Daisy data Keyboard User's Manual

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Daisy DataKeyboard

Users Manual


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Da isy Data Keyboards

February 2 0 0 3 ii DAISY DATA, IN C.

DISCLAIMER

Daisy Data, Inc. makes no representations or warranties with respect to the contents or use of this manual,

and specifically disclaims any express or implied warranties of merchantabili ty or f itness for any part icular

purpose. Further, Daisy Data, Inc. reserves the right to revise this publication and to make changes to its

content, at any time, without obligation to notify any person or entity of such revisions or changes.

Further, Daisy Data, Inc. makes no representations or warranties with respect to any Daisy Data

manufactured equipment, and specifically disclaims any express or implied warranties of merchantability or

fitness for any part icular purpose. Further, Daisy Data, Inc. reserves the right to make changes to any and

all Daisy Data manufactured equipment, at any time, without obligation to notify any person or entity of such

changes.

FCC W ARN IN GS

Computing devices and peripherals manufactured by Daisy Data generate, use, and can radiate radio

frequency energy, and if not installed and used in accordance with the instructions in this manual may causeinterference to radio communications. Such equipment has been tested and found to comply with the limits

for a Class A computing device pursuant to Subpart J of Part 15 of the FCC Rules, which are designed to

provide reasonable protection against radio interference when operated in a commercial environment.

Operation of this equipment in a residential area is likely to cause interference, in which case the user - at his

own expense - will be required to take whatever measures may be required to correct the interference.

Some components may not have been manufactured by Daisy Data, Inc. If not, Daisy has been advised by

the manufacturer of the component that the component has been tested and complies with the Class A

computing device limits as described above.

Copyright 1990-1999 Daisy Data, Inc. All rights reserved. No part of this publication may be reproduced,

photocopied, stored on a retrieval system, or transmitted without express prior written consent.

Daisy Data, Inc.

2850 Lewisberry Road

York Haven, PA 17370 USA

Phone: (717) 932-9999

January 2000 Edit ion

Manual Revision 3.00

Part Number D005-000002


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February 2 0 0 3 iii DAISY DATA, IN C.

Limited W arranty and Liability Statemen t

To the original purchaser, Daisy Data, Inc., hereinafter referred to collectively as SELLER, warrants each of

its manufactured products, and all components therein contained to be free from defects in materials and/ or

workmanship for a period of 12 months from the date of purchase.

Should a malfunction, or other indication of defect attr ibutable directly to faulty materials and/ or

workmanship occur, Seller wi ll , at its option, and without charge to the customer for labor and parts, repair

or replace the defective product, F.O.B. Sellers plant, but Seller wil l not be responsible for freight from

Purchaser to Sellers plant.

In no event shall Seller be liable for any loss, inconvenience or damage, whether direct, incidental,

consequential or otherwise resulting from abuse, misapplication or modification of the product, improper or

faulty power, damage resulting from repairs or alterations performed by unauthorized persons, or conditions

resulting from any other equipment attached to the product.

Seller assumes no liabili ty for damage occurring in transit due to the product not being returned in its

original shipping material.

This warranty is exclusive and is in lieu of any warranty of merchantability or fitness for a

particular purpose or other warranty of quality whether expressed or implied, except of title and

against patent infringement. Correction of nonconformit ies, in the manner and for the period of time

provided above, shall consti tute fulfil lment of all liabilit ies of the Seller to the Purchaser wi th respect to, or

arising out of the goods, whether based on contract, negligence, strict tort or otherwise.

LIMITATION OF LIABILITY:The Seller shall not under any circumstances be liable for special or

consequential damages, such as, but not limited to, damage or loss of other property or equipment, loss of

profits or revenues, cost of capital, cost of purchased or replacement goods, or claims of customers of

Purchaser for service interruptions. The remedies of the Purchaser set forth herein are exclusive, and the

liabil ity of Seller respect to any contract, or anything done in connection therewith such as the performance

or breach thereof, of from the manufacture, sale, delivery, resale, installation or use of any goods covered by

or furnished under this contract whether arising out of contract, negligence, strict tort or breach of warranty

or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such

liabil ity is based.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to

state.

Seller makes every effort to provide clear and accurate technical information on the application of its

products in the Operator's M anual, and assumes no liability for misuse of the information.


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February 2 0 0 3 iv DAISY DATA, IN C.

Table of Conten ts

1. Introduction .........................................................................................................................................................1

1.1. Important Information ................................................................................................................................ 1

2. Keyboard Installation.......................................................................................................................................... 4

2.1. General Instructions ................................................................................................................................... 4

2.2. Pointing Device Instructions...................................................................................................................... 52.3. Mounting Instructions for Panel Mounted Keyboards............................................................................ 7

2.4. Mounting Instructions for Keyboard OEM Ki ts ...................................................................................... 7

2.5. Installing Intr insically Safe Keyboards...................................................................................................... 8

3. Special Notes on Daisy Data 60-Key Keyboards............................................................................................ 17

3.1. Standard 60-Key Output Codes................................................................................................................ 17

3.2. Custom Software and Legends ................................................................................................................17

3.3. Changing Legends on the 60-Key Membrane Keyboard ......................................................................18

4. Recommended Computer Peripheral Ergonomics Guide ............................................................................19

5. Appendices.........................................................................................................................................................21

5.1. Appendix A - Keyboard Specifications ....................................................................................................21

5.2. Appendix B Connector Pinouts for Keyboards ...................................................................................23

5.3. Appendix C Connector Pinouts for Point ing Devices......................................................................... 24

5.4. Appendix D Daisy Data Cable Wire Color Codes............................................................................... 25

5.5. Appendix E Barr ier Assembly Drawings.............................................................................................26

5.6. Appendix F PS/ 2 Barrier Modifications for Compatibili ty Issues.....................................................32

5.7. Appendix G Keyboard Model Illustrations.......................................................................................... 37


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February 2 0 0 3 v DAISY DATA, INC.

Table of FiguresFigure 1-1 NEMA 4X Keyboard Models..........................................................................................................................................2Figure 1-2 Intrinsically Safe Keyboard Models ................................................................................................................................3Figure 2-1 Sealed Keyboard Connector Installation..........................................................................................................................9

Figure 2-2 Sealed Pointing Device Connector Installation..............................................................................................................10Figure 2-3 Cutout for 6002 / 6005...................................................................................................................................................11

Figure 2-4 Cutout for 6812 / 6815 / 6912 / 6915.............................................................................................................................12Figure 2-5 Cutout for 6822 / 6825 / 6922 / 6925.............................................................................................................................13

Figure 2-6 Cutout for 6832 / 6835 / 6842 / 6845 / 6932 / 6935 / 6942 / 6945.................................................................................14Figure 2-7 Cutout for 6002AM / 6005AH Keyboard OEM Kits.....................................................................................................15Figure 2-8 Cutout for 6812AA / 6815AA / 6912AA / 6915AA Keyboard OEM Kits....................................................................16Figure 5-1 Keyboard Connector Pinouts .........................................................................................................................................23

Figure 5-2 Pointing Device Connector Pinouts ...............................................................................................................................24Figure 5-3 I.S. Keyboard Barriers in Barrier Kit Assembly ............................................................................................................26Figure 5-4 I.S. Pointer Barriers (Serial) in Barrier Kit Assembly ...................................................................................................27Figure 5-5 I.S. Pointer Barriers (PS/2) in Barrier Kit Assembly .....................................................................................................28

Figure 5-6 I.S. Keyboard Barriers Installed in Enclosure................................................................................................................29Figure 5-7 I.S. Pointer Barriers (Serial) Installed in Enclosure.......................................................................................................30Figure 5-8 I.S. Pointer Barriers (PS/2) Installed in Enclosure.........................................................................................................31Figure 5-9 Keyboard Barrier Modifications Application 1 & 2 ......................................................................................................34

Figure 5-10 Keyboard Barrier Modifications Application 3 & 4 ..................................................................................................344

