CybTouch 6 G - CYBELECcybelec.de/de/cybelec-service-deutschland/cybelec-steuerungen... · CybTouch 6 G for adjustable rake angle shear, 1 axis, 16 inputs, 12 outputs: CybTouch 6 W

CybTouch 6 G for Adjustable Rake Angle Shears

Technical Manual

CDS_CybTouch6_G_W_v1.2.doc 1/5

The CybTouch 6 for shears is specifically intended for sheet metal cutting. Two versions are available:

The CybTouch 6 G for adjustable rake angle shears (16 inputs / 12 outputs).

The CybTouch 6 W for swing shears (8 inputs / 8 outputs).

Options

Ordering information Product: Reference number:

CybTouch 6 W

Without earthing kit S-CT6-1A0808WNN

With earthing kit S-CT6-1A0808WNA CybTouch 6 G

Without earthing kit S-CT6-1B1612GNN

With earthing kit S-CT6-1B1612GNA Earthing kit (option), see above S-CT6-OPT_A RFlink USB key for PC (option), with CybTouchTools software S-OPT-RFLINK

Numerical Control CybTouch 6 W or G for Shears

Option: Earthing kit to easily mount and earth the

cable shields.

Option: Wireless RFlink USB key for PC.


Advantages:

FOR OEM

FOR END USER

Inputs/outputs for direct operation of valves for blade movements, blade gap, cutting angle, cutting length and system pressure without passing through relays.

Internal timers for smooth valve commutation.

Reduced electrical wiring, electrical cabinet size and equipment for lower start-up costs on each shear.

Flexible software for configuration of axes, inputs-outputs and auxiliary functions according to specific needs.

Screen content can be simplified to its minimum by removing all unnecessary functions, buttons or information.

Quick set-up thanks to wizards for adjusting axes, gains, speeds, rake angle, blade gap and indexes.

New indexing functions reduce the quantity of switches and wiring, while providing more reliable indexing.

CybTouch 6 accepts encoders with or without complementary signals.

RFlink, a wireless radio frequency transmission integrated in the CybTouch, allows easy parameters backups or firmware upgrades. This provides modern, fast and simple communication, with no need to open the housing, no need of connecting cable *.

Very intuitive, no explanations required. Operator immediately feels confident and comfortable using this control.

Immediate easy use of the shear for any new user thanks to EasyCut page.

Energy saving thanks to integrated Eco mode function that automatically stops the main pump after x minutes of inactivity.

Full touch screen human machine interface offers the best of modern technology.

Colors are vivid but not aggressive, providing excellent readability thanks to the large characters and big buttons.

Recurrent programs for producing complex parts can be created and memorized for easy reuse.

Pop-up messages for security or external malfunctions.

RFlink wireless radio frequency data communication allows backup and restoring operations without any cable connection to the numerical control *.

Many languages available directly in the CybTouch 6.

Internal backup located in a special safe memory allows the user to restore at any time the original parameters; machine is running again in an extremely short time in the event of a memory loss or involuntary parameter modification.

* Need RFlink USB key (option)


Axis and Shear Features

The below elements are available and can be configured on CybTouch by the OEM. However, some

functions of course depend on the machine construction.

Available features depend on the number of available axes and inputs/outputs.

Back gauge axis

DC brushless or frequency converter.

Auto-tuning of the axis.

Configurable retraction of the back gauge during the cutting process.

Indexing in several modes.

Inch / mm.

Shear features

Adjustable rake angle shear Swing shear

16 inputs / 12 outputs. 8 inputs / 8 outputs.

Automatic management of:

Blade gap,

Cutting angle and cutting length.

Automatic management of:

Blade gap OR cutting angle.

System pressure management with ramp for pressure proportional valve.

NA

Angle management. NA

Cutting length management by:

Potentiometer, or

Encoder. See table below*.

Cutting length management by:

Timer.

Blade gap with:

1, or

2 actuators.

Blade gap with:

1 actuator (motor).

Foldaway:

Mechanical, or

Hydraulic.

Foldaway:

Mechanical.

Linearization of the blade gap curve for optimal positioning accuracy.

EasyCut page at start up for easy use.

Management of delays between the pressure valve (ON-OFF) and the direction valves.

Up to 10 pre-programmable types of materials.

Backgauge clearance during the cutting process (yes / no).

Sequence repetition.

AutoCut (Flying Cut or continuous cut) function.

Screen button and outputs for sheet support with 2 or 3 positions.

RTS (Return to sender) function.

Screen button for cutting laser / light guide.

Part counter with auto-stop.

Time and stroke counters for oil service.

Sheet offset (multiple-cuts in the middle of the machine with reduced TDC).

Eco mode.

Pump start button.


