DCS800 - · PDF fileDDCS Branching Units - User´s Manual 3BFE64285513 x DCS800 Applications PLC Programming with CoDeSys CoDeSys_V23 x x x 61131

DCS800

Quick guideDCS800 Drives (20 A to 5200 A)

�3ADW000191R0401 DCS800 Quick guide e d

DCS800 QuiCk GuiDe

english

ContentsData ...........................................................................3Notes, brief instructions for CD and documents overview ....................................................................5Notes on EMC ............................................................8Standard function assignments for the terminals ...................................................................10Connection examples ...............................................11Safety and operating instructions ..............................13Installing the DCS800 PC tools on Your computer ....14Commissioning .........................................................15Display overview .......................................................16Dimensional drawings ...............................................17Firmware structure ....................................................19Declaration of conformity ..........................................�3 Certificate of manufacture ........................................�4

33ADW000191R0401 DCS800 Quick guide e d

Standard Features•compact•highestpowerability•simpleoperation•comfortableassistants,e.g.forautotuningorcommissioning•scalabletoallapplications•freeprogrammablebymeansofintegratedIEC61131-PLC


3) 600V�-Q -> �90 A / 590 A4-Q -> 3�0 A / 650 A

DCS800 DC DrivesTechnical data Mains supply volt. �30...1,�00 V,

+/–10 %, 3~Frequency 50...60 Hz, +/–5

HzElectronics supply 115...�30 V, –15 % / +10 %, 1~DC Output current �0...5,�00 AOverload capability �00 %

Ambient conditionsAmbient temperat. 0° ... +40° C 40° ... 55°C with

reductionStorage temperat. –40° ... +55° CTransport temper. –40° ... +70° CRelative humidity 5 ... 95 %, not

condensing (max. 50 % betw.

0°...5° C)Pollution degree Class �Protection class IP 00Altitude < 1,000 m height

above sea level: nominal Current > 1,000 m height above sea level: with reduction

I/ODigital inputs: 8 standard, up to 14 optional Digital outputs: 8 standard, up to 1� optionalAnalog inputs: 4 standard +/–10 V; 0/�…10 V, up to 8 optional +/ �0 mA; 0/4…�0 mA Analog outputs: 3 standard (1x Iact) +/-10 V; 0/�…10 V, up to 7 optional –�0 mA; 0/4…�0 mA

PC-ToolsDriveWindow Light: free of charge with every converter, Standard RS�3� PC-connectionDriveWindow: Real-time optical connectionControlBuilder DCS800: IEC61131 programming toolDriveSize: Converter- and motor dimensioning Maintenance / DiagnosisRemote diagnosis with any Internet-PC worldwide• with internet browser / internet

explorer• or with DriveWindow full drive

control via OPC

High Current Solutions• 1�-pulse up to �0,000 A, serial

and parallel• Hard parallel and sequential• up to 1,500 V Protections Speed feedback monitoring • Temperature • Overload • Over speed • Motor stalled • Motor over current • Motor over voltage • Field over current • Field over voltage • Minimum field current • Zero speed • Armature current ripple • Mains over- and under voltage

Integrated IEC 61131-PLC• Open standard programming

tool ControlBuilder DCS800• Support of all five IEC-

languages • Drive-specific function blocks • Saving of program and source

in Memory Card • Online debugging and forcing

Approvals

Adaptive Programmingpre-defined drive-specific function blocks, e.g.• Free process controller (PI-

Controller)• I/O- and digital OperationsWith control panel or PC-Tool, no need for additional hardware Speed FeedbackEMFAnalogue tachoEncoder�nd Encoder possible (RTAC)

CommunicationSerial communication• Ethernet • Profibus • CANopen • DeviceNet • ControlNet • DDCS • Modbus• CS31 • AF100 • Selma�Industrial IT© enabled DCSLink Peer-to-Peer• up to 800 kBaud, < �.5 ms• Master-Follower• Armature-fieldconverter• Free selectable data

Unit size �-Q rated CurrentDCS800-01

4-Qrated CurrentDCS800-0�

Supply voltage[VAC ]

max. fieldcurrent internal

Dimensions

IDC[A] IDC[A] 400 500 5�5 600 690 800 990 1�00 [ADC] h x w x d [mm] h x w x d [inch]

D1 �0 �5 6 310 x �70 x �00 1�.�5 x 10.65 x 7.90 45 50 65 75 90 100 1�5 140

D� 180 �00 15 310 x �70 x �70 1�.�5 x 10.65 x 10.65 �30 �60

D3 315 350 3) �0 400 x �70 x 310 15,75 x 10,65 x 1�,�5 405 450 470 5�0

D4 610 680 3) �5 580 x �70 x 345 ��.85 x 10.65 x 13.60 740 8�0 900 1000

D5 900 900 �5 1050 x 510 x 410 41.35 x �0.10 x 16.15 1�00 1�00 1500 1500 �000 �000 1) 1)

D6 1900 1900 external field

35/60A, 1~5�0A, 3~

1750 x 460 x 410 68.90 x 18.15 x 16.15 �050 �050 �500 �500 3000 3000

D7 �050 �050 externalfield

35/60A, 1~ 5�0A, 3~

1750 x 760 x 570 68.90 x �9.95 x ��.45 �600 �600 �) 3300 3300 �) 4000 4000 4800 4800 5�00 5�00

1) only available as �-Q drive �) on request

Current ratings, dimensions


Notes, brief instructions for CD and documents overview

We appreciate that you purchased an ABB DC drive power converter and thank you for the trust you put in our prod-ucts.

This brochure was put together to make sure that you continue to be satisfied with our product. It is intended to provide you with a brief overview of the product's key data, EMC notes, typical applications, start-up and trouble-shooting.

If you need more information about the product you are provided with a CD-ROM in addition to this brief documen-tation. The CD-ROM is part of this document and features the following contents:

DocumentationOur documentation is basically structured according to the following system:

Technical catalogue as comprehensive information to engineer complete DC drive systems.

Hardware manual as detailed information, with all important particulars about the individual components, like module dimensions, electronic boards, fans and auxiliary components.Information for mechanical and electrical installation are also included.

Firmware Manual as detailed information with all important issues about firmware and setting of parameters. The manual includes information for start-up and maintenance of the entire drive, in detailed form.This manual includes also Fault and Alarm codes and infor-mation for trouble shooting.

Service Manual for maintenance and repair of the converters.

Additional information about applications (e.g. 1�-pulse) and technical accessories (e.g. Hardware extension or Field bus interfaces) handled by separate manuals see table DCS800 Drive manuals.

System requirements to use the CD-ROM

• Operating system WIN-DOWS �000, XP

• ACROBAT READER 4.0 is sufficient (we recommend 8.0 - included on the CD-ROM)

In case the CD ROM does not start automatically please double-click on Setup.exe.

Further support

In addition we offer further support, since we can only be satisfied when you as our customer are satisfied with us and our products.

InternetOn the ABB homepage under

www.abb.com/dc

you'll find abundant information for • DC products• service support• the latest updates• tools • downloads, etc.Please don't hesitate to visit us.

ContactsIf you require any further information, please contact your nearest ABB Drives office or send an email to:

[email protected]

Please give us your name, your company address and phone number. We immediately put you in contact with our specialist.


ABB Drive ServiceIn order to offer the same after sales service to our customer around the world, ABB has created the DRIVE SERVICE CONCEPT.

