Daily Report (Dec 2011)

8/2/2019 Daily Report (Dec 2011)

1/26

Production Supervisor Daily Report

Date :

Department :

Attendant : Group A & C

AL : MC: ABS :

Profile rolling:

From To From To

1 8:00 AM 8:30 AM 0:30 8:00 AM 8:30 AM 0:30 0:00 Briefing

2 8:30 AM 9:30 AM 1:00 8:30 AM 11:40 AM 3:10 2:10Change saw blade flying saw, Repair trimming scrap reeler holder(

Wear and tear),

3 11:40 AM 12:10 PM 0:30 11:40 AM 12:30 PM 0:50 0:20 Dismantle trimming scrap reeler (OPR side)

4 12:30 PM 1:30 PM 1:00 12:30 PM 1:10 PM 0:40 -0:20

5 1:10 PM 1:40 PM 0:30 1:10 PM 1:40 PM 0:30 0:00

6 1:40 PM 2:40 PM 1:00 1:40 PM 2:20 PM 0:40 -0:20

7 2:20 PM 2:50 PM 0:30 2:20 PM 2:50 PM 0:30 0:00

8 2:50 PM 3:50 PM 1:00 2:50 PM 3:40 PM 0:50 -0:10 Trimming scrap problem

9 3:40 PM 4:10 PM 0:30 3:40 PM 4:10 PM 0:30 0:00

10 4:10 PM 4:30 PM 0:20 4:10 PM 4:30 PM 0:20 0:00

11 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

12 5:00 PM 5:40 PM 0:40 5:00 PM 6:00 PM 1:00 0:20

13 6:00 PM 6:30 PM 0:30 6:00 PM 7:20 PM 1:20 0:50 Transfer sheet pile from production to yard

14 7:20 PM 7:30 PM 0:10 7:20 PM 7:30 PM 0:1015

16

17

N/S Task

Run production

Joint coil

Run production

Joint coil

Run production

Joint coil

Variance Remark

1/12/2011

Production

OZ31A

Target Complete Time Total Target

Time

Actual Complete Time Total Target

Time

Report By: Fairuz

Time of Report:7:30pm

Joint coil

Run production

Joint coil

Run production

Break

Continued run production

Houskeeping

Joint coil


2/26


Date :

Department :

Attendant : Group C

AL : MC: ABS :

Profile rolling:

From To From To


2 8:30 AM 9:00 AM 0:30 8:30 AM 9:20 AM 0:50 0:20 Plasma cutting machine problem

3 9:20 AM 10:20 AM 1:00 9:20 AM 10:15 AM 0:55 -0:05

4 10:15 AM 10:45 AM 0:30 10:15 AM 11:20 AM 1:05 0:35 Change plasma cutting machine

5 11:20 AM 12:20 PM 1:00 11:20 AM 12:10 PM 0:50 -0:10

6 12:10 PM 12:40 PM 0:30 12:10 PM 12:40 PM 0:30 0:00

7 12:40 PM 2:15 PM 1:35 12:40 PM 2:15 PM 1:35 0:00

8 2:15 PM 3:15 PM 1:00 2:15 PM 4:30 PM 2:15 1:15Roller shaft station 7B and 8 B problem (shaft move to gear side and

miss one process forming)

9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

10 5:00 PM 5:30 PM 0:30 5:00 PM 5:30 PM 0:30 0:00

11 5:30 PM 6:00 PM 0:30 5:30 PM 6:00 PM 0:30 0:00

12 6:00 PM 7:00 PM 1:00 6:00 PM 7:20 PM 1:20 0:20 Safety plate broken station 10 (OPR side)

13 7:20 PM 7:30 PM 0:10 7:20 PM 7:30 PM 0:10 0:00 to be continued (night shift)

1415

16

17

N/S Task Variance Remark

2/12/2011

Production

OZ31A (ASTM COIL)

Joint coil


Time


Time

Run production

Joint coil

Run production

Joint coil

Run production

Break (Friday)

Run production

Break

Continued run production

Joint coil


Run production

Joint coil

Report By: Fairuz


3/26


Date :

Department :

Attendant : Group C

AL : MC: ABS :

Profile rolling:

From To From To

1 8:00 AM 8:30 AM 0:30 8:00 AM 9:20 AM 1:20 0:50 Briefing,Nylon break at station10 and install new nylon

2 9:20 AM 9:50 AM 0:30 9:20 AM 10:30 AM 1:10 0:40Coil opened and auto rotate at uncoiler machine.Use wire rope for

pull coil inside flatterning machine.

