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PERENNIAL PORCELAIN ROOFING EXTRAORDINARY STRONG PORCELAIN ROOFING TILES ©2019 Daltile (5/19) INSTALLATION GUIDE Daltile Perennial Roofing Tile: Basic Installation Guide It is the responsibility of the roofing contractor to abide by all local building requirements and codes. Dal-Tile makes no warranties or guaranties of any type, including the accuracy of the information in this manual. Check your geographic area for special or prevailing code requirements that may require an engineering report. As with any roofing material, considerations for weight must be made. When considering roofing material, the designer should always consider the weight of the underlayment, fastening system, roof accessories and special hip/ridge treatments in addition to the roof tiles themselves. Dal-Tile does not assume responsibility for ensuring the structural viability of the building/roof system is sufficient to support Dal-Tile roofing products. It is the responsibility of the home owner, contractor, architect or engineer to ensure the structure is viable for the application of Dal-Tile products. It is recommended that the structural design of the building itself also be evaluated by a registered engineer to determine that it can support the roof. In some cases, building codes require an engineering review. SAFETY WARNING – TILE DUST Roofing tiles are made from clays and other mined minerals that contain naturally occurring amounts of crystalline silica (quartz) and traces of other hazardous substances. These are released as dust when dry- cutting or grinding this product and can be inhaled if proper respiratory protection is not utilized. Do not use dry cutting equipment without integral air pollution controls. Cutting roof tiles should only be done using a “wet saw”. WARNING: Crystalline silica is a substance known to cause cancer. Other chemicals, also naturally occurring in these products are known to cause cancer, birth defects and other reproductive harm. Please refer to Federal and State OSHA requirements for proper compliance. Required Tools and Equipment Safety: Safety is priority! Protect yourself and your crew by following all safety tips included in this guide, safety labels on your power tools and always follow OSHA requirements in your area. Hand Tools: Hammer Tin snips Chalk line Tape measure Utility knife Marker/pencil Square Caulk gun Slate ripper

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Page 1: Daltile Perennial Roofing Tile: Basic Installation Guidedigitalassets.daltile.com/content/dam/roof/website/...On eaves (over drip edge) = use 36” ASTM D 1970 (self-adhering) type

PERENNIAL™

PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

©2019 Daltile (5/19)

INSTALLATION GUIDE

Daltile Perennial Roofing Tile: Basic Installation Guide

It is the responsibility of the roofing contractor to abide by all local building requirements and codes. Dal-Tile makes no warranties or guaranties of any type, including the accuracy of the information in this manual. Check your geographic area for special or prevailing code requirements that may require an engineering report. As with any roofing material, considerations for weight must be made. When considering roofing material, the designer should always consider the weight of the underlayment, fastening system, roof accessories and special hip/ridge treatments in addition to the roof tiles themselves. Dal-Tile does not assume responsibility for ensuring the structural viability of the building/roof system is sufficient to support Dal-Tile roofing products. It is the responsibility of the home owner, contractor, architect or engineer to ensure the structure is viable for the application of Dal-Tile products. It is recommended that the structural design of the building itself also be evaluated by a registered engineer to determine that it can support the roof. In some cases, building codes require an engineering review.

SAFETY WARNING – TILE DUST

Roofing tiles are made from clays and other mined minerals that contain naturally occurring amounts of crystalline silica (quartz) and traces of other hazardous substances. These are released as dust when dry- cutting or grinding this product and can be inhaled if proper respiratory protection is not utilized. Do not use dry cutting equipment without integral air pollution controls. Cutting roof tiles should only be done using a “wet saw”.

WARNING: Crystalline silica is a substance known to cause cancer. Other chemicals, also naturally occurring in these products are known to cause cancer, birth defects and other reproductive harm. Please refer to Federal and State OSHA requirements for proper compliance.

Required Tools and Equipment

Safety: Safety is priority! Protect yourself and your crew by following all safety tips included in this guide, safety labels on your power tools and always follow OSHA requirements in your area.

Hand Tools:

� Hammer � Tinsnips � Chalkline � Tapemeasure � Utilityknife � Marker/pencil � Square � Caulkgun � Slateripper

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PERENNIAL™

PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

©2019 Daltile (5/19)

INSTALLATION GUIDE

Power Tools:

� Extensioncords � Tilesaw(porcelainqualitydiamondblade)and/orasnap-and-cuttilecutter. � Drill:tilequalitybits1/8"-1/4"—Thekeytodrillingregularporcelaintileistouseabrand-newcarbide-tipped

masonry drill bit and a drill that has a variable-speed trigger. You never want to drill porcelain tile with the drill at highspeed.Thelowestspeedpossible,say100or200revolutionsperminute,isperfecttodrillstandard porcelain tile.

