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Datasheet revised: 2015-07-22. Version no. 0.8
HQ KK Wind Solutions A/S
Bøgildvej 3
DK-7430 Ikast
Phone
Fax
CVR
+45 96 92 43 00
+45 97 21 14 31
25 74 67 16
Web
www.kkwindsolutions.com
Datasheet
WTC3 HUB MODULE 2 Hydraulic pitch controller module for wind turbine pitch systems which
uses proportional valves.
Copyright © KK Wind Solutions A/S, Denmark Page 2 of 29
Contents
1 Introduction ........................................................................................................................ 4
1.1 Part numbers .................................................................................................................. 4
2 Important note ................................................................................................................... 4
3 Features .............................................................................................................................. 5
4 Supplies .............................................................................................................................. 6
4.1 Board AC supply input .................................................................................................... 6
4.2 24 VDC valve supply with voltage monitoring ................................................................. 6
4.2.1 Measurement of valve supply ............................................................................ 6
4.3 Transducers supply ......................................................................................................... 7
5 Environmental data ............................................................................................................. 8
5.1 Temperature .................................................................................................................. 8
6 Input ................................................................................................................................... 9
6.1 Analog current input ....................................................................................................... 9
6.2 Digital input .................................................................................................................... 9
6.3 RS485 encoder interface ............................................................................................... 10
6.4 Linear position sensor interface .................................................................................... 10
6.5 RS485 interface (TCM) .................................................................................................. 11
6.6 Valve slider position feedback ...................................................................................... 11
7 On-board sensors .............................................................................................................. 12
7.1 Two axis accelerometer ................................................................................................ 12
8 Output .............................................................................................................................. 13
8.1 Digital output................................................................................................................ 13
8.2 PWM valve output with current measurement ............................................................. 13
9 Fuses................................................................................................................................. 14
10 Ethernet ............................................................................................................................ 15
11 CAN-bus ............................................................................................................................ 16
11.1 CAN setup ..................................................................................................................... 16
11.1.1 CAN address ..................................................................................................... 16
11.1.2 CAN bitrate ...................................................................................................... 16
11.2 Electrical interface ........................................................................................................ 17
11.3 Protocol ........................................................................................................................ 17
11.4 Parameters ................................................................................................................... 17
12 Pitch control ..................................................................................................................... 19
12.1 Linear pitch encoder ..................................................................................................... 19
12.2 4-20mA pitch encoder .................................................................................................. 20
13 LED indicators ................................................................................................................... 21
13.1 32 Vac Power ................................................................................................................ 21
13.2 +24 v Val Supply ........................................................................................................... 21
13.3 Module status ............................................................................................................... 21
13.4 Digital Input .................................................................................................................. 22
13.5 Digital Output ............................................................................................................... 22
13.6 BILL (RS485 encoder interface) ..................................................................................... 22
Copyright © KK Wind Solutions A/S, Denmark Page 3 of 29
13.7 MTS (Linear position sensor) ......................................................................................... 22
13.8 TCM (RS485 interface) .................................................................................................. 22
13.9 CAN Rx/Tx ..................................................................................................................... 22
13.10 Ethernet ....................................................................................................................... 23
13.11 Valve Slide .................................................................................................................... 23
13.12 PWM Output A, B & C ................................................................................................... 23
14 Standards .......................................................................................................................... 24
14.1 EMC standards .............................................................................................................. 24
15 Module view ..................................................................................................................... 25
16 Mechanical ....................................................................................................................... 26
16.1 Mounting plate ............................................................................................................. 26
17 Appendix .......................................................................................................................... 27
17.1 Valve supply inrush current .......................................................................................... 27
17.1.1 Supply impedance 0.25 Ω ................................................................................. 27
17.1.2 Supply impedance 1.0 Ω ................................................................................... 28
17.2 Board AC Supply inrush current .................................................................................... 29
Copyright © KK Wind Solutions A/S, Denmark Page 4 of 29
1 Introduction
The WTC3 Hub module 2, is the second generation hydraulic pitch control module from KK Wind
Solutions. It is designed to be installed in a wind turbine hub, and control a hydraulic pitch system.