ABB's after sales service is globally consistent due to common targets, rules, and the way of operation. This means for our customers:

• The same service products are globally avail-able.

• Consistent way of sales and delivery globally.• Consistency in global agreements.• Consistent and high quality service around the

world.

Please visit the ABB drive service homepage www.abb.com/drivesservices

DC Drives Worldwide Service Network Country Local ABB Service Town Service Phone No. Argentina Asea Brown Boveri S.A. BUENOS AIRES +54 (0) 1� �9 55 00Australia ABB NOTTING HILL +61 (0) 3 85 44 00 00 Austria ABB AG WIEN +43 1 60 10 90

Belgium ABB N.V. ZAVENTEM +3� �7 18 64 86+3� �7 18 65 00 - �4h service

Brazil ABB Ltda. OSASCO +55 (0) 11 70 84 91 11Canada ABB Inc. SAINT-LAURENT +1 51 48 3� 65 00China ABB China Ltd BEIJING +86 10 84 56 66 88 Czech Republic ABB S.R.O. PRAHA +4� � �� 83 �3 60 Finland ABB Oy Service KUUSANKOSKI +35 8 10 �� 51 00 Finland ABB Oy Product Service HELSINKI +35 8 10 �� 0 00 Finland ABB Oy Service NOKIA +35 8 10 �� 51 40

FranceABB Automation ABB Process Industry

MASSYMONTLUEL

+33 1 64 47 64 �6+33 4 37 40 40 00

Germany ABB Process Industries MANNHEIM +49 18 05 1� 35 80 Greece ABB SA METAMORPHOSSIS +30 1 0� 89 16 51Ireland ABB Ireland Ltd. TALLAGHT +35 3 14 05 73 00 Italy ABB MILAN +39 0� 90 34 73 91Korea, Republic ABB Ltd., Korea CHONAN +8� (0) 4 15 �9 �� Malaysia ABB Malaysia Sdn. Bhd. KUALA LUMPUR +60 3 56 �8 4� 65 Mexico ABB Sistemas S.A. DE C.V. TLALNEPANTLA +5� 53 �8 14 00 Netherlands ABB B.V. ROTTERDAM +31 1 04 07 88 66 New Zealand ABB Service ltd AUCKLAND +64 9� 76 60 16 Poland ABB Centrum IT Sp.zo.o WROCLAW +48 4 �6 13 49 6� Russia ABB Automation LLC MOSCOW +7 09 59 56 05 44 Switzerland ABB AG DÄTTWIL +41 5 85 86 87 86 Singapore ABB Industry Pte Ltd SINGAPORE +65 67 76 57 11

Slovakia ABB Elektro s.r.o. BANSKA BYSTRICA +4� 1� 49 �6 63 69+4� 1� 49 �6 61 11

South Africa ABB South Africa (Pty) Lt JOHANNESBURG +�7 1 16 17 �0 00

Spain ABB Automation Products BARCELONA +34 9 37 �8 87 00 +34 9 37 �8 73 00

Taiwan ABB Ltd. TAIPEI 105 +88 6� �5 77 60 90 Thailand ABB Limited SAMUTPRAKARN +66 �7 09 33 46 Turkey ABB Elektirk Sanayi A.S ISTANBUL +90 � 16 36 5� 90 USA ABB Industrial Products NEW BERLIN +1 �6 �7 85 3� 00 Venezuela ABB S.A. CRCS +58 (0) �� 38 �4 11 / 1�


DCS800 Drive Manuals

LanguagePublic. number E D I ES F CN

DCS800 Quick Guide 3ADW000191 x p p p pDCS800 Tools & Documentation CD 3ADW000211 xDCS800 Converter module

Flyer DCS800 3ADW000190 x x p x p pTechnical Catalogue DCS800 3ADW000192 x x x x p xHardware Manual DCS800 3ADW000194 x x p p p pFirmware Manual DCS800 3ADW000193 x p p p p pInstallation according to EMC 3ADW000032 xTechnical Guide 3ADW000163 xService Manual DCS800 3ADW000195 x pPlanning and Start-up for12-Pulse converters 3ADW000196 pCMA-2 Board 3ADW000136 pFlyer Hard - Parallel 3ADW000153 p

Drive ToolsDriveWindow 2.x - User‘s Manual 3BFE64560981 xDriveOPC 2.x - User‘s Manual 3BFE00073846 xOptical DDCS Communication Link 3AFE63988235 xDDCS Branching Units - User´s Manual 3BFE64285513 x

DCS800 ApplicationsPLC Programming with CoDeSys CoDeSys_V23 x x x61131 DCS800 target +tool description - Application Program 3ADW000199 xWinding with the DCS 800XXXXX 3ADW000058Winder application descriptionFlyer magnetic applicationMagnetic application description

DCS800-E Panel SolutionFlyer DCS800-E Panel solution 3ADW000210 xHardware Manual DCS800-E 3ADW000224 x

DCS800-A Enclosed ConvertersFlyer DCS800-A 3ADW000213 xSystem description DCS800-A 3ADW000198 p pInstallation of DCS800-A 3ADW000091 p p

DCS800-R Rebuild SystemFlyer DCS800-R 3ADW000007 p pDCS800-R Manual 3ADW000197 pDCS500/DCS600 upgrade manual

Extension ModulesRAIO-01 Analogue IO Extension 3AFE64484567 xRDIO-01 Digital IO Extension 3AFE64485733 xAIMA R-slot extension 3AFE64661442 x

Serial CommunicationDrive specific serial communicationNETA Remote diagnostic interface 3AFE64605062 x

Fieldbus Adapter with DC Drives RPBA- (PROFIBUS) 3AFE64504215 x

Fieldbus Adapter with DC Drives RCAN-02 (CANopen)

Fieldbus Adapter with DC Drives RCNA-01 (ControlNet) 3AFE64506005 x

Fieldbus Adapter with DC Drives RDNA- (DeviceNet) 3AFE64504223 x

Fieldbus Adapter with DC Drives RMBA (MODBUS) 3AFE64498851 x

Fieldbus Adapter with DC Drives RETA (Ethernet) 3AFE64539736 x x -> existing p -> plannedStatus 01.2007

DCS800 Drive Manuals-List_c.doc


Not applicable

First environment (residential area with light industry) with PDS category C2

Not applied, since category C1 (general distribution sales channel) excluded

satisfied

satisfied

The paragraphs below describe selection of the electrical components in conformity with the EMC Guideline.The aim of the EMC Guideline is, as the name implies, to achieve electromagnetic compa-tibility with other products and systems. The guideline ensures that the emissions from the product concerned are so low that they do not impair another product‘s interference immunity. In the context of the EMC Guideline, two aspects must be borne in mind:• the product‘s interference immunity• the product‘s actual emissions

The EMC Guideline expects EMC to be taken into account when a product is being developed; however, EMC cannot be designed in, it can only be quantitatively measured.

Note on EMC conformityThe conformity procedure is the responsibility of both the power converter‘s supplier and the manu-facturer of the machine or system concerned, in proportion to their share in expanding the electrical equipment involved.

Notes on EMC

MM

Mains filter

Converter

Line reactor

Supply transformer for a residential area (rating normally ≤ 1,2 MVA)

Earthed public 400-V network with neutral conductor

Medium-voltage network

Earthed neutral

To

othe

r lo

ads,

e.g

. driv

e sy

stem

s

An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous.

