed in respect to hoists. In addition, the following procedures

should be practised when using lifting equipment:

Provision of adequate resources to ensure safe lifting operations, ensuring all appointees are

fully trained, licenced and competent in their duties, these include the operators, supervisors

and operatives and confirmation by regular monitoring to ensure all lifting procedures are

strictly followed.

Conveyors

A conveyor system moves materials from one location to another, and are especially useful in

transportation of bulky materials. “When using conveyors, workers may get their hands

caught in nip points where the conveyor medium runs near the frame or over support

members or rollers, struck by material falling off the conveyor, or they may get caught in the

conveyor and drawn into the conveyor path as a result” (OSHA,U.S Department of Labor,

2002). To protect workers from injury, the following precautions as listed by OSHA should

be taken into consideration:

“Install clearly marked emergency button or pull cord within reach of workers and

unobstructed designed to stop the conveyor at the employee’s work station and emergency

stop cables that extend the entire length of continuously accessible conveyor belts so that the

cables can be accessed from any point along the belt.

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Design the emergency stop switch that require manual resetting before the conveyor can be

restarted.

Ensure that appropriate personnel inspect the conveyor and clear the stoppage before

restarting a conveyor that has stopped due to an overload.

Prohibit employees from riding on a materials-handling conveyors and provide guards where

conveyors pass over work areas or aisles to keep employees from being struck by falling

material.

Cover screw conveyors completely except at loading and discharging points. (At those points,

guards must protect employees against contacting the moving screw. The guards are

movable, and they must be interlocked to prevent conveyor movement when the guards are

not in place) and ensure that the start buttons have guards to prevent accidental operation.”

Powered industrial trucks

They are material handling equipment used to lift and transport materials. They have helped

eliminate many manual handling risks, however they also present potential hazards which

could lead to injuries and accidents. Most accidents by trucks are caused by: using trucks to

do tasks they don’t suit, imbalance due to change in centre of gravity, poor maintenance,

ineffective communication among employees, restricted visibility and improper battery

charging

The following are some of the precautions which should be observed during operation of

powered industrial trucks; battery charging installations are fixed in selected areas, provide

services for flushing and neutralizing spilled electrolytes to prevent ignition to protect the

charging apparatus from being damaged by the truck

Avoid placing arms and legs between the supports of the mast or outside the running lines of

the truck, parts of the industrial truck should be replaced with equivalent ones to the original,

loads to be handled should be stable and arranged safely. Finally when repairing electrical

systems on industrial trucks, batteries should be disconnected.

All these precautions could also be enhanced by the contractor ensuring that he or she

acquires competent operators for various equipment that involved in the site to handle

materials among other things.

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2.1.7.2 Manual material handling equipment

It’s a proper practise that when a load exceeds 20 kilograms, additional tools and equipment

should be involved to handle the load. Some of the guidelines to manual material handling

equipment as outlined by (Sidharantha, 2007) are:

Dollies: materials should be loaded evenly to prevent tipping and causing obstruction. Dollies

should be pushed unless designed for pulling.

Jacks: they should be used with loads that are rated for them. Jacks should be placed on a

level, even and clean surface. Loads should be blocked after jack lift.

Two wheel trucks: to prevent hands from contact, knuckles should be used. Widely spaced

wheels trucks should be used to prevent overloading and hand trucks should be parked in a

vertical position when idle.

2.1.8 Building materials storage

During construction, various construction materials are brought into the construction site,

sometimes in large quantities and hence the need to store them. Different materials are stored

differently to ensure that they retain their characteristics. Proper storage of materials also

enhances health and safety during material handling in a construction site.

2.1.8.1 Cement

Cement should be stored in a building which is dry with less circulation of air. Stacked bags

of cement should be placed on wooden planks ensuring they are about 150mm to 200mm

above the floor. A single stack should not exceed 10 bags loaded in vertical direction

ensuring a space of 600mm all around for passage. This ensures safe loading and unloading

of cement.

2.1.8.2 Aggregates

Aggregates constitute of sand and ballast. They should be stored on a hard, dry and level

ground or on platform of planks or old corrugated iron sheets if the ground surface described

is not available.

The aggregates should be stored not so close, maintaining a sufficient distance between them

to prevent mixing. Stacking should be done in regular stacks.

2.1.8.3 Bricks

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Bricks are of different types and should be stacked differently. During stacking, they should

be stacked on a dry firm ground, they should not be more than 10 bricks high, 4 bricks in

width and 50 bricks long. A distance of not less than 800mm should be kept between adjacent

stacks.

2.2 HEALTH AND SAFETY MANAGEMENT

2.2.1 Introduction

The construction industry as previously stated is one of the industries statistically that is very

hazardous. According to (Mulinge, 2014) “the construction industry has earned the reputation

of being a dangerous or highly hazardous industry because of the disproportionately high

incidence of accidents and fatalities that occur on construction sites around the world.”

Construction accidents have very many negative effects such as delaying the progress of a

project, inflating its cost and above all it causes human tragedy and destroys the image of the

company involved.

“Construction projects where accident control has been taken into account in the selection of

machinery, materials, and work methods have every opportunity for the work to progress

smoothly, at the same time, the basis for overall economizing is consolidated” (Niskanen,

1988).

Implementation of techniques, procedures, and safety and health management systems will

help minimize the number of mishaps occurring during material handling. Inclusion of safety

and health matters during the tendering process should also not be overlooked as a way of

improving safety on construction sites.

2.2.2 Elements of a health and safety management system

A safety management system should have the following components; Management and

Employee involvement, Worksite Analysis, Hazard Prevention and Control, Safety and

Health Training. It’s therefore evident that the main aim of a safety management system

should be to eliminate accidents. According to (Tim Howarth, 2009) and (OSH Branch

Labour Department, Hong Kong, 2002) the essentials of a successful health and safety

management system that can be adopted by contractors are:

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2.2.2.1 Establishment of a clear policy for health and safety

It’s essential for a contracting company to have an outlined policy as a demonstration of

commitment to ensuring safety and health on sites. It is actually a law in Kenya, that all firms

with more than 20 employees to have a clearly outlined health and safety policy. The health

and safety policy should clearly define responsibilities in detail. For material handling

activities, responsibilities should be detailed and the management should be involved and

ensure that the responsibility has been adequately discharged. This ensures accountability at

the same time ownership of the health and safety program (Holt, 2005).

2.2.2.2 Organization of employees for the management of health and safety

The employees to the contractor and his staff should be actively involved and commitment in

the promotion of health and safety culture. Organizations that are successful in achieving

high health and safety standards involve and motivate all members. “They have systems that

are intended to secure control by ensuring managers lead by example, encourage cooperation

among members, secure effective communication by providing information about hazards,

risks and preventive measures, achieve coordination of their activities and ensure competence

by assessing skills and providing means to ensure all employees are adequately instructed and

trained” (Holt, 2005).

2.2.2.3 A health and safety program me

The aim of a health and safety program me is to identify hazardous conditions that may

expose workers to risk and provide suitable rectification or protective equipment as

appropriate. During material handling there are various site conditions that may be risky for a

worker to operate in as they handle materials. There are also risks associated with the

materials themselves. A suitable health and safety program me would help eliminate or

reduce such risks.

2.2.2.4 Health and safety committee

The main aim of a safety committee is to ensure that health and safety rules as set by the

contracting firm are adhered to. The committee also identifies various health and safety

measures that need to be reviewed to improve health and safety on the site. The committee

also recommends on various effective measures that can be applied. In large construction

sites especially those being undertaken by class 1 contractors, a committee is involved in

inspection of various material handling activities among other activities and rectifying any

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deviation from the health and safety standards set. OSHA, Kenya dictates that in a workplace

with more than 20 persons, there should be a health and safety committee.

Other elements of a health and safety management system that could be employed in a site to

enhance health and safe material handling procedures include; in- house safety rules which

show instructions to achieve the objectives, investigation into accidents and development of

prompt arrangement to curb recurrence, emergency preparedness, strict evaluation, selection

and control of subcontractors, maintenance of health and safety awareness and a program me

to protect workers from hazards.

,.

Figure 2. 1: Key components of a health and safety management model

24

Organization’s health and safety policy

Health and Safety manual- organization and procedures

Pre-tender information- including pre-construction information provided by client and

designers as a requirement of CDM2007 contractors.

Risk assessment

Method statements

Permits to work

Safety induction and training

Safety toolbox talks

Onsite work activity Daily, weekly, and monthly safety checks and

inspections. Safety performance measurement. Health and safety auditing

Project health and safety committee

Health and safety plan Includes project safety

procedures and site rules

Safety information and guidance issued to site

Health and safety manager

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Source: Tim Howarth (2009)

2.2.3 Contractors health and safety management system

“A management system is a proactive process with an organized set of components which

enable an organization to accomplish a set of goals” (I.F. Mohd Kamar, 2014). A contractor’s

health and safety management system enables realisation of various policies and facilitates

the implementation of these policies.

“Construction safety and health management deals with actions that managers at all levels

can take to create an organizational setting in which workers will be trained and motivated to

perform safe and productive construction work. The system should delineate responsibilities

and accountabilities and also outline procedures for eliminating hazards and identifying

potential hazards before they become the contributing factors to unfortunate accidents”

(Mulinge, 2014).

2.2.3.1 Developing, implementing and maintaining a contractor’s health and safety

management system

2.2.3.1.1 Planning and implementation of health and safety

The contractor being the overall manager of project health and safety, it is his duty to have a

proper plan and ways of controlling safety and health within the site. Planning involves

determining in advance what should be accomplished. At this stage, the contractor identifies

in advance the various objectives that need to be accomplished, prioritizing the health and

safety objectives and devising means to achieve them and estimating the financial resources

needed to accomplish these objectives. Planning ensures that health and safety efforts

towards ensuring safe material handling practices among other practices are successful.

2.2.3.1.2 Developing a health and safety management system

This is the process of determining how various health and safety objectives should be

achieved. At this stage, the contractor outlines an effective plan and commitments to achieve

various objectives spelled in the planning stage. “For the plan to be effective it should contain

a system of allocation of responsibilities for safety and health, arrangements for

responsibilities to be discharged, arrangement for carrying out each and every element of the

health and safety management system and the arrangement for monitoring the success of the

plan” (OSH Branch Labour Department, Hong Kong, 2002).

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2.2.3.1.3 Organizing

At this stage, the contractor prescribes the formal relationships between people and resources

in the organization to accomplish the objectives.

2.2.3.1.4 Implementation

This is the process of putting in to practice the set plans to achieve the objectives. It involves

putting in place control measures to ensure performance as per the plans. Some of the key

elements of a contractors safety planning and control as outlined by (Tim Howarth, 2009)

are: “organization’s safety and health manual, pre-construction information as provided by

client, health and safety plan for the project, site rules, site induction, communication of

health and safety information and guidance to site personnel and subcontractor coordination,

communication, cooperation and competency management.”

2.2.3.1.5 Monitoring

Monitoring is done establish the degree of success of the system through collection of data in

a construction project. According to Holt, 2005 there are two types of monitoring systems,

which are active and reactive monitoring systems. Active monitoring systems measure

achievement of objectives and standards through regular checks and inspections. Example are

regular technical inspections of material handling equipment. Active monitoring prevent

things from going wrong. Reactive monitoring system collects and analyses failures in health

and safety performance. These two systems should be able to identify situations that create

risks and also identify solutions. This is useful for the development of the firm’s policies.