3 10:30 AM 11:30 AM 1:00 10:30 AM 11:40 AM 1:10 0:10 Uncoiler machine problem

4 11:40 AM 12:00 PM 0:20 11:40 AM 12:00 PM 0:20 0:00

5 12:00 PM 12:30 PM 0:30 12:00 PM 12:30 PM 0:30 0:00

6 12:30 PM 4:30 PM 4:00

7

8

9

10

11

12

13

14

15

16

17

N/S Task Remark

3/12/2011

Production

OZ31A (ASTM COIL)


Time


TimeVariance

Run production

Joint coil

run production

Repair uncoiler machine

Break

Continued repair uncoiler machine


Report By: Fairuz


4/26


Date :

Department :

Attendant : Group C

AL : MC: ABS :Profile rolling:

From To From To

1 4:00 PM 4:30 PM 0:30 4:00 PM 4:30 PM 0:30 0:00

2 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

3 5:00 PM 6:00 PM 1:00 5:00 PM 6:00 PM 1:00 0:00

4 6:00 PM 12:30 AM 6:30 6:00 PM 12:30 AM 6:30 0:00

5

6

7

8

9

10

11

12

13

14

15

16

17


Report By: Fairuz

Joint coil

Break

Run production

Service and repair electrical supply

N/S Task Remark

5/12/2011

Production

OZ31A (ASTM COIL)


Time


TimeVariance


5/26


Date :

Department :

Attendant : Group C


From To From To

1 8:00 AM 11:30 AM 3:30 8:00 AM 11:30 AM 3:30 0:00

2 11:30 AM 12:00 PM 0:30 11:30 AM 12:00 PM 0:30 0:00

3 12:00 PM 12:30 PM 0:30 12:00 PM 12:30 PM 0:30 0:00

4 12:30 PM 1:30 PM 1:00 12:30 PM 1:30 PM 1:00 0:00

5

6

7

8

9

10

11

12

13

14

15

16

17


Report By: Fairuz

Housekeeping and check forming line

Joint coil

Break

Run production

N/S Task Remark

6/12/2011

Production

OZ31A (ASTM COIL)


Time


TimeVariance


6/26


Date :

Department :



From To From To

Repair base vertical roller before forming

Support maintenance install coupler flattening machine

repair and fabricated uncoiler base

repair vertical roller before trimming machine

2 4:00 PM 12:30 AM 8:30 4:00 PM 12:30 AM 8:30 0:00 forming machine 3,4,18,16 and 15

N/S TaskActual Complete Time Total Target

TimeVariance Remark

7/12/2011

Production

OZ31A (ASTM COIL)

Recycle Oil


Time

8:30 8:00 AM 4:30 PM 8:30 0:001


Repair,fabricated and housekeeping production

line8:00 AM 4:30 PM

Report By: Fairuz


7/26


Date :

Department :



From To From To

Dismantle uncoiler coupler and bearing spoket


Install uncoiler machine

Install and fitting uncoiler base

repair vertical roller before trimming machine

forming machine 14,13,11,10 and 9

Install mold OTL

Install bearing vertical roller shaft before trimming

Install vertical roller before station roller guard 1

N/S Task Remark

8/12/2011

Production

OZ31A (ASTM COIL)


Time


TimeVariance

4:30 PM 8:30 0:001Repair,fabricated and housekeeping production

line8:00 AM 4:30 PM 8:30 8:00 AM


Report By: Fairuz

12:30 AM4:00 PMRecycle Oil2 0:008:3012:30 AM4:00 PM8:30


8/26


Date :

Department :



From To From To

Install uncoiler coupler and bearing


Install chain uncoiler machine

leveling coupler uncoiler and fitting motor uncoiler

Install flying saw blade shaft

Dismantle clamp (B1) welding carcheck and repair clamp (B1) welding car

Install and fitting clamp (B1) welding car

Install new chain for rubber roller

Repair and fabricated clamp (PRO) at welding car


0:008:3012:30 AM4:00 PM8:3012:30 AM4:00 PMRepair,fabricated and housekeeping production

line2

Report By: Fairuz

4:30 PM 8:30 0:001Repair,fabricated and housekeeping production

line8:00 AM 4:30 PM 8:30 8:00 AM

N/S Task Remark

9/12/2011

Production

OZ31A (ASTM COIL)