SpecialtyEquipment:

� Toejacksfortoeboards � Forkliftorconveyorlift

SafetyEquipment:

� Handprotection � Eyeprotection � Safetybeltsandharness � Ropesandotherrequiredfallprotection � Hardhats � Scaffoldingand/orladders

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PERENNIAL™

PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

©2019 Daltile (5/19)

INSTALLATION GUIDE

Important Pre-Installation Notes:

- EnsuretheroofdeckingisasflatandlevelaspossiblebeforestartinginstallofPerennialRoofingSystem.

- Forre-roofapplications,inspectexistingroofdeckingandifnecessarymakechangestoanydeteriorated,rottedroofdeckingand/orwarpeddecking.Thiswillensureasmooth/flatsurfaceinwhichtostartfrom.

- Inspectthehomesroofframingsystem.Ifstructuralframingneedstobestraightenedand/orbettersupported,perform all this work prior to starting install of Perennial system.

- Wheninstallingfieldtiles,pulleachpieceoutoftheboxasitispackagedandinstalloneaftertheother,righttoleftorlefttoright…horizontally.DONOTinstalltilesdirectlyoutoftheboxandgoverticalwithyourrows(likeyoumaydowithasphaltcompositionshingles).EachboxofPerennialtilesispre-packagedwiththeshadingsmixed.Thereisnoneedforyourinstallerstolayoutallthetilesperboxonthegroundpriortoinstallationtomixthem up. Installing roof tiles up the roof plane vertical versus completing each row of tiles horizontally before proceedingtothenextrowoftiles,theshadingsmaynotlookthewaytheywereintended.

- Usetheprovided14”PerennialInterlayerunderALLTILES…Field,Hips&Ridges(maximum10’longcontinuouspieces,6”overlapatjoints).

- Use2-1/2”non-corrosiveroofingnailsORscrews.

- Whichever side of the roof plane you start laying roof tiles, make sure both ends of each coursing will have roof tileslargeenoughwithpre-drillednailholesandpre-formedbullnoseedgesexposedateitherside.Bestpracticeis to start at one end and lay at least a full tile or two, then stop in the middle of that run and re-start at the other end of the same course with full to semi-full cut piece(s). This way there is no field drilling of holes necessary. (Note: It is okay to vary the field tile sizes to keep with utilizing the provided nail holes).

- AsyouapproachtheRidges(roughly3’-5’fromreachingthetop),verifytileexposuresfortheremainingcoursesso no Field Tiles will need to be cut on the roof to fit. Doing so will mess up both the provided nail holes, as well as the factory bullnose edge. (Goal is to have a minimum of 3” Head-lap). If “Short-Coursing” is required to prevent the field cutting of the tiles, then perform this up the last few courses, all the way to the Ridge.

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PERENNIAL™

PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

©2019 Daltile (5/19)

INSTALLATION GUIDE

FLASHING NOTESMetals

Flashing is required where a wall, chimney, vent, plumbing stack, or other structural protrusions meets the roof. Where flashingismetal,itshallbea.)0.019”Galvanized,b.)0.019”Aluminum,orc.)16oz.Copper.Flashinginstallationsare critical for a water-tight roof. Always refer to and follow applicable building codes and standards and best roofing practices(NRCAandTileRoofingInstituteexamples).

Metal Flashings

Drip Edge:

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PERENNIAL™

PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

©2019 Daltile (5/19)

INSTALLATION GUIDE

*NOTE: We recommend 1" x 2" (3/4" maximum thickness) shims around the entire perimeter eaves.

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PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

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INSTALLATION GUIDE

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PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

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INSTALLATION GUIDE

Gable/Rake—OPTION 1- without Daltile Perennial rake piece

Closed Rake Detail

Adjust Flashing Size so theTop Edge is even with the

highest point of the Roofing Tile off the Roof Deck

Bend Down V Diverter wheretop of tile rests on deck

Daltile Roofing Tile

Wrap underlayment1" over fascia

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PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

©2019 Daltile (5/19)

INSTALLATION GUIDE

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INSTALLATION GUIDE

Valley

*Nailvalleymetalnolessthan10"fromcenterlineofvalleyat16"centerseachsideofvalley.Nailsshouldmatchthemetalofthevalley.(Forexample:ifcoppervalleymetalisused,usecoppernails.Ifgalvanizedvalleymetalisused,use galvanized nails). Never mix metals.