Operation at public low-voltage network

together with other loads of all kinds.

Residential area

To

othe

r lo

ads

whi

ch h

ave

to b

e pr

otec

ted

from

the

syst

em d

istu

rban

ces

caus

ed b

y po

wer

con

vert

ers

(HF

inte

rfer

ence

and

com

mut

atio

n no

tche

s)

Converter

MMMM MM

alte

rnat

ive

alte

rnat

ive

Line reactor + Y-capacitor


Supply transformer for a residential area (rating normally ≤ 1.2 MVA)

Earthed neutral


To

othe

r lo

ads,

e.g

. driv

e sy

stem

s

Mains filter

Line reactor

Converter Converter

Mains filter

Line reactor

Converter Converter

An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous.

Operation at public low-voltage network

together with other loads of all kinds.

To

othe

r lo

ads,

e.g

. driv

e sy

stem

s

To

othe

r lo

ads

whi

ch h

ave

to b

e pr

otec

ted

from

the

syst

em d

istu

rban

ces

caus

ed b

y po

wer

con

vert

ers

(HF

inte

rfer

ence

and

com

mut

atio

n no

tche

s)


Operation at public low-voltage network together with other loads of all kinds.

Light industry Residential area

Co

mm

uta

ion

no

tch

es <

20%

You will find further informa-tion in publication: Technical Guide chapter: EMC Compliant Installa-tion and Configuration for a Power Drive System


For compliance with the protection objectives of the German EMC Act (EMVG) in systems and machines, the following EMC standards must be satisfied:

Product Standard EN 61800-3EMC standard for drive systems (PowerDrive-System), interference immunity and emissions in residential areas, enterprise zones with light industry and in industrial facilities.This standard must be complied with in the EU for satisfying the EMC requirements for systems and machines!

ClassificationThe following overview utilises the terminology and indicates the ac-tion required in accordance with Product Standard EN 61800-3For the DCS800 series, the limit values for emitted interference are complied with, provided the measure indicated is carried out. PDS of category C� (for-merly restricted distribution in first environment) is intended to be installed and commissioned only by a professional (person or organization with necessary skills in installing and/or com-missioning PDS including their EMC aspects).

For power converters without additional components, the fol-lowing warning applies:This is a product of category C� under IEC 61800-3:�004. In a domestic/residential environment this product may cause radio interference in which case sup-plementary mitigation measures my be required.

The field supply is not depicted in this overview diagram. For the field current cables, the same rules apply as for the armature-circuit cables.

MMMM

emv_clssif_b.dsf

Convertertransformer

Cas

e-re

fere

nced

EM

C a

naly

sis

alte

rnat

ive

Converter transformer with earthed

iron core (and earthed screen where appropriate)

alte

rnat

ive

I > 400 A and/or U > 500 V

Operation with separate power converter transformer. If there are other loads at the same secondary winding, these must be able to cope with the commutation gaps caused by the power converter. In some cases, commutating reactors will be required.

To

othe

r lo

ads,

e.g

. driv

e sy

stem

s

Converter Converter

Line reactor


Industrial zone

For emitted interference, the following apply:EN 61000-6-3 Specialised basic standard for emissions in light industry

can be satisfied with special features (mains filters, screened power cables) in the lower rating range *(EN 50081-1).

EN 61000-6-4 Specialised basic standard for emissions in industry *(EN 50081-�)

For interference immunity, the following apply:EN 61000-6-1 Specialised basic standard for interference immunity in

residential areas *(EN 5008�-1) EN 61000-6-2 Specialised basic standard for interference immunity in in-

dustry. If this standard is satisfied, then the EN 61000-6-1 standard is automatically satisfied as well *(EN 5008�-�).

* The generic standards are given in brackets

satisfied

satisfied

Second environment (industry) with PDS categories C3, C4

on customer's request satisfied

MMMM MM

I DC <

100

A

I DC <

100

A

I DC >

100

A

Supply transformer for a residential area (rating normally ≤ 1.2 MVA)

Earthed 400-V network with neutral conductor ; 3~ ≤ 400 A

Operation at low-voltage network together with other loads of all kinds, apart from some kinds of sensitive communication equipment.

To

othe

r lo

ads,

e.g

. driv

e sy

stem

s

Line reactor + Y-capacitor Line reactor

Converter Converter

Mains filter

Earthed neutral


Industrial zone

alte

rnat

ive

alte

rnat

ive

Line reactor

Converter

alte

rnat

ive

Co

mm

uta

tio

n n

otc

hes

< 4

0%

PDS category C3 PDS category C4

Not applicable

EN 61800-3

Standards

EN 61000-6/3

EN 61000-6/3

EN 61000-6-2EN 61000-6-1


X2:

X1:

ATACH

±90...±270 V

±30...±90 V

±8...±30 V

AI4(10 ms)

GND

GND

39k2

+10V

+24 V; ≤125 mA

Power

Sense 0 V

Sense 5 V

AI2(3.3 ms)

AI3(10 ms)

AI1(3.3 ms)

AO1AO2

+/- I-act

47.5100µ

100n

GND (AOx)

+10V

GND

-10V

DI1

DI2

DI3

DI4DI5

DI6

DI7

DI8

DO4

DO5

DO7

DO1

DO2

DO3

DO6

4k75

3

4

5

8

7

6

7

9

X6:1

2

3

4

5

6

7

8

10

4

5

7

1

2

3

6

4

2

3

6

5

9

10

8

9

10

2

4

5

7

2

3

6

8

9

10

8

X3:1

X4:1

X5:1

X7:

SDCS-CON-4 Firmware

GND

13

S1

Con4_I_O-a.dsf

12k8

5k 1k66+

-

46S1

S23 4 250

S3 5678

S33 4 250

+

-

SD

CS

-IO

B-3

(PS

5311

)

9

8

7

ATACH1

ATACH2

S1

+

-

+

-

+

-

+

-

GND

1 3S4

2121 100nF

4 6S4

5121 100nF

7

10

S48121 100nF

10k

10k

10k

+

-

+

-

+

-

5 V

24 V

S4

11

122k21 221k

4k75 47nF Z15 +

-5 V

Relay driver

Relay driver

Relay driver

Relay driver

Relay driver

Relay driver

Relay driver

X

9

τ = 10 ms

τ = 10 ms

τ = 10 ms

τ = 10 ms

τ = 10 ms

τ = 3.3 ms

τ = 3.3 ms

ChA

ChB

ChZ

ChA

ChB

ChZ

Resolution[bit]

Input/output values

Hardware

Scalingby

Common mode range

Remarks

15 + sign ±90...�70 V±30...90 V±8...30 V

①Firmware

±15 V

15 + sign -10...0...+10 V Firmware ±15 V

15 + sign -10...0...+10 V Firmware ±15 V

15 + sign -10...0...+10 V Firmware ±15 V

15 + sign -10...0...+10 V Firmware ±15V

Power

+10 V ≤ 5 mA for ext. usee.g. refer. pot.-10 V ≤ 5 mA

11 + sign -10...0...+10 V Firmware ≤ 5 mA

11 + sign -10...0...+10 V Firmware ≤ 5 mA

-10...0...+10 V Firmware+Hardware

≤ 5 mA 4 V -> 3�5%of [99.03], max. �30% of

[4.05]

Encoder supply Remarks

Inputs not isolatedImpedance = 1�0 W, if selectedmax. frequence ≤ 300 kHz

5 V�4 V

≤ �50 mA≤ �50 mA

Sense lines for GND and supply to correct voltage drops on cable (only if 5 V encoder is in use).