2.2.3.1.6 Auditing and reviewing of safety performance

This is done for the purpose of improvement of health and safety performance on the next

project. Auditing can be done at every stage of the management system, it ensures that an

organization that the objectives being implemented on site are producing the desired effect.

An audit also provides a basis for justification of carrying on with the same strategies or

changing them. Well audited systems enable identification of deviations from set standards,

analyze the cause of these deviations and also highlight areas where standards have been

properly applied. For simple audits, the necessary thing is to look at the requirements of the

policy and turn them to questions. Auditing and reviewing performance based on material

handling practices will enable the contractor to make necessary adjustments for other

projects.

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Figure 2. 2: Management model

Feedback

Source: OSH, Labor Department Hong Kong (2002)

2.2.4 Health and safety measures in construction sites

2.2.4.1 Safety policy

It consist of written statements on expression of management’s intentions on health and

safety matters. A safety policy is a key thing in every industry, not only in the construction

industry for the purpose of safety management. “Generally the safety policy includes training

provisions, guidelines for manual and equipment assisted materials storage and also provides

guidelines on housekeeping, it may also specify the responsibility of various departments and

personnel in an organisation towards safety procedures” (Sidharantha, 2007). A safety policy

document is an important document when evaluating a contractor’s competence since it

outlines his intended standard of care to be provided. Safety policies should be reviewed

regularly to ensure that the standards contained there meet the organisation’s need. This is so

27

Planning

Developing

Organizing

Implementing

Measuring

Auditing /

Reviewing

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since changes in structure, senior personnel, work arrangements, processes or premises the

hazards and risks may occur (Holt, 2005).

“Contractors should state in their policies, health and safety practices that should be applied

in material handling and lifting. This should include among other things; procedures to

follow, maximum weight an individual worker can lift, and cover guidelines on how an

individual should call for help or use devices used for handling loads beyond certain limit”

(Reese, 2000).

2.2.4.2 Training

“With regard to Occupational Safety and Health, training consist of instruction in hazard

recognition and control measures, learning safe work practices and proper use of personal

protective equipment, and acquiring knowledge of emergency procedures and preventive

actions” (Mulinge, 2014). According to Holt, 2005 “there are three levels of training, craft

and skills training, employer’s induction training and on-site induction training.”

Craft and skills training involves acquirement of skills in a particular field of work which

includes certification of the trainee for confirmation purposes. The training should cover

health and safety issues. The employer’s induction training involves new employees who join

an organisation. The employer should provide a formal health and safety training for them.

This training is also done when work conditions change which exposes employees to new

risks. On-site induction training involves training persons in relation to a particular project or

site. Skills practically needed for the work should be taken into consideration and workers

trained in them.

2.2.4.3 Site layout and planning

“A site should be planned that it facilitates effective movement persons around. Failure to

plan the site layout in advance is a prime cause of operational inefficiency, and can increase

the overall cost of a project substantially” (Elbeltagi). Lack of a specific layout design, may

lead to the following; material stacks may be wrongly located example they may be placed

near edge of excavation or over a drainage line or placed in a position that impedes smooth

flow of traffic. It may also lead to plant and equipment being wrongly located, for example a

crane could be located in a position it’s not able to reach all the works or hoists lacking

enough capacity to handle loads. It could also lead to inadequate space allowed for stacking

of materials causing materials to be stacked too high or roadways. These scenarios may lead

to dangerous occurrences on the site especially to the workers involved.

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A site that is not planned well and is full of obstructions lead to accidents and injuries as a

result of either tripping, falling or slipping etc. There are a lot of uncertainties during advance

planning of how materials will get received, stored and handled due to the highly dynamic

nature of site operations hence not all situations can be anticipated during early planning.

Some of the key questions that can be asked at any point in time to enable efficient pre

planning are; where are the materials we need and when will they get here? Who needs the

materials, when are they needed, and where? This will enable the contractor to clearly define

the areas of storage, design a safe storage process and also plan for plants and equipment to

be used beforehand. This will contribute a great deal in promoting safety for workers.

The efficiency in which materials flow within the site is key to improving productivity. The

contractor’s firm management involved in planning for the site layout should ensure that the

site is well planned for considerable improvement by minimizing travel time, waiting time,

and increasing worker morale by showing better and safer work environment.

2.2.4.4 Personal Protective Equipment (PPE)

“PPE is an equipment worn or held by workers to protect them from being exposed to various

hazards. A hazard cannot be eliminated by PPE but the risk of injury can be eliminated or

greatly reduced, for example, wearing hearing protection reduces the likelihood of hearing

damage when the earplugs or muffs appropriate for the kind of noise exposure and they are

used properly” (Mutuma, 2008). It’s used as a complementary method to control the risk of

injury.

Examples of PPE include: Eye protection and face protection- face and eye devices should be

used to workers as they handle construction trades such as chiseling, welding, grinding,

woodwork, drilling, working with chemicals or when working under glare and dust

conditions. Hearing protection- Used by workers when handling activities such as drilling,

concreting, woodworking, pile driving, rock crushing and any other activities that have high

noise levels. Respiratory protection- used to protect workers from dust, fumes, smoke,

chemical vapors, oxygen deficiency and any other respiratory hazards. They are used when

doing tasks such as excavations, painting, cutting metals such as lead, demolitions, concreting

and foul drainage. Hand and arm protection- used mostly by workers when carrying loads

and handling of chemicals to protect the person from skin absorption of harmful substances,

chemical burn, thermal burns, bruises, abrasions, cuts and punctures. Foot and leg protection,

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protective clothing and Head protective devices are used by workers when carrying out all

aspects of construction activities.

“PPE program should be implemented and should address the hazards present; the selection,

maintenance, and use of PPE; the training of employees; and monitoring of the program to

ensure its ongoing effectiveness” (Mulinge, 2014).

2.2.4.5 Health and safety risk assessment

Risk assessment is the process of identifying hazards and the risks associated with them and

putting in sensible measures in place to control them. As said earlier, a construction site has

many different materials that need to be handled either by moving or assembling. The

materials, people involved and sites all vary and this presents a variety of hazards and risks as

well. Contractors are supposed to access the health and safety risks their workers are exposed

on during material handling process.

Figure 2. 3: The Risk Management Process

30

Risk Identification

Risk Evaluation

Severity Frequency

Risk Control

Financial Physical

Retention Transfer EliminationMinimization

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Source: (Oketch, 2004) quoting Gordon and Dickson (1984: 6/1)

The following need to be considered when identifying and accessing hazards and risks

during material handling; i) the people involved, that is the workers who are involved in

various operations ii) the tasks that are involved such as loading, lifting, carrying materials,

operating equipment etc. and the likely risks from the tasks iii) finally, the place where the

tasks are taking place and its conditions.

Other health safety measures that can be taken in construction sites include: first aid kits and

accident reporting, health and safety warning sites, provision of welfare facilities such as

sanitary, drinking water, restrooms, temporary housing etc.

2.3 LEGISLATION

“Institutional and legal governance frameworks on occupational health and safety in

developing countries have little impact and majority of contractors are small and medium

Enterprises operating within their domestic markets where enforcement of health and safety

standards and labor standards is very lax” (Mulinge, 2014). According to JBC clause 9.2,”

the contractor is supposed to comply to statutory, industrial or other rules and regulations

governing the employment and working terms and conditions of labor and workmen that he

engages.”

In Kenya, Occupational Safety and Health Act, Chapter 514 of laws of Kenya spells out

responsibilities and liabilities of the employer. It also spells out various precautions that must

be carried out to ensure safety of workers on site. The relevant section in the act, are outlined

below;

“Section 6: ‘Every occupier is required to ensure the safety, health and welfare at work of all

persons working in his workplace. The duty of the occupier without prejudice includes: the

provision and maintenance of plant and systems and procedures of work that are safe and

without risks to health, arrangements for ensuring safety and absence of risks to health in

connection with the use, handling, storage and transport of articles and substances, the

provision of such information, instruction, training and supervision as is necessary to ensure

the safety and health at work of every person employed, the provision and maintenance of a

working environment for every person employed that is, safe, without risks to health, and

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adequate as regards facilities and arrangements for the employees welfare at work, informing

all persons employed of any risks from new technologies and imminent danger and ensuring

that every person employed participates in the application and review of safety and health

measures. Every occupier shall carry out appropriate risk assessments in relation to the safety

and health of persons employed and, on the basis of these results, adopt preventive and

protective measures to ensure that under all conditions of their intended use, all chemicals,

machinery, equipment, tools and processes under the control of the occupier are safe and

without risk to health and comply with the requirements of safety and health provisions in

this Act.’

Section 7: ‘Every occupier is supposed to prepare and, as often as may be appropriate, revise

a written statement of his general policy with respect to the safety and health at work of his

employees and the organization and arrangements for the time being in force for carrying out

that policy.’

Section 9: ‘It is the duty of the occupier to establish a safety and health committee at the

workplace in accordance with regulations prescribed by the Minister if; there are twenty or

more persons employed at the workplace; or the Director directs the establishment of such a

committee at any other workplace.’

Section 55: ‘All plant, machinery and equipment whether fixed or mobile for use either at the

workplace or as a workplace, shall only be used for work which they are designed for and be

operated by a competent person.’

Section 57: ‘Every part of transmission machinery shall be securely fenced. Efficient devices

or appliances shall be provided and maintained in every room or place where work is carried

on by which the power can promptly be cut off from the transmission machinery in that room

or place. Every machine intended to be driven by mechanical or any other type of power shall

be provided with an efficient starting and stopping appliance, the control of which shall be in

such a position as to be readily and conveniently operated by the person operating the

machine. No driving-belt when not in use shall be allowed to rest or ride upon a revolving

shaft which forms part of the transmission machinery.

Suitable striking gear or other efficient mechanical appliances shall be provided and

maintained and used to move driving-belts to and from fast and loose pulleys which form part

of the transmission machinery and any such gear or appliances shall be so constructed, placed

and maintained as to prevent the driving-belt from creeping back on to the fast pulley.’

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Section 59: ‘Every employer shall; be responsible for the safe condition of tools and

equipment used by his employees, including tools and equipment which may be furnished by

the employees, ensure that no equipment or portable power tools shall be used in an

environment that contains or is likely to contain flammable vapors or substances unless they

are intrinsically safe for such environments. All power driven portable and hand-held tools

shall have their operating controls so located as to minimize the possibility of their accidental

operation if such an accidental operation would constitute a hazard to the worker or other

persons.’

Section 74: ‘All goods, articles and substances stored in a workplace shall be stored or

stacked in such manner as will ensure their stability and prevent any fall or collapse of the

stack, in such manner as not to interfere with the adequate distribution of natural or artificial

light, the natural ventilation systems, the proper operation of machines or other equipment,

the unobstructed use of passageways, gangways or traffic lanes, the efficient functioning of

sprinkler systems, and the unobstructed access to other fire extinguishing equipment within

the workplace; and on firm foundations not liable to overload any floor. No goods, articles or

substances shall be stored or stacked against a wall or partition unless the wall or partition is

of sufficient strength to withstand any pressure caused thereby.’

