DC and AC Motor and Its Drives

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    DC and AC Motor Drives

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     Introduction: DC Motor Drives

    • Direct current (dc) motors have variable characteristics and are used

    extensively in variable-speed drives.

    • DC motors can provide a high starting torque and it is also possible to obtain

    speed control over a wide range.

    • The methods of speed control are normally simpler and less expensive than

    those of C drives.

    • DC motors play a significant role in modern industrial drives.

    • !oth series and separately excited DC motors are normally used in variable-speed drives" but series motors are traditionally employed for traction

    applications.

    • Due to commutators" DC motors are not suitable for very high speed

    applications and require more maintenance than do C motors.

    • #ith the recent advancements in power conversions" control techniques" and

    microcomputers" the ac motor drives are becoming increasingly competitive

    with DC motor drives.

    • lthough the future trend is toward C drives" DC drives are currently

    used in many industries. $t might be a few decades before the DC drives are

    completely replaced by C drives.

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     Introduction: DC Motor Drives

    • Controlled rectifiers provide a variable dc output voltage from a fixed ac

    voltage" whereas a dc-dc converter can provide a variable dc voltage from

    a fixed dc voltage.

    • Due to their ability to supply a continuously variable dc voltage"

    controlled rectifiers and dc-dc converters made a revolution in modern

    industrial control equipment and variable-speed drives" with power levels

    ranging from fractional horsepower to several megawatts.

    • Controlled rectifiers are generally used for the speed control of dc motors.• The alternative form would be a diode rectifier followed by dc-dc

    converter.

    • DC drives can be classified" in general" into three types%

     – &. 'ingle-phase drives – . Three-phase drives

     – . DC-DC converter drives

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      Controlled Rectifier- and DC-DC Converter-Fed Drives

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     Basic Characteristics of Shunt DC Motors

    • The motor speed can be varied by

     – controlling the armature voltage *a" +nown as voltage control,

     – controlling the field current $f " +nown as field control, or

     – torque demand" which corresponds to an armature current $a" for a fixed

    field current $f .

    • The speed" which corresponds to the rated armature voltage" rated field

    current and rated armature current" is +nown as the rated (or base) speed.

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     Basic Characteristics of Shunt DC Motors

    • $n practice" for a speed less than the base speed" the armature current and field

    currents are maintained constant to meet the torque demand" and the armature

    voltage *a is varied to control the speed.

    • or speed higher than the base speed" the armature voltage is maintained at the

    rated value and the field current is varied to control the speed.

    • owever" the power developed by the motor (/ torque 0 speed) remains constant.

    • igure below shows the characteristics of torque" power" armature current" and

    field current against the speed.

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     Basic Characteristics of Series DC Motors

    •The motor speed can be varied by – controlling the armature voltage *a" +nown as voltage control,

     – armature current $a" which is a measure of the torque demand.

    • series motor can provide a high torque" especially at starting, and for

    this reason" series motors are commonly used in traction applications.

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     Basic Characteristics of Series DC Motors

    • or a speed up to the base speed" the armature voltage is varied and the

    torque is maintained constant.

    • 1nce the rated armature voltage is applied" the speed-torque relationshipfollows the natural characteristic of the motor and the power (/ torque 0

    speed) remains constant.

    • s the torque demand is reduced" the speed increases.

    t a very light load" the speed could be very high and it is not advisableto run a dc series motor without a load.

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     Operating Modes

    • $n variable-speed applications" a dc motor may be operating in one or

    more modes%

     – motoring"

     – regenerative bra+ing"

     – dynamic bra+ing"

     –  plugging" and

     – four quadrants.

    Motoring% The arrangements for motoring are shown in igure &2.3a. !ac+emf 4g is less than supply voltage *y. !oth armature and field currents are

     positive. The motor develops torque to meet the load demand.

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     Operating Modes

    Regenerative braing%

    • The arrangements for regenerative bra+ing are shown in igure &2.3b.

    The motor acts as a generator and develops an induced voltage 4g. 4g must be greater than supply voltage *a.

    • The armature current is negative" but the field current is positive.

    • The +inetic energy of the motor is returned to the supply.

    series motor is usually connected as a self-excited generator.• or self-excitation" it is necessary that the field current aids the residual

    flux. This is normally accomplished by reversing the armature terminals

    or the field terminals.

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     Operating Modes

    D!na"ic braing%

    • The arrangements shown in igure &2.3c are similar to those of

    regenerative bra+ing" except the supply voltage *a is replaced by a bra+ing resistance 5  b".

    • The +inetic energy of the motor is dissipated in 5  b.

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     Operating Modes

    #lugging%

    • 6lugging is a type of bra+ing. The connections for plugging are

    shown in igure &2.3d.• The armature terminals are reversed while running. The supply

    voltage *a and the induced voltage 4g act in the same direction.

    • The armature current is reversed" thereby producing a bra+ing

    torque. The field current is positive.

    • or a series motor" either the armature terminals or field terminals

    should be reversed" but not both.