Input value Signal definition by

Remarks

0...7.3 V7.5...50 V

Firmware -> “0“ status-> “1“ status

Output value Signal definition by

Remarks

50 * mA�� V at no

load

Firmware Current limit for all 7 outputs = 160 mADo not apply any reverse voltages!

* short circuit protected ① gain can be varied in 15 steps between 1 and 4 by software parame-

ter

Standard function assignments for the terminals


Converters D1...D4 drive configuration using ‘OnBoard‘ field exciter

F6

DCS8_ans_1_1c.dsf

furt

her

info

rmat

ion

see

the

follo

win

g pa

ge

Connection example

1�3ADW000191R0401 DCS800 Quick guide e d

The relay logic can be split into three parts:a: Generation of the ON/OFF and START/STOP com-

mand:The commands represented by K�0 and K�1 (latching inter-face relay) can be e.g. generated by a PLC and transferred to the terminals of the converter either by relays, using gal-vanic isolation or directly via �4V signals. There is no need to use hardwired signals. These commands can be as well transferred via serial communication. Even a mixed solution can be realized by selecting different possibilities for the one or the other signal (see parameter group 11).

ONRUNRESET

MCW (7.01)

ONRUNRESET

ONRUNRESET

7.04

gen_ctrl_cmd_a.dsf

USED MCW

HW I/O

commandlocation (10.01)

PC tool or panel

local /remote

usedMain Control Word

b: Generation of control and monitoring signals: The main contactor K1 for the armature circuit is controlled by a dry contact (DO 8) located on the SDCS-PIN-4, Status of fans and fans klixon can be monitored by means of fans ack signals: MotFanAck (10.06) and ConvFanAck (10.�0).

c: OFF�, OFF3 Stop function: Beside ON/OFF and START/STOP the drive is equipped with two additional stop functions OFF� and OFF3 accor-ding Profibus standard. OFF3 is a scalable stop function (rampstop, max torque stop, dynamic braking …) to perform stop category 1. This function should be connected to the E-STOP button without any time delay. In case of ramp stop selection the K 15 timer relay must be set longer than EStopRamp (��.04). For COAST selection the drive opens the main contactor immediately.

OFF� switches off DC current as fast as possible and pre-pares the drive for opening main contactor or drop down mains supply. For a normal DC motor load the time to switch OFF the DC current is below �0 ms. This function should be connected to all signals and safety functions opening the main contactor. This function is important for 4-quadrant drives. Do not open main contactor during regenerative current.

The correct sequence is 1. switch off regenerative current �. then open the main contactor

In case of E-STOP is hit, the information is transferred to the converter via digital input 5. In case of (rampstop, or max

START, STOP and E-STOP controltorque selection) the converter will decelerate the motor and then open main contactor.If the drive has not finished the function within the K15 timer setting, the drive must get the command to switch OFF the current via K16. After K16 timer set has elapsed the main contactor is opened independent of the drives status.

K16

K15 K16

K15

DI4

K15

X6:9

CON-4

S1

1

2

Anschl_special_a.dsf

EMER.STOP

ELEC.DISCONN.

Blockcurrentcommand

Timer K15

Timer K16

Stop-Mode_a.dsf

E-STOP

speed

Block current control

K1 main contactor

E-Stop ramp Coast

E-Stop reaction


1. GeneralIn operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces.

In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property.

For further information, see documentation.

All operations serving transport, installation and commissioninng as well as maintenance are to be carried out by skilled techni-cal personnel (Observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN/VDE 0110 and national accident prevention rules!).

For the purposes of these basic safety instructions, “skilled technical personnel” means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions.

2. Intended useDrive converters are components designed for inclusion in elec-trical installations or machinery.

In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the directive 89/39�/EEC (Machinery Safety Directive - MSD). Account is to be taken of EN 60�04.

Commissioning (i.e. the starting of normal opertion) is admissible only where conformity with the EMC directive (89/336/EEC) has been established.

The drive converters meet the requirements of the low-voltage directive 73/�3/EEC. They are subject to the harmonized stand-ards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/ VDE 0660, part 500, and EN 60146/ VDE 0558.

The technical data as well as information concerning the sup-ply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed.

3. Transport, storageThe instructions for transport, storage and proper use shall be complied with.

The climatic conditions shall be in conformity with prEN 50178.

4. InstallationThe installation and cooling of the appliances shall be in accord-ance with the specifications in the pertinent documentation.

The drive converters shall be protected against excessive strains. In particular, no components must be bent or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and con-tacts.

Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electric components must not be mechanically damaged or destroyed (potential health risks).

5. Electrical connectionWhen working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be complied with.The electrical installation shall be carried out in accordance with the relevant requirements (e.g. cross-sectional areas of conduc-tors, fusing, PE connection). For further information, see docu-mentation.

Instructions for the installation in accordance with EMC require-ments, like screening, earthing, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by EMC law is the responsibility of the manufacturer of the installation or machine.

6. Operation Installations which include drive converters shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules etc. Changes to the drive converters by means of the operating software are admissible.

After disconnection of the drive converter from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors. In this respect, the corresponding signs and markings on the drive converter must be respected.

During operation, all covers and doors shall be kept closed.

7. Maintenance and servicingThe manufacturer’s documentation shall be followed.

Keep safety instructions in a safe place!

Safety and operating instructions

for drive converters DCS / DCF / DCR(in conformity with the low-voltage directive 73/23/EEC)


After inserting the DCS800 CD all programs and documentation necessary to work with the DCS800 will be automatically installed. This includes:1. DriveWindow Light for parameterization, commissioning and

service�. Hitachi FDT �.� for firmware download 3. Installation CD of DCS800 Drive for e.g. DWL Wizard, ABB

documents4. CoDeSys for 61131 application programmingAttention:If You do not want to install a certain program just skip it by using Cancel at the beginning of the program’s wizard.

If the installation routine does not start automatically:- Go to Start/Run and browse for setup.exe on the CD. Now start

the installation by confirming with OK- Compact installtion for DriveWindow Light + Commsioning

Wizard + DriveWindow Light AP is reccomended

Steps to connect Drive to PC • The documentation can be found under C:\ABB\DCS800\Docu • Remove design cover from the converter module

Remove the DCS800 Control Panel if Connect drive (X34) to your PC COM portpresent. Depress the locks to remove the cover

• Start DriveWindow Light PC tool Check the communication setting of your COM port

If You use USB to COM port interface double check the active COM enabled by USB

Start => Settings => Control Panel => System => Hardware => Device Manager

COM address of USB interface can change after the next boot procedure or after disconnecting and reconnecting of the USB interface.

Utilize DriveWindow Light or DCS800 Panel Wizard continue with chapter Commissioning in this manual.

For commissioning by DriveWindow find a workspace descripti-on in the DCS800 Firmware manual.

Installing the DCS800 PC tools on Your computer


Commissioning

Danger! High voltage: this symbol warns of high voltages which may result in injuries to persons and/or damage to equipment. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided.