Only possible potentiometer and encoder combinations

Adjustable rake angle shear Swing shear

1 blade gap = potentiometer.

Cutting length&angle = potentiometer.

Back gauge = encoder.


Cutting length&angle = encoder.


2 blade gap = 2 potentiometers.

Cutting length&angle = encoder.




Technical Characteristics

Characteristic Adjustable rake angle shear Swing shear

Screen 5.7" color graphic CRT screen 640 x 480 pixels with LED backlight control.

Work memory SRAM.

System memory FLASH memory with firmware update via RFlink.

Communication Cybelec RFlink (radio frequency link).

Axis +/- 10VDC management of AC/DC drives and motors, or

0-10 VDC frequency converter for AC asynchronous motors.

Units Conversion Inch/mm.

Power supplies NC: stabilized + 24VDC -15% / + 20% 15W.

digital inputs/outputs: stabilized + 24VDC -15% / + 20% (24V-I/O).

Encoder inputs 5 VDC or 12 VDC* or 24 VDC* (* = external power supply). Complementary signals are not necessary, but recommended.

Power supplies for encoders

5 VDC (supplied by CybTouch) max. 250 mA for each encoder.

Optocoupled Digital inputs

16 inputs.

8 inputs.

Analog inputs 2 analog inputs 0-10 VDC.

Short circuit proof. 1 analog input 0-10 VDC.

Short circuit proof.

Digital outputs

12 outputs. Optocoupled short circuit proof. 24 VDC source mode, max. 3A Possibility to define 2 outputs for doubling the current.

8 outputs. Optocoupled short circuit proof. 24 VDC source mode, max. 3 A Possibility to define 2 outputs for doubling the current.

Analog outputs

4 analog outputs -/+10 VDC,

impedance out < 100 ,

load 2 k (max 15 mA). Short circuit proof.

1 analog outputs -/+10 VDC,

impedance out < 100 ,

load 2 k (max 15 mA). Short circuit proof.

Reference voltage

One of the above analog outputs is used for the 10VDC reference.

1 reference voltage 10 VDC (max 20 mA) for external pot. Recommended attached potentiometer value (2k to 5k).

Operating conditions

Min. 5° Celsius, max. 40° Celsius. Relative humidity 10 to 85% noncondensing.

Dimensions See diagram next page.

EC Directives IEC61131-2 type 1-3 compliant.


Dimensions CybTouch 6 G for adjustable rake angle shear, 1 axis, 16 inputs, 12 outputs:

CybTouch 6 W for swing shear, 1 axis, 8 inputs, 8 outputs:

Rue des Uttins 27 CH-1401 Yverdon Switzerland TEL:+ 41 24 447 02 00 FAX:+ 41 24 447 02 01 E-Mail: [email protected]

CybTouch6_G_1612io_v1.1b.doc Page 1 of 7

Input/Output List for CybTouch 6 G (16/12 i/o) Angle / cutting length with encoder

Connectors X2 to X5 =

Weidmüller B2L 3.5/28/180 SN BK

Max 4 A / connector pin.

max 8 mm0.75 mm2

X1 Power Connector

X1 Signal Default I/0 1 24 V 24 VDC DNC

2 0V 0V DNC


Generalities

All 0V_I/O pins are connected together.

All digital outputs are capable of driving a load (for example valves) up to 3 A maximum. Digital outputs are short-circuit and overload protected.

Inductive loads must be equipped with surge suppressors.

The 24V_I/O pins from connectors X2 and X5 are connected together. The symbols mentioned in this list (,,) are only a sample of use. See basic diagram also.

Blade Gap Wiring

A 4 wires shielded cable must be used for the potentiometer. X2/27and X2/28 terminals must be connected together at one side of the potentiometer.


The pin attributions are programmable. The list below is a default proposal.

X2 I/O Connector

X2 Signal Default I/0 X2 Signal Default I/0 1 24V_I/O 24 VDC electrical box in


15 24V_I/O 24 VDC electrical box in


2 OUT 1 Enable X (or SP) 16 IN 1 Pedal down

3 OUT 2 Pump on / Eco mode off 17 IN 2 Automatic cut

4 0V_I/O 0 V electrical box out 18 IN 3 TDC max

5 OUT 3 System pressure 19 IN 4

6 OUT 4 Blade down 20 0V_I/O 0 V electrical box in

7 0V_I/O 0 V electrical box out 21 IN 5 X index zone

8 OUT 5 Blade up 22 IN 6

9 OUT 6 SN X axis 23 IN 7

10 0V_I/O 0 V electrical box out 24 IN 8

11 AOUT 1 Ref 10V out (max 20mA) Blade gap potentiometer / 10V (2 kOhms pot)

25 0Vanalog 0V analog out

12 0Vanalog 26 AIN1 + Blade gap potentiometer / cursor

13 AOUT 2 X analog out 27 AIN1 - Blade gap potentiometer / 0V ,

14 0Vanalog X 0V analog out 28 0Vanalog Blade gap potentiometer / 0V - Refer to electrical box wiring diagram