Time


TimeVariance


9/26


Date :

Department :



From To From To

Dismantle mold OT light and Install mold OT22

Transfer sheet pile scrap

Transfer mold OZ100 and old mold

Check hydraulic at preparation

Change fuse 160A at forming penal

Reapir and fitting chain at conveyer roller

Fabricated base for trimming scrap gear

housekeeping at preparation (Hydraulic oil Leaking)

housekeeping at conveyer area and finishing area

install trimming scrap reeler handle and holder

N/S Task Remark

12/12/2011

Production

OZ31A (ASTM COIL)


Time


TimeVariance

4:30 PM 8:30 0:00

2 support tooling,check and repair conveyer 4:00 PM 12:30 AM 8:30 4:00 PM 12:30 AM

1 support tooling 8:00 AM 4:30 PM 8:30 8:00 AM


8:30 0:00

Report By: Fairuz


10/26


MC: ABS :

From To From To

Dismantle mold OT light and Install mold OT22

cutting grass and repair fencing factory oriental


Housekeeping finishing area

Fabricated fencing at car park area

2 fabricated , check and repair 4:00 PM 12:30 AM 8:30

1

Group A & C

OZ31A (ASTM COIL)

7:00:00 PMMohd FairuzReport By:

Time of Report:

0:00

fabricated base trimming,support maintenance

building and support tooling8:00 AM 4:30 PM 8:30 8:00 AM 4:30 PM 8:30 0:00

4:00 PM 12:30 AM 8:30

RemarkN/S Task

13/12/2011

Production


Time


TimeVariance

Date :

Department :

Attendant :

AL :

Profile rolling:


11/26


MC: ABS :

From To From To

Fabricated fencing at car park area

Fabricatedand repair fencing at yard area


fabricated trimming base

Check roller forming line

Housekeeping finishing area

Date : 14/12/2011

Department : Production


Variance Remark

AL :Profile rolling: OZ31A (ASTM COIL)

N/S Task

8:00 AM


Time


Time

4:30 PM 8:30 0:00

2fabricated,support maintenance building and

support tooling4:00 PM 12:30 AM 8:30 4:00 PM 12:30 AM

1 fabricated , check and repair 8:00 AM 4:30 PM 8:30

8:30 0:00

Time of Report: 4:30:00 PM

Report By: Mohd Fairuz


12/26


MC: ABS :

From To From To

1 8:00 PM 8:30 PM 0:30 8:00 PM 8:40 PM 0:40 0:10 Transfer sheet pile at yard and plasma cutter problem

Cut material at station 7,Adjust station 7B (Shim drop),fitting roller

(30min),

Safety plate broken station 8,adjust spaces opr side and fitting nut

roller station 8B(20min)

4 10:30 PM 11:00 PM 0:30 10:30 PM 11:00 PM 0:30 0:00 plasma cutter problem5 11:00 PM 12:00 AM 1:00 11:00 PM 12:15 AM 1:15 0:15 Rotate break

6 12:15 AM 12:45 AM 0:30 12:15 AM 1:00 AM 0:45 0:15 plasma cutter problem

7 1:00 AM 2:00 AM 1:00 1:00 AM 2:10 AM 1:10 0:10Bearing roller station 10B broken(planning to dismantle after joint

coil no.4)


9 2:40 AM 6:10 AM 3:30 2:40 AM 6:10 AM 3:30 0:00Change new shaft for 10B(Shaft A move),setting roller station

10,fitting roller 9A(shaft move) and 11B

machine cannot move at station 8,cut trimming by oxy 6meter at

gear box side for pull material,cut front material for inside material

at station 18 and flying saw machine.(6.10am to 8.00am)

To be continues by day shift


Time of Report: 8:00:00 AM

Joint coil

Joint coilRun production

Joint coil

Run production

Run production

Run production

Joint coil

Dismantle roller station 10B,adjust roller station

9A,11B and setting roller station 10

Remark


N/S TaskTarget Complete Time Total Target

Time


TimeVariance

Date : 15/12/2011


Attendant : Group A

10:30 PM 1:50 0:502 8:40 PM 9:40 PM 1:00 8:40 PM

10 6:10 AM 7:10 AM 1:00


13/26


MC: ABS :