Section 76: ‘Machinery, equipment, personal protective equipment, appliances and hand tools

used in all workplaces shall comply with the prescribed safety and health standards and be

appropriately installed, maintained and safe guarded. Every employer should take necessary

steps to ensure that workstations, equipment and work tasks are adapted to fit the employee

and the employee’s ability including protection against mental strain. An employer shall not

require or permit any of his employees to engage in the manual handling or transportation of

a load which by reason of its weight is likely to cause the employee to suffer bodily injury.

Section 83: ‘The Director shall, after consulting the Council, establish safety and health

requirements based on risk assessments, technical standards and medical opinion, for the safe

handling and transportation of chemicals and other hazardous substances. An employer shall

not require or permit his employee to engage in the manual handling or transportation of a

load which by reason of its nature is likely to cause the employee to suffer bodily injury.

Any person supplying, distributing, conveying or holding in chemicals or other toxic

substances shall ensure that they are packaged, conveyed, handled and distributed in a safe

manner so as not to cause any ill effect to any person or the immediate environment.

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At every workplace where chemicals or other toxic substances are manipulated, the employer

shall develop a suitable system for the safe collection, recycling and disposal of chemical

wastes, obsolete chemicals and empty containers of chemicals to avoid the risks to safety,

health of employees and to the environment.’

Section 99: ‘No person shall be employed at any machine or in any process, being a machine

or process liable to cause ill health or bodily injury, unless he has been fully instructed as to

the dangers likely to arise in connection therewith and the precautions to be observed, and has

received sufficient training in work at the machine or in the process; or is under adequate

supervision by a person who has a thorough knowledge and experience of the machine or

process.”

2.4 CONCEPTUAL FRAMEWORK

An effective contractor’s health and safety management during material handling is

dependent on effective application of various safety mechanisms on the site. These

mechanisms include training of workers, usage of PPE by workers, safety policy, site layout

and planning, material handling procedures and material storage techniques. Legislation

encompasses all the variables. The health and safety status of a site shows the level of

adherence to health and safety standards especially during material handling. Implementation

of these standards will expedite the achievement of a high level status of health and safety in

material handling.

The implementation process requires the intervention of a contractor who executes the

building process through acquiring of resources. A contractor’s approach towards health and

safety matters affects workers and also staff behavior towards health and safety guidelines. It

is the responsibility of the contractor to ensure that government regulations are adhered to

during handling of materials.

Figure 2. 4: Conceptual framework

Safety policy on material handling

Training of workers on material handling

Site layout and planning

Material storage techniques

Usage of PPE by workers during material handling

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Contractor’s health and safety

management on material handling

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Material handling procedures

Dependent variable Independent variables

Training involved teaching and preparing workers on how to handle materials effectively and

efficiently without risking their health and safety. The researcher will check if the contractor

does training for workers and if it’s done regularly. This will be checked through checking

their training program and how they handle materials if it reflects the training.

Safety policy was considered as the safety policy or policies set by the contracting firm in

addressing health and safety issues on material handling. The aim is to determine its

existence, its revision and the frequency of its revision and the management of its application

on the construction site that is how contractors ensure the policies set are applied on site.

Site layout and planning is considered as the arrangement of the site, how it was planned and

laid. Various factors such as stockpiling of materials and arrangement of the site in terms of

space, ease of movement of materials and workers handling materials and ground conditions

were considered. For sites which have already set up the building, the lighting and ground

conditions in areas where workers were handling materials will be looked at.

Material storage techniques were methods used to store various materials in stores. The

researcher looked at storage of cement since it was common in all the sites and chemicals

since it’s a hazardous item and can cause a lot of harm if improperly stored. In general the

lighting conditions, stability of storage system and space allowed for movement during

loading of materials were to be checked.

Usage of personal protective equipment by workers was checked if it was being applied. The

common PPE that are mandatory in all construction sites were checked. These were head

protection, foot and leg protection, hand and arm protection and protective clothing.

Material handling procedures such as manual transportation of materials by workers such as

carrying of cement, inspection by health and safety representative in regard to manual

transportation and mechanical handling of materials were checked.

Health and safety concerns are among the contributing factors of poor performance in

construction. Once the safety and health needs of workers during material handling are met,

they are motivated to work hard and more effectively to receive competence and recognition

benefiting the contractor since more profit will be realized.

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CHAPTER 3

RESEARCH DESIGN AND METHODOLOGY

3.1 INTRODUCTION

This chapter addresses the methodology in which the study was carried out. Research design,

the population, sampling techniques and data collection methods and procedures, sources of

data and the data analysis and presentation procedures are discussed in this chapter.

3.2 RESEARCH DESIGN

Research design is the overall approach taken by the researcher in carrying out the project

from its commencement to the end. (De Vaus, 2001) Defines “research design refers to the

overall strategy that you choose to integrate the different components of the study in a

coherent and logical way, thereby, ensuring you will effectively address the research

problem; it constitutes the blueprint for the collection, measurement, and analysis of data”

The research methods commonly used are either quantitative or qualitative methods or the

researcher can decide to use both. Qualitative methods employs exploratory research which

digs deeper into the problem and provide an insight and understanding to it. Quantitative

research involves quantifying problems by use of measurable data to formulate facts. This

study adopts both qualitative and quantitative studies. Qualitative method is suitable since it

involves collection of data through administration of interviews and questionnaires over large

area effectively. In this study, both qualitative and quantitative method is used to analyze

data.

This study employs both survey and descriptive designs. This is because this study seeks to

identify and record provision of health and safety mechanisms by contractors to workers

handling materials both manually and mechanically on sites and the extent of contractor’s

awareness on these provisions. Descriptive research is conclusive in nature and it is usually 36

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preplanned and structured so as to collect information from a particular population which can

be used to make deductions. Survey research on the other hand involves collecting data from

a population in order to investigate what is happening in the field with regard to variables.

Data collection through observation which involved guided site visits and using observation

checklist was also used. This was used in order to observe various work practices during

material handling.

The research strategy applied conforms to legal requirements and ethical standards. Research

information collected from various participants is treated with confidentiality due to its

sensitive nature. Bureaucracy was also a key thing in the researcher’s consideration such as

seeking permission from top most management and conforming to their rules.

3.3 POPULATION AND SAMPLING

3.3.1 Target Population

Mugenda and Mugenda, (2003) define population as an “entire group of individuals, events

or objects having common observable characteristics. The target population is the population

which the researcher wishes to draw conclusions from.”

The target population for this study was defined as all construction projects within Nairobi

area that were being undertaken by contractor’s in class 1 registered under NCA. This was

due to the fact that contractors in class 1 control enormous projects with a large number of

activities revolving around material handling. It will also cover all the contractors supervising

these projects and the workers under their supervision.

Nairobi is considered as a major representative of other areas since it Nairobi harbors a large

number of complex active sites with a variety of material handling activities and procedures.

Large active sites were considered since they enabled the researcher to make observations

concerning adoption of health and safety measures and also because they were considered to

employ numerous manual and highly mechanized material handling operations.

3.3.2 Sampling

The primary concern in sampling is that the elements selected from a population is a

representative of a larger population. The researcher is expected to choose the most

representative sample in terms of characteristics that will be relevant to the study. The sample

size should neither be too large nor too small. It is recommended that the sample size should

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not go below 30 since it provides too little certainty to be practical (Oketch, 2004 quoting

Alrek and Settle, 1985).

Non-probability sampling was applied to select construction sites. To establish the sampling

frame, the research took only one approach. This approach involved identification of ongoing

projects through information obtained from The National Construction Authority (NCA).

Before a project commences, a project plan approval is a must execution by NCA which

currently has evolved to being done online to ensure the projects conform to the by-laws.

Thus NCA was considered as an appropriate source of the data. The researcher opted to

sample the population of NCA 1 contractors firms with active sites within the geographical

boundaries defined.

The researcher applied the parameters described in chapter 1 of this research and out of a

population of 98 registered NCA 1 projects worth above 500 million and following the limits

outlined above, the researcher established a representative sample of 32 projects consequently

32 contractors would be interviewed.

3.4 DATA COLLECTION

The method of data collection mainly employed was observation by the researcher mainly

limited to material handling activities, which was supported by the use of photography. The

researcher also administered interviews and questionnaires to the top management of the

contractor’s firm in control. The interviews and questionnaires enabled the researcher to get

more information regarding the strategies contractors put in place in the site to ensure safety

and health measures are implemented in material handling among other activities. Follow up

interviews were also administered to the respondent with the aim of obtaining clarification on

any issue that arose and also for complex questions.

3.4.1 DATA COLLECTION INSTRUMENTS AND PROCEDURES

3.4.1.1 Observation

This involved participant’s observation by the researcher aided by the use of a checklist,

check appendix 02, to check on the various measures put in place by contractors to certify

that the workers safety and health is not put in risk. Some of the checks included by the

researcher include; technique of storage of materials in terms of arrangement in the store,

lighting, labelling of chemicals etc. usage of PPE during handling of materials, site layout

and planning, movement of materials by workers, working surface conditions among other

items.38

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3.4.1.2 Interviews and questionnaires

Structured questionnaire sheets (check appendix 01) were prepared by the researcher in an

effort to have an in-depth discussion with the management regarding awareness of health and

safety policies, the strategies put in place in regard to health and safety policies and their

implementation on site. OSHA document was used as a standard document in which the

policies set in regards to material handling were supposed to be adopted by contractors. This

document was used since it outlines the roles of contractors in regards to safety and health

management in detail, hence the researcher used it as a basis of setting the questions. The

researcher will also interview the respondents to collect information which the questionnaires

may not effectively obtain and also involve them to expound on various issues of interest.

3.4.1.3 Photographs

A camera was involved to capture the various material handling activities and procedures,

and the workers involvement either employing safety mechanisms or not. This was useful to

the researcher as a way of backing up data collected through the checklist.

3.5 VARIABLES IN THE STUDY

Variables in this study included the elements of a contractor’s health and safety management

system. The strategic measures that a most adequate contractor’s management system could

ever adopt are; training of workers, usage of PPE by workers, safety policy, site layout and

planning, proper material storage and material handling procedures.

Concerning safety policy, the researcher interviewed the contractor on its importance,

drafting and revision of the health and safety policy addressing material handling among

other activities. The sub variables were measured on an ordinal scale each taking a value of 1

if yes and 0 if no except for revision where a value of 1 was given if done within a period of

1-3 years and 0 if otherwise.

The variable training had 2 sub variables which were provision of training on material

handling and training program. The training program was to determine the existence of

training. Existence of training was also to be proved through observation which will be

addressed in the variable, material handling procedure. Each sub variable was measured on a

scale of 1 if available and 0 if not.

On storage of materials, as stated in the conceptual framework, the researcher concentrated

on cement and chemicals. The sub variables were stability of materials and storage system,

39

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store lighting conditions, space allowed for passage, labelling and storage of chemicals in the

store. On stability of cement, the researcher checked on the number of cement bags stacked in

a column. Depending on the number of columns stacked more than the required 10 bags, the

sub variable was given the values poor, average or good. If more than 50% of the columns

were stacked wrongly, the value given was poor, if less that is 20-50%, average and if less

than 20% were wrongly stacked, good. For space allowed for passage a value of 1 was given

if in accordance to guidelines discussed in the literature review and 0 if otherwise. Stability of

storage system and lighting conditions in the store depended on the researcher’s view. They

were also measured on values of poor, good and average. For chemicals they were either

labelled or not, hence given a value of 1 if more than 80% were well labelled and 0 if

otherwise.