The module can control up to 3 proportional valves, each one typically used for pitching a wind
turbine blade. The Hub module 2 controls the current in the solenoids of the proportional valve
directly, and does not need proportional valves within build in control electronics. The module can
use both proportional valves with slider feedback (differential transformer) and without. The
module is also able to use both linear position sensors, typically build into the hydraulic pistons, or
simple 4-20mA encoders.
1.1 Part numbers
This datasheet covers the following part numbers.
V5514 ........................................... : Standard edition.
2 Important note
ESD (Electro Static Discharge) sensitive devices on Printed Circuit Board. Take the necessary
precautions when working on ESD sensitive parts.
Copyright © KK Wind Solutions A/S, Denmark Page 5 of 29
3 Features
• Control of 3 wind turbine blade pitch positions using proportional valves
• Control of 3 proportional valve slider positions for valves with differential transformer
• Control of 6 proportional valve solenoid currents (2 for each valve)
• 2 x digital output (PNP)
• 2 x digital input (PNP)
• 6 x analog current input ( 2 - 22 mA)
• 6 x Pulse-Width Modulated output with current measurement and overload protection
• 3 x Slide position input ( Differential transformer )
• 3 x Linear position sensor interface
• 3 x RS485 encoder interface (Leine Linde - BiLL protocol)
• 3 x RS485 multidrop interface (TCM)
• CAN interface
• Selectable CAN bitrate
• Selectable CAN address
• Two axis accelerometer
• Ethernet interface for high speed data logging
• Module status read out via LEDs and CAN-interface
• Power supply 32VAC ±30%
• Self-diagnostics
• Power supply monitoring
Copyright © KK Wind Solutions A/S, Denmark Page 6 of 29
4 Supplies
4.1 Board AC supply input
Main supply for the whole board. Used for internal power and regulated 24VDC supplies for
transduceres. The supply for PWM output for valves are not included.
Input voltage ................................. : 32VAC +/- 30%
Input current ................................. : max. 1.3A @ min. input voltage
Max. inrush current half wave ....... : ~40A peak (source impedance ~0.25 ohm, See appendix)
Input frequency ............................ : 47..63Hz
Fuse .............................................. : 3.15AT 250V
CPU power after power down ....... : min. 100 ms.
GENConnector Pins Function
X12 – ACPOWER
PE Protective earth
0VAC AC 0V reference
32VAC 32VAC supply input
4.2 24 VDC valve supply with voltage monitoring
Input for 24VDC supplying the PWM Valve output circuit on board.
Input voltage ................................. : 24V +/- 20%
Input current ................................. : max. 10A
Input capacity ............................... : max. 11.3 mF
Input inrush current @ RGEN= 1 Ω .. : 24APEAK / 17AAVAGE in 10ms (See Appendix)
Connector Pins Function
X30 - DC_POWER_IN
GND GND input
GND GND input
+24V 24 VDC input
+24V 24 VDC input
4.2.1 Measurement of valve supply
Measure accuracy ......................... : +/- 2 %
Sample frequency ......................... : 833 Hz
Average filter ................................ : 1..65535 Samples
Update interval (process telegram) : 1..65535 ms
Measure range .............................. : 0..27V
Measure resolution ....................... : 12 bit
Copyright © KK Wind Solutions A/S, Denmark Page 7 of 29
4.3 Transducers supply
+24V is available for transducers connected to the module. This supply is accessed in each
connector. The supply are generated form the 32VAC supply input.
Output voltage .............................. : +24VDC +/- 10%
Output current
Group: BILL - MTS - TCM ............. : 750 mA max. total
Group: AI - DI - DO ...................... : 750 mA max. total
Copyright © KK Wind Solutions A/S, Denmark Page 8 of 29
5 Environmental data
5.1 Temperature
Operating temperature range ....... : -40..70°C
Storage temperature range ........... : -40..85°C
Copyright © KK Wind Solutions A/S, Denmark Page 9 of 29
6 Input
6.1 Analog current input
The analog inputs can be used for either general purpose inputs or for pitch angle encoder inputs.
If used for pitch encoders, input 1, 2 and 3 should be used for the three blades.