From To From To

1 8:00 PM 9:00 PM 1:00 8:00 PM 9:00 PM 1:00 0:00check sheet pile,Transfer sheet pile at yard and overhead crane 10T

problem(up and down)

2 9:00 PM 9:30 PM 0:30 9:00 PM 9:30 PM 0:30 0:00 plasma cutter problem

3 9:30 PM 10:30 PM 1:00 9:30 PM 10:10 PM 0:40 0:20


5 10:40 PM 11:40 PM 1:00 10:40 PM 11:10 PM 0:30 0:306 11:10 PM 11:40 PM 0:30 11:10 PM 11:40 PM 0:30 1:30 plasma cutter problem

7 11:40 PM 12:00 AM 0:20 11:40 PM 12:00 AM 0:20 0:00

8 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00

9 12:30 AM 1:10 AM 0:40 12:30 AM 1:00 AM 0:30 0:10


11 1:30 AM 2:30 AM 1:00 1:30 AM 2:40 AM 1:10 0:10 Nylon break at station 10


13 3:00 AM 4:00 AM 1:00 3:00 AM 4:20 AM 1:20 0:20 Nylon break at station 10 (2X)


15 4:50 AM 5:20 AM 0:30 4:50 AM 5:20 AM 0:30 0:00

16 5:20 AM 6:20 AM 1:00 5:20 AM 6:30 AM 1:10 0:10 Nylon break at station 10

17 6:30 AM 7:00 AM 0:30 6:30 AM 7:00 AM 0:30 0:00

18 7:00 AM 8:00 AM 1:00 7:00 AM 7:50 AM 0:50 0:10

19 7:50 AM 8:00 AM 0:10 To be continues by day shift

20


Break

Continues run production

Joint coil

Run production

Joint coil


Run production

Run production

Joint coil

Break

Run production

Joint coil

Variance Remark



Time


Time

Joint coil

Date : 16/12/2011


Attendant : Group A

Run production

Joint coil

Run productionJoint coil

Run production

Joint coil

Run production


14/26


MC: ABS :

From To From To


2 8:30 PM 9:30 PM 1:00 8:30 PM 9:30 PM 1:00 0:00

3 9:30 PM 10:00 PM 0:30 9:30 PM 10:20 PM 0:50 0:20 plasma cutter problem and transfer sheet pile

4 10:20 PM 11:20 PM 1:00 10:20 PM 11:30 PM 1:10 0:10nylon break at station 10,flying saw electrical powersupply trip and

'ON' electrical power supply at MSSB room.

5 11:30 PM 12:00 AM 0:30 11:30 PM 12:00 AM 0:30 0:00 plasma cutter problem and transfer sheet pile6 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00

7 12:30 AM 1:30 AM 1:00 12:30 AM 1:30 AM 1:00 0:00

8 1:30 AM 2:00 AM 0:30 1:30 AM 2:10 AM 0:40 0:10 plasma cutter problem and transfer sheet pile

9 2:10 AM 3:10 AM 1:00 2:10 AM 3:30 AM 1:20 0:20 nylon break at station 10

10 3:30 AM 4:00 AM 0:30 3:30 AM 4:20 AM 0:50 0:20 plasma cutter problem and transfer sheet pile

11 4:20 AM 4:50 AM 0:30 4:20 AM 4:50 AM 0:30 0:00

12 4:50 AM 5:20 AM 0:30 4:50 AM 5:20 AM 0:30 0:00

13 5:20 AM 5:50 AM 0:30 5:10 AM 5:50 AM 0:40 0:10

14 5:50 AM 7:20 AM 1:30 5:50 AM 6:50 AM 1:00 -0:30

plasma cutter problem,transfer sheet pile and To be continues by

day shift

15 6:50 AM 7:50 AM 1:00 6:50 AM 7:50 AM 1:00 0:00 nylon break at station 10

16 7:50 AM 8:00 AM 0:10 To be continues by day shift

17

18

19

20

Report By: Mohd FairuzTime of Report: 8:00:00 AM

Run production

Joint coil

Run production

Joint coil

Run production

Break

Continues run production

Joint coil and Change saw blade flying saw

Run production

Joint coil

Break


Time


Time

Joint coil

Run production

Joint coil

Run production

Joint coil

Variance Remark


N/S Task

Date : 17/12/2011


Attendant : Group A


15/26


MC: ABS :