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     Operating Modes

    Four $uadrants%

    • igure &2.7 shows the polarities of the supply voltage *a" bac+ emf 4g" and

    armature current $a for a separately excited motor.• $n forward motoring (quadrant $)" *a" 4g" and $a are all positive. The torque and

    speed are also positive in this quadrant.

    • During forward bra+ing (quadrant $$)" the motor runs in the forward direction

    and the induced emf 4g continues to be positive. or the torque to be negative

    and the direction of energy flow to reverse" the armature current must be

    negative. The supply voltage *a should be +ept less than 4g.

    • $n reverse motoring (quadrant $$$)" *a" 4g" and $a are all negative. The torque

    and speed are also negative in this quadrant. To +eep the torque negative and

    the energy flow from the source to the motor" the bac+ emf 4g must satisfy thecondition 8 *a 8 9 8 4g 8. The polarity of 4g can be reversed by changing the

    direction of field current or by reversing the armature terminals.

    • During reverse bra+ing (quadrant $*)" the motor runs in the reverse direction.

    *a" and 4g continue to be negative. or the torque to be positive and the energy

    to flow from the motor to the source" the armature current must be positive.

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     Operating Modes

    Four $uadrants%

    • igure &2.7 shows the polarities of the supply voltage *a" bac+ emf

    4g" and armature current $a for a separately excited motor.

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     Single-#hase Drives

    • $f the armature circuit of a dc motor is connected to the output of a

    single-phase controlled rectifier" the armature voltage can be varied by

    varying the delay angle of the converter αa

    .

    • The basic circuit agreement for a single-phase converter-fed separately

    excited motor is shown in igure &2.;.

    • t a low delay angle" the armature current may be discontinuous" and

    this would increase the losses in the motor.

    • smoothing inductor"

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     Single-#hase Drives

    • Depending on the type of single-phase converters"

     – single-phase drives may be subdivided into%

     – 'ingle-phase half-wave-converter drives.

     – 'ingle-phase semi converter drives.

     – 'ingle-phase full-converter drives.

     – 'ingle-phase dual-converter drives.

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     Single-#hase %alf-&ave-Converter Drives

    • single-phase half-wave converter feeds a dc motor" as shown below.

    • The armature current is normally discontinuous unless a very large

    inductor is connected in the armature circuit.

    • freewheeling diode is always required for a dc motor load and it is a

    one-quadrant drive.

    • The applications of this drive are limited to the =.2 +# power level.

    • igure shows the waveforms for a highly inductive load.

    • half-wave converter in the field circuit would increase the magneticlosses of the motor due to a high ripple content on the field excitation

    current.

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     Single-#hase %alf-&ave-Converter Drives

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     Single-#hase Full-&ave-Converter Drives

    • The armature voltage is varied by a single-phase full-wave converter" as

    shown in igure &2.&a.

    • $t is a two-quadrant drive" as shown in igure &2.&b" and is limited to

    applications up to &2 +#.

    • The armature converter gives > *a or - *a" and allows operation in the

    first and fourth quadrants.

    • During regeneration for reversing the direction of power flow" the bac+

    emf of the motor can be reversed by reversing the field excitation.

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     Single-#hase Full-&ave-Converter Drives

    • The converter in the field circuit could be a full" or even a dual converter.

    The reversal of the armature or field allows operation in the second andthird quadrants.

    • The current waveforms for a highly inductive load are shown in igure

    &2.&c for powering action.

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     Single-#hase Full-&ave-Converter Drives

    • The converter in the field circuit could be a full" or even a dual converter.

    The reversal of the armature or field allows operation in the second andthird quadrants.

    • The current waveforms for a highly inductive load are shown in igure

    &2.&c for powering action.

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     Single-#hase Dual-Converter Drives

    • Two single-phase full-wave converters are connected.

    • 4ither converter & operates to supply a positive armature voltage" *a" or

    converter operates to supply a negative armature voltage" - *a.• Converter & provides operation in the first and fourth quadrants" and

    converter " in the second and third quadrants.

    • $t is a four-quadrant drive and permits four modes of operation% forward

     powering" forward bra+ing (regeneration)" reverse powering" and reverse bra+ing (regeneration).

    • $t is limited to applications up to &2 +#. The field converter could be a

    full-wave or a dual converter.

    Si C i

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     Single-#hase Dual-Converter Drives

    'h #h D i

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     'hree-#hase Drives

    • The armature circuit is connected to the output of a three-phase

    controlled rectifier.

    Three-phase drives are used for high-power applications up tomegawatt power levels.

    • The ripple frequency of the armature voltage is higher than that of

    single-phase drives and it requires less inductance in the armature

    circuit to reduce the armature ripple current.

    • The armature current is mostly continuous" and therefore the motor

     performance is better compared with that of single-phase drives.

    • 'imilar to the single-phase drives" three-phase drives may also be

    subdivided into%

     – Three-phase half-wave-converter drives.

     – Three-phase semiconverter drives.

     – Three-phase full-converter drives.

     – Three-phase dual-converter drives.