Number of inputs .......................... : 6
Input range ................................... : 2..22 mA
Resolution ..................................... : 12 bit
Input resistance ............................ : 200 Ω
Accuracy ....................................... : +/- 1% full scale
Sample frequency ......................... : 833 Hz
Average filter ................................ : 1..65535 Samples
Update interval (process telegram) : 1..65535 ms
Connector Pins Function
X1 – AIN1
X2 – AIN2
X3 – AIN3
X4 – AIN4
X5 – AIN5
X6 – AIN6
GND GND
S Signal input
+24V Supply for transducer
6.2 Digital input
The 2 digital inputs are used for safety loop inputs. In order for the module to consider the safety
loop closed, DI1 should be off and DI2 should be on. In all other combinations the safety loop is
considered open, and the module will go into emergency stop state.
Number of inputs .......................... : 2
Input type ..................................... : PNP
Input resistance ............................ : Nom. 1600 Ω
Input ON ....................................... : >17,5VDC
Input OFF ...................................... : <5VDC
Hysteresis ..................................... : typ. 4.5 VDC
Sample frequency ......................... : 200 Hz
On/Off - delay ............................... : 0..655.35 Sec ( 0.01 Sec/step)
Update interval (process telegram) : 1..65535ms
Connector Pins Function
X8 – DI1
X9 – DI2
GND GND
INP Signal input
+24V Supply for transducer
Copyright © KK Wind Solutions A/S, Denmark Page 10 of 29
6.3 RS485 encoder interface
Number of inputs .......................... : 3 (multidrop)
Bus interface ................................. : RS485
Baud rate ...................................... : 38.400
Supported encoders ...................... : Leine&Linde with BiLL protocol
Sample interval ............................. : 100ms
Update interval (process telegram) : 1..65535ms
Connector Pins Function
X13 - BILL ENC A
X14 - BILL ENC B
X15 - BILL ENC C
SHLD SHLD
GND GND
A0V Address 0 Volt
A1 Address Bit 1
A0 Address Bit 0
B 485 – B
A 485 – A
+24V Supply for encoder
6.4 Linear position sensor interface
Number of inputs .......................... : 3
Interface ....................................... : Start Stop / Digital pulse interface.
Supported encoders ...................... : MTS Temposonics G-series, Balluff BTL-series.
Measure resolution ....................... : 16 Bit ~ 0.15mm @ 2800 m/sec
Measure range .............................. : 9600 mm.
Sample frequency ......................... : 833 Hz.
Average filter ................................ : 1..65535 Samples
Update interval (process telegram) : 1..65535ms
Connector Pins Function
X16 - MTS-A
X17 - MTS-B
X18 - MTS-C
SHLD SHLD
GND GND
Rx- Puls receive -
Rx+ Puls receive +
Tx- Puls transmit -
Tx+ Puls transmit +
+24V Supply for transducer
PI_ENC_A PI_ENC_B PI_ENC_C
Copyright © KK Wind Solutions A/S, Denmark Page 11 of 29
6.5 RS485 interface (TCM)
This interface is currently not used, but available for customer specific requests.
Number of inputs .......................... : 3 (multidrop)
Bus interface ................................. : RS485
Baud rate ...................................... : 150..1.000.000
Supported protocol ....................... : Optional
Tx, Rx buffer .................................. : 16 byte.
Connector Pins Function
X19 - TCM-A
X20 - TCM-B
X21 - TCM-C
SHLD SHLD
GND GND
B 485 – B
A 485 – A
+24V Supply for transducer
6.6 Valve slider position feedback
Number of inputs .......................... : 3
Interface ....................................... : Differential transformer.
Measure source voltage ................ : 10 VAC - 5000 Hz. +/-20%
Measure resolution ....................... : 12 Bit
Sample frequency ......................... : 5.000 Hz.
Average filter ................................ : 1..65535 * 6 Samples
Update interval (process telegram) : 1..65535ms Connector Pins Function
X24 – SLIDE A
X25 – SLIDE B
X26 – SLIDE C
SHLD SHLD
Si- Slide feedback +
Si+ Slide feedback -
So- Slide output + (12 Vac 5khz )
So+ Slide output - (12 Vac 5khz )
PI_ENC_A PI_ENC_B PI_ENC_C
Copyright © KK Wind Solutions A/S, Denmark Page 12 of 29
7 On-board sensors
7.1 Two axis accelerometer
Input range ................................... : +/- 1.2 g.
Resolution ..................................... : 15 bit
Sample frequency ......................... : 833 Hz.