From To From To

1 8:00 PM 9:00 PM 1:00 8:00 PM 9:10 PM 1:10 0:10 Transfer sheet pile at finishing area

2 9:10 PM 9:40 PM 0:30 9:10 PM 10:00 PM 0:50 0:20 plasma cutter problem and take out trimming scrap


4 11:10 PM 11:40 AM 0:30 11:10 PM 12:10 AM 0:50 0:20 plasma cutter problem and take out trimming scrap

5 12:10 AM 12:40 AM 0:30 12:10 AM 12:40 AM 0:30 0:00

6 12:40 AM 1:40 AM 1:00 12:40 AM 2:00 AM 1:20 0:20 Transfer sheet pile at finishing area7 2:00 AM 2:30 AM 0:30 2:00 AM 2:50 AM 0:50 0:20 plasma cutter problem and take out trimming scrap

8 2:50 AM 3:50 AM 1:00 2:50 AM 4:10 AM 1:20 0:20 Transfer sheet pile at finishing area

9 4:10 AM 4:40 AM 0:30 4:10 AM 4:50 AM 0:40 0:10 plasma cutter problem and take out trimming scrap

10 4:50 AM 5:20 AM 0:30 4:50 AM 5:20 AM 0:30 0:00

11 5:20 AM 6:20 AM 1:00 5:20 AM 6:50 AM 1:30 0:30run production slow because sheet pile at finishing area full and

trimming scrap problem

12 6:50 AM 7:20 AM 0:30 6:50 AM 7:30 AM 0:40 0:10 plasma cutter problem and take out trimming scrap

13 To be continues by day shift

14

15

16

17

18

19

20



Joint coil

Run production

Joint coil

Break

Run production

Joint coil

Run production

Run production


Time


Time

Run production

Joint coil

Run production

Joint coil

Break

Variance Remark


N/S Task

Date : 19/12/2011


Attendant : Group C


16/26


MC: ABS :

From To From To


2 9:20 PM 9:50 PM 0:30 9:20 PM 10:00 PM 0:40 0:10 plasma cutter problem and take out trimming scrap

3 10:00 PM 11:30 PM 1:30 10:00 PM 11:30 PM 1:30 0:00 Adjust trimming withd from 1158mm to 1114mm

4 11:30 PM 12:00 AM 0:30 11:30 PM 12:00 AM 0:30 0:00

5 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00

6 12:30 AM 2:30 AM 2:00 12:30 AM 1:30 AM 1:00 -0:307 1:30 AM 4:30 AM 3:00 1:30 AM 4:30 AM 3:00 0:00

8 4:30 AM 5:00 AM 0:30 4:30 AM 5:00 AM 0:30 0:00

9 5:00 AM 7:30 AM 2:30 5:00 AM 7:30 AM 2:30 0:00 To be continues by day shift

10

11

12

13

14

15

16

17

18

19

20



Dismantle forming cap and unversal shaft

Break

Dismantle roller from machine forming and

dismantle mold from roller

Dismantle forming roller shaft nut


Time


Time

Run production

Joint coil (OT22=10.0X1130)

Adjust trimming box and change trimming blade

Cut material at station RG2

Break

Variance Remark

AL :

Profile rolling:

N/S Task

OZ31A (ASTM COIL) and change profile

Date : 20/12/2011


Attendant : Group C


17/26


MC: ABS : EL : Kyaw Moe Win

From To From To

Remove roller station 13 to 18

Dismantle mold from roller shaft (9 shaft)

Install mold OT-optimize at roller shaft (9 roller)

Install roller at forminig machine (station 3 to 6)

1 0:0012:008:00 AM8:00 PM12:008:00 AM



8:00 PMChange profile (OT-Optimize)

Total Target

Time


TimeVariance Remark

AL :

Profile rolling: Change profile (OT22)

N/S TaskTarget Complete Time

Date : 21/12/2011


Attendant : Group C


18/26


MC: ABS : EL :

From To From To

Install roller at forminig machine

Install and fitting forming cap (all station)