    'h #h % lf & C t D i

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     'hree-#hase %alf-&ave-Converter Drives

    'h #h F ll & C t D i

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     'hree-#hase Full-&ave-Converter Drives

    • three-phase full-wave-converter drive is a two-quadrant drive without

    any field reversal" and is limited to applications up to &2== +#.

    During regeneration for reversing the direction of power• owever" the bac+ emf of the motor is reversed by reversing the field

    excitation.

    • The converter in the field circuit should be a single- or three-phase full

    converter.

    I t d ti AC M t D i

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     Introduction: AC Motor Drives

    • c motors exhibit highly coupled" nonlinear" and multivariable

    structures as opposed to much simpler decoupled structures of

    separately excited dc motors.• The control of ac drives generally requires complex control

    algorithms that can be performed by microprocessors or

    microcomputers along with fast-switching power converters.

    • The ac motors have a number of advantages, they are lightweight

    (= to ?=@ lighter than equivalent dc motors)" are inexpensive" and

    have low maintenance compared with dc motors.

    • They require control of frequency" voltage" and current for

    variable-speed applications.

    •The power converters" inverters" and ac voltage controllers cancontrol the frequency" voltage" or current to meet the drive

    requirements.

    I t d ti AC M t D i

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     Introduction: AC Motor Drives

    • These power controllers" which are relatively complex and more

    expensive" require advanced feed-bac+ control techniques such

    as model reference" adaptive control" sliding mode control" andfield-oriented control.

    • owever" the advantages of ac drives outweigh the

    disadvantages. There are two types of ac drives%

     – $nduction motor drives – 'ynchronous motor drives

    • c drives are replacing dc drives and are used in many

    industrial and domestic applications.

    I d ti M t D i

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     Induction Motor Drives

    • The speed and torque of induction motors can be controlled by

     – 'tator voltage control

     – 5otor voltage control

     – requency control

     – 'tator voltage and frequency control

     – 'tator current control

    • To meet the torque-speed duty cycle of a drive" the voltage" current" and

    frequency control are normally used.

    I d ti M t D i St t ( lt C t l

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     Induction Motor Drives: Stator (oltage Control

    Induction Motor Drives: Stator (oltage Control

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     Induction Motor Drives: Stator (oltage Control

    • The stator voltage can be varied by three-phase

     –

    ac voltage controllers" – voltage-fed variable de-lin+ inverters" or

     –  pulse-width modulation (6#A) inverters.

    • owever" due to limited speed range requirements" the ac voltage

    controllers are normally used to provide the voltage control.

    • The ac voltage controllers are very simple.

    • owever" the harmonic contents are high and the input 6 of the

    controllers is low.

    • They are used mainly in low-power applications" such as fans"

     blowers" and centrifugal pumps" where the starting torque is low.• They are also used for starting high-power induction motors to limit

    the in-rush current.

    Induction Motor Drives: Rotor (oltage Control

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     Induction Motor Drives: Rotor (oltage Control

    • $n a wound-rotor motor" an external three-phase resistor may be

    connected to its slip rings" as shown in igure &B.2a.

    • The developed torque may be varied by varying the resistance 5 x. $f5 x is referred to the stator winding and added to 5 r " 4q. (&B.&7) may

     be applied to determine the developed torque.

    • The typical torque-speed characteristics for variations in rotor

    resistance are shown in igure &B.2b.

    Induction Motor Drives: Rotor (oltage Control

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     Induction Motor Drives: Rotor (oltage Control

    • This method increases the starting torque while limiting the starting

    current.

    owever" this is an inefficient method and there would be imbalances involtages and currents if the resistances in the rotor circuit are not equal.

    • wound-rotor induction motor is designed to have a low-rotor resistance

    so that the running efficiency is high and the full-load slip is low.

    • The increase in the rotor resistance does not affect the value of maximum

    torque but increases the slip at maximum torque.

    • The wound-rotor motors are widely used in applications requiring frequent

    starting and bra+ing with large motor torques (e.g." crane hoists).

    • !ecause of the availability of rotor windings for changing the rotor

    resistance" the wound rotor offers greater flexibility for control.• owever" it increases the cost and needs maintenance due to slip rings and

     brushes.

    • The wound-rotor motor is less widely used as compared with the squirrel-

    case motor.

    Induction Motor Drives: Rotor (oltage Control

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     Induction Motor Drives: Rotor (oltage Control

    • The three-phase resistor may be replaced by a three-phase diode rectifier

    and a dc converter" as shown in igure &B.Ba" where the gate-turn-off

    thyristor (T1) or an insulated-gate bipolar transistor ($!T) operates as

    a dc converter switch.

    • The inductor

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     Induction Motor Drives: Fre)uenc! Control

    • The torque and speed of induction motors can be controlled by

    changing the supply frequency.

    #e can notice from 4q. (&B.&) that at the rated voltage and ratedfrequency" the flux is the rated value.

    • $f the voltage is maintained fixed at its rated value while the

    frequency is reduced below its rated value" the flux increases.

    • This would cause saturation of the air-gap flux" and the motor

     parameters would not be valid in determining the torque-speedcharacteristics.

    • t low frequency" the reactances decrease and the motor current may

     be too high. This type of frequency control is not normally used.