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INSTALLATION GUIDE

LEAD OR RIGID PIPE FLASHING: ALWAYS INSTALL INTERLAYMENT UNDER SLATE ON METALS

PROJECT

TITLE

DRAWN

CHECKED

APPROVED

SCALE WEIGHT SHEET

DWG NO REVCODESIZE

2/21:103/27/2018Jose Faz

B

Roofing_Tile

Lead-or-rigid_pipe_flashing

Rigid Pipe Flashing

Perennial Porcelain Roofing by Daltile

Interlayment

Lead or rigid pipe flashing:Always install interlayment under slate tile on metals

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INSTALLATION GUIDE

Basic Install:

B

A

C

D

B

A

C

D

1234

1234

PROJECT

TITLE

DRAWN

CHECKED

APPROVED

SCALE WEIGHT SHEET

DWG NO REVCODESIZE

2/21:403/27/2018Jose Faz

C

Roofing_Tile

07-Basic_Install

Self-adhered strip in ply

Valley flashing

Valley underlayment

Perennial Porcelain Roofing by Daltile11" x 22" Nominal

Step flashing on topof the interlayment

Flashing

Interlayment

Eave Flashing

Underlayment

Riser stripunder drip edge

Solid Decking

Nailer

Interlayment

Saddle style slatehip & ridge

Caulking under each overlapof ridge piece

A 3/8" or 1/2" riser strip to be used oneaves for first course, install drip edgeover riser and first course ofinterlayment over drip edge

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PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

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INSTALLATION GUIDE

Roof Deck PrepSlope

Recommendedforslopes5:12andover.*Self-adheredleakbarrier(ASTM1970)mustbeinstalledonslopes4:12andless.

Deck

Dal-Tile Perennial Roof Tile shall be installed only over code complying sheathing. Sheathing must be adequate tosupporttheloadsinvolved.Ensurethesheathing/deckmaterialisapprovedbylocalbuildingcodes.

Underlayment

Select an underlayment product that is suitable to specific location, climate, roof pitch and attic ventilation. When selecting an underlayment, remember that Dal-Tile Perennial Roof Tile is a lifetime product, so the underlayment should be of comparable quality.

Recommended for slopes over 5:12

Atallvulnerableareas(valleys,ridges&hips)useself-adheredLeakBarrier(ASTM1970)directlytothedeck.

Onvalleysandrakes-tapeinmetalwith6”self-adheredwaterblockingmaterial/tape/self-adheredmembrane.

Oneaves(overdripedge)=use36”ASTMD1970(self-adhering)typeproduct.

For the remainder of deck, use one layer of synthetic mechanically attached roof deck protection conforming to ASTMD226TypeII(No.30felt)/ASTMD4869TypeIVorASTMD1970(self-adhering).

*NOTE:Roofingunderlayment’sshouldmeetorexceedASTMstandardsD226/D4869.Self-adheredLeakBarriershouldmeetorexceedASTMD1970.Followallinstallationandfasteningrequirementssetbythemanufacturerforeachunderlaymentandself-adheredLeakBarrierproduct.

Required for slopes 4:12

**Useself-adheredLeakBarriercoveringtheFULLdeck(conformingtoASTMD1970),includingallhips,ridges,valleys,rakes,eaves,gable/rakeedge,aroundroofprotrusionsandanyothervulnerableareasarerequiredtobe covered with a self-adhered leak barrier.

Ventilation Guideline

Theneedforproperatticventilationisrequiredbymostbuildingcodeauthorities,inaccordancewiththeIBCand IRC. These codes recognize that the proper ventilation is a necessary component of any successful steep slope roof system. Generally building codes require that a minimum net free ventilating area for attic vents be a1:150ratiooftheatticspacebeingventilated;thecodesgenerallyallowforthereductionoftheratiofrom1:150to1:300iftheatticventsareabalancedsystemonaroofand/oravaporretarderisinstalledonaceilingassembly’swarmside.Checkwithlocalbuildingofficialforregionalrequirements.