Joint unversal shaft at forming roller

Transfer sheet pile OZ31A at yard

Dismantle roller sizing

Date : 22/12/2011


Attendant : Group C

Total Target

TimeVariance Remark

AL :

Profile rolling: Change profile (OT22)


8:00 AM8:00 PMChange profile (OT-Optimize)

Total Target

Time

Actual Complete Time

0:0012:008:00 AM8:00 PM12:00


1



19/26


MC: ABS : Saharudin EL :

From To From To

grind at hold shaft forming cap wear and tear

2 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00

3 12:30 AM 3:00 AM 2:30 12:30 AM 3:00 AM 2:30 0:00

4 3:00 AM 4:30 AM 1:30 3:00 AM 4:30 AM 1:30 0:00 Material swing at preparation area (5.0mm)

5 4:30 AM 5:00 AM 0:30 4:30 AM 5:00 AM 0:30 0:00

6 5:00 AM 7:30 AM 2:30 5:00 AM 7:30 AM 2:30 0:00Adjust trimming box because spring back material and trimming scrap

big.

Report By: Mohd FairuzTime of Report: 8:00:00 AM

Adjust trimming box 10.0mm to operator side

and vertical roller (3 worker)

Total Target

Time


Time

8:00 PM 12:00 AM 4:00 8:00 PM 12:00 AM 4:00

Break

Setting roller station 12 to 18 (7 worker)

Install material at ST 10 to 18 (7 worker)

Break

Setting roller station 6 to 12 (5 worker)

Remark

AL :

Profile rolling: Setting roller OT22


0:001

Date : 23/12/2011


Attendant : Group C

Variance

Repair forming cap and install unversal shaft at ST

11 (2 worker)


20/26


MC: ABS : EL :

From To From To

Adjust and fitting roller station 6 (Shaft move,nut roller wear and tear)

Adjust and fitting roller station 5 (Shaft move)

2 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00

Adjust and fitting roller station 4 (Mold to mold open at gear side)

Adjust and fitting roller station 6 (Shaft move,take out 4mm shim at gear

side)

Adjust and fitting all Vertical roller at forming

4 4:30 AM 5:00 AM 0:30 4:30 AM 5:00 AM 0:30 0:00

6 5:00 AM 7:30 AM 2:30 5:00 AM 7:30 AM 2:30 0:00 Adjust and fitting roller station 9 and 13 (Shaft move)


Run production and check interlock sheet pile (6

worker)12:30 AM 3:00 AM


3

Break


worker)

12:30 AM 4:30 AM 4:00 1:302:30


TimeVariance Remark

Break


worker)8:00 PM 12:00 AM 8:00 PM 12:00 AM 4:00 0:001

Total Target

Time

AL : Suhaimi



4:00

Date : 24/12/2011


Attendant : Group C


21/26


MC: ABS : EL :

From To From To

Adjust and fitting roller station 5 (Shaft move)

Adjust and fitting roller station 6 (Shaft move, mold wear and tear )


2 12:00 PM 12:30 PM 0:30 12:00 PM 12:30 PM 0:30 0:00

Adjust and fitting roller station 9,11,12,13 and 14 (Shaft move)


4 4:00 PM 4:30 PM 0:30 4:00 PM 4:30 PM 0:30 0:00

5 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

6 5:00 PM 6:00 PM 1:00 5:00 PM 6:00 PM 1:00 0:00Inspection Sheet pile (interlock at OPR side 20 to 23 and gear side 18 to

21)

7 6:00 PM 7:00 PM 1:00 6:00 PM 7:00 PM 1:00 0:00

8 7:00 PM 7:30 PM 0:30 7:00 PM 7:20 PM 0:20 -0:10

9 7:20 PM 7:30 PM 0:10 Run production To be continues by night shift



3

Joint Coil

Change saw blade flying saw

Run production

Joint Coil

12:30 PM 4:00 PM 3:30 0:00

Break


worker)

8:00 AM 12:00 PM 4:00 0:00

Break

Run production,adjust roller and check interlock

sheet pile (6 worker)12:30 PM 4:00 PM 3:30

Total Target

Time


TimeVariance Remark

1Run production,adjust roller and check interlock

sheet pile (6 worker)8:00 AM 12:00 PM 4:00

AL : Suhaimi,zin wine,hissam



Date : 26/12/2011


Attendant : Group C


22/26


MC: ABS : EL :