X3 I/O Connector

X3 Signal Default I/0 X3 Signal Default I/0 1 24V_I/O 24 VDC electrical box in


15 24V_I/O 24 VDC electrical box in


2 OUT 7 Blade gap + / Light 16 IN 9

3 OUT 8 Blade gap - 17 IN 10


5 OUT 9 Cutting angle + 19 IN 12

6 OUT 10 Cutting angle - 20 0V_I/O 0 V electrical box in


8 OUT 11 Blade gap 2 + 22 IN 14

9 OUT 12 Blade gap 2 - 23 IN 15


11 AOUT 3 Proportional pressure valve (0-10VDC) 25 0Vanalog

12 0Vanalog 0 V Pressure valve 26 AIN2 + Blade gap 2 potentiometer / cursor *

13 AOUT 4 27 AIN2 - Blade gap 2 potentiometer / 0V

14 0Vanalog 28 0Vanalog Blade gap potentiometer / 0V - Refer to electrical box wiring diagram

* Crowning depends on the machine and can be set or not in machine parameters.


X5 Encoder Connector

X5 Signal Default I/0 X5 Signal Default I/0 1 5V encodeur 5V out for encoder X 15 Z1+ Index encoder X

2 0V encodeur 0V out for encoder X 16 Z1 - Index - encoder X

3 A1+ A signal of encoder X 17 B1+ B signal of encoder X

4 A1 - A - signal of encoder X 18 B1 - B - signal of encoder X

5 0V encodeur 19 0V encodeur

6 5V encodeur 5V out for angle / length encoder 20 Z2+ Index angle / length encoder

7 0V encodeur 0V out for angle / length encoder 21 Z2 - Index - angle / length encoder

8 A2+ A signal of angle / length encoder 22 B2+ B signal of angle / length encoder

9 A2 - A - signal of angle / length encoder 23 B2 - B - signal of angle / length encoder

10 0V encodeur 24 0V encodeur

11 5V encodeur 25 Z3+

12 0V encodeur 26 Z3 -

13 A3+ 27 B3+

14 A3 - 28 B3 -

Use twisted pair cables for encoder signals.

Do not invert index signals (normal and inverted, Z+ and Z-). It will result in a bad indexation procedure (lost of precision) difficult to trace or no indexation at all. If this happens try to invert index signals. Z+ Z-

Use twisted pair cables for encoder signals.

Encoder inputs support 12VDC and 24VDC signals. In this case encoder must be powered externally with its own power supply. 0V encoder must be common. See page 7 of this document for more details.

Encoder inputs support encoders without inverted signals.


12 / 24 V Single Ended (Unipolar) Encoders

Encoder inputs support 12VDC and 24VDC signals. In this case encoder must be powered externally with its own power supply. 0V encoder must be common.

Encoder inputs support encoders without inverted signals. Emitter follower encoder outputs must be connected to the negative (A+ B+) inputs on the CybTouch. Any unused inputs must be left disconnected.

5V single ended encoders may take their 5V power supply from the CybTouch. Open collector encoder outputs must be connected to the positive (A- B-) inputs on the CybTouch Any unused inputs must be left disconnected. 5V single ended encoders may take their 5V power supply from the CybTouch. Push-pull encoder outputs must be connected to the positive (A+ B+) inputs on the CybTouch. Any unused inputs must be left disconnected. 5V single ended encoders may take their 5V power supply from the CybTouch.

5 V Differential Encoders / Emulated Encoders

Differential encoders (TTL / 422 / 485) are usually 5V powered. All channels must be connected.

Usually, the 5V of emulated encoders (servo-drives) output must NOT be connected to the 5V encoder of the CybTouch. This may be dangerous for the drive or the CybTouch. But some drives are fully opto-coupled and 5V encoder must be provided like for a normal encoder. Please refer to the drive datasheet.

External Encoder

When wiring an external encoder, it is important that the power supplies be connected as explained here.

X2 X3 X4X1

X5

0V24V

Encoders

1 2

24Vio

4

7

0Vio

11

14

0Vio

4

7

0Vio

11

14

1

4

7

8

11

14

i M4x6 max.