General warning: this symbol warns of non-elec-trical risks and dangers which may result in serious or even fatal injuries to persons and/or damage to equipment. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided.

General instructions• This short commissioning refers to Chapter 5 Con-

nection examples of this publication.• Safety and operating instructions - see chapter 6

of this publication.• Recommendations for motor and field voltages see

Technical catalogue.• In accordance with DIN 57 100 Part 7�7 / VDE 0100

Part 7�7, precautions must be taken to enable the drive to be shut down, e.g. in the event of danger. The unit’s digital inputs or the control panel are not sufficient as the sole measure for this purpose!

Warning of electrostatic discharge: this symbol warns you against electrostatic discharges which may damage to unit. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided.

NEC motor overload protectionThe DCS800 provides a solid-state motor overload protection in accordance with the NEC. The overload protection (e.g. protection level in percent of full-load motor current) can be adjusted by parameters in group 31 and group 99.The instructions can be found in chapter Motor thermal model of the DCS800 Firmware manual.

Preparations • Check unit for any damage!• Install unit and wire it up• Supply voltage level / Rated value correct for elec-

tronics and fan? • Supply voltage level / Rated value correct for arma-

ture-circuit converter? • Supply voltage level / Rated value correct for field

supply? • Wiring / cross-sections, etc. correct?• EMERGENCY STOP functioning properly?• COAST STOP functioning properly?

Start the wizard in DriveWin-dow Light:

For basic commissioning press the Start button or select a specific assistant:

7. Field weakening assistant6. Autotuning speed controller5. Speed feedback assistant

4. Autotuning armature current controller3. Autotuning field current controller

2. Macro assistant1. Name plate data

Next >

Next >

Next >

Next > Next >

Next >

Select specific assistant & press Next

Wiz select.dsf

For more information about the wizard, parameters faults and alarms press the Help button!


Display overview

The following table summarizes the button functions and displays of the DCS800 Control Panel (DCS CP).

DCS800 QG pan ov_a.dsf

With USISel (16.09) it is possible to limit the amount of displayed parameters!

General display featuresFollowing modes are available in the MAIN MENU:

1. Parameters mode�. Start-up assistants mode

a. Name plate datab. Macro assistantc. Autotuning field current controllerd. Autotuning armature current controllere. Speed feedback assistant

(Tacho fine tuning not available)f. Autotuning speed controllerg. Field weakening assistant

(only used when maximum speed is higher than base speed)

3. Macros mode (currently not used)4. Changed parameters mode (compare to default and

display changed parameters)5. Fault logger mode (Display fault history)6. Clock set mode7. Parameter backup mode

• copy active parameter set from the drive into the DCS800 Control Panel (only in local mode) • copy parameter set from DCS800 Control Panel into the drive (only in local mode)

8. I/O settings mode (currently not used)


Dimensional drawings

Dimensional drawings of the DCS800 are shown below. The dimensions are given in milllimeters.

Module D1DCS800-S01-00�0DCS800-S01-0045DCS800-S01-0065DCS800-S01-0090DCS800-S01-01�5

DCS800-S0�-00�5DCS800-S0�-0050DCS800-S0�-0075DCS800-S0�-0100DCS800-S0�-0140

Module D2DCS800-S01-0180DCS800-S01-0�30

DCS800-S0�-0�00DCS800-S0�-0�60

Module D3DCS800-S01-0315DCS800-S01-0405DCS800-S01-0470

DCS800-S0�-0350DCS800-S0�-0450DCS800-S0�-05�0

600 V typesDCS800-S01-0�90DCS800-S0�-03�0

S = 5 mmS = 10 mm

S S

H

A B

A B C D E F G H

4x45=18086

32.5 45 64

.5

C1 U1 V1 W1 D1

10

270

225

48.5

for size D1for size D2...D3

direction of air flow

screw M6fan terminal

earthingpoint screw

Size Weight

D1toD3_dim_b.dsf

E

FG

10.5

T2

T1

CD

43.5

8.7

9

20

Power connection

Field and power supply terminals

Signal terminals

Mou

ntin

g di

rect

ion

310

for

size

D1/

D2

400

for

size

D3

Min

imum

Bot

tom

cle

aran

ce

T2

= 10

0mm

for

size

D1

T2

= 15

0mm

for

size

D2/

D3

Min

imum

Top

cle

aran

ce

T1

= 15

0mm

for

size

D1

T1

= 25

0mm

for

size

D2/

D3


Module D4DCS800-S01-0610DCS800-S01-0740DCS800-S01-0900

DCS800-S02-0680DCS800-S02-0820DCS800-S02-1000

600 V typesDCS800-S01-0590DCS800-S02-0650

Weight appr. 38 kg

D4_dim_b.dsf

345

298

8.7

250

577

150

9

287.5(CON-4)240(PIN-4)

195.5147.5

25 2042

fan terminal

min

. Top

cle

aran

cem

in. B

otto

m c

lear

ance

Earthing M12

Direction of air flow

S = 10 mmS S

f. M648.5

270225

644

625

107

52

40

80 80

80 f. M12

45

U1 V1 W1C1 D1

for size D4

fan terminal

Power terminal: Busbar 40x5 mmWeight appr. 38 kg


Firmware structure diagram

AC

W B

6

Pul

se e

ncod

er

Ana

log

tach

o

EM

F

M1B

aseS

peed

M1N

omV

olt

Ref

1Sel

(11

.03)

0 = open

Spe

edR

efE

xt1

2.17SpeedRefUsed

2.18

Jog2

(10

.18)

Jog1

(10

.17)

23.1

5

To torque control chainA

CW

1 B

4

M1E

ncM

easM

ode

M1E

ncP

ulse

No

M1T

achA

djus

t

M1T

acho

Vol

t100

0

Spe

edA

ctE

nc

Dire

ctS

peed

RefS

peed

Ref

3S

peed

Ref

4

Dro

opR

ate

24.0

2

Tor

qAcc

Com

pRef

Acc

eler

atio

nco

mpe

nsat

ion

Acc

Com

pDer

Tim

e

Acc

Com

pFilt

Tim

e

24.1

4

24.1

5

Spe

edC

orr

23.0

4

2.02

AC

W2

B10

Tor

qRef

1

Tor

qMin

All

Hol

dSpe

edC

trl

Spe

edS

tep

AC

W B

8

D23

.10

Tor

qRef

2

Bal

Spe

edC

trl

Bal

Ref

PI

24.1

1

PID

-con

trol

ler

Tor

qDer

Ref

Tor

qPro

pRef

Lim

iter

Tor

qMax

SP

C

Tor

qMin

SP

C

Tor

qInt

egR

ef

2.08

2.20

KpS

Val

Min

Spe

ed

TiS

Val

Min

Spe

ed

Der

ivT

ime

Der

ivF

iltT

ime

Tor

qRef

2 (2

.09)

24.1

7

24.1

0

24.0

9

24.0

6

24.0

5

24.0

4

24.0

3K

pS

KpS

Min

KpS

Wea

kp

KpS

Val

Min

Spe

ed

KpS

TiS

Min

Spe

ed

KpS

Wea

kpF

iltT

ime

TiS

TiS

InitV

alue

KpS

TiS

Min

Spe

edK

pS

TiS

24.1

3

24.1

2

24.2

0

24.1

9

24.1

8

p-p

art,

i -pa

rt

TiS

Val

Min

Spe

ed

spee

dK

pST

iSM

axS

peed

KpS

TiS

Max

Spe

ed

p-p

art

KpS

KpS

Min

KpS

Wea

kp

KpS

Val

Min

Spe

ed

TiS

Val

Min

Spe

ed

Der

ivT

ime

Der

ivF

iltT

ime

Tor

qRef

2 (2

.09)