From To From To

1 8:00 AM 8:50 AM 0:50 8:00 AM 8:50 AM 0:50 0:00 Flying saw shaft not stable

2 8:50 AM 9:20 AM 0:30 8:50 AM 9:20 AM 0:30 0:00


4 10:46 AM 11:16 AM 0:30 10:46 AM 11:23 AM 0:37 0:07 Inside trimming scrap at scrap reeler

5 11:23 AM 12:23 PM 1:00 11:23 AM 1:55 PM 2:32 1:32 Flying saw shaft not stable and repair support roller conveyer

6 1:55 PM 2:25 PM 0:30 1:55 PM 2:35 PM 0:40 0:10 Inside trimming scrap at scrap reeler

7 2:35 PM 3:35 PM 1:00 2:35 PM 3:50 PM 1:15 0:15 Flying saw shaft not stable and take out trimming scrap (full)

8 3:50 PM 4:20 PM 0:30 3:50 PM 4:30 PM 0:40 0:10

9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

5:00 PM 6:30 PM 1:30

Date : 27/12/2011


Attendant : Group C

AL :

Profile rolling: Run production (OT22)

N/S TaskTarget Complete Time Actual Complete Time Total Target

TimeVariance Remark

Run production (8 worker)

Joint Coil (4 worker) and transfer sheet pile (4

worker)Run production (8 worker) and rotate break


worker)


Total Target

Time


worker)



worker)

Break

Run production ( 4 worker)

Report By: Mohd FairuzTime of Report: 5:30:00 PM


23/26


MC: ABS : EL :

From To From To

1 8:00 AM 8:30 AM 0:30 8:00 AM 8:30 AM 0:30 0:00 Briefing and Inside trimming scrap at scrap reeler


3 9:30 AM 10:00 AM 0:30 9:30 AM 11:30 AM 2:00 1:30 Change scrap reeler and Arrange sheet pile on-hold at finishing

4 11:30 AM 12:30 PM 1:00 11:30 AM 1:00 PM 1:30 0:30

5 1:00 PM 1:30 PM 0:30 1:00 PM 1:30 PM 0:30 0:00

6 1:30 PM 2:30 PM 1:00 1:30 PM 2:40 PM 1:10 0:10

7 2:40 PM 3:10 PM 0:30 2:40 PM 3:40 PM 1:00 0:30 Change vertical roller before trimming box

8 3:40 PM 4:30 PM 0:50 3:40 PM 4:30 PM 0:50 0:00

9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

10 5:00 PM 5:30 PM 0:30 5:00 PM 5:20 PM 0:20 -0:10

11 5:20 PM 5:50 PM 0:30 5:20 PM 6:00 PM 0:40 0:10 install flux core MIG welding at welding car

12 6:00 PM 7:00 PM 1:00 6:00 PM 6:50 PM 0:50 -0:10

13 6:50 PM 7:20 PM 0:30 6:50 PM 7:30 PM 0:40 0:10 To be continues by night shift

14

15




worker)



worker)

Run production (7 worker) and rotate break

Joint Coil (3 worker) and transfer sheet pile (4worker)



worker)


Break

Continue run production (7 worker)


worker)


Total Target

Time


TimeVariance Remark

Joint Coil (7 worker)

AL :



Date : 28/12/2011


Attendant : Group C


24/26


MC: ABS : EL :