Average filter ................................ : 1..65535 Samples
Update interval (process telegram) : 1..65535ms
Copyright © KK Wind Solutions A/S, Denmark Page 13 of 29
8 Output
8.1 Digital output
Digital output 1 (X10) should be used for controlling safety valves. It will be set to on
automatically, when the module is not in emergency stop state.
Number of outputs ....................... : 2
Output type .................................. : PNP
Output load................................... : Max. 100 mA
Output .......................................... : 0 / 24 VDC
Open load detection
Connector Pins Function
X10 – DO1
X11 – DO2
GND GND
OUT Output +24V Valve supply
8.2 PWM valve output with current measurement
The valve PWM outputs are supplied from X30 "24 VDC valve supply". The supply connected must
have the power capacity needed for the selected valves.
Number of outputs ....................... : 6
Type .............................................. : PNP
Modulation frequency .................. : 5 kHz
Min inductive load ........................ : 3.5 mH
Max resistive load ......................... : 4.5 Ω
Max continuously mean current.... : 2.8 A
Over current protection ................ : 5 Apeak
Current measure range ................. : 0..5 A
Current measure accuracy ............ : +/- 5 %
Resolution ..................................... : 12 bit
Error check .................................... : Over current and to high load resistance
Connector Pins Function
X27 – PWM_A
X28 – PWM_B
X29 – PWM_C
SHLD Shield
a+ Valve a supply +
a- Valve a supply -
SHLD Shield
b+ Valve b supply +
b- Valve b supply -
Copyright © KK Wind Solutions A/S, Denmark Page 14 of 29
9 Fuses
Fuse Source Connector Description
F1: T3.15AL250V AC supply X12 AC POWER input
F2: T3.15AL250V AC supply X12 AC POWER input
Copyright © KK Wind Solutions A/S, Denmark Page 15 of 29
10 Ethernet
The Ethernet port can be used for high speed data logging. All measurement and output signals
are available.
Number of ports ........................... : 1
Communication speed .................. : 10/100 Mbit/s
Protocol ........................................ : UDP/IP
Connector Function
X7 - Ethernet 10/100 Mbit communication.
Copyright © KK Wind Solutions A/S, Denmark Page 16 of 29
11 CAN-bus
Input / output control and measurement data are transferred via the CAN bus interface.
Detailed CAN bus information: bus configurations, cable specification, and line termination are
available in: “Datasheet WTC3 CAN bus”.
11.1 CAN setup
Before the module is powered on, the CAN bus address and bitrate must be set.
Setup is done by the two rotate switches located in the ‘CAN SETUP’ area.
11.1.1 CAN address
The CAN address is set up by the rotate switch ‘ADDRESS’.
ADDRESS Module address
0 Module disabled
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
11.1.2 CAN bitrate
The CAN bitrate is set up by the rotate switch ‘BITRATE’.
BITRATE CAN bitrate
0 125kBit
1 250kBit
2 500kBit
3 1MBit
Copyright © KK Wind Solutions A/S, Denmark Page 17 of 29
11.2 Electrical interface
Bus specification ........................... : FULL CAN 2.0B
Bus impedance .............................. : 120Ω
Termination .................................. : 120Ω (Must be applied externally at end points)
Connector Pins Function
X23 – CAN IN
HI CAN bus signal HI
LO CAN bus signal LO
0V CAN bus reference - connected to GND
SHLD CAN bus shield - connected to GND
X22 – CAN OUT
HI CAN bus signal HI
LO CAN bus signal LO
0V CAN bus reference - connected to GND
SHLD CAN bus shield - connected to GND
11.3 Protocol
The protocol used for transferring data over the CAN bus is a process data based protocol with
adjustable update times. For integrating the module into a standard PLC system a library is
available.
11.4 Parameters
Several parameters can be set up via CAN, the following table lists the parameters:
Parameter Default Function
Linear position sensor gradient 2846.4 m/s Pulse speed for the used sensors. Typically written on the sensor.
Linear position sensor max start
pulse
65535 tics It is considered an error if the start pulse is received after this amount of tics.
Linear position sensor min start
pulse
0 tics It is considered an error if the start pulse is received before this amount of tics.
Linear position sensor max stop
pulse
65535 tics It is considered an error if the stop pulse is received after this amount of tics.
Linear position sensor min stop
pulse
0 tics It is considered an error if the stop pulse is received before this amount of tics.