Usage of PPE was measured on a scale of poor, average and good. The types of PPE to be

considered are stated in the conceptual framework. The researcher had to get the population

of workers from the site agent or any other relevant official in the construction site. The

population of workers enabled the researcher to get to rate the variable on a scale of good,

average and poor. If more than 80% of the workers had the PPE, the value awarded was

good, 50-80% average and less than 50% poor.

Material handling procedures had the sub variables: weight regulation, manual transportation

of materials and plant equipment safety. The researcher had observed earlier that in most

huge construction sites mostly managed by contractors in NCA 1, manual transportation of

materials within the site was rarely engaged. Therefore the researcher sought to ask

contractors questions on how they manage material handling manually if any which were

measured on an ordinal scale, of 1 if yes and 0 if otherwise.

For site layout and planning; stockpiling of materials, arrangement of the site in terms of

space to ease movement of materials by workers and ground conditions, building lighting and

floor conditions were the sub variables which were measured on a nominal scale of good,

poor and average. On stockpiling of materials, the researcher concentrated on aggregates and

steel reinforcement. As discussed in the literature review and outlined in my checklist, the

researcher considered all the guidelines for each and rated them. If more than 80% of the

conditions were met, the value awarded was good, 50-80% average and less than 50% poor.

For ground and floor conditions, the nature of surface and any kind of obstructions to

movement of materials were checked to rate as good, poor and average. Arrangement of site

and lighting conditions depended on the researcher’s view through observation to value.40

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For variables that were measured on a scale of good, poor and average, they were further

grouped into an ordinal scale of 1 and 0; 1 for good and 0 for otherwise (average and poor).

All these variables were used to test the adequacy of measures adopted by contractors on site

during material handling. A scale value of 1 was considered adequate and if all the variables

attained a mean of 80% for the measurement value of 1, then the null hypothesis was rejected

and vice versa.

3.6 DATA ANALYSIS

Data collected from the field has no meaning and the researcher finds it hard to interpret.

Data analysis process involves coding, entry of data and its analysis to bring order, structure

and meaning to the mass of collected data.

Data collected from both primary sources was analyzed using both qualitative and

quantitative methods. Simple descriptive statistical methods such as mean, percentages and

frequencies were used to determine the extent of adoption of health and safety measures by

contractors and their relationship. Descriptive inference of the analysis by the researcher was

applied in the testing of hypothesis.

3.7 DATA PRESENTATION

Data obtained was presented in the form of percentages to show the proportion of the results.

Data analyzed was presented in various frorms such as graphs, pie charts and frequency

tables.

More data relating to material handling procedures is presented in the form of plates.

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CHAPTER 4

DATA PRESENTATION, ANALYSIS AND RESULTS

4.1 INTRODUCTION

This chapter presents both the qualitative and quantitative analysis of the various findings on

adoption of health and safety policies by contractors on construction sites. As for mentioned

in the previous chapter, data was collected using direct observation to establish application of

health and safety mechanisms during material handling using an observation checklist.

Questionnaires were administered to the contracting firm’s manager.

4.2 QUESTIONNAIRE RESPONSE RATE

The questionnaires were designed for contractors in NCA class 1 managing an active

construction project within Nairobi County. Out of 32 sites targeted, 24 responses were

realized.

Table 4. 1 Frequency of the response rate of respondents

Frequency Percent

Responded 24 75.0

Did not respond 8 25.0

Total 32 100.0

Source: Field study, 2016

4.3 SAFETY POLICIES

Regarding safety policies, several questions were asked to give opinions on the importance of

a safety policy, whether they incorporated it in their firms, its address on material handling

activities and the duration for revision.

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4.3.1 Safety policy importance

The respondents were asked on their view on the importance of a safety policy document or

statement. The various responses are outlined below. All the respondents thought that a safety

policy document was important.

Source: Field Survey, (2016)

4.3.2 Safety policy drafting

The respondents were asked to state whether they have a drafted safety policy manual in their

firm and if addressed health and safety during material handling.

Table 4. 3: Safety policy drafting

Frequency Percent

Yes 24 100.0

Source: Field Survey, (2016)

Since all the respondents stated that they had a safety policy document which in accordance

to the law policies, they were further requested to state whether it addressed health and safety

issues encountered in material handling activities. This is how they responded.

Table 4. 4: Safety policy address on material handling

Frequency PercentNoYesTotal

6 25.0

18 75.0

24 100.0

Source: Field survey, (2016)

43

Table 4. 2 : Safety policy document importance

Frequency Percent

Yes 24 100.0

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Table 4.4 represents the frequency of firms with a safety policy document which addresses

material handling health and safety issues by the safety policy document. From the table it

can be derived that most respondent’s firm’s health and safety policy document addressed

material handling health and safety.

Table 4. 5: Safety Policy address on material handling

Frequency Percent

No 6 25.0

Yes 18 75.0

Total 24 100.0

Source: Field study, (2016)

Table 4.6 shows the percentage of respondents who stated that their document addressed

material handling health and safety and those whose document did not address.

4.3.3 Safety policy revision

The respondents were asked on the frequency of their revision of their firm’s safety and

health policy. Their responses are represented below.

Table 4. 6: Safety policy revision

Number of periodic revision of health and safety policy. Frequency Percent

Never 4 16.7Above 6 years 6 25.04-6 years 8 33.31-3 years 6 25.0Total 24 100.0

Source: Field work, (2016)

44

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Figure 4. 1: Safety policy revision

Source: Field Survey, (2016)

The figure above shows that most respondent’s firms revise their firm’s health and safety

policy once in every 4-6 years as proved further below.

Table 4. 7: Mean of frequency of health and safety policy revision

N Valid 24

Missing 0

Mean 2.67

Minimum 1

Maximum 4

45

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Source: Field work, (2016)

The table above shows the mean of the frequency of periodic revision of the safety and health

policy document with minimum being 1 which represents never, 2 above 6 years, 3 represents

4-6 years and maximum 4 represents 1-3 years. As stated in my literature review, the

document should be revised as often as appropriate. Previous researches have suggested that

a 2 years periodical revision as the best time frame. Therefore, these results prove that many

respondent’s firm do not adhere to that.

Summary of the findings on Safety policy

Table 4. 8: Safety policy

Scales of measurement Frequency Percent0 24 33.3

1 48 66.7

Total 72 100.0Source: Fieldwork

As pointed out in the subtopic, variables in chapter 3 of this study and from the data above on

safety policy it showed that the safety policy variable attained 66.7% level of adequacy which

is represented by value 1. The method of arriving at the mean is stated in chapter 3, in the

subtopic, variables.

4.4: PROVISION IN THE TENDER DOCUMENTS

The respondents were asked to state if health and safety in material handling is provided for

in the tender documents.

Figure 4. 2: Provision of health and safety in the tender document

46

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Source: Field study, (2016)

4.5 TRAINING

The respondents were asked various questions regarding the practice of training for the

workers they employ. The researcher sought to find on the implementation of training and the

level of adequacy.

4.5.1 Provision of training

The respondents were asked to indicate if they had trained workers in regards to material

handling activities. Only 10 respondents attested to have trained the workers on how to

handle materials effectively, of which all of them indicated to have trained them before the

project commenced as shown below.

Table 4. 9: Training of workers before project commences

Frequency PercentNo 14 58.3

Yes 10 41.7

Total 24 100.0

Source: Field study, (2016)

4.5.2 Training program

In order to ascertain on the regularity of the training adapted by the respondent. They were

asked on whether they had a planned programme which dictated the intervals at which they

would train their workers. Out of the 10 respondents who trained the workers, half of them

only trained them once.

47

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Figure 4. 3: Preparation of a training program

Source: Field survey, (2016)

79.2% of the respondents did not have a training program. Only 20.8% confirmed to have a

training program, which they strictly followed. This represented a very large number of them

who did not train workers regularly. Most of the respondents confirmed on their preference to

giving instructions to workers regularly to cut on the cost of training. This statistics supported

my problem statement that most contractors usually bypass laws to cut on costs.

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Figure 4. 4: Summary of the findings on training

Training done Regularity of training Mean for training

58.30%

20.80%

39.55%

Summary of findings for training

Source: Field work, 2016

The figure above indicates that training attained an adequacy level of 39.55%.

4.6 HEALTH AND SAFETY REPRESENTATIVES

The respondents were asked if they had a safety committee or a safety officer at the

construction site. Their responses were as follows:

Figure 4. 5: Appointment of a health and safety committee

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Source: field study, (2016)

All the respondents who had an appointed committee had a safety and health representative

on the site and others disbursed to various sites. They stated the roles of the representative as

ensuring health and safety rules on the site were adhered to by workers, ensuring safety of

plants and equipment, ensuring a safe working environment all in regard to material handling.

Most of the respondents who did not have a health and safety officer delegated the

responsibilities to the site agent.

4.7 MATERIAL HANDLING PROCEDURES

4.7.1 Manual transportation of materials

4.7.1.1 Safe weight

The respondents were asked to state whether they had a specific weight they recommended

beyond which workers were not supposed to handle. Their responses are presented below.

Figure 4. 6: Weight regulation

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Source: Field survey, (2016)

Table 4. 10: Weight limit

Frequency PercentNo 17 70.8

Yes 7 29.2

Total 24 100.0

Source: Field work, (2016)

From the table above it can be seen that 70.8% did not have a safe weight for materials

beyond which workers were not supposed to handle. For the 29.2% of the respondents who

had a limit for weight and adhered to it, most had a weight limit of 50 kilograms and others

even less depending on the weight of the worker.

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4.7.1.2 Hazardous conditions presented by manual transportation of materials

The respondents were further asked if they had an established program for identification of

hazardous conditions and provision for rectification of any such conditions. All the

respondents stated that they had an established programme in which the health and safety

representative was supposed to manage. The respondent ensured that the health and safety

representative who as mentioned earlier, was either a health and safety officer or the site

agent did inspections as per the program. The respondents were asked to further clarify if as

per the program, during the inspection, there was a provision for the health and safety

representative to do checks to ensure that materials being handled by workers was safe in

terms of weight and nature and not likely to injure them. Their responses are presented

below.

Table 4. 11: Safe material handling

Frequency PercentNo 22 91.7

Yes 2 8.3

Total 24 100.0

Source: field work, (2016)

From the table above, it can be seen that only a very small percentage of 8.3% of the

respondents ensured that the loads being handled are safe in terms of weight despite having a

safe load limit and also safe in terms of their nature as identified in my literature review.

4.7.2: Plant and equipment safety

4.7.2.1 Plant and equipment functions awareness

The respondents were asked if they were aware of the specific functions of various material

handling plant and equipment employed in their construction site. This question sought to

know whether the respondent was at a position to put sufficient measures to ensure safe

environment for workers in regards to material handling plant and equipment. All the

respondents who answered the question approved of their awareness.