KpS

KpS

Min

KpS

Wea

kp

KpS

Wea

kpF

iltT

ime

TiS

TiS

InitV

alue

KpS

TiS

Min

Spe

edK

pS

TiS

p-p

art,

i -pa

rt

spee

d

KpS

TiS

Max

Spe

ed

p-p

art

KpS

KpS

Min

KpS

Wea

kp

+-

Panel, DW, DWL

20.0

1

20.0

2

Spe

edR

ef23

01A

uxS

peed

Ref

AI1

…A

I6F

ixed

Spe

ed1

Fix

edS

peed

2M

otP

otA

uxR

ef-A

I1re

serv

edM

inA

I2A

I4M

axA

I2A

I4

Ref

1Mu

x (

11.0

2)

Ope

nC

lose

DI1

…D

I8M

CW

Bit1

1…B

it15

AC

W B

it12…

Bit1

5

2.30

Ref

2Sel

(11

.06)

0 =

open

Spe

edR

efE

xt2

Spe

edR

ef23

01A

uxS

peed

Ref

AI1

…A

I6F

ixed

Spe

ed1

Fix

edS

peed

2M

otP

otA

I2-A

I3A

I2+A

I3A

I2*A

I3M

inA

I2A

I4M

axA

I2A

I4

Ref

1Mu

x (

11.1

2)

Inve

rt11

02O

pen

Clo

seD

I1, …

, DI8

MC

W B

it11…

Bit1

5A

CW

Bit1

2…B

it 15

2.16

0000

2.01

Hol

d

Ram

p

Ram

pTim

eSca

le

Jog

Ram

p

JogD

ecT

ime

JogA

ccT

ime

22.1

2

22.1

3

23.0

2

23.0

3

2.32

Fix

edS

peed

1

Fix

edS

peed

2

Spe

edR

ef2

E S

topR

amp

Sha

peT

ime

Var

Slo

peR

ate

Bal

Ram

pOut

Ram

pByp

ass

Bal

Ram

pRef

dv_d

t

Acc

/Dec

/Sha

pe

Spe

edR

ampO

ut

Spe

edA

ctE

MF

Spe

edA

ctT

ach

inte

rnal

sca

ling:

Spe

edS

cale

Act

(2.

29)

== 2

0000

Mot

Spe

ed

1 se

cond

Filt

er

Mot

Spe

edF

ilt

Win

derS

cale

Pro

cSpe

ed

Spe

edE

rrF

ilt

Win

dow

Intg

On

Win

Wid

thP

os

Win

Wid

thN

eg

Win

dow

Ctr

lMod

e

Win

dow

con

trol

2.03

Spe

edE

rrN

eg

23.0

6

(-1)

-

23.1

2

23.0

7

23.0

8

23.0

9

Spe

ed m

easu

rem

ent

Ext

erna

l

M1S

peed

FbS

el

+

20.0

2

20.0

1

50.0

6

Filt

er

Spe

edF

iltT

ime

Acc

Tim

e1

Dec

Tim

e1

Tor

qMax

All

2.19

-

Tor

que

sele

ctor

= A

dd-

Spe

ed r

efer

ence

sel

ectio

nS

peed

ref

eren

ce s

elec

tion

Spe

ed r

amp

Spe

ed a

ctua

l sel

ectio

nS

peed

act

ual s

elec

tion

Spe

ed c

ontr

olle

rS

peed

con

trol

ler

SP

EE

D R

EF

ER

EN

CE

CH

AIN

SP

EE

D C

ON

TR

OL

DCS800_Fw_structure_diagram_rev_d.dsf

2.31

Loca

l

AC

WB

2

MC

W B

4

MC

W B

6

MC

W B

5

22.0

3

22.0

4

22.0

5

22.0

7

22.0

8

22.0

1

22.0

2

AC

WB

3

MC

W B

8, B

9

23.0

123

.13

23.0

223

.03

23.0

123

.13

23.0

223

.03

Lim

iter

M1S

peed

Min

M1S

peed

Max

Lim

iter

M1S

peed

Max

M1S

peed

Min

+

2.07

2.05

2.04

2.06

20.0

7

20.0

8

2.09

50.0

4

50.0

2

99.0

2

99.0

4

50.1

2

50.1

3

1.03

1.02

1.05

50.0

3

1.04

50.1

7

1.011.

41

Filt

er

AI1

Dire

ct+

AI2

Dire

ct+

+


20.1

3M

1Cur

Lim

Brd

g2

Min

Tor

qUse

dMax

Sel

(20

.18)

Tor

qMax

20.0

5A

I1, …

, AI6

Tor

qMax

Tor

qUse

dMax

Tor

qUse

dMin

Lim

6

6

Tor

qLim

Act

Tor

qRef

A25

01

AI1

…A

I6

Tor

qRef

A S

el (

25.1

0)

+ +

0 01

2 34

5

Tor

que

sele

ctor

Min

3

Max

4

Tor

qRef

Ext

2.24

Tor

qGen

Max

Tor

qRam

pUp

Tor

qRam

pDow

n

Tor

que

ram

p

Lim

iter

Tor

qMax

Tre

f

Tor

qMin

Tre

f

from

spe

ed c

ontr

ol

Load

Com

p

Tor

que

limite

r

Tor

qMax

All

Tor

qMin

All

Gea

r ba

ckla

sh

com

pens

atio

nT

o ar

mat

ure

curr

ent c

ontr

ol

Tor

qMax

All

Tor

qMin

All

26.0

1T

orqS

el

Tor

qRef

A25

.01

Tor

qRef

4

25.0

2

Filt

er

Tor

qRef

A F

TC

25.0

3

Load

Sha

re

Tor

qRef

B

Add

5

Spe

ed 1

Tor

que

2T

orqR

ef3

Gea

rSta

rtT

orq

Gea

rTor

qTim

e

Gea

rTor

qRam

p

Tor

qUse

dMin

Sel

(20

.19)

Tor

qMin

20.0

6A

I1, …

, AI6

Neg

ate

[(-1

) *

(2.2

2)]

Tor

qMin

M1C

urLi

mB

rdg1

Flu

xRef

Fld

Wea

k

Max

Tor

qRef

2

Tor

qRef

1

Not

Use

dD

I1, …

, DI1

1M

CW

Bit

11, …

, MC

W B

it15

AC

W B

it 12

, …, A

CW

Bit

15

Tor

qMux

(26

.05)

Tor

qSel

2601

(0…

6)S

peed

/Tor

q (1

or

2)S

peed

/Min

(1

or 3

)S

peed

/Max

(1

or 4

)S

peed

/Lim

it (1

or

6)

Tor

qMux

Mod

e (2

6.04

)

+

+

Tor

qCor

r

Tor

qRef

Use

d

Not

Use

dA

I1, …

, AI6

Tor

qCor

rect

(26

.15)

+T

orqu

e re

fere

nce

Tor

que

sele

ctio

nT

orqu

e lim

itatio

n

TO

RQ

UE

CO

NT

RO

L C

HA

IN

25.0

4

25.0

5

25.0

6

20.0

9

20.1

0

2.19

2.20

2.09

2.08

2.10

26.0

2

20.0

5

20.1

2

3.24

2.11

26.0

8

26.0

9

26.1

0

2.22

20.2

2

2.19

2.20

2.26

2.14

2.13

20.0

6

2.23

Pan

el, D

W, D

WL

OnO

ff1

Com

man

dSel

10.0

1

Han

d/A

uto

Off2

E S

top

Sta

rtS

top

AN

D

Res

et

Use

dM

CW

(7.