1

4 mm²

4 mm²

0 V

24 V

Powersupply 230 V

24V I/O24V NC

0V and ground connection


Default Configuration for Adjustable Rake Angle Shears

Configuration with: - angle / cutting length with potentiometer feedback - 1 blade gap actuator with potentiometer feedback - on-off pressure valve system (or not)

Configuration with: - angle / cutting length with encoder feedback - 2 blade gap actuators with potentiometer feedback - proportional pressure valve

P01.01 Machine type = Adj.rake angle

P01.07 Second blade gap = yes

P03.10 Cutting length sensor = potentiometer

P03.10 Cutting length sensor = encoder


N° Pg.Pg.

Projet

N° d'affaire N° du dessinb

dc

aRevision Date

Dess.

Appr.

NomDate Nom

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

<>JFG

L1X L2 L3

531

642

S10

PE

3x400V - 50/60Hz

K271

2

3

4

5

6K26

1

2

3

4

5

6K25

1

2

3

4

5

6

X U V W PE

YZ X

Q12

1

2

3

4

5

6

M12

U

Z

V

X

W

Y

PE

M3~

SHEAR1

6

5

4

3

2

1

K28

L11/4.0

L21/4.0

L31/4.0

F15 6

5

4

3

2

1

24V

0V/2.0

G17

L1 L2 L3 PE

0V 24V

F17 6

5

4

3

2

1

24VDC

0VDC

0 1 2 3 4 5 6 7 8 9

2

10-0909-01

CYBTOUCH 6 G

PUMP MOTOR

MAIN POWER SUPPLY

WITH EXTERNAL FUSES POWER SUPPLY

SERVO DRIVES

POWER SUPPLY

24VDC FOR COMMAND

24VDC POWER SUPPLY MUST BE FILTERED AND REGULATED

RELAYS AND VALVES MUST BE EQUIPPED WITH SUPPRESSORS

EMO RELAY

24

MAIN POWER SUPPLY - PUMP MOTORPOWER SUPPLY SERVO DRIVES

POWER SUPPLY 24VDC FOR COMMAND

26.01.12

N° Pg.Pg.

Projet


dc

aRevision Date

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Appr.

NomDate Nom


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PE

24V

SHEAR

1

24V

U20

L N

L' N'

14

13

K28

24VDC/3.0

24V

24V

0V

24V

0V/3.0

2

1

S25

A2

A1

K25A2

A1

K26A2

A1

K27A2

A1

K28X2

X1H27

14

13

K27

13

14

K25

21

22

K2621

22

K25

11

24V

12

56

55

K27

CYBTOUCH

SCHAFFNER FILTER

FN332-1/05

OR SIMILAR

24VDC DNC

X1 X1 X2

24VDC I/O

X2A20

1 2 1 15 1 15 20

/3.0

3

PUMP ON

0V/1.7

24VDC

0VDC 0VDC

24VDC ELECTRICAL BOX

6mm2

10-0909-01

CYBTOUCH 6 G

DIRECTLY CONNECTED TO THE FILTER

POWER SUPPLY

IT'S HIGHLY RECOMMENDED

TO USE A FILTER IN THE DNC POWER LINE

COVER

POWER SUPPLY

POWER SUPPLY - DNC - I/O

EMERGENCY

RELAY

PUMP START WITH CYBTOUCH STARTBUTTON AND INTEGRATED ECO MODE

EMERGENCY

PUSH-BUTTON

RELAYEMERGENCY

X3 X2

2

0 1 2 3 4 5 6 7 8 9

.52221

1413

65

.5

/1.3

/1.3

/1.343

21

.52221

1413

65/1.3

/1.3

/1.343

21

.55655

1413

65

.5

/1.2

/1.2

/1.243

21

1413

65

.2

/1.5

/1.5

/1.543

21

F20

1A

2

1

INFO_1/10.1!! WARNING !!

OUTPUT CURRENT

MAX. 3A

INFO_2/10.1

3

24

PUMP START WITH CYBTOUCH START BUTTON AND INTEGRATED ECO MODE

26.01.12

N° Pg.Pg.

Projet


dc

aRevision Date

Dess.

Appr.

