12
Features Single node L9963 board for distributed multi-cell BMS To be used with EVAL-L9963-MCU or EVAL-L9963 as second stage or stacked with additional EVAL-L9963-NDS Measures from 4 to 14 cells in series, with 0 us desynchronization delay between samples. Supports also busbar connection without altering cell results Coulomb counter supporting pack overcurrent detection in both ignition on and off states Fully synchronized current and voltage samples 16-bit voltage measurement Communication between nodes through a 2.66 Mbps isolated serial communication with regenerative buffer, supporting dual access ring Transformer based isolation Up to 4 analog inputs for NTC sensing, plus PCB temperature sensing Hot-plug protection circuit Description The EVAL-L9963-NDS is a hardware tool for L9963 for Li-ION battery management application. The board is intended to be used as a single node in a distributed BMS. EVAL-L9963-NDS is needed when the total number of battery cells to be managed exceeds 14. The number of nodes to be stacked depends on total battery voltage, additional nodes can be added via additional EVAL-L9963-NDS. A maximum of 14 total nodes beyond the base node EVAL-L9963-MCU or an EVAL-L9963 can be stacked. It has to be used in conjunction with EVAL-L9963-MCU or an EVAL-9963 as second stage or stacked with additional EVAL-L9963-NDS. EVAL-L9963-NDS allows the user to manage up to 14 channels for cell voltage sensing, one channel for current sensing, and up to 4 analog input for temperature sensing (plus an additional on-board NTC to sense PCB temperature). The board provides additional protection for hot plug. EVAL-L9963-NDS is not intended to be used as a standalone evaluation board but with EVAL-L9963-MCU or EVAL-L9963. Product summary Order code EVAL-L9963-NDS Reference EVAL-L9963-NDS Evaluation board L9963 single Node in a Distributed BMS System EVAL-L9963-NDS Data brief DB4192 - Rev 1 - April 2020 For further information contact your local STMicroelectronics sales office. www.st.com

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Page 1: Data brief - EVAL-L9963-NDS - L9963 single Node in a

Features• Single node L9963 board for distributed multi-cell BMS• To be used with EVAL-L9963-MCU or EVAL-L9963 as second stage or stacked

with additional EVAL-L9963-NDS• Measures from 4 to 14 cells in series, with 0 us desynchronization delay

between samples. Supports also busbar connection without altering cell results• Coulomb counter supporting pack overcurrent detection in both ignition on and

off states• Fully synchronized current and voltage samples• 16-bit voltage measurement• Communication between nodes through a 2.66 Mbps isolated serial

communication with regenerative buffer, supporting dual access ring• Transformer based isolation• Up to 4 analog inputs for NTC sensing, plus PCB temperature sensing• Hot-plug protection circuit

DescriptionThe EVAL-L9963-NDS is a hardware tool for L9963 for Li-ION battery managementapplication. The board is intended to be used as a single node in a distributed BMS.EVAL-L9963-NDS is needed when the total number of battery cells to be managedexceeds 14. The number of nodes to be stacked depends on total battery voltage,additional nodes can be added via additional EVAL-L9963-NDS. A maximum of 14total nodes beyond the base node EVAL-L9963-MCU or an EVAL-L9963 can bestacked. It has to be used in conjunction with EVAL-L9963-MCU or an EVAL-9963 assecond stage or stacked with additional EVAL-L9963-NDS.

EVAL-L9963-NDS allows the user to manage up to 14 channels for cell voltagesensing, one channel for current sensing, and up to 4 analog input for temperaturesensing (plus an additional on-board NTC to sense PCB temperature). The boardprovides additional protection for hot plug.

EVAL-L9963-NDS is not intended to be used as a standalone evaluation board butwith EVAL-L9963-MCU or EVAL-L9963.

Product summary

Order code EVAL-L9963-NDS

Reference EVAL-L9963-NDSEvaluation board

L9963 single Node in a Distributed BMS System

EVAL-L9963-NDS

Data brief

DB4192 - Rev 1 - April 2020For further information contact your local STMicroelectronics sales office.

www.st.com

Page 2: Data brief - EVAL-L9963-NDS - L9963 single Node in a

1 Block Diagram

EVAL-L9963-NDS provides a single L9963 device with the external connectors for battery and isolatedcommunication.

Figure 1. EVAL-L9963-NDS block diagram

EVAL-L9963-NDSBlock Diagram

DB4192 - Rev 1 page 2/12

Page 3: Data brief - EVAL-L9963-NDS - L9963 single Node in a

2 Featured components

The EVAL-L9963-NDS can be considered as an additional node in a distributed BMS system, the first stageshould be implemented with an EVAL-L9963-MCU or an EVAL-L9963-NDS. In the following table there is a shortdescription of all ST featured components.