04)

Bit0

On

(Off1

N)

Bit1

Off2

N (

Coa

st S

top)

Bit2

Off3

N (

E-S

top)

Bit3

Run

Bit4

Ram

pOut

Zer

oB

it5 R

ampH

old

Bit6

Ram

pInZ

ero

Bit7

Res

et

Bit8

Inch

ing1

Bit9

Inch

ing2

Bit1

0 R

emot

eCm

dB

it11…

Bit1

5 au

x. c

ontr

ol

Mai

nC

trlW

ord

(7.

01)

Bit0

On

(Off1

N)

Bit1

Off2

N (

Coa

st S

top)

Bit2

Off3

N (

E-S

top)

Bit3

Run

Bit4

Ram

pOut

Zer

oB

it5 R

ampH

old

Bit6

Ram

pInZ

ero

Bit7

Res

et

Bit8

Inch

ing1

Bit9

Inch

ing2

Bit1

0 R

emot

eCm

dB

it11…

Bit1

5 au

x. c

ontr

ol

AB

B D

rive

prof

ile c

ontr

ol

10.1

5

10.0

8

10.0

9

10.1

6

10.0

3

Loca

l

Loca

l

Loca

l

Loca

l

Loca

l

10.0

8

10.0

9

Off2

E S

top

10.0

7

AN

D

OR

OR

Au

xCtr

lWo

rd (

7.03

)A

uxC

trlW

ord

(7.

02)

Bit0

Res

tart

Dat

aLog

Bit1

Trig

Dat

aLog

Bit2

Ram

pByp

ass

Bit3

Bal

Ram

pOut

Bit4

Lim

Spe

edR

ef4

Bit5

res

erve

dB

it6 H

oldS

peed

Ctr

lB

it7 W

indo

wC

trl

Bit8

Bal

Spe

edC

trl

Bit9

Syn

cCom

man

dB

it10

Syn

cDis

able

Bit1

1 R

eset

Syn

cRdy

Bit1

2 au

x. c

ontr

olB

it13

aux.

con

trol

Bit1

4 au

x. c

ontr

olB

it15

aux.

con

trol

Bit0

res

erve

dB

it1 r

eser

ved

Bit2

res

erve

dB

it3 r

eser

ved

Bit4

Dis

able

Brid

ge1

Bit5

Dis

able

Brid

ge2

Bit6

res

erve

dB

it7 r

eser

ved

Bit8

Driv

eDire

ctio

nB

it9 r

eser

ved

Bit1

0 D

irect

Spe

edR

efB

it11

rese

rved

Bit1

2 F

orce

Bra

keB

it13

rese

rved

Bit1

4 re

serv

edB

it15

Res

etP

IDC

trl

Dri

ve L

og

ic

Fau

ltsA

larm

sM

otS

peed

Off1

Mod

eS

topM

ode

E S

topM

ode

Fly

Sta

rtF

anD

lyM

ainC

ontC

trlM

ode

Fld

Hea

tSel

Cu

rCtr

lSta

t1 (

6.03

)

Bit0

Fan

sOn

Cm

d.B

it1 r

eser

ved

Bit2

res

erve

dB

it3 m

otor

hea

ting

Bit4

fiel

d di

rect

ion

Bit5

Fie

ldO

n C

md.

Bit6

dyn

amic

bra

king

Bit7

Mai

nCon

tact

orO

n C

md

Bit8

Dyn

amic

Bra

king

On

Cm

d

Bit9

driv

e ge

nera

ting

Bit1

0 re

serv

edB

it11

firin

g pu

lses

Bit1

2 co

ntin

uous

cur

rent

Bit1

3 ze

ro c

urre

ntB

it14

DC

-bre

aker

trip

cm

d

Bit1

5 D

C-b

reak

er tr

ip c

md

Mai

nS

tatW

ord

(8.

01)

Bit0

Rdy

On

Bit1

Rdy

Run

Bit2

Rdy

Ref

Bit3

Trip

ped

Bit4

Off2

NS

tatu

sB

it5 O

ff3N

Sta

tus

Bit6

OnI

nhib

ited

Bit7

Ala

rmB

it8 A

tSet

poin

tB

it9 R

emot

eB

it10

Abo

veLi

mit

Bit1

1 re

serv

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it12

rese

rved

Bit1

3 re

serv

edB

it14

rese

rved

Bit1

5 re

serv

ed

Au

xSta

tWo

rd (

8.02

)

Bit0

Dat

aLog

Rea

dyB

it1 O

utO

fWin

dow

Bit2

E-S

topC

oast

Bit3

Use

r1B

it4 U

ser2

Bit5

Syn

cRdy

Bit6

Fex

1Act

Bit7

Fex

2Ack

Bit8

Bra

keC

md

Bit9

Lim

iting

Bit1

0 T

orqC

trl

Bit1

1 Z

eroS

peed

Bit1

2 E

MF

Spe

edB

it13

Fau

ltOrA

larm

Bit1

4 D

riveD

irect

ionN

egB

it15

Aut

oRec

losi

ng

1.04

21.0

121

.03

21.0

421

.10

21.1

421

.16

21.1

8

97.0

1T

ypeC

ode=

2-Q

0%


44.0

944

.10

44.0

744

.08

is s

et to

max

imu

m f

lux

if

Fld

Ctr

lMod

e (4

4.01

) =

Fix

12-p

ulse

mas

ter

Loca

l

43.1

7

43.1

8

43.1

9

43.2

0

43.2

1

43.2

2

1.04

Ope

rMod

eSel

Par

Cha

nge

M1F

ldH

eatR

ef

Fld

Hea

tSel

M1A

rmL

M1A

rmR

Sel

Brid

ge6.

05M

1Nom

Fld

Cur

M1U

sedF

exT

ype

M1B

aseS

peed

If M

1Spe

edF

bSel

(50

.03)

= E

xter

nal,

then

Mot

Spe

ed (

1.04

) ca

n be

writ

ten

to.

Ope

rMod

eSel

(43

.01)

= F

ield

Con

v

Pw

rSup

plyR

efE

xt

M1F

ldR

efM

ode

Cur

Ref

311

Cur

Ref

Ext

AI1

…A

I6F

exC

urR

efF

luxR

efE

MF

Cur

Sel

(43

.02)

Flu

xRef

Fld

Wea

kC

urR

efS

lope

(43

.04)

di/d

t lim

itatio

nS

cale

20.1

2M

1Cur

Lim

Brd

g1

20.1

3M

1Cur

Lim

Brd

g2

Cur

Ref

Use

d

Cur

rent

con

trol

ler

Con

trol

Mod

eSel

M1K

pArm

Cur

M1T

iArm

Cur

M1D

isco

ntC

urLi

m

Mot

Cur

1.15

EM

F-c

alcu

latio

n

Arm

Alp

haM

in

Arm

Alp

haM

ax

Arm

Alp

ha

Firi

ng u

nit

43.1

4R

evD

ly

M1N

omV

olt

M1N

omC

ur

Mai

nsvo

ltage

mea

sure

men

t

Con

vert

ercu

rren

tm

easu

rem

ent.