Figure 5-11 Pointing Device Barrier Modifications Application 1 & 2 ..........................................................................................36Figure 5-12 Pointing Device Barrier Modifications Application 3 & 4 ........................................................................................366Figure 5-13 Illustration: 6000 / 6003.............................................................................................................................................377Figure 5-14 Illustration: 6001 / 6004.............................................................................................................................................388

Figure 5-15 Illustration: 6002 / 6005...............................................................................................................................................39Figure 5-16 Illustration: 6002AM / 6005AH OEM Kits .................................................................................................................40Figure 5-17 Illustration: 6810 / 6813...............................................................................................................................................41Figure 5-18 Illustration: 6811 / 6814...............................................................................................................................................42

Figure 5-19 Illustration: 6812 / 6815...............................................................................................................................................43Figure 5-20 Illustration: 6818 / 6819...............................................................................................................................................44Figure 5-21 Illustration: 6812AA / 6815AA OEM Kits..................................................................................................................45Figure 5-22 Illustration: 6820UN / 6823UN ...................................................................................................................................46

Figure 5-23 Illustration: 6821UN / 6824UN ...................................................................................................................................47Figure 5-24 Illustration: 6822UN / 6825UN ...................................................................................................................................48Figure 5-25 Illustration: 6828UN / 6829UN ...................................................................................................................................49

Figure 5-26 Illustration: 6830UN / 6833UN ...................................................................................................................................50Figure 5-27 Illustration: 6831UN / 6834UN ...................................................................................................................................51Figure 5-28 Illustration: 6832UN / 6835UN ...................................................................................................................................52Figure 5-29 Illustration: 6838UN / 6839UN ...................................................................................................................................53Figure 5-30 Illustration: 6840UN / 6843UN ...................................................................................................................................54

Figure 5-31 Illustration: 6841UN / 6844UN ...................................................................................................................................55Figure 5-32 Illustration 6842UN / 6845UN ....................................................................................................................................56Figure 5-33 Illustration: 6848UN / 6849UN ...................................................................................................................................57Figure 5-34 Illustration: 6910 / 6913...............................................................................................................................................58

Figure 5-35 Illustration: 6911 / 6914...............................................................................................................................................59Figure 5-36 Illustration: 6912 / 6915...............................................................................................................................................60Figure 5-37 Illustration: 6918 / 6919...............................................................................................................................................61Figure 5-38 Illustration: 6912AA / 6915AA OEM Kits..................................................................................................................62

Figure 5-39 Illustration: 6920UN / 6923UN ...................................................................................................................................63Figure 5-40 Illustration: 6921UN / 6924UN ...................................................................................................................................64Figure 5-41 Illustration: 6922UN / 6925UN ...................................................................................................................................65Figure 5-42 Illustration: 6928UN / 6929UN ...................................................................................................................................66

Figure 5-43 Illustration: 6930UN / 6933UN ...................................................................................................................................67Figure 5-44 Illustration: 6931UN / 6934UN ...................................................................................................................................68Figure 5-45 Illustration: 6932UN / 6935UN ...................................................................................................................................69Figure 5-46 Illustration: 6938UN / 6939UN ...................................................................................................................................70Figure 5-47 Illustration: 6940UN / 6943UN ...................................................................................................................................71

Figure 5-48 Illustration: 6941UN / 6944UN ...................................................................................................................................72Figure 5-49 Illustration: 6942UN / 6945UN ...................................................................................................................................73Figure 5-50 Illustration: 6948UN / 6949UN ...................................................................................................................................74


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February 2 0 0 3 1 DAISY DATA, INC.

1 .1 .1 .1. Introduct ionIntroductionIntroductionIntroduction

Thank you for purchasing a Daisy Dataindustrial keyboard! Daisy Data keyboards are rugged, industrial

computer peripherals specially designed for use in harsh and hazardous environments. Resistant to dust,

hose-directed water, and most industrial chemicals, the keyboards are perfect for use in manufacturing

plants, field facil it ies, and other applications demanding the most abuse-resistant equipment. All models are

designed to NEMA 4X specifications and are available in Factory Mutual approved intrinsically safe models.

Daisy Data keyboards are available in a wide range of configurations to meet your needs. A 60-key reduced

footprint version is available in the membrane line, and can be configured with custom programming and

legending. The full 109-key version is available either in a full travel elastomeric key model or a highly abuse-

resistant membrane model. Mounting options include rack mount, panel mount, desktop, and drawer mount.

Each 109-key line is also available with or without pointing device TuffPoint, M icroModule, or

MicroJoystick. OEM kits for each of the keyboard types is also available for integration into your product

design.

A matrix of the available NEMA 4X models is shown in Figure 1-1, page 2. Intr insically safe models are

shown in Figure 1-2, page 3. Layouts of the various keyboard models are shown in section 5.7 beginning on

page 37.

1.1 . Important Information

WARNING!Continuous use of keyboards and pointing devices may lead to RepetitiveStress Injuries (RSIs) or related disorders. Please see our Recommended Computer

Peripheral Ergonomics Guide in section 4 on page 19 for more information on reducing

the r isk of these injur ies. If the keyboard and pointing device operator feels any aching,

numbing, or t ingling in the arms, wrists, or hands, the operator should immediately

consult a qualified healthcare professional.

The following are suggestions to reduce the r isk of RSI:

Keep your wrists straight while typing or using the pointing device Use as light a touch as possible on the keys and pointing device Do not use your wrists to rest your hands while typing or using the pointing device Take frequent breaks from operating the keyboard and pointing device Maintain good health habitsThere are studies which indicate that repetiti ve motions combined with a poor work environment and

incorrect work habits over a long period of time my lead to certain physical disorders such as Carpal Tunnel

Syndrome, tendonitis, and tenosynovitis. The instructions in our Recommended Computer Peripheral

Ergonomics Guide on page 19 may help you reduce the risk of developing one of these disorders.

If you are not the end user of this equipment, or if others will be using this equipment, Daisy Data

strongly recommends that you post this information in a place where all potential operators of the equipmentcan refer to it. Please make any potential operators of this equipment aware of the possible risks of injury

due to incorrect use, and the steps that they can take to reduce these risks.

!


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Mounting

KeyboardType

Desktop Rack Mount Panel Mount Drawer Mount OEM Kit

60-KeyMembrane

109-KeyElastomer

109-KeyElastomerw/TuffPoint

109-KeyElastomer

w/MicroModule

109-KeyElastomer

w/MicroJoystick

109-KeyMembrane

109-KeyMembranew/TuffPoint

109-KeyMembrane

w/MicroModule

109-KeyMembrane

w/MicroJoystick

_

_

`

`

`

`

Model 6818

Model 6828UN

Model 6838UN

Model 6848UN

Model 6918

Model 6928UN

Model 6938UN

Model 6948UN

Model 6810

Model 6820UN

Model 6830UN

Model 6840UN

Model 6910

Model 6920UN

Model 6930UN

Model 6940UN

Model 6000

Model 6811

Model 6821UN

Model 6831UN

Model 6841UN

Model 6911

Model 6921UN

Model 6931UN

Model 6941UN

Model 6001

Model 6812

Model 6822UN

Model 6832UN

Model 6842UN

Model 6912

Model 6922UN

Model 6932UN

Model 6942UN

Model 6002

Model 6812AA

Model 6912AA

Model 6002AMNot Available

Not Available

Not Available

Not Available

Not Available

Not Available

Not Available

Items Not to Scale

Figure 1-1 NEMA 4X Keyboard Models


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Mounting

Keyboard

Type

RackMount

PanelMount

DrawerMount

60-Key

Membrane

109-Key

Elastomer

109-Key

Elastomer

w/TuffPoint

109-Key

Elastomer

w/MicroModule

109-Key

Elastomer

w/MicroJoystick

109-Key

Membrane

109-Key

Membrane

w/TuffPoint

109-Key

Membrane

w/MicroModule

109-Key

Membrane

w/MicroJoystick

OEMK

it

NotAvailable

Model6005AH

Model6004

Model6005

Model6815AA

Model6814

Model6815

Model6819

NotAvailable

Model6824UN

Model6825UN

Model6829UN

NotAvailable

Model6834UN

Model6835UN

Model6839UN

NotAvailable

Model6844UN

Model6845UN

Model6849UN

Model6915AA

Model6914

Model6915

Model6919

NotAvailable

Model6924UN

Model6925UN

Model6929UN

NotAvailable

Model6934UN

Model6935UN

Model6939UN

NotAvailable

Model6944UN

Model6945UN

Model6949UN

Desktop

Model6003

Model6813

_

Model6823UN

_

Model6833UN

Model6843UN

Model6913

Model6923UN

Model6933UN

Model6943UN

ItemsNottoScale

Figure 1-2 Intrinsically Safe Keyboard Models


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2 .2 .2 .2. Keyboard Instal lat ionKeyboard InstallationKeyboard InstallationKeyboard Instal lat ion