Table 1. Featured components

Name Description

L9963 Automotive chip for battery management applications

EVAL-L9963-NDSFeatured components

DB4192 - Rev 1 page 3/12

Page 4: Data brief - EVAL-L9963-NDS - L9963 single Node in a

3 Minimum system requirements

• EVAL-L9963-MCU or EVAL-L9963 as first stage of a distributed BMS system• Power supply:• at least 3 output 0 – 30 V (if possible 60V):

– 1 output to power L9963 (0:60 V)– 1 output to simulate Cells common mode voltage (0:60V)– 1 output to simulate Cell voltage (0:5V)

EVAL-L9963-NDSMinimum system requirements

DB4192 - Rev 1 page 4/12

Page 5: Data brief - EVAL-L9963-NDS - L9963 single Node in a

4 Connectors

Table 2. EVAL-L9963-NDS connectors

Name Description Configuration

ISOL

Isolated serial communication port:1. Fault Line supply2. ISOLm3. ISOLp4. FaultL

USB Type A connector

ISOH

Isolated serial communication port:1. Fault Line supply2. ISOHm3. ISOHp4. FaultH

USB Type A connector

P2

Battery connector:1. Cell 142. Cell 123. Cell 104. Cell 85. Cell 66. Cell 47. Cell 28. Cell 09. Ground10. Current sensor resistor negative pin11. NTC 1-12. NTC 2-13. NTC3 -14. NTC4 –15. VBAT16. Cell 1317. Cell 1118. Cell 919. Cell 720. Cell 521. Cell 322. Cell 123. Ground24. Current sensor resistor positive pin25. NTC 1+26. NTC 2+27. NTC3 +28. NTC4 +

Multi pin connector

EVAL-L9963-NDSConnectors

DB4192 - Rev 1 page 5/12

Page 6: Data brief - EVAL-L9963-NDS - L9963 single Node in a

5 Hot plug protection

Figure 2. Hot plug protection circuit

The structure in Figure 2. Hot plug protection circuit on the GND path will help with standing the hot plug bylimiting the in rush current incoming from any L9963 pin connected to the centralized clamp.Working principle is the following:• When L9963 is OFF and no cell is connected, the VREG regulator is shut down and MHOT is safely kept off

by the RPD pull down resistor.• Upon the first hot plug event, inrush current incoming from the centralized clamp is forced to flow into RHOT

resistor, which offers proper limiting.• Any VDS voltage spike on MOSFET during hot plug could be coupled to the gate via the parasitic Miller

capacitance. Unwanted turn-on is safely filtered by CGS, that helps keeping VGS below the thresholdvoltage. Hence the MOSFET will stay OFF during hot plug.

• If the hot plug voltage is enough to guarantee L9963 powerup the MOSFET will be turned on by VREGregulator with a proper delay, obtained through RG gate resistor.

• Finally, during L9963 normal operation the MOSFET will be ON, thus guaranteeing a very low impedancepath (few mΩ) on the AGND line.– Such a small shift between L9963 GND and battery pack GND will not alter cell measurement at all,

since cell ADCs are fully differential. Hence, both cell and sum of cells measurements will be accurate.– Moreover, since L9963 only drains few mA from the battery pack, error introduced on the VBAT stack

measurement via internal voltage divider will be negligible.– Also the CSA used for Coulomb Counting features a fully differential architecture, thus being immune

to such a small common mode shift.

EVAL-L9963-NDSHot plug protection

DB4192 - Rev 1 page 6/12

Page 7: Data brief - EVAL-L9963-NDS - L9963 single Node in a

6 Distributed BMS topology

EVAL-L9963-NDS is intended to be used in combination with either EVAL-L9963-MCU or EVAL-L9963 as anadditional node of a distributed BMS system. EVAL-L9963-MCU or EVAL-L9963 are needed as first stage and upto 14 EVAL-L9963-NDS can be connected as additional nodes. In Figure 3. Distributed BMS architecture apossible layout for a distributed BMS using multiple EVAL-L9963-NDS together with either EVAL-L9963-MCU orEVA-L9963. Distributed BMS architecture.