Nom

Mai

nsV

olt

Mai

nsV

oltA

ctR

el

Mai

nsV

oltA

ct

Con

vCur

Act

Rel

Con

vCur

Act

1.11

1.12

1.15

1.16

M

Mot

or 1

Fie

ldcu

rren

tm

easu

rem

ent

Mot

1Fld

Cur

Rel

Mot

1Fld

Cur

1.29

1.30

Mot

or 1

fiel

d ex

cite

r

M1K

pFex

M1T

iFex

Fld

Cur

Flu

x40

Fld

Cur

Flu

x70

Fld

Cur

Flu

x90

Flu

x lin

eariz

atio

n

EM

F V

oltA

ctR

el

1.17

EM

F c

ontr

olle

r

KpE

MF

TiE

MF

Flu

x co

ntro

l

M1B

aseS

peed

Mot

Spe

ed

inte

rnal

sca

ling:

Mn

== 1

0000

Mm

ax= 3.

25 *

Mn

Flu

xRef

Fld

Wea

k

3.24

Flu

xRef

Sum

Cur

Ctr

lSta

t1(6

.03)

, B9

Flu

xRef

EM

F

Vol

tCor

r

Vol

tRef

Slo

pe

V r

efm

odifi

catio

n

Vol

tRef

2

Fld

Wea

kDyn

is s

et to

zer

oif

Fld

Ctr

lMod

e (4

4.01

) =

Fix

Fie

ldre

vers

al

from

torq

uelim

iter

EM

F In

tern

alV

oltR

efE

xtA

I1, …

, AI6

EM

F R

efS

el (

44.2

3)

EM

F C

trlP

osLi

m

EM

F C

trlN

egLi

m

97.0

9

Filt

erF

ilter

Mai

nsC

omp

Tim

e

Max

Cur

Lim

Spe

ed

Mot

Spe

ed

Arm

Cur

Lim

Spe

ed1

Arm

Cur

Lim

Spe

ed2

Arm

Cur

Lim

Spe

ed3

Arm

Cur

Lim

Spe

ed4

Arm

Cur

Lim

Spe

ed5

Mai

nsV

oltA

ctR

el

Uk

Firi

ngLi

mM

ode

Lang

uage

Mot

or d

ata

EM

F A

ctF

iltT

ime

44.2

5

44.2

6

Opt

iT

orqu

e

Vol

tRef

Ext

M1F

ldR

efE

xt

Arm

atur

ecu

rren

tm

easu

rem

ent

Con

vCur

Act

Rel

Flu

xCor

r

-++

Fld

Cur

Ref

M1

++

Arm

Vol

tAct

A

rmV

oltA

ctR

el

Cur

rent

lim

itatio

nB

ridge

inte

rnal

sca

ling:

I mot

nom

== 1

0000

I max

= 3.

25 *

Im

ot n

om

inte

rnal

sca

ling:

I fnom

== 1

0000

FIE

LD C

UR

RE

NT

CO

NT

RO

L(o

ne fi

eld

exci

ter)

M1P

osLi

mC

trl

Mai

nsV

oltA

ctR

el-

Rev

Vol

tMar

gin M

in

M1N

omV

olt

B9=

1

B9=

0

Vol

tRef

1

Arm

atur

e cu

rren

t con

trol

EM

F a

nd fl

ux c

ontr

olF

ield

cur

rent

con

trol

AR

MA

TU

RE

CU

RR

EN

T C

ON

TR

OL

Arm

atur

e cu

rren

t m

easu

rem

ent a

nd

mot

or d

ata

Fie

ld c

urre

nt

mea

sure

men

tF

ield

cur

rent

m

easu

rem

ent

Con

vNom

Vol

t4.

04

Con

vNom

Cur

4.05

3.24

43.0

33.

11

3.12

1.06

43.0

1

43.0

5

43.0

643

.07

43.0

8

43.2

4

1.11

43.1

3

43.1

2

20.1

5

20.1

4

3.13

99.0

2

99.0

3

99.1

1

99.1

2

99.0

4

99.1

0

99.0

1

1.14

1.13

43.0

9

43.1

0

97.2

5

44.2

1

1.11

99.0

244

.22

3.25

1.04

99.0

4

44.1

5

3.26

3.27

3.28

44.1

2

44.1

3

44.1

4

44.0

4

45.0

6

10.1

0

21.1

845

.05

44.0

2

44.0

3

3.30

45.0

2

44.2

7

��3ADW000191R0401 DCS800 Quick guide e d


3ADW 000 208 R0101

© C

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�00

7 A

BB

. All

right

s re

serv

ed.

3AD

W00

0191

R04

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.�00

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Spe

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with

out n

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e.

ABB Automation ProductsWallstadter Straße 59685�6 Ladenburg • GERMANY

Phone +49(0)6�03-71-0Fax +49(0)6�03-71-7609www.abb.com/motors&[email protected]

DCS800 family

▅ Compact▅ Highest power ability▅ Simple operation▅ Comfortable assistants, e.g. for commissioning or

fault tracing▅ Scalable to all applications▅ Free programmable by means of integrated

IEC61131-PLC

▅ Individually adaptable to customer requirements▅ User-defined accessories like external PLC or auto-

mation systems can be included▅ High power solutions in 6- and 1�-pulse up to �0,000

A, 1,500 V▅ In accordance to usual standards▅ Individually factory load tested▅ Detailed documentation

▅ DCS800 module with all necessary accessories mounted and fully cabled on a panel

▅ Very fast installation and commissioning▅ Squeezes shut-down-times in revamp projects to a

minimum▅ Fits into Rittal cabinets▅ Compact version up to 450 A and Vario version up

to �,000 A

▅ Proven long life components are re-used, such as power stacks, (main) contactors, cabinets and cabling / busbars, cooling systems

▅ Use of up-to-date communication facilities▅ Increase of production and quality▅ Very cost-effective solution▅ Open Rebuild Kits for nearly all existing DC drives▅ tailor-made solutions for…

▅ BBC PxD ▅ BBC SZxD▅ ASEA TYRAK ▅ other manufacturers

DCS800-S modulesThe versatile drive for any application

�0 … 5,�00 ADC

0 … 1,160 VDC

�30 … 1,000 VAC

IP00

DCS800-A enclosed convertersComplete drive solutions

�0 … �0,000 ADC

0 … 1,500 VDC

�30 … 1,�00 VAC

IP�1 – IP54

DCS800-E seriesPre-assembled drive-kits

�0 … �,000 ADC

0 … 700 VDC

�30 … 600 VAC

IP00

DCS800-R Rebuild KitDigital control-kit for existing powerstacks

�0 … �0,000 ADC

0 … 1,160 VDC

�30 … 1,�00 VAC

IP00

Documents

DCS800 - · PDF fileDDCS Branching Units - User´s Manual 3BFE64285513 x DCS800 Applications PLC Programming with CoDeSys CoDeSys_V23 x x x 61131