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INSTALLATION GUIDE

Fasteners

Eachtilewillbenailedtotheroofusingcorrosiveresistantfasteners.Useroofingnailsthatare21/2"length.Thenailsshouldbelongenoughtopenetratetheroofsheathingatleast(≥)¾inchandcompletelythroughanysheathingthatislessthan(<)¾inchthick.Large,5/16"diameterflatheadwithregulardiamondpoint.Ringshank nails also known as annular thread, offer superior holding power in wood and plywood roof decks.

DO NOTnailthetilestighttothedeck.Nailingtilestootightmayresultincrackingthetilesand/orbreakingthetileswhenwalkingonthem.Ifthetilecracksorbreakswhennailed,replacethesecracked/brokentilesimmediately before proceeding further with the installation.

Trim pieces are also fastened to the Hip and Ridge nailers on the roof, with the same type of nails as the rest of the tile installation.

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INSTALLATION GUIDE

NOTE: Daltile Recommended – Order of Installation

1).AtallPerimeterEaves:

A).6"InterlaymentSeparatorPlyUnderlayment(conformingtoASTMD226TypeII(No.30felt)/ASTMD4869TypeIVorASTMD1970(self-adhering).

B).1"x2"Shims(tobe3/4"maximumthickness).

C).StandardDripEdge,pertheattachedDetail.

D).Install36”wideSelf-AdheringRoofingMembrane(ASTM1970),overdripedge.

E).DaltileInterlayment–maximum10’runswith6”overlapbetweenjoints(tackonenail–bothsides).

F). Daltile Perennial Porcelain Roofing Field Tiles (make sure both ends of each coursing have at least two nail holes being utilized with each tile).

G).InstallnextrowofDaltileInterlayment(coveringnailholesofpreviousrowoftilesandontosyntheticunderlayment above).

F).InstallnextrowofDaltilePerennialPorcelainRoofingFieldTiles,pertheabove.

*G). As you proceed up the roof plane, stop a few courses from the top of the ridge to re-measure and figure the additionalrowsneededtoreachthetop.Yourfieldtileexposuresmayneedtoshrinktosomedegreeontheselast few rows of field tiles to not have to either cut off the tops of the pre-drilled nail holes or the bottoms of the pre-formed bullnose edges to install them. To avoid drilling holes in Perennial Porcelain Tiles, you can instead “short course” your last few rows up to the bottom of the horizontal ridges to avoid additional installation issues.

2).AllHips&Ridges:

A).Self-AdheredLeakBarrier(ASTM1970)directlytothedeck.

B).Double1"x4"nailersatbothsides,nailedtighttoeachother.Installthesenailersabovetheperimetereave1"x2"shims.

C).AtallHipStarters:Option1-InstallmetalflashingovertheHipNailers(SeeourHipStarterDetail)OROption2-holdbackthe1x4hipnailerstoallowtheeave1x4’stomeetatthecenterofthebaseofthehips.Then run the first row of roof tiles all the way to the center of the base hips (cutting the roof tiles around the start ofthehipnailers).ThenlateronceyouapplythefirstcoupleofHip&RidgeTiles,thesewillhidetheunderneath1x4’sallowingyoutoforgotheHipStarterFlashing(Seeattachedfieldpicture).

D).DaltileInterlayment–cutto10’maximumlengths(adjustwidthasneededtojustcovernailers)with6"overlap,directlyto1"x4"nailers.

E).DaltilePerennialPorcelainHip&RidgeCaps,fastenedtonailersbelow.

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PORCELAIN ROOFINGEXTRAORDINARY STRONG PORCELAIN ROOFING TILES

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INSTALLATION GUIDE

3).AllValleys:

A).Self-AdheredLeakBarrier(ASTM1970)directlytothedeck. B).ExposedW-ValleyFlashing(perattachedDetail).Nailnolessthan10”fromcenterlineofvalley,at16”centers each side of valley. Nails should match the metal of valley. C).Tapeinmetalwith4”-6”self-adheredwaterblockingmaterial/tape/self-adheredmembrane(ASTM1970).

4).AllRakes:

A).6"InterlaymentSeparatorPlyUnderlayment(conformingtoASTMD226TypeII(No.30felt)/ASTMD4869TypeIVorASTMD1970(self-adhering).

B).InstallT-Metal(SeeattachedDetail).

C).Tapeinmetalwith4"-6"self-adheredwaterblockingmaterial/tape/self-adheredmembrane(ASTM1970).

5).AllotherDeckingAreas:

A). Install one layer of synthetic underlayment, fastened roof deck for protection conforming to ASTMD226TypeII(No.30felt)/ASTMD4869TypeIVORanASTM1970(Self-Adhering),acrossthebalance of the entire decking surface. *(NOTE: Roofing underlayment should meet or exceed ASTM standards D226/D4896. Self-Adhered Leak Barrier should meet or exceed ASTM D1970).