Table 4. 12: Plant and equipment functions awareness

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Frequency PercentYes 22 91.7

Missing System 2 8.3

Total 24 100.0

Source: field work, (2016)

4.7.2.2 Plant and equipment inspection program

The respondents were asked if they ensured that material handling plant and equipment were

safe and without risks to health to workers. All the respondents stated that they ensured safety

and health through ensuring inspection had been carried out for all plants and equipment. To

ascertain on the regularity and the strictness that these inspections followed, they were further

asked if they had an inspection program. Their responses are presented below.

Table 4. 13: Inspection program

Frequency PercentNo 21 87.5

Yes 3 12.5

Total 24 100.0

Source: Field work, (2016)

Since all the respondents confirmed that they ensured that inspection of plants and equipment

was carried out before they started operating. They were asked to give more information

regarding inspection during the course of the working period of the equipment. Most of

respondents who had an inspection program either had their own plant and equipment

manager or made arrangement for someone to check at certain intervals. Those who did not

have a program, most relied on the DOHSS inspection.

4.7.2.3 Accident response

In order to find out on their various responses to accidents, major or minor, by respondents,

they were asked whether they had experienced any case of an accident relating to material

handling. All the respondents stated that they had experienced an accident. The researcher

further listed various ways that contractors should follow to address an accident and they

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were asked to tick against the ways that they acted to. The ways of dealing with an accident

are addressed in the literature review. The results were presented below.

Table 4. 14: Various ways of accident response

Case Processing Summary

Various ways of accident response

CasesValid Missing TotalN Percent N Percent N Percent

Prevention of recurrence * accident occurrence

19 79.2% 5 20.8% 24 100.0%

Informing others * accident occurrence

10 41.7% 14 58.3% 24 100.0%

Reporting the accident * accident occurrence

7 29.2% 17 70.8% 24 100.0%

Investigation on the accident * accident occurrence

21 87.5% 3 12.5% 24 100.0%

Source: field work, (2016)

The various percentages of the responses are displayed in the valid column. Respondents who

ticked on prevention of recurrence accounted for 79.2%, informing others in the site 41.7% of

the total, reporting the accident to relevant authority 29.2% and investigation on the accident

87.5%. The missing column shows the number and percentage of the respondents who did

not tick against that response.

Figure 4. 7: Summary of the findings on material handling procedures

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Weight limit Hazard check equipment awareness

inspection program Mean0.00%

10.00%

20.00%

30.00%

40.00%

50.00%

60.00%

70.00%

80.00%

90.00%

100.00%

Source: Field work, 2016

As shown above, material handling procedures had a level of adequacy of 35.43%

4.8 STORAGE OF MATERIALS

The researcher checked on various items regarding their application and also rated some as

either good, average or poor. The results are presented below.

Table 4. 15: Case Processing Summary

Checks on storage of materials

CasesValid Missing TotalN Percent N Percent N Percent

stability of stacked materials * storage

24 100.0% 0 0.0% 24 100.0%

store lighting conditions * storage

24 100.0% 0 0.0% 24 100.0%

labelling of chemicals * storage

15 62.5% 9 37.5% 24 100.0%

space within storage to allow movement * storage

24 100.0% 0 0.0% 24 100.0%

storage and packaging of chemicals * storage

15 62.5% 9 37.5% 24 100.0%

Source: Field work, (2016)

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The table above shows the number of sites in which I did various checks. For the missing

row, it represents the number of sites the item to be checked was not available. The tables

that follow below show the rating of the checks that I did.

Table 4. 16: Stability of stacked materials

Frequency PercentGood 8 33.3

Average 13 54.2

Poor 3 12.5

Total 24 100.0

Source: Field work, (2016)

The results above show that in most sites the stores were averagely arranged in terms of

stability. The stability of the materials was checked together with the stability of the storage

system. Most sites had the stacking of the materials in good condition but the storage system

was not strong or in poor conditions, in other sites the conditions were vice versa. In other

sites the stacking of materials together with the nature of the storage system was poor.

Table 4. 17: Stability of storage system

Frequency PercentGood 18 75.0

Average 4 16.7

Poor 2 8.3

Total 24 100.0

Source: Field work, 2016

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Plate 4. 1: Storage of cement

Source: Field work, (2016)

The plate above captures bags of cement in a store. Note the condition of the store at the

edge, the iron sheet and timber have come of and could fall any time. Note also the bags of

cement at the last column, they are stacked more than 10 bags in one column and are likely to

fall and hit the unstable wall of the store which could be dangerous.

Table 4. 18: store lighting conditions

Frequency Percent Valid Percent Cumulative Percent

Valid Good 5 20.8 20.8 20.8

Average 8 33.3 33.3 54.2

Poor 11 45.8 45.8 100.0

Total 24 100.0 100.0

Source: Field work, (2016)

The table above shows the nature of lighting conditions in most construction sites which was

poor in most sites. Most of the sites had their store located in the building under construction

and for some the location of the stores hindered natural lighting completely and others 57

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partially. Most of them did not provide artificial lighting as all them had not installed

electrical lighting yet. Poor lighting conditions in a store could be dangerous for works as

they load and offload materials they could trip or get hit by falling materials etc.

Plate 4. 2: Store lighting conditions

Source: Field work, (2016)

The plate above presents the lighting conditions in one of the stores located in the building

under construction. No source of artificial lighting was noted.

Table 4. 19: Labelling of chemicals

Frequency Valid PercentValid Yes 15 100.0Missing System 9Total 24

Source: Field work, (2016)

The table above shows that labelling of chemicals which was mainly paint in all the sites was

done in a good manner. The other sites with the label missing had no chemicals in their

vicinity.

Table 4. 20: Space within storage to allow movement

Frequency Percent

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Good 18 75.0

Average 6 25.0

Total 24 100.0

Source: Field work, (2016)

The results above show that in most construction sites the stores were spacious to allow

movement of workers as they loaded and offloaded materials from the stores.

Table 4. 21: Storage and packaging of chemicals

Frequency Valid Percent

Valid Good 13 86.7

Average 2 13.3

Total 15 100.0Missing System 9Total 24

Source: Field work, (2016)

For construction sites with paint, it was observed that 86.7% of them had the storage cans and

buckets were well stores and packaged. Few construction sites had left the paint cans and

buckets aimlessly when they were done with them without first washing them.

Figure 4. 8: Summary of findings on storage of materials

Stacking st

ability

Storage syste

m stabilit

y

Store lighting co

nditions

Chemical la

belling

Chemical s

torage

Passage sp

aceMean

0.00%

20.00%

40.00%

60.00%

80.00%

100.00%

120.00%

59

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Source: Field work, 2016

Storage of materials attained a mean of 65.13% level of adequacy.

4.9 PPE USAGE

The researcher also checked on usage of protective devices. The results are presented below.

Table 4. 22: Case Processing Summary

Various PPE on sites

CasesValid Missing TotalN Percent N Percent N Percent

head protection * usage of PPE

23 95.8% 1 4.2% 24 100.0%

foot and leg protection * usage of PPE

24 100.0% 0 0.0% 24 100.0%

hand and arm protection * usage of PPE

24 100.0% 0 0.0% 24 100.0%

protective clothing * usage of PPE

24 100.0% 0 0.0% 24 100.0%

Source: Field work, (2016)

The table above shows the number sites that required usage of various types of PPE

depending on the conditions and the materials being handled. Head, foot, hand and protective

clothing were a must for all sites

Table 4. 23: Head protection

Frequency Percent Valid Percent

Valid Good 17 70.8 70.8

Average 7 29.2 29.2

Total 24 100.0 100.0

Source: Field work, (2016)

Table 4.21 presents the results on usage of head protection. In most sites 70.8 % all the

people had head protection in form of helmets. This is really recommendable. For the few

sites that were rated average, some workers did not have any form of head protection while

others had.

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Table 4. 24: Foot and leg protection

Frequency PercentGood 6 25.0

Average 18 75.0

Total 24 100.0

Source: Field work, (2016) The results above show that in most sites, 75% the rating on usage of foot and leg and

protective devices was average with some workers in the site having them on while others

didn’t have.

Plate 4. 3: Concreting

Source: Field work, (2016)

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The plate above represents a scenario in a construction site where some workers have foot

and leg protective devices while others don’t have them. Notice the worker carrying a bucket

does not have gumboots while others have.

Various trades requiring usage of hand and protective devices were observed and the results

presented in the form of a table. In all the sites there was a trade requiring usage of hand and

arm protective device due to extent handling of cement, chemicals or materials with

characteristics such as sharp edges.

Table 4. 25: Hand and arm protection

Frequency PercentAverage 3 12.5

Poor 21 87.5

Total 24 100.0

Source: Field work, (2016)

Plate 4. 4 : Concreting

Source: Field work, (2016)

Plate 4.4 shows workers engaging in concreting with handling of cement. None of the

workers has any form of hand protection. Notice also many don’t have protective clothing.

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Table 4. 26: Protective clothing

Frequency PercentAverage 4 16.7

Poor 20 83.3

Total 24 100.0

Source: Field survey, (2016)

Protective clothing were hardly seen in most construction sites and in construction sites

where workers had them on, some only had improvised their old clothing which was the case

in all the other construction sites.

Figure 4. 9: Summary of findings on PPE usage

Head protection

Foot and le

g protection

Hand and arm protecti

on

Protective

clothing

Mean0.00%

10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%

Source: Field work, 2016

The findings show that PPE usage had a mean of 43.75%, which translated to its level of

adequacy.

4.10: TRANSPORTATION OF MATERIALS

Movement of materials by workers in all the construction sites was very minimal which

minimised the risk of injury and materials were being carried over short distances. This was

made possible by extensive use of plants and equipment. I noticed that the health and safety

representative(s) on site were not keen to notice or check on the weight and nature of

materials if they were hazardous to the workers at any moment during the inspection. This

confirmed the fact that contractors did not provide for such in the program for inspection.

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4.11 SITE LAYOUT

The researcher also checked various items that involved how the site was laid or planned. The

results for various checks are outlined below.

Table 4. 27: Lighting conditions within the site

Frequency PercentGood 17 70.8

Average 4 16.7

Poor 3 12.5

Total 24 100.0

Source: Field work, (2016)

Lighting conditions in areas where the workers was well lit since most worked in day lit

areas. For workers working inside the building which has no source of electric power, some

did not provide for artificial lighting to enhance movement as workers moved materials or

fixed them. The plate below shows a poor lit corridor where workers are working.

Plate 4. 5: Lighting conditions

Source: Field work, (2016)

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The researcher checked on how the site was arranged, whether it enhanced or hindered

movement of workers as they carried materials.

Table 4. 28: Site arrangement in relation to movement

Frequency PercentGood 3 12.5

Average 8 33.3

Poor 13 54.2

Total 24 100.0

Source: Field work, (2016)

Most construction sites due to limited spaces, the site was overcrowded with materials piled

and blocking the paths of workers which would be dangerous as workers moved loads within

the site. Stockpiling of materials was done at the right places, the only challenge was the

limited space for most sites.

Table 4. 29: Stock piling of materials

Frequency PercentGood 21 87.5

Average 3 12.5

Total 24 100.0

Source: Field work, 2016

Site ground conditions were also rated and the results presented below.