NomDate Nom


<>JFG

SHEAR

2

1

S302

1S31

24VDC/2.9

14

15

16

17

19

4

3

S37

-

+

Y31

-

+

Y30

52

24VDC/4.2

0V/4.20V/2.9

24V

24V

-

+

Y34

-

+

Y35

-

+

Y38

R32 R33

CYBTOUCH 6 G

10-0909-01

2

24V

G38

5

3 4 1

2 6

28

29

C38

R38

-

+

Y37

-

+

Y36

A20/2.0/4.2

16 18 11 26 27 28 26 27 28 17 12 11

2 4 3 7 6 7 8 10 5 10 6 20

3

0 1 2 3 4 5 6 7 8 9

X2X2

SP

X2

X3 X2

SN

X3

2-5 kohm

X2


CYBTOUCH

2-5 kohm

X30V 10V

47ohm63V

470uF0.5W

= IN4007

0VDC

X3 X3

MVP100

V-A CONVERTER

X2 X2X2 X3 X3 X3

X3

X3

WILL DRIVE SP-SN RELAYSOF THE BLADE GAP MOTOR

IS USED, THE DNC OUTPUTSIF ELECTRICAL BLADE GAP

INTEGRATED SURPRESSOROR ANY PLUG WITH

BLADE GAP CUTTING ANGLE VALVEPRESSURE

COVER

AUTOCUT

COVER

DIRECT CONNECTION TO DNCPROPORTIONAL PRESSURE VALVE

CENTERTOP DEAD

CUTTINGFOOTSWITCH

COVER

AT ONE SIDE OF THE POTENTIOMETERMUST BE CONNECTED TOGETHERX2/27 AND X2/28 TERMINALSBE USED FOR THE POTENTIOMETER.

!! WARNING !!

A 4 WIRES SHIELDED CABLE MUST

INFO_3/10.1

INFO_4/10.1

OPTIONAL FOR PROPORTIONAL PRESSURE VALVE

INFO_5/10.1

MEASURE MEASURE

4

BLADE GAP

AUTOCUT

ENABLE

BLADE DOWN BLADE UPSP SN

LINK_3/3B.3DIAGRAM WITH INTERMEDIATE TERMINALS IS SHOWN ON PAGE 3B

24

ANGLE/LENGTH

1 BLADE GAP + ANGLE & CUTTING LENGTH WITH POTENTIOMETER

DNC CONNECTORS ARE EQUIPPED WITH OVDC TERMINALS TO MAKE THE WIRING OF EXTERNAL COMPONENTS MORE CONFORTABLE AND EASIER. REFER TO INPUT AND OUTPUT LIST FOR ADDITIONAL INFORMATION

DNC INPUTS - HYDRAULIC COMMAND

LINK/3A.4FOR ANGLE AND CUTTING LENGTH WITH ENCODER, SEE ON PAGE 3A

(OPTION)

26.01.12

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L31/1.6

SHEAR

3

L11/1.6

L21/1.6

X5

0VDC


31

X 32

34

35

2

1

S462

1

S45

X2X2 X2 X2

0V B/ 5V BA/ Z/ A Z

0V/3.9

24VDC/3.9

CYBTOUCH

3~

M

PEWVU

32

PE

MESSAGE

2

1

36

37

38

39

40

41

42

43

24V

X2

U40

L1 L2 L3 PE

U PEWV 0V

ENABLE

SN SP10V

SN - SP + SP +

SN SP

SP - SN

A20

914 13

2 4 18 16 1 3 17 15

21 2

/3.0

P09.01 SP-SN 0-10V OR EN/SN 0-10V

M40

10-0909-01

CYBTOUCH 6 G4

P09.02 CLOSED LOOP = NO / TIME BEFORE ? 0.5s

NO AUTOTEST (STATOR IMPEDANCE) AT ANY START

DNC SETTINGS

P11.02 INDEX ZONE REVERSE LOGIC = YES

VOLTAGE INPUT (NO PRESET SPEED, NO PID, NO TORQUE INPUT)ACCELERATION / DECELERATION RAMPS = NO

SERVO-AMPLIFIER SETTINGS

BASIC DIAGRAMFREQUENCY CONVERTER

FREQUENCY CONVERTER (BASIC DIAGRAM)

X AXIS

X AXISX AXIS

INDEX ZONELIMIT SWITCH X AXISINDEX ZONEX AXIS

COVER

ENCODERX AXIS

ANALOG VOLTAGEX AXIS

X AXIS

ENABLEX AXIS

X AXIS

X AXIS

AC MOTOR

0 1 2 3 4 5 6 7 8 9

8

24

26.01.12

0 1 2 3 4 5 6 7 8 9

N° Pg.Pg.

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SHEAR

CYBTOUCH 6 G

10-0909-01

JFG4

WIRING OPTIONS

26.01.12

N° Pg.Pg.

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Appr.