Linear position sensor error step size
3 counts Every time a measurement error occurs an error counter is incremented by this amount. If
the counter exceeds the value given by parameter “Linear position sensor error fail level”
a sensor error is signalled. Error counting is done individually for each input channel.
Linear position sensor error fail level 128 counts Threshold for signalling an error, see above parameter.
Current control Kp 300 %duty/A PID controller parameter.
Current control Ti 10 ms PID controller parameter.
Current control dither amplitude
50 mA This specifies the amplitude of a signal which is added to the current set point. The sign of
the added signal is inverted every time period given by parameter “Current control dither
period”. The purpose of this added signal is to make sure that the solenoid coils are
moved a little, so they will not get stuck.
Current control dither period 10 ms Period for toggling the current dither signal, see above parameter.
Current control cross compensation 100 % Determines amount of compensation between the two sides of each proportional valve.
Slider control Kp 10 mA/% PID controller parameter.
Slider control Ti 65 ms PID controller parameter.
Slider control dead band gain 20 mA/% Additional gain in the valve dead band.
Copyright © KK Wind Solutions A/S, Denmark Page 18 of 29
Slider control dead band 100 mA Size of dead band.
Slider control max opening 90 % Limit for slider position (opening) 100% is fully opened.
Piston position control Kp 4 %/mm PID controller parameter.
Piston position control Ti 300 ms PID controller parameter.
Piston position controller integration
reset limit
2 mm Integrator of PID controller is reset if error signal exceeds this value.
Piston position controller dead band
gain
20 %/mm Additional gain in the valve dead band.
Piston position controller dead band 10 % Size of dead band.
Max pitch speed 10 deg/s Maximum pitch speed when controlled by proportional valve.
Pitch calibration angle 0 deg Angle in which pitch position is calibrated.
Current control max error 200 mA It is considered an error if the current controller set point and actual value differs by more
than this value.
Slider control max error 10 % It is considered an error if the slider controller set point and actual value differs by more
than this value.
Piston position control max error 20 mm It is considered an error if the piston position controller set point and actual value differs
by more than this value.
Pitch angle control max error 3 deg It is considered an error if the pitch angle controller set point and actual value differs by
more than this value.
Pitch angle control Kp 2.7 A/deg PID controller parameter.
Pitch angle control Ti 1.0 sec PID controller parameter.
Pitch angle controller integration
reset limit
0.2 deg Integrator of PID controller is reset if error signal exceeds this value.
Pitch angle controller dead band
gain
0 A/deg Additional dead band gain
Pitch angle controller dead band 300 mA Size of dead band.
Turbine type
0 Select turbine type:
0: Encoder with linear position sensor interface X16/X17/X18, and proportional valve with
slider feedback X24/X25/X26.
1: Encoder with 4-20mA sensor interface X1/X2/X3, and proportional valve without slider
feedback. X24/X25/X26 are not used.
Copyright © KK Wind Solutions A/S, Denmark Page 19 of 29
12 Pitch control
The main purpose of this module is to perform control of the pitch position of up to 3 blades in a
wind turbine. The module is controlled via CAN as specified in section 11. Using the CAN
communication, the module can be set to two different operation modes, one for turbines which
uses pitch encoders with linear position sensor interface X16/X17/X18, and proportional valves
with slider feedback X24/X25/X26. The other mode is for turbines which use 4-20mA pitch
encoders X1/X2/X3, and proportional valves without slider feedback. The operation of these two
modes will be described below.
12.1 Linear pitch encoder
When the linear pitch encoder mode is selected, the pitch control is done as can be seen below.
In general the pitch control scheme is based on three nested PID controllers.
The pitch references is received via CAN and ramped according to the parameter “Max pitch
speed”. Afterwards the new ramped references are converted into piston lengths which are
compared to the measured values and three PID controllers calculate the required slider position
(valve opening) for each blade. This required slider positions are compared to the measured slider
positions and another set of PID controllers calculate the required current to reach the slider
positions. These required currents are compared to the measured currents and yet another set of
PID controllers calculate the required PWM duty cycles from this. The parameters for the PID
controllers can be set via CAN as described in section 11.4.
Copyright © KK Wind Solutions A/S, Denmark Page 20 of 29
12.2 4-20mA pitch encoder
When the 4-20mA pitch encoder mode is selected, the pitch control is done as can be seen below.
In general the pitch control scheme is based on two nested PID controllers.