This section of the manual wil l assist you in installing your Daisy Data keyboard. Read section 2.1 on page 4

for general instructions applicable to all Daisy Data keyboard models. For keyboards with pointing devices,

see section 2.2 on page 5 for instructions relating to the pointing device. For mounting instructions and

diagrams for panel mount keyboards, see section 2.3, page 7. Mounting instructions and diagrams for

keyboard OEM ki ts can be found in section 2.4 on page 7. Important instructions regarding the installationof intrinsically safe keyboards can be found in section 2.5 on page 8.

2.1. General InstructionsDaisy Data keyboards are directly compatible with all standard PC-style computers. Simply plug the

keyboard into the keyboard port ( a 6-pin mini-DIN to 5-pin DIN adapter is provided for non-PS/ 2 keyboard

interfaces).

If your keyboard is provided with sealed connectors, you must connect your keyboard to the sealed

connector receptacle. On enclosures provided by Daisy Data, this receptacle should be factory-installed on

the enclosure. If you are using your own computer inside of this enclosure, you will have to connect the

cable from this receptacle to your computer.

Before installing cable extenders to allow use of the keyboard at some distance from the computer, please

keep in mind that the effective limit for keyboard cabling is 20 feet.

If you are using an enclosure that was supplied separately, you will have to install the sealed connector

receptacle in the enclosure.

Installing Sealed Keyboard Connector in an Enclosure

Equipment Needed

Drill with bits to make 0.8125hole in enclosure Wire stripper Soldering iron and solder Adjustable wrench (1opening) Cable with correct termination to connect to computers keyboard port Sealed keyboard receptacle hardware (obtainable from Daisy Data; included with some models)

including receptacle, retaining nut, and washer with grounding tab

Wire, 18-24 gauge (3) Spade or r ing terminal #4-40 screw and KEPS nut Crimping tool for the spade or ring terminal Heat shrink (0.125D and 0.375D) Heat gun or similar device to shrink the heat shrink Multimeter or other continuity testerProcedure1. Prepare the keyboard cable by stripping 1of the jacket from the end opposite the connector that mates

with your computers keyboard port. Leave 0.5of the cable shield braid exposed.

2. Str ip 0.125from the end of each conductor.

3. Using the signal pinouts in Figure 5-1 on page 23, determine which conductors carr y which signals. Cut

back any unused conductors at the point from which they exit the cable jacket being careful not to cut or

nick any of the used conductors.

4. Tin the used conductors. Twist and tin the cable shield braid.


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5. Solder the 3piece of wire to the cable shield braid. Place a section of the 0.375D heat shrink long

enough to cover any exposed conductor and the soldered junction over this. Shrink the heat shrink over

this section.

6. Str ip 0.25from the end of the wire attached to the cable shield braid. Crimp the spade or ring terminal

onto this wire.7. Select a convenient point on your enclosure for the keyboard connector. Dr il l or punch a 0.8125D hole

at this location. Deburr this hole, paying special attention to ensure that the exterior side of the hole issmooth and flat.

8. Thread the cable, in the order listed, through the connector retaining nut, the washer with grounding

tab, and the mounting hole in the enclosure so that enough of the cable is exposed outside of the

enclosure to allow you to solder the connector. See Figure 2-1 on page 9 for an illustration.

9. Tin the solder cups on the sealed connector.

10. Place a 0.325length of the 0.125D heat shrink over each conductor. Slide this heat shrink as far back

the conductor as possible to prevent it from being shrunken by the heat generated during soldering.

11. Use the signal pinout in Figure 5-1 on page 23 to determine which conductor attaches to which terminal

on the sealed connector.

12. Solder each connector to the appropriate terminal on the sealed connector being particularly careful to

avoid solder bridges between the terminals and cold solder joints. The easiest way to solder these (while

preventing the conductor from becoming so hot that i t shrinks the heat shrink prematurely) is to heatthe solder cup on the connector so that the tinning solder melts, then immediately dip the end of the

conductor into the cup, then immediately r emove the iron from the cup. When complete, examine the

connections to ensure that no solder bridges have inadvertently been formed.

13. Slide the heat shr ink down over the soldered junctions on each conductor. Shrink all of the heat shr ink

being careful to ensure that i t does not shrink away from the junction.

14. Pull the cable back into the enclosure so that only an inch or two of the newly terminated end is outside

of the enclosure. Feed the ring or spade terminal and wire connected to the cable shield braid back

through the enclosure, the washer, and the nut.

15. Draw the cable the remaining distance back into the enclosure along with the shield wire. Seat the

sealed connector in its mounting hole being careful to ensure that no wires are pinched between it and

the enclosure. Also be careful not to break any of the connections.

16. Turn the sealed connector to the desired orientation. Ensuring that the shield wire and ring terminal areclear of the nut and the washer, screw the nut onto the sealed connector until the connector is drawn as

tightly as possible. This ensures that the enclosure is sealed at the mounting point. You should not be

able to turn the connector in its hole.

17. Connect the cable shield wire to the grounding tab on the washer with the ring or spade terminal using

the #4-40 screw and KEPS nut.

18. Connect the other end of the cable to your computers keyboard port.

2.2. Pointing Device Instructions

The pointing device installed in Daisy Data keyboard/ pointing device combination models typically only

needs to be connected to the computers mouse port to operate. It is compatible with the standard

Windowsmouse drivers (either the Standard Serial M ouse or the Standard PS/ 2 Mouse driver) .

Pointing devices on Daisy Data keyboards are provided with an adapter that allows the pointing device to be

used with either a serial or PS/ 2 interface (exceptfor intrinsically safe versions). When the device has

standard connectors (that is, non-sealed connectors), this adapter attaches to the end of the pointing device

cable from the unit. When the device is supplied with sealed connectors, the adapter is connected to the end

of the cable from the sealed receptacle where it attaches to your computer s mouse port. Note: intrinsically

safe models require different I .S. barr ier assemblies for serial and PS/ 2 point ing devices, so no adapter is

supplied; if you require a different pointing device interface, you must contact Daisy Data to obtain a new


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barrier assembly. When the barriers are integrated in a Daisy Data supplied enclosure, this may require

retrofitting your enclosure.

If your keyboard is provided with sealed connectors, you must connect your pointing device to the sealed

connector receptacle. On enclosures provided by Daisy Data, this receptacle should be factory-installed on

the enclosure. If you are using your own computer inside of this enclosure, you will have to connect the

cable from this receptacle to your computers mouse port.

Before installing cable extenders to allow installation of the computer at large distances from the pointing

device, please keep the following limitations in mind: serial devices generally have a range up to 100 feet;

PS/ 2 devices generally have a range up to 20 feet.

If you are using an enclosure that was supplied separately, you will have to install the sealed connector

receptacle in the enclosure.