NomDate Nom


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X PE

24V

SHEAR

24V/1

0V/1.7

U20

L N

L' N'

14

13

K28

24VDC/3.0

24V

24V

0V

24V

0V/3.0

2

1

S25

22

21

ECO

4

3START

A2

A1

K25A2

A1

K26A2

A1

K27A2

A1

K28X2

X1H27

13

14

K27

14

13

K25

22

21

K2622

21

K25

11

24V

A2

A1

ECO

12

55

56

K27

CYBTOUCH

SCHAFFNER FILTER

FN332-1/05

OR SIMILAR

24VDC DNC

X1 X1 X2

24VDC I/O

X2

ECO MODE OFF

ECO MODE RELAY

6mm2

24VDC

0VDC 0VDC


10-0909-01

CYBTOUCH 6 G

A20

1 2 1 15 1 15 20 3


POWER SUPPLY



COVER

POWER SUPPLY

POWER SUPPLY - DNC - I/O

EMERGENCY

PUSH-BUTTON PUMP START WITH CONVENTIONAL START BUTTON AND ECO MODE

PUMP START WITH CONVENTIONALSTART BUTTON AND ECO MODE

EMERGENCY

RELAY

RELAYEMERGENCY

X3 X2

21.5

22

1

2A3

0 1 2 3 4 5 6 7 8 9

.62221

1413

65

.6

/1.3

/1.3

/1.343

21

.52221

1413

65/1.3

/1.3

/1.343

21

.55655

1413

65

.6

/1.2

/1.2

/1.243

21

1413

65

.2

/1.5

/1.5

/1.543

21

F20

1A

2

1

INFO_6/10.1

24

26.01.12

N° Pg.Pg.

Projet


dc

aRevision Date

Dess.

Appr.

NomDate Nom


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X PE

24V

SHEAR

1

24V

0V/1.7

U20

L N

L' N'

14

13

K28

24VDC/3.0

24V

24V

0V

24V

0V/3.0

2

1

S25

A2

A1

K25A2

A1

K26A2

A1

K27A2

A1

K28X2

X1H27

13

14

K27

14

13

K25

22

21

K2622

21

K25

11

24V

A2

A1

PUMP_ON

12

55

56

K27

CYBTOUCH

SCHAFFNER FILTER

FN332-1/05

OR SIMILAR

24VDC DNC

X1 X1 X2

24VDC I/O

X2A20

1 2 1 15 1 15 20 3

PUMP ON

2B

PUMP ON RELAY

14

13

PUMP_ON

0 1 2 3 4 5 6 7 8 9

6mm2

24VDC

0VDC 0VDC


3

10-0909-01

CYBTOUCH 6 G


POWER SUPPLY



COVER

POWER SUPPLY EMERGENCY

PUSH-BUTTON

EMERGENCY

RELAY

PUMP START WITH CYBTOUCH STARTBUTTON AND INTEGRATED ECO MODE

EMERGENCYRELAY

.513 14

.62221

1413

65

.6

/1.3

/1.3

/1.343

21

.52221

1413

65/1.3

/1.3

/1.343

21

.55655

1413

65

.6

/1.2

/1.2

/1.243

21

1413

65

.2

/1.5

/1.5

/1.543

21

X3 X2

F20

1A

2

1

BIG CONTACTOR (>3A) OR AC VOLTAGE

INFO_7/10.1

24

PUMP START WITH CYBTOUCH START BUTTON AND INTEGRATED ECO MODE

26.01.12

2

1

S302

1S31

24VDC/2.9

14

15

16

17

19

4

3

S37

-

+

Y31

-

+

Y30

52

24VDC/4.2

0V/4.20V/2.9

24V

24V

-

+

Y34

-

+

Y35

-

+

Y38

R32 R33

24V

G38

5

3 4 1

2 6

A20

16 18 26 17

2 3 6 8 5

11 26 27 28 27 28 12 11

6

7 9 23 21 6 8 22 20

4 7 8 4 9 7 7 10 10 20

28

29

C38

R38

-

+

Y36

-

+

Y37

N° Pg.Pg.

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aRevision Date

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NomDate Nom


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SHEAR

CYBTOUCH 6 G

10-0909-01

JFG24

B35

INFO_8/10.1

INFO_9/10.1

243A

0 1 2 3 4 5 6 7 8 9

-

+

Y33

-

+

Y32

LINK_3A/3B.3

X2X2

X3 X3 X2

X2CYBTOUCH

X2


X2

0VDC

2-5 kohm 2-5 kohm

X3

SP SN

= IN4007

X30V 10V

47ohm63V

470uF0.5W

MVP100

V-A CONVERTER

X3 X3

CUTTING ANGLE

COVER

VALVEPRESSURE

COVER

PROPORTIONAL PRESSURE VALVE

CENTERTOP DEAD

CUTTINGFOOTSWITCH

MEASURE

BLADE GAP 1

COVER

ENCODER

X5

0V

A/

B/

Z/

5V

A

B

Z

COVER


WITH ENCODER

MEASUREMEASURE

BLADE GAP 2

AT ONE SIDE OF THE POTENTIOMETERMUST BE CONNECTED TOGETHERX2/27 AND X2/28 TERMINALSBE USED FOR THE POTENTIOMETER.A 4 WIRES SHIELDED CABLE MUST

!! WARNING !!