Table 4. 30: Ground site conditions

Frequency PercentGood 9 37.5

Average 10 41.7

Poor 5 20.8

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Total 24 100.0

Source: Field survey, (2016)

Most sites had their ground conditions rated average. The researcher checked also on the

floor conditions of the building under construction. Some floor conditions were not

favourable for movement of workers as they handled materials. Some floors were wet and

others had items that could lead to tripping of workers as they moved.

Table 4. 31: Floor conditions

Frequency PercentGood 19 79.2

Average 3 12.5

Poor 2 8.3

Total 24 100.0

Source: Field work, 2016

Plate 4. 6: Floor conditions

Source: Field survey, (2016)

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Plate 4. 7: Floor conditions

Field work, (2016)

Notice the wet floor and staircase on plate 4.6 and an electric wire on the staircase shown on

plate 4.7. These two conditions could be very hazardous to a worker carrying materials. The

worker could slip and fall either due to the slipperiness of the floor or hindrance by objects.

Figure 4. 10: Summary of findings on site layout and planning

Stockpilin

g

Site arra

ngement

Ground conditions

Lighting co

nditions

Floor conditions

Mean0.00%

10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Source: Field work, 2016

The variable, site layout, attained a level of adequacy of 57.5%

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4.12 HYPOTHESIS TESTING

Hypothesis testing was achieved through Descriptive inference. This research evaluated

construction contractors on their awareness and implementation of health and safety policies

during material handling.

The research found out that all the contractors were aware of various health and safety

provisions regarding material handling in various health and safety policies and most have

consequently incorporated them in the drafting of their firm’s policies.

From the analysis it is evident that contractors have taken the first step and drafted policies

for their firms but have not taken keen consideration to put in measures to ensure these

policies have been effectively implemented to ensure healthy and safe material handling. This

is demonstrated by contractors providing for guides for safe material handling and not putting

measures to ensure these guidelines are implemented. It is also demonstrated in contractors

ensuring implementation of some policies during material handling and ignoring others.

Lastly it is demonstrated by provision of measures and not uniformly distributing the

measures to all workers involved example, PPE usage among the workers.

The study was able to attain the level of adequacy of various variables. The levels of

adequacy were 66.7%, 39.55%, 35.43%, 65.13%, 43.75%, and 57.5% for variables safety

policy, training, material handling procedure, material storage, PPE usage and site layout and

planning consequently. The mean of these levels was 51.34%. From the study chapter 3,

variables, to accept the null hypothesis the mean level of adequacy must be 80% and above.

Therefore this study accepts the null hypothesis that contractors have not adequately

incorporated health and safety measures in construction sites during material handling and

nullifies the alternative hypothesis which states that contractors have adequately incorporated

health and safety measures in construction sites.

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CHAPTER 5

DISCUSSION, CONCLUSIONS AND RECOMMENDATIONS

5.1 INTRODUCTION

This chapter outlines summary of finding, conclusion drawn from previous chapter as well as

recommendations for the whole study in line with the objectives. Finally the researcher

highlights areas of further study.

5.2 DISCUSSION OF STUDY FINDINGS

From the analysis it is evident it is evident that all the contractors are aware of their role in

safety and health enhancement. Most firms have a drafted health and safety policy in their

firms as expected by the law and their view on the a health and safety policy is that it’s an

important document in terms of guiding and containing rules to be implemented on site

regarding handling of materials among other activities. In connection to that a bigger

percentage of them have addressed material handling health and safety in this document. In

terms of revision, it was noted that most averagely revised the health and safety policy

document after a period of 5 years and others didn’t review it. A small percentage did review

it at the recommended time duration of 2 years.69

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Provision of training in general and in regards to material handling was very minimal in most

construction sites. A small number of contractors arranged for training of workers before

commencement of the construction process. Majority depended on ensuring workers were

instructed on various material handling health and safety issues once in a while. Majority of

those who ensured training at the commencement only did it once and depended on providing

instructions during the construction period. Quite a small number had a training program me

for the duration of the construction works.

In regards to health and safety representatives on site whose responsibility is to check and

guide on healthy and safe material handling procedures among other activities, majority had

one and in some more than one representative. For the smaller percentage who didn’t

incorporate a health and safety representative, they added the responsibility to the site agent

to carry out.

Few construction sites had a regulated safe weight for materials beyond which the workers

were not supposed to handle. The weight that all who had a safe weight recommended was 50

kilograms and in other sites it was even lower depending on the weight of the worker. During

inspection of hazardous condition that could be presented by materials, quite a few

contractors recommended for weight check despite some having a safe weight for materials

to be handled. The decision was left for the workers to decide after being given instructions

on the amount of load they are expected to carry. Other hazardous condition such as nature of

the material like sharp materials were also incorporated in the program me for inspection.

All the contractors confirmed their awareness of various functions of material handling plants

and equipment within their construction sites. It was evident that all of them ensured

inspection of these plant and equipment. It was also evident that very few of them had an

inspection program me put in place to ensure periodical arrangement for inspection. Most of

them depended on inspection from the Directorate of Occupational Health and Safety

Services. On the other hand, those who had an inspection program me either had a plant

manager who followed the program me or the contractor made arrangements for a technical

person to come and make inspections for various plant and equipment that required regular

checks.

All the contractors confirmed that there had been cases of accidents, whether major or minor,

in a construction site they are supervising. According to their response to the accident, a big

percentage ensured measures were put in place to investigate and prevent recurrence. Quite a

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few number responded by reporting to the relevant authority and also a few contractors

ensured those others on the site were informed of the accident.

It was noted that the storage conditions were average in most construction sites. Though in

some construction sites the lighting conditions in some stores was poor due to their position

and lack of artificial lighting. In most construction sites, arrangement of materials in the store

was poor though the stores were spacious hence ensuring space for movement. Few

construction sites harbored chemicals and for those that had chemicals, it was mainly paint

which was well labelled and stored.

PPE usage was inadequate in all the construction sites. Either they failed to incorporate a

certain type of PPE or if incorporated, they were not keen to ensure all workers used them or

they did not provide enough for all. Head protection in form of safety helmets was the

relatively common in construction sites. Hearing protection, respiratory protection and hand

and arm protection were virtually non-existent in all the sites. Foot and leg protection was

fairly incorporated in the sites. Most construction sites were not keen to ensure all the

workers had foot and leg protective equipment as some had and some didn’t have in the same

construction site.

The site layout was observed to be good in terms of lighting in the building being

constructed. Some of the construction sites ignored the lighting factor within the building

which could be hazardous to workers moving materials within the unlit places especially

within the staircases or even the workers fixing materials. Most construction sites were

squeezed in terms of space to stock pile materials being delivered on site leading to poor

stockpiling of materials which partially inconvenienced the workers as they loaded the

materials and also hindered their way as they transported these materials. Lack of enough

space presented hazardous conditions for workers within the site as they transport materials.

For construction sites away from the town centers, they were able to secure spaces outside the

construction sites to pile materials.

5.3 CONCLUSION

Handling of materials is found at all stages of construction with various kinds of hazards

associated to the process. Contractors should make it a necessity to get pre hand information

on various health and safety risks that are likely to occur during handling of materials in order

to plan for their mitigation.

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Policies and regulations that exist are numerous, usually well formulated and they clearly

show that they are geared towards achieving appropriate health and safety standards on site

but they lack enforcement mechanisms. Contractor’s usually go ahead and formulate policies,

even form a health and safety department for their firms but they do not serve as a guide to

action. Implementation of these policies on site is the key to achieve high health and safety

standards in material handling.

The fact that there are many accidents that occur during handling of materials affecting

workers on sites shows poor implementation of health and safety mechanisms and also

ignorance on the part of the contractor to implement some health and safety mechanisms.

Health and safety mechanisms can help eliminate the hazard and also eliminate or reduce the

risk of injury.

Health and safety matters during material handling are a concern and should not be taken

lightly nor should any matters be taken seriously and others left unattended to. As long as

there exist a loop hole in providence for adequate health and safety measures in material

handling, accidents during handling of materials will still continue being prevalent in our

construction sites.

Contractors put some effort in ensuring measures are pointed towards ensure safe material

handling procedures and even provide mechanisms where possible for implementation but

these efforts remain futile if the contractor does not ensure implementation of the same.

Appointing of safety representatives to represent them on the site and establishing a good

program me for them to follow will go a long way in enhancing the implementation

5.4 RECOMMENDATIONS

It should be a statutory duty for contractors to enforce health and safety policies in material

handling among other activities. Contractors should ensure that they understand the health

and safety risks that are associated to handling of materials and provide the right kind of

mechanisms to curb any imminent danger associated with those risks from happening.

Contractors should ensure that they have a health and safety document which covers material

handling health and safety. This gives them a direction and a sense of duty towards ensuring

high health and safety standards are maintained. The document should not just be drafted but

resources should be availed to implement the plans in the document. Roles should also be

well delegated to various personnel within the contractor’s firms to assume the responsibility

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of implementation and to prevent the contractor being overwhelmed by too many duties

which would hinder proper implementation of the same.

Training the workers on various safe material handling procedures and also on recognition of

hazards presented by materials and how to handle them would go a long way in enhancing

health and safety standards. Contractors should ensure that training is properly done and not

done only once but regularly during the construction period depending on the duration of the

same. This ensures the workers keep aboard with the changing risks and levels of health and

safety standards as the construction progresses.

Contractors should make it their duty to appoint a safety and health representative on site

whose major responsibility is to ensure health and safety standards are implemented

especially during material handling. This is a very important requirement as security issues

are critical issues that are not timely and hence requiring someone throughout to be

monitoring them. Since contractors have other obligations of management and some handle

more than one construction sites, it becomes critical for them to delegate the role to someone

who is equipped with knowledge and understanding of health and safety matters.

The appointed health and safety representatives should be tasked with the duty to check

various hazards presented by materials on site including weight and nature of materials such

as the shape or components which would be hazardous. Contractors should monitor to ensure

that the representatives play their roles diligently.

It should be the responsibility of every contractor to have the knowledge of various material

handling plants, equipment and tools operating in their sites so as to be able to provide the

right measures towards ensuring safe operation of the same. Contractors should ensure these

plant and equipment are checked regularly depending on the type of plant or equipment to

ensure they are safe for use. They should plan for their inspection.

The other thing contractors should ensure is well planning of the site to ensure free flow of

materials and workers as they transport materials without hindrances which could cause

accident or even delay as workers try to navigate their way. This should be done in terms

ensuring preplanning for places of stock piling materials to ensure enough space for

movement, ensuring the ground conditions are favorable for movement and also ensuring

good lighting conditions within the building to enhance workers movement as they transport

materials and also fix them.

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Storage of materials should be done in a safe place with the materials well stacked in a stable

manner to prevent collapsing leaving enough space for movement of workers as they move

the materials. The storage system should be well kept and strong to withstand the materials

stored in it. Contractors should take it upon themselves to ensure that all these rules are

adhered to.

Usage of personal protective equipment is a must for every construction site due to various

risks that are associated with handling of materials. Contractors should monitor the usage of

PPE to ensure that they have been enforced and are being used in the right manner.

In summary, all contractors should assume their responsibilities in ensuring that all measures

provided for and spelt out in various statutory documents are put in place during material

handling. It is their responsibility to monitor implementation of these policies on site and

provide for the right measures where they are missing.