From To From To


2 8:30 AM 9:30 AM 1:00 8:30 AM 9:30 AM 1:00 0:00

3 9:30 AM 10:30 AM 1:00 9:30 AM 10:30 AM 1:00 0:00

4 10:30 AM 11:00 AM 0:30 10:30 AM 11:00 AM 0:30 0:00

5 11:00 AM 12:00 PM 1:00 11:00 AM 12:00 PM 1:00 0:00

6 12:00 PM 12:30 PM 0:30 12:00 PM 12:45 PM 0:45 0:15

7 12:45 PM 1:45 PM 1:00 12:45 PM 1:45 PM 1:00 0:00

8 1:45 PM 2:15 PM 0:30 1:45 PM 2:15 PM 0:30 0:00

9 2:15 PM 3:15 PM 1:00 2:15 PM 3:15 PM 1:00 0:00

10 3:15 PM 3:45 PM 0:30 3:15 PM 3:45 PM 0:30 0:00

11 3:45 PM 4:30 PM 0:45 3:45 PM 4:30 PM 0:45 0:00

12 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

13 5:00 PM 5:30 PM 0:30 5:00 PM 5:30 PM 0:30 0:00 Trimming scrap break

14 5:30 PM 6:00 PM 0:30 5:30 PM 6:00 PM 0:30 0:00

15 6:00 PM 7:15 PM 1:15 Coil 25mt

16 7:15 PM 7:30 PM 0:15 To be continue by night shift

17

Date : 29/12/2011


Attendant : Group C


AL : Kamarudin



Time


TimeVariance Remark


Joint Coil, transfer sheet pile and change saw

blade flying saw (7 worker)



worker)Run production (7 worker)

Joint Coil, transfer sheet pile and rotate break (7

worker)



worker)



worker)


Break


worker)





worker)


25/26


MC: Zin wine ABS : EL :

From To From To

1 8:00 AM 10:00 AM 2:00 8:00 AM 10:00 AM 2:00 0:00 Briefing and take out saw blade broken at flying saw machine

2 10:00 AM 11:00 AM 1:00 10:00 AM 11:15 AM 1:15 0:15

3 11:15 AM 11:45 AM 0:30 11:15 AM 11:45 AM 0:30 0:00

4 11:45 AM 12:40 PM 0:55 11:45 AM 12:40 PM 0:55 0:005 12:40 PM 2:15 PM 1:35 12:40 PM 2:15 PM 1:35 0:00

6 2:15 PM 2:45 PM 0:30 2:15 PM 2:45 PM 0:30 0:00

7 2:45 PM 3:45 PM 1:00 2:45 PM 3:45 PM 1:00 0:00

8 3:45 PM 4:15 PM 0:30 3:45 PM 4:30 PM 0:45 0:15

9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

10 5:00 PM 6:00 PM 1:00 5:00 PM 6:00 PM 1:00 0:00

11 6:00 PM 6:30 PM 0:30 6:00 PM 6:30 PM 0:30 0:00

12 6:30 PM 7:30 PM 1:00 6:30 PM 7:30 PM 1:00 0:00 Flying saw cutting problem and To be continue by night shift

13

14

15

16

17





worker)

Run production (7 worker)Break (Friday)


worker)



worker)

Break



worker)


Total Target

Time


TimeVariance Remark

Change saw blade

AL :



Date : 30/12/2011


Attendant : Group C


26/26


MC: ABS : EL :

From To From To

1 8:00 AM 9:30 AM 1:30 8:00 AM 9:30 AM 1:30 0:00 Briefing and Transfer sheet pile


3 10:50 AM 11:20 AM 0:30 10:50 AM 11:30 AM 0:40 0:10 Trimming scrap problem

4 11:30 AM 12:30 PM 1:00 11:30 AM 12:30 PM 1:00 0:00 Flying saw shaft not stable

5 12:30 PM 1:00 PM 0:30 12:30 PM 1:10 PM 0:40 0:10

6 1:10 PM 2:10 PM 1:00 1:10 PM 3:00 PM 1:50 0:50 Refill hydraulic flying saw and Flying saw shaft not stable

7 3:00 PM 3:30 PM 0:30 3:00 PM 3:30 PM 0:30 0:00

8 3:30 PM 4:30 PM 1:00 3:30 PM 4:30 PM 1:00 0:00 Flying saw shaft not stable and trimming scrap full

9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00

10 5:00 PM 5:30 PM 0:30 5:00 PM 5:30 PM 0:30 0:00Take out out trimming scrap, Safety plate broken station 14B and roller

shaft bearing station 13B broken at gear box side

11 5:30 PM 8:00 PM 2:30 To be continue by night shift

*1) fitting and setting roller station 13

*2) shim fall at station 4 and need to adjust

Date : 31/12/2011


Attendant : Group C

Change saw blade (8 worker)

AL :



Time


TimeVariance Remark


Break


Change roller shaft station 14B



worker)

Run production (8 worker)Joint Coil (4 worker), transfer sheet pile (4

worker) and rotate break



worker)


To be continue by night shift12


Documents

Daily Report (Dec 2011)