Installing Sealed Pointing Device Connector in an Enclosure

Equipment Needed

Dril l wi th bits to make 0.8125 hole in enclosure Wire stripper Soldering iron and solder Adjustable wrench (1 opening) Cable with correct termination to connect to computers mouse port Sealed pointing device receptacle hardware (obtainable from Daisy Data; included with some models)

including receptacle, retaining nut, and washer with grounding tab

Wir e, 18-24 gauge (3) Spade or r ing terminal #4-40 screw and KEPS nut Crimping tool for the spade or ring terminal Heat shrink (0.125D and 0.375D) Heat gun or similar device to shrink the heat shrink Multimeter or other continuity testerProcedure

1. Prepare the pointing device cable by stripping 1.5 of the jacket from the end opposite the connector that

mates with your computers pointing device port. Leave 0.5 of the cable shield braid exposed.

2. Str ip 0.125 from the end of each conductor.

3. Using the signal pinouts in Figure 5-2 on page 24, determine which conductors carr y which signals.

Ensure that you select the diagram with the correct interface, serial or PS/ 2. Cut back any unused

conductors at the point from which they exit the cable jacket being careful not to cut or nick any of the

used conductors.

4. Tin the used conductors. Twist and tin the cable shield braid.

5. Solder the 3 of wire to the cable shield braid. Place a section of the 0.375D heat shrink long enough to

cover any exposed conductor and the soldered junction over this. Shrink the heat shrink over thissection.

6. Str ip 0.25 from the end of the wire attached to the cable shield braid. Crimp the spade or r ing terminal

onto this wire.

7. Select a convenient point on your enclosure for the pointing device connector. Dri ll or punch a 0.8125D

hole at this location. Deburr this hole, paying special attention to ensure that the exterior side of the hole

is smooth and flat.


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8. Thread the cable, in the order listed, through the connector retaining nut, the washer with grounding

tab, and the mounting hole in the enclosure so that enough of the cable is exposed outside of the

enclosure to allow you to solder the connector. See Figure 2-2 on page 10 for an illustration.

9. Use the signal pinout in Figure 5-2 on page 24 to determine which conductor attaches to which terminal

on the sealed connector. Ensure that you select the diagram with the correct interface, serial or PS/ 2.10. Tin the solder cups that will be used on the sealed connector.

11. Place a 0.325 length of the 0.125D heat shr ink over each conductor. Slide this heat shr ink as far backthe conductor as possible to prevent it from being shrunken by the heat generated during soldering.

12. Solder each connector to the appropriate terminal on the sealed connector being particularly careful to

avoid solder bridges between the terminals and cold solder joints. The easiest way to solder these (while

preventing the conductor from becoming so hot that i t shrinks the heat shrink prematurely) is to heat

the solder cup on the connector so that the tinning solder melts, then immediately dip the end of the

conductor into the cup, then immediately r emove the iron from the cup. When complete, examine the

connections to ensure that no solder bridges have inadvertently been formed.

13. Slide the heat shr ink down over the soldered junctions on each conductor. Shrink all of the heat shr ink

being careful to ensure that i t does not shrink away from the junction.

14. Pull the cable back into the enclosure so that only an inch or two of the newly terminated end is outside

of the enclosure. Feed the ring or spade terminal and wire connected to the cable shield braid back

through the enclosure, the washer, and the nut.15. Draw the cable the remaining distance back into the enclosure along with the shield wire. Seat the

sealed connector in its mounting hole being careful to ensure that no wires are pinched between it and

the enclosure. Also be careful not to break any of the connections.

16. Turn the sealed connector to the desired orientation. Ensuring that the shield wire and ring terminal are

clear of the nut and the washer, screw the nut onto the sealed connector until the connector is drawn as

tightly as possible. This ensures that the enclosure is sealed at the mounting point. You should not be

able to turn the connector in its hole.

17. Connect the cable shield wire to the grounding tab on the washer with the ring or spade terminal using

the #4-40 screw and KEPS nut.

18. Connect the other end of the cable to your computers mouse port.

2 .3 . Mo unt ing Instructions for Panel Mo unt ed KeyboardsYou must provide a suitable cutout in your equipment panel for your Daisy Data panel mount keyboard.Holes for the mounting hardware are also required. See Table 2-1 below for the figure and page number of

the mounting diagram for your model. All required mounting hardware, including nuts and washers, should

be included with your keyboard.

Models Beginning With Figure Number Page

6002, 6005 Figure 2-3 11

6812, 6815, 6912, 6915 Figure 2-4 12

6822, 6825, 6922, 6925 Figure 2-5 13

6832, 6835, 6842, 6845, 6932, 6935,

6942, 6945

Figure 2-6 14

Table 2-1 Panel Mount Cutout Illustrations

2 .4 . M ount ing Instructions for Keyboard O EM KitsWhen adding a Daisy Data OEM keyboard to your design, it is important that you provide the correct cutout

and mounting hardware for correct operation. Diagrams showing the correct cutout and stud pattern for

mounting are as follows: 6002AM and 6005AH, see Figure 2-7 on page 15; 6812AA and 6815AA, see Figure

2-8 on page 16; and 6912AA and 6915AA, see Figure 2-8 on page 16. All studs used for mount ing the OEM


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keyboard should be #6-32 studs 0.5 in length. When mounting, use #6-32 lock nuts, always being careful not

to pinch cables with the mounting hardware.

2.5. Installing Intrinsically Safe KeyboardsWhen installing electrical equipment in hazardous areas, it is exceedingly importantthat you are famil iar

with the National Electr ical Code rules, the National Fire Protection Agency regulations, all local codes, and

the specifications of your underwriter for hazardous areas. Please be sure that those responsible forinstalling the equipment are properly qualified for the work and informed of all necessary information and

specifications.

Intrinsic safety barriers are required in the installation of int rinsically safe keyboards and pointing devices.

These barriers are designed to prevent potentially dangerous energy from entering the hazardous area.

They must be connected between the intrinsically safe device and the safe area equipment. The barriers

themselves must be located in the safe area. Intr insic safety barr iers are pre-installed in most Daisy Data

enclosures and computers for hazardous areas. Stand-alone barr ier boxes are available for other applications;

these kits include the required cabling and sealed connectors. For your information, drawings of the various

barrier arrangements including signal paths are shown in section 5.5 starting on page 26.

Some computers with PS/ 2 keyboard and pointing device interfaces are very sensitive to the impedance

change introduced by the intrinsically safe barriers. Though Daisy Data barrier systems have been designed

to work with most PS/ 2 interfaces, some computers may not operate correctly with the standard

configuration. Fortunately, this can be remedied by simply changing one or two resistors in the barrier

system. If your PS/ 2 keyboard or pointing device does not operate through the barrier system, please see

section 5.6 on page 32 for suggested modifications. If problems persist, please contact Daisy Datas customer

service department at 717 932-9999 extension 222.

IMPORTANTDaisy Data is not responsible for the installation of your hazardous area

equipment. YOU MUST ENSURE THAT THE INSTALLATION OF

THIS EQUIPMENT CONFORMS TO ALL APPLICABLE

REGULATIONS AND CODES, INCLUDING, BUT NOT LIMITED TO,

THOSE OF THE NATIONAL FIRE PROTECTION ASSOCIATION,

THE NATIONAL ELECTRICAL CODE, AND ANY APPLICABLE

LOCAL CODES. We have included some important information

regarding this installation in this manual, but it should not be regarded

as the complete set of information required to safely install electr ical

equipment in hazardous areas. Alwaysuse a qualified technician toinstall such equipment.


14/79



Inside

Enclosure

OutsideEnclosure

SealedKeyboa

rd

Connector

HeatShrink

(0.125"Dx0.375"L)

UsedW

ires

Strip

ped

0.125"

and

Tin

ned

EnclosureWall

Ring(orSpade)

TerminalAttached

toCableShield

Braid

Connector

RetainingNut

Washerwith

GroundingTab

Figure 2-1 Sealed Keyboard Connector Installation

SEE SECTION 5.4 ON PAGE 25 FOR WIRE COLOR CODES

(DAISY DATA CABLING ONLY)


15/79


February 2 0 0 3 1 0 DAISY DATA, INC.