5.5 AREAS OF FURTHER RESEARCH

Further research can be done on:

Causes of poor implementation of health and safety policies in material handling

Effectiveness of health and safety mechanisms applied during material handling

(Holt, 2005) (Elengovan, 2015) (Elbeltagi, n.d.)

REFERENCES

Construction Safety Council , 2012. Health Hazards in Construction. [Online]

Available at: www.buildsafe.org

De Vaus, D. A., 2001. Research Design in Social Research, London.

Elbeltagi, D. E., construction site Layout Planning.

Elengovan T. Muralithan and T., 2015. Safety and Analysis in Material Handling of

Construction Industry,.: Idosi publications.

Hispanic Contractos Association, 2012. Creating a safety program for your small business.

[Online]

74

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Available at:

https://www.osha.gov/dte/grant_materials/fy10/sh.../creating_a_safety_program.pp

Holt A. S. J., 2005. Principles of Construction Safety.:Blackwell publishing.

I.F. Mohd Kamar, 2014. Contractor’s Awareness on Occupational Safety and Health

Management Systems in construction industry ,: EDP Sciences.

J. W. Kaluli, Assessment of Occupational Safety and Health in Construction Sites in Nairobi

County

Keshava Chanda Arora, 2007. Aspects of material handling,:Firewall media.

Kibe, K. N., 2016. Assessment of health and safety management on construction sites in

Nairobi County, Nairobi: JKUAT.

Mugenda, O. and Mugenda A., 2003. A Research Methods. Nairobi: Acts Press.

Mulinge G. Muiruri and Cornelius, 2014. Health and Safety Management on Construction

Project Sites in Kenya, Nairobi.

Mutuma, N., 2008. AN INVESTIGATION INTO THE PROVISION OF PERSONAL

PROTECTIVE EQUIPMENT (PPE) TO CONSTRUCTION WORKERS AND ITS

ENFORCEMENT MECHANISMS, Nairobi: University of Nairobi Library.

Niskanen, Jouni Lauttalammi and Toivo, 1988. Accidents in Materials Handling at Building

Construction Sites, Netherlands: Elsevier Science Publishers.

Nyakiongora, M., 2004. AN INVESTIGATION INTO THE WELFARE PROVISION FOR

CONSTRUCTION PRODUCTION WORKERS AND ITS IMPACT ON THE TIMELY

COMPLETION OF PROJECTS, A CASE STUDY OF NAIROBI PROJECTS, Nairobi:

University of Nairobi library.

Oketch, T. O., 2004. AN INVESTIGATION INTO RISK MANAGEMENT : RESPONSE IN

HANDLING BUILDING MATERIALS ON CONSTRUCTION SITES IN KENYA, Nairobi:

University of Nairobi Library

OSHA,U.S Department of Labor, 2002. Material handling and storage. [Online]

Available at: www.osha.gov

R.J. Coble, Haupt T.C. and J. Hinze., 2000. The Management of Construction Safety and

Health, CRC press.75

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Raymond Kemei, J. N., 2016. Occupational Accident Patterns and Prevention Measures in

Construction Sites in Nairobi County Kenya , Nairobi: science publishing group.

Reese, C. D., 2000. Material handling systems; Designing for safety and health. New York:

CRC press.

Seeger Weiss, 2016. Hazardous Chemical. [Online]

Available at: http://www.seegerweiss.com/personal-injury/workplace-injuries/construction-

accidents/hazardous-chemicals/

Seppo Väyrynen, Kari Häkkinen andToivo Niskanen, 2014. Integrated Occupational Safety

and Health Management.

Sidharantha, R., 2007. Introduction to Material handling (1). s.l.:New Age International.

standard digital, 2012. standard digital. [Online]

Available at: www.standarddigital.co.ke

Tim Howarth, P. W., 2009. Construction Safety Management. 1st ed.:Willey-Blackwell.

Torrent, D. G., 2008. Development of a Methodology for Automating the Identification and

Localization of Engineered Components and Assessment of Its Impact on Construction Craft

Productivity.:ProQuest.

TRPAbmp, 2014,MATERIAL HANDLING STORAGE AND SAFETY. [Online]

Available at: www.tahoebmp.org

U.S department of labor, n.d. Material handling and storage. [Online]

Available at: www.osha.gov

V. H. P. Vitharana, G. H. M. J. Subashi De Silva and Sudhira De Silva., 2015. Health

Hazards, Risk and Safety Practices in Construction Sites

JBC, (1999). Agreement and Conditions of Contract for Building Works JBC, Nairobi

Kenya Gazette Supplement (2007). The Occupational Safety and Health Act (2007),

Government Printers, Nairobi, Kenya

Business daily, (2016, August 17). [Online] Available at www. Businessdailyafrica.com

Kenya national bureau of statistics (2014), facts and figures 2014.

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APPENDIXES

APPENDIX 01

QUESTIONNAIRE FOR BUILDING CONTRACTOR

I am Grace Gakii Micheni, currently in my final year of study, pursuing bachelor’s degree in

quantity surveying. Currently am undertaking a research study on adoption of health and

safety policies by contractors on construction sites. My research is aimed at obtaining the

level of adequacy of health and safety mechanisms being adopted by contractors within

Nairobi. I am hereby requesting for your assistance in filling this questionnaire which will

greatly help in my study. The information provided will only be used for the purpose of this

research study and will be treated confidentially. Your honesty and sincerity will be highly

appreciated.

INSTRUCTIONS:

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Please tick (√) the appropriate answer and give reasons or explanations where necessary.

1. NCA classification of the contractor……………………………………………………….

2. Years of practice as a contractor ……………………………………………….

3. Do you think safety policy statement or document is important?

[ ] Yes [ ] No

4i). Do you have a written safety policy or manual?

[ ] Yes [ ] No

ii) Does it address safety and health mechanisms to be adopted material handling activities?

[ ] Yes [ ] No

iii) How long does it take you to revise your safety policy document?

[ ] 1-3 years [ ] 4-6 years [ ] above 6 years [ ] we don’t revise

5. Are health and safety measures such as those that can be adopted during material handling

provided for in the tender documents?

(a) Yes (b) No

6i) Provision of health and safety measures on site in material handling among other works

exclusively rests on the contractor and the employer is protected from any liability of the

labor and workmen on site. The contractor is also supposed to comply with statutory,

industrial or other rules and regulations concerning employment. These are two among other

provisions in contract documents. Are you aware of these provisions?

(a) Yes (b) No

ii) Are you aware of any other legal requirement by statutory bodies?

(a) Yes (b) No

iii) If yes, state any document(s) contains these regulations that you are aware of?

…………………………………………………………………………………………………

…………………………………………………………………………………………………

…………………………………………………………………………………………………

7i). Do you ensure training of workers before you engage them in material handling activities

among other activities on site?

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[ ] Yes [ ] No

ii) In connection to that, do you have a workers training program?

[ ] Yes [ ] No

8i). Do you make arrangements to ensure that equipment, plants and tools being used by

employees to handle materials are safe and without risks to their health?

[ ] Yes [ ] No

ii) If yes, how do you achieve that?

…………………………………………………………………………………………………

…………………………………………………………………………………………………

…………………………………………………………………………………………………

………………………………

iii) Do you have an inspection program for chains, ropes, hoists, cranes or any other lifting

machines within your premises in which these equipment are supposed to be inspected at

intervals within their period of work?

[ ] Yes [ ] No [ ] they are inspected once before commencement of

works

iii) Are you fully aware of specific functions of all equipment, plants, tools and machinery

being used to handle materials in your site?

[ ] Yes [ ] No

iv) Where do you acquire operators for various material handling plants, machinery and

equipment?

…………………………………………………………………………………………………

………………………………………………………………………………………………....

9i) Do you have a program me of inspection to identify hazardous conditions presented by

materials and the rectification of these conditions?

[ ] Yes [ ] No

ii) Do you have a specific weight beyond which employees are not supposed to manually

handle?

[ ] Yes [ ] No

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ii) If yes, state the maximum weight that you normally recommend for them?

…………………………………………………………………………………………..

iii) In your program me of inspection, is there a provision for checking hazardous conditions

such as weight and the nature of material such as its shape and size and rectification of these

conditions?

[ ] Yes [ ] No

10i). Have you ever experienced any accidents in your site or any other site you are

supervised in relation to material handling activities?

[ ] Yes [ ] No

ii) If yes, how did you respond to it? Tick on the way(s) that you adopted

[ ] Investigated on the accident

[ ] Report on the accident to the relevant authority

[ ] Informed other people on the site about the accident

[ ] Developed prompt arrangements to prevent recurrence

[ ] Took the victim to the hospital and forgot about it

[ ] None of the above

10. Do you have a health and safety committee or officer on your site?

[ ] Yes [ ] No

If yes, what are their roles in ensuring health and safety measures are adhered to during

material handling?

…………………………………………………………………………………………………

…………………………………………………………………………………………………

…………………………………………………………………………………………………

…………………………………………………………………………………………………..

11. According to you, what level of importance would you categorize the need to do

evaluation of potential hazards that can occur during material handling among other

activities?

[ ] very important [ ] less important [ ] not important

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THANK YOU

APPENDIX 02

CHECKLIST

[1] Good [2] Average [3] poor [√] Yes [×] No

STORAGE OF MATERIALS

Stability of stacked materials [ ]

Labelling of chemicals [ ]

Lighting conditions in the store [ ]

Enough space to allow movement [ ]

Storage and packaging of chemicals [ ]

Stability of storage system [ ]

HANDLING OF MATERIALS

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PPE usage where applicable: [ ] Head protection

[ ] Foot and leg protection

[ ] Hand and arm protection

[ ] Protective clothing

Ground conditions [ ]

Lighting conditions of the work surface area [ ]

SITE LAYOUT

Stock piling of materials at the right location [ ]

Site arrangement to allow free movement in material handling activities [ ]

Report on examination of plants and equipment [ ]

Availability of warning signs [ ]

Training records [ ]

In house rules [ ]

Safety and health audit report [ ]

Record of hazardous chemicals [ ]

APPENDIX 03

PROJECT

REGISTRATI

ON NUMBER

PROJECT NAME MAIN CONTRACTOR PROJECT

VALUE (KSH)

531011160387 BUILDING PARBAT SIYANI

CONSTRUCTION LTD

1,872,272,

330.00

531011560380 BUILDING HENG YU INTERNATIONAL

COMPANY LTD

508,022

,050.00

531121560107 BUILDING STELLA BUILDERS 935,869

,795.00

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531011560358 BUILDING HARREE CONSTRUCTION

LTD

779,934

,450.00

531011560359 BUILDING CHINA NATIONAL AERO

TECHNOLOGY

846,185

,409.05

531081560027 BUILDING STRUCTURAL

CONSTRUCTION

(INTERNATIONAL)