AUTOCUTCUTTING ANGLE/LENGTH

X3 X3

BLADE GAP 1

X3 X3

SP SN

X3 X3

OF THE BLADE GAP MOTORWILL DRIVE SP-SN RELAYSIS USED, THE DNC OUTPUTSIF ELECTRICAL BLADE GAP

BLADE GAP 2

2 BLADE GAPS WITH POTENTIOMETERS + ANGLE & CUTTING LENGHT WITH LINEAR ENCODER

X2 X2

SP SN

X3 X3

DIAGRAM WITH INTERMEDIATE TERMINALS IS SHOWN ON PAGE 3B

BLADE DOWN BLADE UP


AUTOCUT

ENABLE

DIRECT CONNECTION TO DNC

DNC CONNECTORS ARE EQUIPPED WITH OVDC TERMINALS TO MAKE THE WIRING OF EXTERNAL COMPONENTS MORE CONFORTABLE AND EASIER. REFER TO INPUT AND OUTPUT LIST FOR ADDITIONAL INFORMATION


LINK/3.5 BACK TO PAGE 3

(OPTION)

26.01.12

2

1

S302

1S31

24VDC/2.9

14

15

16

17

19

4

3

S37

-

+

Y31

-

+

Y30

20

21

22

23

24

25

26

27

52

24VDC/4.2

0V/4.20V/2.9

0V

24V

24V

0V

-

+

Y34

0V

-

+

Y35

0V

-

+

Y38

R32 R33

24V

G38

5

2 63 4 1

A20

16 18 26 17

2 3 6 8 5

11 26 27 28 27 28

8 9

12 11

6

7 9 23 21 6 8 22 20

28

29

C38

R38

49

50

-

+

Y36

0V

51

48

-

+

Y37

0V

26

27

49

48

51

50

N° Pg.Pg.

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aRevision Date

Dess.

Appr.

NomDate Nom


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10-0909-01

JFG24

B35

INFO_11/10.1

INFO_12/10.1

INFO_13/10.1

3B

0 1 2 3 4 5 6 7 8 9

24

X2X2

X3 X3 X2

X2CYBTOUCH

X2


X2

0VDC

2-5 kohm 2-5 kohm

X3

SP SN

= IN4007

X30V 10V

47ohm63V

470uF0.5W

MVP100

V-A CONVERTER

X3 X3

OPTION

CUTTING ANGLE

COVER

VALVEPRESSURE

COVER

INTERFACE BY THE ELECTRICAL BOXPROPORTIONAL PRESSURE VALVE

CENTERTOP DEAD

CUTTINGFOOTSWITCH

MEASURE

BLADE GAP 1

COVER

ENCODER

X5COVER

0V

A/

B/

Z/

5V

A

B

Z

MEASURE


MEASURE

BLADE GAP 2

WITH ENCODER

AT ONE SIDE OF THE POTENTIOMETERMUST BE CONNECTED TOGETHERX2/27 AND X2/28 TERMINALSBE USED FOR THE POTENTIOMETER.A 4 WIRES SHIELDED CABLE MUST

!! WARNING !!

AUTOCUT

AUTOCUT

CUTTING ANGLE/LENGTH

BLADE GAP 1

ENABLE

-

+

Y33

-

+

Y32

40

41

42

43

0V

0V

X3 X3

SP SN


OF THE BLADE GAP MOTORWILL DRIVE SP-SN RELAYSIS USED, THE DNC OUTPUTSIF ELECTRICAL BLADE GAP

BLADE DOWN BLADE UP

SP SN

BLADE GAP 2

2 BLADE GAPS WITH POTENTIOMETERS + ANGLE & CUTTING LENGTH WITH LINEAR ENCODER - WITH INTERMEDIATE TERMINALS

DEPENDING ON HYDRAULIC DIAGRAMM


LINK_3/3.5LINK_3A/3A.5

BACK TO PAGE 3

BACK TO PAGE 3A

INFO_10/10.1

(OPTION)

26.01.12

N° Pg.Pg.

Projet


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aRevision Date

Dess.

Appr.