Figure 3. Distributed BMS architecture

EVAL-L9963-NDSDistributed BMS topology

DB4192 - Rev 1 page 7/12

Page 8: Data brief - EVAL-L9963-NDS - L9963 single Node in a

7 EVAL-L9963 Evaluation board schematic

Figure 4. Board schematic: page 1

R26

100

R29

100

R33

100

R36

100

R41

100

R45

100

R51

100

R56

100

R61

100

R66

100

R72

100

R75

100

R84

100

R89

100

R92

100

C29

10nF

C37

10nF

R27

39 R31 39 R34

39

R38

39

R42

39

R48

39

R52

39

R59

39

R63

39

R69

39

R73

39

R82

39

R87

39

R90

39

C41

10nF

C46

10nF

C49

10nF

C52

10nF

C58

10nF

C60

10nF

C63

10nF

C65

10nF

C68

10nF

C70

10nF

C72

10nF

C87

10nF

C28

47nF

C36

47nF

C40

47nF

C45

47nF

C48

47nF

C51

47nF

C56

47nF

C59

47nF

C62

47nF

C64

47nF

C67

47nF

C69

47nF

C71

47nF

C86

47nF

C88

47nF

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

GN

D_B

R25

0 R28

0 R32

0 R35

0 R40

0 R44

0 R50

0 R55

0 R60

0 R65

0 R71

0 R74

0 R83

0 R88

0 R91

0

1

23

Q1

MJD

31C

T4

C26

10uF

GN

D_B

C25

100n

FG

ND

_B

C31

220n

F

C32

2.2u

FN

ot A

ssem

bled

C34

100n

FC

332.

2uF

Not

Ass

embl

edC

3510

0nF

GN

D_B

Not

Ass

embl

ed

C30

100n

F

VC

OM

VTR

EF

C39

1uF

C21

2.2u

FC

2710

0nF

GN

D_BD

6

SMA

6T68

AY

L5

BLM

31K

N10

2

R37

60.4

R39

60.4

C42

10nF G

ND

_B

I/O1

1G

ND

2I/O

23

I/O2

4V

bus

5I/O

16

U14

USB

LC6-

2SC

6Y

C44 1u

F

GN

D_B

VC

OM

D7

SZM

M3Z

4V7T

1GR

6218

kC

612.

2nF

GN

D_B

GN

D_BR68

10k

VB

AT

62

C14

61

S14

60B

14_1

359

S13

58

C13

57

C12

56

S12

55B

12_1

154

S11

53

C11

52

C10

51

S10

50B

10_9

49

S948

C0

26

C1

27

S128

B2_

129

S230

C2

31

C3

32

S333

B4_

334

S435

C4

36

C5

37

S538

B6_

539

S640

C6

41

C7

42

S743

B8_

744

S845

C8

46

C9

47

ISO

Hp

7

ISO

Hm

8

ISO

Lp_S

DI

3

ISO

Lm_N

CS4

GPI

O8_

SCK

1G

PIO

9_SD

O2

DGND 9

VC

OM

5

CGND 6

GPI

O1_

FAU

LT_H

10

GPI

O2_

FAU

LT_L

11

GPI

O3

12G

PIO

413

GPI

O5

14G

PIO

615

GPI

O7_

WA

KEU

P16

NPNDRV17

VR

EG18

VTR

EF19

SPIE

N20

VA

NA

21

AGND 22

ISEN

SEp

23IS

ENSE

m24

GNDREF 25

CA

P263

CA

P164

GND 65

U13

L996

3

C81

6.8n

FC

826.

8nF

C83

6.8n

FC

856.