InsideEnclosure

OutsideEnclosure H

eatS

hrink

(0.125"Dx0.375"L)

Us

edWires

Stripped

0.125"and

Tinned

EnclosureWall

Ring(orSpad

e)

TerminalAttached

toCableShie

ld

Braid

Connector

RetainingNut

Washerwith

GroundingTab

SealedPointe

r

Connecto

r

Figure 2-2 Sealed Pointing Device Connector Installation

SEE SECTION 5.4 ON PAGE 25 FOR WIRE COLOR CODES(DAISY DATA CABLING ONLY)


16/79



3.38

3.00

0.38

13.00

6.50

o/0.201HOLE

(14.00X7.50X0.094)

(13.00X6.38)

(TYP.)

MOUNTINGTHEKEYBOA

RDBEZEL

OPTIONALRECESSFOR

FLUSH

KEYBOARDCUTOUT

0.25RMAX.

0.25

CL

CL

Figure 2-3 Cutout for 6002 / 6005


17/79



LC

LC

0.125

0.75max

CUTOUTINYOURPANEL

o/

0.25"HOLE(TYP.)INYOURPANEL

16.25

7.00

2.50

18.38

17.25

10.50

3.50

9.12

8.00

Panel

crosssection

Figure 2-4 Cutout for 6812 / 6815 / 6912 / 6915


18/79



LC

LC

0.125

0.75max

CUTO

UTINYOURPANEL

o/0.250"HOLE(TYP.)INYOURPANEL

ACTUALPANELSIZE

20.56

7.00

2.50

22.69

21.56

17.50

10.50

3.50

9.12

8.00

Cro

sssectionofpanel

Figure 2-5 Cutout for 6822 / 6825 / 6922 / 6925


19/79



LC

LC

Cro

sssectionofpanel

0.125

0.75max

17.25

16.38

14.95

8.00

18.38

CUTOUTINCUSTOMERSPANEL

o/0.250"HOLE(TYP.)INYOURPANEL

ACTUALPANELSIZE

7.003

.00

10.55

9.43

Figure 2-6 Cutout for 6832 / 6835 / 6842 / 6845 / 6932 / 6935 / 6942 / 6945


20/79



LC11.00

10

.50

10

.07

5.62

5.10

4.63

#6-320.50"

STUD(TYP.)

CUTOUT

FORKEYBOARD

(10.07"x4.63")

KEYBOARDOUTL

INE

ELECTRONICSSHIELDBO

X

Figure 2-7 Cutout for 6002AM / 6005AH Keyboard OEM Kits


21/79



LC

LC

5.53

14.78

6.626

.12

2.09

15.88

15.38

10.00

5.0

0

4.27

2.02

#6-320.50"STUD(TYP.)

KEYBOAR

DCUTOUT(14.78"x5.53")

KEYBOARDOUTLINE

Figure 2-8 Cutout for 6812AA / 6815AA / 6912AA / 6915AA Keyboard OEM Kits


22/79



3 .3 .3 .3 . Special N otes on D aisy Data 6 0Special N otes on D aisy D ata 6 0Special N otes on D aisy Da ta 6 0Special N otes on Da isy Da ta 6 0 ----Key Keyboa rdsKey KeyboardsKey KeyboardsKey Keyboa rds

Daisy Datas 60-key membrane keyboards are a great choice for custom applications. Because of the

keyboards reduced footprint, it wi ll fit into very compact designs and tight industrial areas in which space is

at a premium. These keyboards also provide an extremely affordable solution if you require custom

legending and output codes.

3 .1 . Stand ard 60 -Key O utput Codes

Keyboard

Legend

Standard PC

Equivalent

Keyboard

Legend

Standard PC

Equivalent

F1 [F1] PAGE AHEAD [Page Down]

F2 [F2] PAGE BACK [Page Up]

F3 [F3] RESET [Esc]

F4 [F4] SPACE [Spacebar]

F5 [F5] BACKSPACE [Backspace]

F6 [F6] DELETE [Delete]

F7 [F7] HOME [Home]

F8 [F8] 0 [0]F9 [F9] 1 [1]

F10 [F10] 2 [2]

F11 [Shift] -[F1] 3 [3]

F12 [Shift] -[F2] 4 [4]

F13 [Shift] -[F3] 5 [5]

F14 [Shift] -[F4] 6 [6]

F15 [Shift] -[F5] 7 [7]

F16 [Shift] -[F6] 8 [8]

F17 [Shift] -[F7] 9 [9]

F18 [Shift] -[F8] . [ .]

F19 [Shift] -[F9] + [+]

F20 [Shift] -[F10] - [ -]

F21 [Ctrl] -[F1] RAISE [Ctrl] -[F6]

F22 [Ctrl]-[F2] LOWER [Ctrl]-[F7]

F23 [Ctrl]-[F3] []

F24 [Ctrl]-[F4] []

F25 [Ctrl]-[F5] []

ENTER [Enter] []

Blank keys do not produce any output from the keyboard.

3 .2 . Custom Softw are and Legend sDaisy Datas 60-key keyboards can easily be specified with custom software (for output codes), custom

legends, or both. The Daisy Data 6000 series is unique in this abil ity in the industrial marketplace, and thecharge for customization is unbelievably reasonable.

For customization solutions, contact the Daisy Data sales department at 717 932-9999 or

[email protected].

Another unique feature of the Daisy Data 6000 series is that you can change the legend yourself in the field.

The instructions below will help you change legends if you have a need to do so.


23/79

Daisy Data Keyboards

February 2003 18 DAISY DATA, INC.

3. Remove the printed circuit board from the back of the keyboard by removing the 6 standoffs (or screws).

Ensure that you do not accidentally disconnect the keyboard cable from the printed circuit board. Also be

careful to retain the standoffs (screws on desktop units) and washers for reassembly.

4. Remove the keyboard from its enclosure or panel, being careful to retain all of the nuts for reassembly.

5. The legends are long strips of printed material. The ends of these strips extend out of the top of the keyboard.

Gently and slowly pull on the exposed tabs to remove the legends. You can use these legends as a template to

create your custom legend. Note that stiffer material is better for the legends, as it is easier to insert in the

keyboard.

6. When you have prepared your new legends (taking particular care that the strip widths are the same as the

original legends), carefully insert your new legends in place of the old ones.

7. Replace the keyboard in the enclosure or panel. Using the original nuts, tighten to 5 inch-pounds.

8. Replace the printed circuit board, being careful not to disconnect the keyboard cable. Affix in place using the

original inner-tooth lock washers and standoffs (screws on desktop units). BE VERY CAREFUL not to

overtighten the standoffs, as the threads will strip if tightened excessively.

9. If the keyboard is a rack or panel mount unit, replace the aluminum box over the keyboard electronics. It is

easiest to start each of the six screws first, to bring the standoffs into alignment with the box's holes. Do not

forget to use the inner-tooth lock washers. BE VERY CAREFUL not to overtighten these screws, as the threads

in the standoffs are subject to stripping at high torques.

10. If the keyboard is a desktop unit, replace the back of the keyboard enclosure. Use the original screws and split

washers to affix the back. NOTE: if a screw starts to bind before it is fully inserted, immediately remove the

screw and clean its threads. The gasketing on the keyboard can get caught in the screw's threads, causing themto bind - if a screw is forced in these circumstances, cross threading, stripping, or screw shearing may result.


24/79



4. Recommended Computer Peripheral Ergonomics Guide

Ergonomics, the science of human comfort and health in relation to the work environment and its tools, is not a new

field of study. The word has been used to describe this human engineering since long before computers were in

common use. However, the proliferation of computers and their keyboards and pointing devices has brought a new

level of importance to the careful consideration of ergonomics in designing a safe, healthy, and comfortable

workplace.

In this section, we present some tips and ideas that may help you to provide a more comfortable workspace and

reduce fatigue and strain associated with using your computer. Of course, every individual will have different needs,

so remember to use your own judgment and comfort as a guide in good workspace design and good work habits.

Workspace

When it is possible you should arrange your workspace into three zones. These zones are based on how frequently

you need access to the items in the zone.