LIMITED

715,000

,000.00

531011560352 BUILDING LAXMANBHAI

CONSTRUCTION LIMITED

2,577,792,

617.00

531041560202 OFFICE

DEVELOPMENT

CHINA WU YI CO LTD 4,084,125,

227.00

531011350322 COMMERCIAL

DEVELOPMENT

CHINA WU YI CO LTD 2,275,183,

265.00

531011560327 RESIDENTIAL

DEVELOPMENT

SUPERFIT STEELCON LTD 630,000

,000.00

376061560193 RESIDENTIAL

DEVELOPMENT

HONG YUANG

CONSTRUCTION LTD

716,240,675.00

531011560313 RESIDENTIAL

DEVELOPMENT

AGGREGATE

CONSTRUCTION LTD

1,439,201,

057.00

531011560313 RESIDENTIAL

DEVELOPMENT

AGGREGATE

CONSTRUCTION LTD

1,439,201,

057.00

531011560306 RESIDENTIAL

DEVELOPMENT

IOTA EXCAVATION &

RENTALS LTD

765,265

,200.00

531021550131 HOTEL

DEVELOPMENT

SENTRIM CONTRACTS 1,243,841,

230.00

531021560130 OFFICE

DEVELOPMENT

ESTEEL CONSTRUCTION

LTD

538,247

,995.40

531011550296 COMMERCIAL

DEVELOPMENT

CHINA NATIONAL AERO

TECHNOLOGY I.E.C

3,279,998,

102.60

531011560291 RESIDENTIAL PARBAT SIYANI 2,483,768,

83

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DEVELOPMENT CONSTRUCTION LTD 477.00

531031560038 RESIDENTIAL

DEVELOPMENT

PARBAT SIYANI

CONSTRUCTION LTD

1,270,519,

940.00

531031560039 RESIDENTIAL

DEVELOPMENT

KINGSLEY

CONSTRUCTION CO LTD

774,750

,048.00

531041560164 HOTEL

DEVELOPMENT

CEMENTERS LTD 917,341

,440.00

531041550149 RESIDENTIAL

DEVELOPMENT

CANTON BUILDING AND

CONSTRUCTION LTD

2,282,257,

120.00

531071560009 RESIDENTIAL

DEVELOPMENT

LAXMANBHAI

CONSTRUCTION LTD

1,747,415,

806.00

531011560241 HOTEL

DEVELOPMENT

LEXIS INTERNATIONAL 696,225

,607.11

531081460007 INSTITUTIONAL

DEVELOPMENT

CHINA WUYI CO LTD 3,818,875,

530.00

531011560237 COMMERCIAL

DEVELOPMENT

CORE CONSTRUCTIONS

LTD

994,810

,000.00

531021560105 RESIDENTIAL

DEVELOPMENT

NANCHANG FOREIGN

ENGINEERING CO LTD

988,000

,000.00

531041560118 RESIDENTIAL

DEVELOPMENT

INTCON AFRICA LTD 1,404,063,

990.00

531041560119 RESIDENTIAL

DEVELOPMENT

INTCON AFRICA LTD 684,061

,995.00

531021560103 RESIDENTIAL

DEVELOPMENT

MOTORWAYS

CONSTRUCTION

715,000

,000.00

531011560233 RESIDENTIAL

DEVELOPMENT

YUVI CONSTRUCTION LTD 524,925

,616.85

531011560234 RESIDENTIAL

DEVELOPMENT

CHIRAG BUILDERS LTD 535,631

,151.00

531011560234 RESIDENTIAL

DEVELOPMENT

CHIRAG BUILDERS LTD 535,631

,151.00 84

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531111560006 RESIDENTIAL

DEVELOPMENT

CM CONSTRUCTION EA

LTD

2,115,000,

000.00

531021560101 RESIDENTIAL

DEVELOPMENT

GOKUL BUILDERS LTD 864,309

,995.24

531021560093 RESIDENTIAL

DEVELOPMENT

ARK CONSTRUCTION CO

LTD

2,000,504,

341.13

531111560005 RESIDENTIAL

DEVELOPMENT

CM CONSTRUCTION LTD 1,066,000,

000.00

531141560025 RESIDENTIAL

DEVELOPMENT

SILVER CONSTRUCTION

CO LTD

585,436

,637.00

531011560225 RESIDENTIAL

DEVELOPMENT

SAVA BUILDERS 534,265

,640.00

531071560024 MIXED

DEVELOPMENT

SICHUAN HUASHI

ENTERPRISES LTD

743,490

,767.57

531161450027 INSTITUTIONAL

DEVELOPMENT

DINESH CONSTRUCTION

LTD

786,583

,506.80

531051450017 INSTITUTIONAL

DEVELOPMENT

DINESH CONSTRUCTION

LTD

1,074,883,

805.00

531131550006 GODOWNS

DEVELOPMENT

NIRMA HOLDINGS LTD 989,637

,034.00

531021560081 RESIDENTIAL

DEVELOPMENT

ETERNAL FOUNDATION

CONSTRUCTION CO LTD

552,851

,748.00

531011560198 OFFICE

DEVELOPMENT

ESTEEL CONSTRUCTION

LTD

805,000

,000.00

531021460078 COMMERCIAL

DEVELOPMENT

LANDMARK HOLDINGS

LTD

1,579,241,

396.00

531021460077 COMMERCIAL

DEVELOPMENT

POWERFUL LTD 1,468,444,

901.00

531021550075 RESIDENTIAL

DEVELOPMENT

HOMEFIX LTD 542,334

,468.27

85

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531042350078 ROAD

DEVELOPMENT

CHINA ROAD & BRIDGE

CORP.

17,199,793,7

66.00

531011550188 MIXED

DEVELOPMENT

PARBAT SIYANI

CONSTRUCTION

1,035,000,

000.00

531021550072 RESIDENTIAL

DEVELOPMENT

HOMEFIX LTD 1,079,806,

698.00

531011550181 OFFICE

DEVELOPMENT

VISHAK BUILDERS 850,533

,438.00

531141550014 HOTEL

DEVELOPMENT

LAXMANBHAI

CONSTRUCTION LTD

1,427,179,

748.00

531011560155 COMMERCIAL

DEVELOPMENT

CHINA NATIONAL AERO

TECHNOLOGY I.E C

15,000,000,

000.00

531011560158 OFFICE

DEVELOPMENT

LAXMANBHAI

CONSTRUCTION LTD

559,275

,000.00

531011550156 OFFICE

DEVELOPMENT

SENTRIM CONTRACTS LTD 1,020,000,

000.00

531011550131 RESIDENTIAL

DEVELOPMENT

COSMOCARE LTD 810,358

,658.00

531011550132 RESIDENTIAL

DEVELOPMENT

COSMOCARE LTD 636,883

,374.80

531011550153 RESIDENTIAL

DEVELOPMENT

GOVAR CONSTRUCTION

LTD

514,639

,783.68

531021550054 RESIDENTIAL

DEVELOPMENT

SICHUAN HUASHI

ENTERPRISES

CORPORATION LTD

929,229

,881.24

531011550146 HOTEL

DEVELOPMENT

WADIA CONSTRUCTION

CO LTD

1,672,750,

000.00

531011550147 RESIDENTIAL

DEVELOPMENT

SEYANI BROTHERS 1,534,364,

680.00

531011550148 RESIDENTIAL

DEVELOPMENT

D MANJI CONSTRUCTION

LTD

1,152,500,

000.00

86

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531011550152 RESIDENTIAL

DEVELOPMENT

CHINA N AERO

TECHNOLOGY

795,000

,468.00

531041560064 COMMERCIAL

DEVELOPMENT

ROSOLO BUILDERS CO

LTD

753,695

,000.00

531161550017 RESIDENTIAL

DEVELOPMENT

VAKKEP BUILDING

CONTRACTORS LTD

1,695,015,

920.00

531161550016 COMMERCIAL

DEVELOPMENT

INTCON 1,750,000,

000.00

531021550065 OFFICE

DEVELOPMENT

WADIA CONSTRUCTION

LTD

680,035

,878.00

531021550063 RESIDENTIAL

DEVELOPMENT

ECONOBUILD 669,171

,732.56

531021560060 RESIDENTIAL

DEVELOPMENT

NAYOMIE CONSTRUCTION

LTD

929,603

,753.60

531021550055 RESIDENTIAL

DEVELOPMENT

HUNAN WANG WANG

CONSTRUCTION LTD

583,613

,674.00

531051550012 OFFICE

DEVELOPMENT

DINESH CONSTRUCTION

LTD

563,803

,344.00

531011550131 RESIDENTIAL

DEVELOPMENT

COSMOCARE LTD 810,358

,658.00

531021560053 RESIDENTIAL

DEVELOPMENT

DICKWAYS

CONSTRUCTION LTD

900,000

,000.00

531011550133 RESIDENTIAL

DEVELOPMENT

CHINA NATIONAL AERO

TECHNOLOGY

INTERNATIONAL

ENGINEERING

CORPORATION

1,211,604,

049.73

531011560127 COMMERCIAL

DEVELOPMENT

SEYANI BROTHERS LTD 3,830,000,

000.00

531161560015 COMMERCIAL

DEVELOPMENT

FUBECO CHINA FUSHUN

BUILDING CO LTD

697,670

,990.00

531011550126 OFFICE TWIGA CONTRACTS LTD 620,484

87

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DEVELOPMENT ,146.00

531011550121 HOTEL

DEVELOPMENT

SENTRIM CONTRACTS LTD 1,516,965,

231.67

531011550123 OFFICE

DEVELOPMENT

VISHAK BUILDERS LTD 1,325,000,

000.00

531011560117 HOTEL

DEVELOPMENT

HARIKAN BUILDING

CONTRACTOR LTD

600,000

,000.00

531011560118 HOTEL

DEVELOPMENT

HARIKAN BUILDING

CONTRACTOR LTD

775,000

,000.00

531011550120 OFFICE

DEVELOPMENT

CHINA ZHONGXING

CONSTRUCTION

749,703

,775.00

531161560014 COMMERCIAL

DEVELOPMENT

VISHAK BUILDERS LTD 825,000

,000.00

531041560053 RESIDENTIAL

DEVELOPMENT

CHINA ZHONGXING

CONSTRUCTION CO LTD

878,1

88,947.52

531071550011 INSTITUTION

DEVELOPMENT

N.K BROTHERS 560,8

52,576.00

531161350013 OFFICE

DEVELOPMENT

N.K BROTHERS 707,9

09,101.00

531051550009 OFFICE

DEVELOPMENT

N.K BROTHERS 996,9

09,101.00

531011560114 OFFICE

DEVELOPMENT

SEYANI BROTHERS LTD 2,176,753,

613.54

531051560008 COMMERCIAL

DEVELOPMENT

N.K. BROTHERS 1,200,000,

000.00

531011560111 RESIDENTIAL

DEVELOPMENT

D MANJI CONSTRUCTION

LTD

838,329

,419.78

531011560108 OFFICE BLOCK SEYANI BROTHERS 1,060,000,

000.00

531011560105 OFFICE

DEVELOPMENT

ESTEEL CONSTRUCTION

LTD

617,739

,380.00

88

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531011560103 OFFICE BLOCK SENTRIM CONTRACTS LTD 500,688

,587.80

531011560102 OFFICE

DEVELOPMENT

ESTEEL CONSTRUCTION

LTD

1,868,746,

840.00

531041560042 HOTEL

DEVELOPMENT

N.K BROTHERS LTD 910,909

,101.00

531041560042 HOTEL

DEVELOPMENT

N.K BROTHERS LTD 910,909

,101.00

531011560050 APARTMENTS

DEVELOPMENT

CANTON ENTERPRISES

LTD

557,529

,635.00

89