8nF

R80

3K9

R81

3K9

R85

3K9

R86

3K9

R76

10K

R77

10K

R78

10K

R79

10K

GN

D_B

Ass

embl

ed fo

r L99

63 in

SPI

R43

10k

VTR

EF

Not

Ass

embl

ed

R22

0

GN

D_B

R67

3K9

C66

6.8n

F

R64

10K R70

NTC

G16

3JH

103H

TDS

GN

D_B

GN

D_B

VTR

EF

NTC

_IN

TER

NA

L_IN

PUT

C73

4.7n

F

C0

C1

C2

C4

C5

C6

C7

C8

NTC

1+

C9

C10

C11

C12

C13

C14

C3

VB

AT_

CEL

L

C74

4.7n

F

C75 4.7n

FC

76 4.7n

F

GN

D_B

NTC

2+N

TC3+

NTC

4+

NTC

1-N

TC2-

NTC

3-N

TC4-

C77

4.7n

F

C78

4.7n

F

C79 4.7n

FC

80 4.7n

F

GN

D_B

GN

D_B

VB

AT_

CEL

LC

13C

11C

9C

7C

5C

3C

1G

ND

_B

C12

C10

C8

C6

C4

C2

C0

GN

D_B

C14

NTC

1+N

TC2+

NTC

3+N

TC4+

NTC

1-N

TC2-

NTC

3-N

TC4-

C43

22pF

C47

22pF

VC

OM

MIS

O_L

9963

MO

SI_L

9963

SCK

_L99

63

CS_L

9963

C93

47nF

C92

47nF

C91

68nF

C90

33pF

C89

10uF

R93

100

R94

100

GN

D_B

ISEN

SEM

ISEN

SEP

ISEN

SEP

ISEN

SEM

NTC

_IN

TER

NA

L_IN

PUT

R58

6K2

ISO

Hp_

L996

3_ou

tput

ISO

Hm

_L99

63_o

utpu

t

Not

Ass

embl

edC

3847

nF

Not

Ass

embl

edC

5047

nF

L6

ESM

IT41

80

R49

60.4

R53

60.4

C53

10nF

I/O1

1G

ND

2I/O

23

I/O2

4V

bus

5I/O

16

U15

USB

LC6-

2SC

6Y

C55 1u

FC

5422

pF

C57

22pF

GN

D_B

Ass

embl

ed fo

r L99

63 in

SPI

R46

33R

Ass

embl

ed fo

r L99

63 in

SPI

R57

33R

Ass

embl

ed fo

r L99

63T

R47

0

Ass

embl

ed fo

r L99

63T

R54

0

GN

D_B

ISO

Lm_L

9963

ISO

Lp_L

9963

VC

OM

R21

10k

VB

AT_

UP

FAU

LTL_

L996

3

VB

AT_

UP

1 2 3 4

ISO

POR

T1

FAU

LTH

_L99

63

ISO

Hm

_L99

63_o

utpu

tIS

OH

p_L9

963_

outp

ut

1 2

4 3

U22 TL

X92

91

FAU

LTL_

L996

3R13

1

470R

GN

D_B

GN

D

R13

010

k

VD

D5

FAU

LT_1

Ass

embl

ed fo

r L99

63T

R12

9

10k

GN

D_B

CS_L

9963

MO

SI_L

9963

MIS

O_L

9963

SCK

_L99

63

FAU

LTL_

L996

3

TP6 G

ND

BTP

7 GN

DB

GN

D_B

GN

D_B

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28

P2V

BA

T_C

ELL

C14

C13

C12

C11

C10

C9

C8

C7

C6

C5

C4

C3

C2

C1

C0

ISEN

SEP

ISEN

SEM

NTC

1+N

TC2+

NTC

3+N

TC4+

NTC

1-N

TC2-

NTC

3-N

TC4-

FAU

LTH

_L99

63FA

ULT

H_L

9963

C15

547

nF

GN

D_B

TP1 C1

4

TP10 C1

3

TP11 C1

2

TP12 C1

1

TP13 C1

0

TP14 C9

TP15 C8

TP16 C7

TP17 C6

TP18 C5

TP19 C4

TP20 C3

TP21 C2

TP22 C1

TP23 C0

1kR15

6

D13

LED

GN

D_B

R16

8

0

R16

2

0R

164

0R

166

0R

167

0

R16

50

R16

10

NC

R15

90

R16

30

NC

R16

00

NTC

1-N

TC2- N

CR

170

0N

CR

169

0N

TC4-

NTC

3-

VB

AT_

FAU

LT

Add

ition

alce

llin

put

conn

ecto

rfor

singl

eboa

rdBM

Sde

mon

strat

ion

like

48v

BMS

L996

3/L9

963T

trans

ceiv

eras

sem

bly

note

:

EVAL-L9963-NDSEVAL-L9963 Evaluation board schematic

DB4192 - Rev 1 page 8/12

Page 9: Data brief - EVAL-L9963-NDS - L9963 single Node in a

8 Board layout

Figure 5. Assembly TOP

Figure 6. Inner 1

EVAL-L9963-NDSBoard layout

DB4192 - Rev 1 page 9/12

Page 10: Data brief - EVAL-L9963-NDS - L9963 single Node in a

Figure 7. Inner 2

Figure 8. Assembly BOTTOM

EVAL-L9963-NDSBoard layout

DB4192 - Rev 1 page 10/12

Page 11: Data brief - EVAL-L9963-NDS - L9963 single Node in a

Revision history

Table 3. Document revision history

Date Version Changes

06-Apr-2020 1 Initial release.

EVAL-L9963-NDS

DB4192 - Rev 1 page 11/12

Page 12: Data brief - EVAL-L9963-NDS - L9963 single Node in a

IMPORTANT NOTICE – PLEASE READ CAREFULLY

STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, enhancements, modifications, and improvements to STproducts and/or to this document at any time without notice. Purchasers should obtain the latest relevant information on ST products before placing orders. STproducts are sold pursuant to ST’s terms and conditions of sale in place at the time of order acknowledgement.

Purchasers are solely responsible for the choice, selection, and use of ST products and ST assumes no liability for application assistance or the design ofPurchasers’ products.

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Information in this document supersedes and replaces information previously supplied in any prior versions of this document.

© 2020 STMicroelectronics – All rights reserved

EVAL-L9963-NDS

DB4192 - Rev 1 page 12/12