Inner Zone the closest zone to you, within the distance from your elbow to the end of your hand. Place itemsthat you use all of the time in this zone (keyboard, mouse, etc.)

Middle Zone within arms reach. Items that you use often, but dont need all of the time (such as pens andnotepad), should be placed in this zone. Outer Zone outside of reach. Items that you rarely need should be placed in this zone.These zones are only guideline. You should take particular care not to crowd your inner and middle zones in an

attempt to ensure easy access, as this will lead to other problems.

If you frequently need to refer to a document while working on the computer, you should use a document holder (or

copy board) to hold it in a convenient viewing position that minimizes the amount of head turning required to

refer to it. A document holder should be at the same distance from your eyes as the monitor to reduce eyestrain

cause by refocusing your eyes.

PostureIf you are working at you computer for extended periods of time, it is important that you maintain good posture. The

placement of your equipment and the adjustment of chair, desk (or keyboard shelf), and monitor can assist you in

this.

Your monitor should be placed at eye level Adjust your chair back so that it is in contact with your back while you are working If you have armrests, they should be adjusted to a height that allows your elbows to rest on them without

hunching over

Your keyboard should be just below the level of your elbows when you are in a relaxed but not slouchingposition to type

Your feet should be able to rest flat on the ground or on a footrest if you work at your computer seatedOf course, you must also work with your tools in such a way as to keep good posture the items in your workspacecannot do all of the work by themselves!

Work in a relaxed position, neither slouching nor shrugging to stay in correct position Your hands should be positioned above the keyboard with your fingers slightly curled do not rest your wrists

on the working surface while typing, only use the wrist rest during periods between typing

Dont rest your wrists on the hard edge of the work surface; instead, use a wrist rest Dont allow the backs of your knees to press against the edge of your chair


25/79



Adjust your position throughout the day and alternate tasks to allow yourself to recover from each task andreduce fatigue

Vision Health

It is important to use techniques to prevent eye strain while working on a computer. Computer monitors can be very

tiring to the eyes if used continuously or improperly.

Keep your monitors screen clean Adjust monitor height so that the top of the monitor is at eye level Keep the monitor level or tilted slightly down to prevent glare from ceiling mounted light fixtures Position the monitor (or yourself) so that the screen is 18 to 24 from your eyes Position the monitor so that sources of glare or distracting reflections (such as windows, bright light sources,

light objects on dark backgrounds, etc.) are not reflected into your eyes on the monitor screen

Good Habits and Good Health

Try to remember to keep up your good practices at all times. When you catch yourself slipping, just start over again.

This will help you to develop good work habits.

General physical health also helps to reduce the risk of body strain and will increase your comfort level. Eathealthily, exercise, and get plenty of rest.

The following are particularly important habits to develop to work more comfortably and protect yourself from

injuries associated with long-term use of computers and computer peripherals.

When using keyboards and pointing devices, ensure that they are positioned at a level just below your fingertipswhen you are standing relaxed (yet not slumped) with your arms bent 90 at the elbows

Keep your wrists straight and your fingers slightly curved while typing or using your pointing device Use a light touch on your keyboard and mouse dont overexert or use more muscle power than is needed If you need to perform awkward tasks or tasks requiring exertion repetitively, take frequent short breaks and

alternate tasks as much as possible

Avoid working in any positions that requires awkward bending, twisting, reaching, or exertion


26/79



5. Appendices

5.1. Appendix A - Keyboard Specifications

MaterialsEnclosure (desktop units): 304 Stainless Steel, #4 Finish

Panel (rack and panel mount units): 304 Stainless Steel, #4 Finish

Electronics RF Shield (rack/panel mount and OEM units): Brushed Aluminum

Keyboard (Membrane units): Hard-coat polycarbonate

Keyboard (Elastomer units): Silicon-based elastomeric rubber

Pointing Device (units with included pointing device): Silicon-based elastomeric rubber

Dimensional

Models Height (inches) Width (inches) Depth (inches) Weight (lbs.)

6000 / 6003 1.50 12.00 6.50 4

6001 / 6004 1.50 19.00 7.00 4

6002 / 6005 1.50 14.00 7.50 3

6810 / 6813 / 6910 / 6913 2.40 17.20 8.20 8

6811 / 6814 / 6911 / 6914 6.97 19.00 1.56 5

6812 / 6815 / 6912 / 6915 9.13 18.38 1.56 5

6818 / 6819 / 6918 / 6919* 1.72 19.00 9.00 8

6820 / 6823 / 6920 / 6923

6830 / 6833 / 6930 / 6933

6840 / 6843 / 6940 / 6943

2.40 21.40 8.20 10

6821 / 6824 6.97 19.00 1.91 7

6921 / 6924 6.97 19.00 1.56 7

6822 / 6825 / 6921 / 6925 1.56 22.70 9.13 8

6828 / 6829 / 6928 / 6929* 1.72 19.00 12.75 10

6831 / 6834 / 6931 / 6934

6841 / 6844 / 6941 / 6944

1.56 19.00 8.72 8

6832 / 6835 / 6932 / 6935

6842 / 6845 / 6942 / 6945

1.50 18.00 10.55 8

6838 / 6839 /6938 / 6939*

6848 / 6849 / 6948 / 6949

1.75 19.00 10.50 10

6002AM / 6005AH

(OEM Kits)

6.00 (Total)

4.63 (Cutout)

12.22 (Total)

10.07 (Cutout)

1.53 2

6812AA / 6815AA

(OEM Kits)

6.62 (Total)

5.53 (Cutout)

15.88 (Total)

14.78 (Cutout)

1.65 2

6912AA / 6915AA

(OEM Kits)

6.62 (Total)

5.53 (Cutout)

15.88 (Total)

14.78 (Cutout)

1.58 2

*Drawer mount slide rails are adjustable from 20.5 to 27.0 depth

EnvironmentalOperating Temperature: 0 55 C

Storage Temperature: 0 70 C

Relative Humidity: 10% - 100%

Enclosure Design (desktop): NEMA 4X, NEMA 13

Front Panel (rack/panel mount): NEMA 4X, NEMA 13

Electrical

NEMA 4X Models: 5VDC @ 200mA (from keyboard port)


27/79



Intrinsically Safe Models: 5VDC @ 15mA max (from keyboard port)

Pointing Device, NEMA 4X: 5VDC @ 20mA (from PS/2 port)

12VDC @ 20mA (from serial port)

Pointing Device, Intrinsically Safe: 5VDC @ 15mA max (from PS/2 port)

12VDC @ 15mA max (from serial port)

General

MTBF: 2 million keystrokes (60-key membrane)

2 million keystrokes (109-key elastomer)

3 million keystrokes (109-key membrane)

Cable Connections Provided:

6-pin Mini-DIN (non-sealed NEMA 4X keyboard) with 5-pin DIN adapter

9-pin D (non-sealed NEMA 4X pointing device) with 6-pin Mini-DIN adapter

5-pin NEMA 4X sealed connector (keyboard on I.S. models, optional other models)

10-pin NEMA 4X sealed connector (pointing device on I.S. models, optional other models)

Cable Length: 5 feet (desktop and drawer mount units)6 feet (rack mount, panel mount, and OEM kits)


28/79



5.2. Appendix B Connector Pinouts for Keyboards

65

43

21

54

3

2

1

54

3

2

1

5-Pin NEMA 4X Sealed Plug

6-Pin Miniature DIN Plug (for PS/2 interfaces)

5-Pin DIN Plug

Shield

UnusedClock+5GroundUnusedData

Shell

654321

Signal

ClockDataReset (unused)Ground+5Shield

12345

Shell

Shell543

21

Shield+5GroundReset (unused)