The pitch references is received via CAN and ramped according to the parameter “Max pitch
speed”. Afterwards the new ramped references are compared to the measured values and three
PID controllers calculate the required current for each blade. These required currents are
compared to the measured currents and another set of PID controllers calculates the required
PWM duty cycles from this. The parameters for the PID controllers can be set via CAN as described
in section 11.4.
Copyright © KK Wind Solutions A/S, Denmark Page 21 of 29
13 LED indicators
Information about the module status is indicated by several LEDs placed in groups on the module.
Green LEDs.................. Module related status indicators
Yellow LEDs ................. Input status indicators
Red LEDs ..................... Error indicators
13.1 32 Vac Power
LED Colour Status Means
AC POWER Green ON 32VAC input OK
OFF 32VAC input missing or below 22VAC
13.2 +24 v Val Supply
LED Colour Status Means
VAL SUPP. Green ON Valve supply +24V supply present
OFF Valve supply +24V supply missing
13.3 Module status
LED Colour Status Means
+1V9 Green ON Internal +1V9 supply present
OFF Internal +1V9 supply missing
+3V3 Green ON Internal +3V3 supply present
OFF Internal +3V3 supply missing
+5V Green ON Internal +5V supply present
OFF Internal +5V supply missing
+15V Green ON Internal +15V supply present
OFF Internal +15V supply missing
-15V Green ON Internal -15V supply present
OFF Internal -15V supply missing
+24V SUPP Green ON Internal +24V supply (DI,AI,DO) present
OFF Internal +24V supply (DI,AI,DO) missing
+24V COM Green ON Internal +24V (BiLL, MTS, TCM) supply present
OFF Internal +24V (BiLL, MTS, TCM) supply missing
CPU LIVE Yellow STEADY CPU not running
FLASHING CPU running
WD Red ON External watchdog is resetting CPU
OFF Normal operation.
MOD. ERR. Red ON A fatal module error was detected. Replace module.
OFF Normal operation.
BUS OFF Red ON
An error condition on the CAN bus caused the module to disconnect from the
CAN bus.
All outputs are disabled.
The module must be reset to exit this mode.
OFF Normal operation.
GUARD Green Red
OFF Module has not yet been enabled via the CAN-bus.
This is not an error condition.
GREEN
FLASHING
Toggle state every time a guard telegram is received via CAN bus, and guard
function is enabled. The signal will start toggle 10 sec. after receiving the first
SystemEnable telegram via CAN bus.
This is not an error condition.
RED
FLASHING
Toggle state every time a guard telegram is received via CAN bus, and guard
function is disabled. This mode is intended for debugging purposes.
This is not an error condition.
Copyright © KK Wind Solutions A/S, Denmark Page 22 of 29
RED ON
A guard timeout occurred. Module is offline CAN, and outputs are disabled by
module.
This is an error condition.
GREEN ON The module might have entered the temperature reset mode.
This is not an error condition.
RESET Red ON Module is in a reset condition, and is not operative.
OFF Normal operation.
STAT1 Red - For future use
STAT2 Red - For future use
13.4 Digital Input
LED Colour Status Means
DI1
DI2 Yellow
ON Input is active
OFF Input is not active
13.5 Digital Output
LED Colour Status Means
DO1
DO2 Yellow
ON Output is active
OFF Output is not active
13.6 BILL (RS485 encoder interface)
LED Colour Status Means
A_ERR
B_ERR
C_ERR
Red ON Error
OFF Encoder not used.
Tx Green ON Indicating Tx activity on RS485 bus
Rx Yellow ON Indicating Rx activity on RS485 bus
13.7 MTS (Linear position sensor)
LED Colour Status Means
A_ERR
B_ERR
C_ERR
Red ON
Sensor measurement error, check wiring between module connector X16/X17/X18
and sensor
OFF Sensor measurement ok.