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©2019 Daltile (5/19)

INSTALLATION GUIDE

PROJECT

TITLE

DRAWN

CHECKED

APPROVED

SCALE WEIGHT SHEET

DWG NO REVCODESIZE

1/11:124/5/2018Jose Faz

B

Roofing_Tile

10-Deck_Prep

A

DETAIL A

Perennial Porcelain Roofing by Daltile11" x 22" Nominal

14" HDPE

3"

� DeckPrep(above)

� MetalFlashings(above)

� Starter/Riserstrip(1x2-Shim)installedover6"runofunderlayment,thencoveredbydripedgemetal,andlastlycoveredbya36"runofaSelf-AdheredLeakBarrier(conformingtoASTMD1970).

� “Daltile Interlayment”(10'maxlength)-onenailoneachendtoholdinplace…mid-courseoverlap-6".

� DaltilePerennialRoofingTilefastenedthroughholeswith2½"corrosion-resistantroofingnails.Ensure tiles are not nailed “tight” to the roof deck.

� Variedstaggerofthetileverticallyworksbest;ensureminimum4"offset

� Forbestresults,cutandinstallhipsandvalleyswith2nailholesintiletoavoidfielddrillingholes

� Toavoidcuttingandfielddrillingrooftileatridge

o Measureuptoridgenailersandadjustexposureoftile(shortcoursing)toavoidcuttinganddrillingholes

� Maximum8.5"exposureonthehorizontalruns-ensureallnailholesareadequatelycovered

� SeeabovedetailsforGable/Rake,Valleys,HeadFlashings

� SeeabovedetailsforHipsandRidges

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INSTALLATION GUIDE

Hip & Ridges

Install1x4(3/4"maxheight)nailersalongallhipsandridgesbeforetilingroof(overtheSelf-AdheredLeakBarrier).TheDal-TilePerennialhipandridgepiecesare16"X16"cutinhalf—8"taperedoneithersideofthepeak.Installnailerstighttoeachother(oneithersideofthehips&ridges)sothatthepre-drilledholeswillattachinthecenterofthenailers.Followchalklines.Runtheprovided14"DaltileInterlayer(cutdowntocorrectwidth)ontopofthehipandridgenailersasamoisturebarrierunderthehip/ridgetiles.

EnsureDaltilePerennialHDPEInterlayermaterialisusedovernailers,undertiles.Max10'continuouspieces,6"overlapatjoints,appropriatewidth.

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INSTALLATION GUIDE

Hip starter

PROJECT

TITLE

DRAWN

CHECKED

APPROVED

SCALE WEIGHT SHEET

DWG NO REVCODESIZE

1/31:308/3/2018Jose Faz

B

Roofing_Tile

13-Hip_Starter

A

DETAIL AHip Starter

Piece of Copper / Metal Flashing

Perennial PorcelainRoofing by Daltile

Furring Strips /Nailers

Hip Starter

Bottom of flashing folded in orderto hide furring strips / nailers

Slates to be installedover flashing / Hip Starter

Hip SlatesPerennial PorcelainRoofing by Daltile

Hip Starter assembly

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INSTALLATION GUIDE

PROJECT

TITLE

DRAWN

CHECKED

APPROVED

SCALE WEIGHT SHEET

DWG NO REVCODESIZE

3/31:508/3/2018Jose Faz

B

Roofing_Tile

13-Hip_Starter

Hip Starter assembly

C

DETAIL CHip Starter close up

Piece of copper /Metal Flashing

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INSTALLATION GUIDE

Stacking/Roof loading recommendations for Daltile Perennial Roofing Tiles

Layoutthecoursessothattileexposuresareequalwithahead-lapofatleast3inches.Snaplinesontheunderlaymentalong the top of each course. One or more vertical lines can also be helpful in keeping the tiles aligned. Accurate layout iscriticalwithmosttilepatterns.Next,carrytilesuptotheroofanddistributetheweightequallyacrosstheroof,astilesweighasmuchas10poundseach.Dependingonthetileandtheroofstructure,stacksofabout6to10tilesisworkable.

For questions regarding installation contact:

Dal-Tile

7834CFHawnFreeway,Dallas,TX75217

MichaelRocco

Technical Services Representative

Mobile:972-415-8764

[email protected]