DataClock

Pin

Signal Pin

Signal Pin

Pin View

Pin View

Pin View

Figure 5-1 Keyboard Connector Pinouts


29/79



5.3. Appendix C Connector Pinouts for Pointing Devices

POINTER CONNECTOR E: 6 PIN DIN RECEPTACLE

P IN 1 - DA TA

PIN 2

PIN 3

PIN 4

- GROUND

PIN 6

P IN 5 - CL OC K

- NO CONNECTION

- NO CONNECTION

- +5 VOLTS

5

6

4

TAB

2

1

3

SOLDER SIDE VIEW

POINTER CONNECTOR A: 6 PIN DIN PLUG

- DATAPIN 1

PIN 2

PIN 3

PIN 4

PIN 5

- NO CONNECTION

- CLOCK

- +5 VOLTS

- GROUND

PIN 6 - NO CONNECTION

6

1

2

3

5

4SOLDER SIDE VIEW

POINTER CONNECTOR C: 6 PIN MINI DIN PLUG

PIN 1PIN 2

- DATA

PIN 3

PIN 4

PIN 5

- GROUND

- CLOCK

- +5 VOLTS

- NO CONNECTION

PIN 6 - NO CONNECTION

5

3

6

4

2 1SOLDER SIDE VIEW

POINTER CONNECTOR F: 6 PIN MINI DIN RECEPTACLE

PIN 3

PIN 2

- GROUND

P IN 1 - DA TA

PIN 5

PIN 6

- CLOCK

PIN 4 - +5 VOLTS

- NO CONNECTION

- NO CONNECTION3

5

4

6

12

END VIEW

POINTER CONNECTOR I: DB9 RECEPTACLE

PIN 6

PIN 4

PIN 5

PIN 7

PIN 1

PIN 2

PIN 3

PIN 9

PIN 8

- DATA

- + 5 VOLTS

- NO CONNECTION

- CLOCK

- NO CONNECTION

- SIGNAL GROUND

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION RECEPTACLE END VIEW

1

6

5

9

3

5

910

6

4

SOLDER SIDE VIEW

2

8

7

1

PIN 3

PIN 1

PIN 2

PIN 8

PIN 6

PIN 5

PIN 7

PIN 9

PIN 4

- NO CONNECTION

- SIGNAL GROUND

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

- + 5 VOLTS

- DATA

- CLOCK

POINTER CONNECTOR H: 10 PIN LEMO RECEPTACLE

1

23

4

8

7

10

6

5

9

SOLDER SIDE VIEW

PIN 1

PIN 2

PIN 6

PIN 4

PIN 5

PIN 7

PIN 9

PIN 8

PIN 3

- DATA

- + 5 VOLTS

- NO CONNECTION

- SIGNAL GROUND

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

- CLOCK

- NO CONNECTION

POINTER CONNECTOR G: 10 PIN LEMO PLUG

5

TAB

1

6

4

3

2

SOLDER SIDE VIEW

PIN 5

PIN 4

PIN 3

PIN 2

PIN 6

- DTR

- TXD

- RXD

- NO CONNECTION

- SIGNAL GROUND

P IN 1 - RT S

POINTER CONNECTOR E: 6 PIN DIN RECEPTACLE

POINTER CONNECTOR A: 6 PIN DIN PLUG

PIN 5

PIN 4

PIN 3PIN 2

PIN 6

- DTR

- TXD- RXD

- RTSPIN 1

- GROUND

- NO CONNECTION

6

2

3

4

15

SOLDER SIDE VIEW

POINTER CONNECTOR C: DB9 RECEPTACLE

- TXD

- RTS

- DTR

- RXDPIN 3

PIN 7

PIN 5

PIN 4

PIN 2

PIN 1

PIN 6

PIN 8

PIN 9

- SIGNAL GROUND

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

1

6

5

9

RECEPTACLE END VIEW

POINTER CONNECTOR C: DB9 PLUG

- TXD

- RTS

- DTR

- RXD

PIN 3

PIN 7

PIN 5

PIN 4

PIN 2

PIN 1

PIN 6

PIN 8

PIN 9

- SIGNAL GROUND

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

1

6

5

9

PLUG END VIEW

3

1

5

4

2

6

END VIEW

PIN 2

PIN 1

PIN 5

PIN 4

PIN 6

PIN 3

- RTS

- RXD

- TXD

- DTR

- SIGNAL GROUND

- NO CONNECTION

POINTER CONNECTOR F: 6 PIN MINI DIN RECEPTACLE

POINTER CONNECTOR H: 10 PIN LEMO RECEPTACLE

4

5

32

91

67

8

10

SOLDER SIDE VIEW

PIN 3

PIN 2

PIN 1

PIN 7

PIN 5

PIN 6

PIN 8

PIN 9

PIN 4

- TXD

- RTS

- DTR

- SIGNAL GROUND

- RXD

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

POINTER CONNECTOR G: 10 PIN LEMO PLUG

1

8

23

94

5

10

6 7

SOLDER SIDE VIEW

PIN 1

PIN 6

PIN 4

PIN 5

PIN 3

PIN 2

PIN 9

PIN 8

PIN 7

- NO CONNECTION

- NO CONNECTION

- NO CONNECTION

- SIGNAL GROUND

- DTR

- RTS

- TXD

- NO CONNECTION

- RXD

PS/2 Connectors Serial Connectors

Figure 5-2 Pointing Device Connector Pinouts


30/79



5.4. Appendix D Daisy Data Cable Wire Color CodesPlease note that these color codes only apply to cabling provided by Daisy Data. Other manufacturers cables may

have different color codes. See sections 5.2 and 5.3 on pages 23 and 24 for connector pinouts.

Keyboard Cables & Connectors

Signal Color 5-Pin DIN 6-Pin MiniDIN 5-Pin Sealed 6-position MTAClock Brown 1 5 1 4

Data Black 2 1 2 3

No Connection 3 2, 6 3 2, 6

Signal Ground White 4 3 4 5

+5 VDC Green 5 4 5 1

Serial Pointing Device Cables & Connectors

Signal Color DB9 10-Pin Sealed 10-position DR

RXD Brown 2 2 4

TXD Red 3 3 3

DTR Orange 4 4 2

RTS Blue 7 7 9

Signal Ground Yellow 5 5 1No Connection 1, 6, 8, 9 1, 6, 8, 9, 10 5, 6, 7, 8, 10

PS/2 Point Device Cables & Connectors

Signal Color 6-Pin MiniDIN DB9 10-Pin Sealed

Clock Black 5 1 1

Data White 1 9 9

Signal Ground Yellow 3 5 5

+5 VDC Violet 4 8 8

No Connection 2, 6 2, 3, 4, 6, 7 2, 3, 4, 6, 7, 10


31/79



5.5. Appendix E Barrier Assembly Drawings

THECONNECTION

SARE:

1kOHMBETWEEN

+5VOLT&CLOCK.

ALLOWCOMPATIB

ILITYBETWEENDIFFERENTCOMPUTERS.

PULLUPRESISTO

RMAYBEUSEDWITHTHEINTRINSICALLYSAFE

BARRIERSTO

750OHMBETWEE

N+5VOLT&CLOCK.

1kOHMBETWEEN

+5VOLT&CLOCKANDA1kOHMBETWEEN+5V

OLT&DATA.

750OHMBETWEE

N+5VOLT&CLOCKANDA750OHMBETWEEN+

5VOLT&DATA.

ONEORBOTHRESISTORSMAYBE

REMOVEDORREPLACEDWITH

A

750OHMRESISTORFORCERTA

IN

APPLICATION

S.

1k

WHITE

B

LACK

BROWN

GREEN

INTRINSICALLY

SAFESIDE

COLOREDBLUE

GREEN

BROWN

BLACK

+5VOLTS

KEYBOARDGROUND

CLOCK

DATA

1k

KYBDGROUND

WHITE

CA

BLESHIELD

CABLESHIELD

ANSIISARP12.6.