13.8 TCM (RS485 interface)
LED Colour Status Means
A_ERR
B_ERR
C_ERR
Red ON Not used
OFF Not used
Tx Green ON Indicating Tx activity on RS485 bus
Rx Yellow ON Indicating Rx activity on RS485 bus
13.9 CAN Rx/Tx
LED Colour Status Means
CAN Tx Green ON Indicating Tx activity on CAN bus
CAN Rx Yellow ON Indicating Rx activity on CAN bus
Copyright © KK Wind Solutions A/S, Denmark Page 23 of 29
13.10 Ethernet
LED Colour Status Means
LINK Green ON Connected
OFF Not connected
SPEED Yellow ON 100 Mbit/s
OFF 10 Mbit/s
ACT Yellow ON No activity
OFF Data transfer active (Rx or Tx)
13.11 Valve Slide
LED Colour Status Means
A_ERR
B_ERR
C_ERR
Red ON
Module cannot control slider position, check wiring between module connector
X24/ X25/X26 and valve slider feedback.
OFF Slider position control and measurement ok.
13.12 PWM Output A, B & C
LED Colour Status Means
ERR Red ON
Module cannot control the current in the solenoids, check wiring between module
connector X27/ X28/X29 and valve solenoids.
OFF Current control and measurement ok.
A
B Yellow
The light intensity depend on the PWM duty cycle
Copyright © KK Wind Solutions A/S, Denmark Page 24 of 29
14 Standards
14.1 EMC standards
DS/EN 50081-2:1994 ............ :Electromagnetic compatibility - Generic emission standard - Part 2:
Industrial environment
DS/EN 61000-6-2:1999 ........ :Electromagnetic compatibility (EMC) - Part 6-2: Generic standards –
Immunity for industrial environment
Copyright © KK Wind Solutions A/S, Denmark Page 25 of 29
15 Module view
Supply fuse 3,15A
32 Vac supply
Digital Out 2
Bill encoder
C - B – A Digital Out 1
Digital in 2
MTS sensor
C – B – A Digital in 1
TCM / RS485
C – B – A Ethernet
CAN Analog in 6
IN / Out 4..20 mA
Analog in 5
Slide Pos 4..20 mA
C – B – A Analog in 4
4..20 mA
PWM – A Analog in 3
4..20 mA
Analog in 2
PWM – B 4..20 mA
Analog in 1
4..20 mA
PWM – C
Valve supply Module status.
24 Vdc
Copyright © KK Wind Solutions A/S, Denmark Page 26 of 29
16 Mechanical
16.1 Mounting plate
50
,00
274,00
57
,00
14,00260,00
38
9,0
03
96
,00
Ø10.00
Ø5,50
40
5,0
0
PC
B
22,00252,00
Copyright © KK Wind Solutions A/S, Denmark Page 27 of 29
17 Appendix
17.1 Valve supply inrush current
The Valve supply input on X30 have a high capacitance on the input. That gives a high inrush
current when applying a power supply to it.
This shows the curves for two scenarios. Supply impedance on 0.25Ω and one with 1Ω.
17.1.1 Supply impedance 0.25 Ω
Time
0s 2ms 4ms 6ms 8ms 10ms 12ms 14ms 16ms 18ms 20ms1 V(Rgen:2) 2 -I(Cload)
0V
4V
8V
12V
16V
20V
24V1
0A
20A
40A
60A
80A
100A2
>>
Green = Voltage on input (Y axis 1)
Read = Current (Y axis 2)
Copyright © KK Wind Solutions A/S, Denmark Page 28 of 29
17.1.2 Supply impedance 1.0 Ω
Time
0s 2ms 4ms 6ms 8ms 10ms 12ms 14ms 16ms 18ms 20msV(Rgen:2) -I(Cload)
0
4
8
12
16
20
24
Green= Voltage on input
Read= Current
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17.2 Board AC Supply inrush current
The board has some capacity in the supply circuit and when power is applied it will result in Inrush
currents of higher levels.
A simulating of the circuit results in the following graph:
Time
0s 2ms 4ms 6ms 8ms 10ms 12ms 14ms 16ms 18ms 20ms 22ms 24ms 26msV(C2:+) I(RGEN1) V(V1:+,V1:-)
-60
-40
-20
-0
20
40
60
Voltage = 32VAC
Generator impedance = 0.25 ohm
Green = AC Voltage on input
Blue = AC Current on input
Red = Voltage inside circuit after diode bridge.
Note: An inductor on the input limits the current raise and that results in a relative little inrush
current.
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characteristics to the products delivered. In the event that this document contains technical or editorial information not reflected in
the products delivered, we reserve the right to make alterations to this document at any time and without prior warning. The data,
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us if the products have been delivered and the modifications in the products are not reflected in this document.