THEMANUFACTURER'SDRAWINGAND

BEINSTALLEDINCOMPLIANCEWITH

NON-HAZARDOUSAREA.ITMUST

ANAPPROVEDENCLOSUREORINA

THEBARRIERBOXMUSTBELOCATEDIN

INSTALLATIONNOTES:

Figure 5-3 I.S. Keyboard Barriers in Barrier Kit Assembly


32/79



COLOREDBLUE

SAFESIDE

INTRINSICALLY

CABLESHIELD

DTR

TXD

RTS

CABL

ESHIELD

YELLOW

O

RNG

RED

BROWN

BLUE

YELLOW

ORANGE

RED

BROWN

BLUE

PNTRGROUND

RXD

5

9

1

6

PNTRGROUND

ANSIISARP12.6.


BEINSTALLEDINCOMPLIANCEW

ITH

NON-HAZARDOUSAREA.ITMUS

T


THEBARRIERBOXMUSTBELOC

ATEDIN

INSTALLATIONNOTES:

Figure 5-4 I.S. Pointer Barriers (Serial) in Barrier Kit Assembly


33/79



ONEORBOTHRESISTORSMAY

BEREMOVEDORREPLACED

WITHA750OHMRESISTOR

FORCERTAINAPPLICATIONS

750OHMBETWEEN+5VOLT&CLOCKANDA750OHMBETWEEN+

5VOLT&DATA.

750OHMBETWEEN+5VOLT&CLOCK.

PULLUPRESISTORMAYBEUSEDWITHTHEINTRINSICALLYSAFE

BARRIERSTO

ALLOWCOMPATIBILITY

BETWEENDIFFERENTCOMPUTERS.

1kOHMBETWEEN+5VOLT&CLOCKANDA1kOHMBETWEEN+5VOLT&DATA.

1kOHMBETWEEN+5VOLT&CLOCK.

THECONNECTIONSARE:

1k

INTRINSICALLY

SAFESIDE

COLOREDBLUE

VIOLET

BLACK

WHITE

VIOLET

BLACK W

HITE

+5VOLTS

POINTERGROUND

CLOCK

DATA

1k

PTRGROUND

YELLOW

YELLOW

CABL

ESHIELD

CABLESH

IELD

ANSIISARP12.6.



NON-HAZARDOUSAREA.ITMUST


THEBARRIERBOXMUSTBELOCATEDIN

INSTALLATIONNOTES:

Figure 5-5 I.S. Pointer Barriers (PS/2) in Barrier Kit Assembly


34/79



RES

ISTORMAYBEEXCHANGED

WITHA750OHMRESISTOROR

REMOVEDENTIRELYFOR

SOMEAPPLICATIONS.

INSTALLATIONNOTES:

THEBARRIERSMUSTBELOCATEDIN


NON-HAZARDOUSAREA.THEYMUST



ANSIISARP12.6.

OFTRUE

1OHM

TOKEYBOARD

CONNECTOR

NOTE:

OPERATIONOFBARRIERS.

EARTHGROUNDFORPROPER

MUSTBEWITHIN

THEBUSBARGROUNDCON

NECTION

TRUEEARTHGROUND

TRUEEARTHGROUND(

SEENOTEABOVE)C

OLOREDBLUE

SAFESIDE

INTRINSICALLY

1K

CABLESHIELD

K

YBDGROUND

CABLES

HIELD

DATA

CLOCK

+5VOLTS

KEYBOARDGROUND

WHITE

WHITE

GREEN

BROWN

BLACK

GR

EEN

BROW

N BLACK

THECONNECTIONSARE:

1kOHMBETWE

EN+5VOLT&CLOCK.

ALLOWCOMPA

TIBILITYBETWEENDIFFERENTCOMPUTERS

.

PULLUPRESIS

TORMAYBEUSEDWITHTHEINTRINSICALLY

SAFEBARRIERSTO

750OHMBETW

EEN+5VOLT&CLOCK.

1kOHMBETWE

EN+5VOLT&CLOCKANDA1kOHMBETWEEN+5VOLT&DATA.

750OHMBETW

EEN+5VOLT&CLOCKANDA750OHMBETW

EEN+5VOLT&DATA.

Figure 5-6 I.S. Keyboard Barriers Installed in Enclosure


35/79



OFTRUE

TRUEEARTHGROUND

THEBUSBARGROUNDCONNECTION

INTRINSICALLY

SAFESIDE

COLOREDBLUE

PNTRG

ROUND

CABLESHIELD

TRUEEARTHGROUND(SEENO

TEABOVE)

NOTES:

MU

STBEWITHIN



1OHM

CABLESHIELD

YELL

OW

ORANGE

RED

BROWN

BLUE

YEL

LOWO

RANGE

RED

BROWN

BLUE

ANSIISARP12.6.

MANUFACTURER'SDRAWINGAND

INSTALLEDINCO

MPLIANCEWITHTHE

NON-HAZARDOUS

AREA.THEYMUSTBE

APPROVEDENCL

OSUREORINA

THEBARRIERSM

USTBELOCATEDINAN

INSTALLATIONNOT

ES:

PNTRGROUND

TXD

DTR

RXD

RTS

TOPOINT

ING

DEVICECONNECTOR

Figure 5-7 I.S. Pointer Barriers (Serial) Installed in Enclosure


36/79



OFTRUE

NOTE:

TRUEEARTHGROUND

MUSTBEWITHIN

+5VOLTS

CLOCK

THEBUSBARGROUNDCONNECTION



1OHM

INTRINSICALLY

SAFESIDE

COLOREDBLUE

PN

TRGROUND

CABLES

HIELD

DATA

TRUEEARTHGROUND(SEE

NOTEABOVE)

1K 1K

TOPS/2STYLE

POINTING

DEVICECONNECTOR

ANSIIS

ARP12.6.


BEINS

TALLEDINCOMPLIANCEWITH

NON-H

AZARDOUSAREA.THEYMUST


THEBARRIERSMUSTBELOCATEDIN

INSTALL

ATIONNOTES:

ONEORBOTHRESISTORSMAYBEREMOVED

FORCERTAINAPPLICA

TIONS.

POINTINGDEVICEGROUND

CABLESH

IELD

YELLOW

VIOLET

BLACK

WHITE

YELLOW

VIOLET

BLACK

WHITE

750OHMBETWEE

N+5VOLT&CLOCKANDA750OHMBETWEEN+5

VOLT&DATA.

750OHMBETWEE

N+5VOLT&CLOCK.

PULLUPRESISTO

RMAYBEUSEDWITHTHEINTRINSICALLYSAFEB

ARRIERSTO

ALLOWCOMPATIB

ILITYBETWEENDIFFERENTCOMPUTERS.

1kOHMBETWEEN

+5VOLT&CLOCKANDA1kOHMBETWEEN+5VO

LT&DATA.

1kOHMBETWEEN

+5VOLT&CLOCK.

THECONNECTION

SARE:

Figure 5-8 I.S. Pointer Barriers (PS/2) Installed in Enclosure


37/79



5.6. Appendix F PS/2 Barrier Modifications for Compatibility IssuesAs noted in section 2.2 on page 5, some computers PS/2 interfaces are sensitive to the changes in impedance

introduced by intrinsic safety barriers. If your intrinsically safe keyboard or pointing device is connected via a PS/2

interface and will not operate, it may be due to this sensitivity. Remedying this problem is simply a matter of

changing the pull up resistors on the barriers until a working configuration is found.

The following drawings diagram the various resistor configurations that have been found to work. Please note that

these drawings are only meant to be indicative of the configuration of the pull-up resistors. For drawings detailing

correct installation of the barriers, please see section 5.5 on page 26.

Also, note that the connectors in your intrinsic safety barrier setup may be different from those shown in these

drawings. For pinouts of other connectors, see sections 5.2 and 5.3, pages 23 and 24.


38/79



Figure 5-9 Keyboard Barrier Modifications


39/79



Figure 5-10 Keyboard Barrier Modifications


40/79



Figure 5-11Pointing Device Barrier Modifications


41/79



Figure 5-12 Pointing Device Barrier Modifications


42/79



5.7. Appendix G Keyboard Model Illustrations

Figure 5-13 Illustration: 6000 / 6003


43/79





44/79





45/79



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46/79



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51/79



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52/79



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Daisy data Keyboard User's Manual