NomDate Nom


<>JFG

L31/1.6

SHEAR

F41 6

5

4

3

2

1

T41

L11/1.6

L21/1.6

M

PE

+

-

T

PE

+

-

0V 10V

X5

0VDC


30

X 31

PE

32

33

34

35

36

2

1

S4538

24V

37

2

1

S46

24V

39

U40

20 21 22 17

18 11 1319 12 7

6 10

16 14 15 9 8

X2 X2 X2 X2

A20

2 14 13

2 4 18 16 1 3 17 15

21

0V B/ 5V BA/ Z/ A Z

M40

0V/3.9

24VDC/3.9

SP + SN -

CYBTOUCH

10-0909-01

CYBTOUCH 6 G

P11.02 INDEX ZONE REVERSE LOGIC = YESP09.02 CLOSED LOOP = YES / TIME BEFORE ? 0.5sP09.01 ENABLE +/- 10VDNC SETTINGS

ACCELERATION / DECELERATION RAMPS = NOPROPORTIONAL GAIN = NOSERVO-AMPLIFIER SETTINGS

LIMIT SWITCH X AXIS

DC SERVOAMPLIFIER CYB700

X AXIS

ANALOG VOLTAGEENABLE

INDEX ZONE

X AXISX AXIS

X AXISENCODERX AXISX AXISX AXIS

COVER

DC SERVOAMPLIFIER CYB700

TACHODC MOTOR

3

4B

0 1 2 3 4 5 6 7 8 9

24

26.01.12

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SHEAR

F41 6

5

4

3

2

1

T41

L11/1.6

L21/1.6

30

X 32

PE

2

1

S472

1

S48

0V/3.9

24VDC/3.9

0 1 2 3 4 5 6 7 8 9

4A

3

0V 10V

0VDC


X2

CYBTOUCH

X9

3~

M

PEWVU

31

X9 X1

TC S3 S2 R1TC S1 S4 R2

M40

X8 X2 X8

X5 X2 X2

X2 X2

33

34

35

X2

X2

A20

4 18 15 14 1316 3 17 2 21

SP + SN -

U40

4 5 6 GND

10 1 29 8 20

21

6 8 4 16 17GND 3 7 4 8 5 9 6

23 24

7 9 5 GND 15 1 14

37

36

38

24V

24V

X2 X2

A/B/ A

B

10-0909-01

CYBTOUCH 6 G

AC SERVOAMPLIFIER CD1-a

P11.02 INDEX ZONE REVERSE LOGIC = YESP09.02 CLOSED LOOP = YES / TIME BEFORE ? 0.5sP09.01 ENABLE +/- 10VDNC SETTINGS

ACCELERATION / DECELERATION RAMPS = NOPROPORTIONAL GAIN = NOSERVO-AMPLIFIER SETTINGS

ANALOG VOLTAGEX AXIS

ENABLEX AXIS

LIMIT SWITCH X AXISINDEX ZONEX AXIS

COVER

ENCODERX AXIS

COVER

X AXIS

AC SERVOAMPLIFIER CD1-a

SERVO-AMPLIFIERONLY FOR 230V

X AXIS

X AXISRESOLVERAC MOTOR

Z/Z

24

26.01.12

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b N° du dessin

a

N° d'affairecd

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Applied Materials Confidential10

SHEAR

CYBTOUCH 6 G

10-0909-01

JFG

INFO_1/2.5 This diagram can be used as long as the two contactors (star/delta) do not need more than 3A total.If the star/delta set requires more than 3A (24VDC) or other voltage (AC for example) please use the diagram on page 2B

INFO_2/2.6 For other ways of starting the pump, please refer to the chapter "Wiring Options" at the end of this document

INFO_3/3.4 Important : A 4-wire shielded cable must be used for each of the potentiometers.27 and 28 terminals must be connected together at one side of the potentiometer.Refer to the wiring explanation in the inputs/outputs list. (bottom of X2 connector list)

INFO_4/3.7 AutoCut (=Flying cut) switch is optionalIf OEM wants to secure the AutoCut function with an external key switch, the AutoCut input must be configured and wiredIf only the AutoCut function (ON-OFF on screen) is needed, without an external keyswitch, then do not configurethe AutoCut input, only configure the AutoCut function.

INFO_5/3.1 In this wiring option, the connecting cables to the valves can be easily connected directly to the DNC.

This saves using terminals in the electrical box and makes the wiring simpler, easier and faster.

0 1 2 3 4 5 6 7 8 9

INFO_6/2A.7 Conventional Start-Stop panel buttons.This diagram shows the conventional pump start-stop buttons (usualy placed on the panel)The Eco-mode relay is used to stop the main motor after x minutes of inactivity.The EcoModeOff output is configured instead of the PumpOn output.Whenever possible, we recommend that the Pump start button on the CybTouch and related PumpOn output be used.This saves using the conventional start/stop buttons, is much more user friendly for the operator and integratesthe Eco-mode function.

INFO_7/2B.7 This diagram is used if more than 3A is needed to activate the 2 simultaneous star/delta contactors.It is also used when star/delta contactors are 24 VAC or 48 VAC.

INFO_8/3A.4

INFO_9/3A.7

INFO_10/3B.2crossing through terminals instead of being directly connected to the numerical control.

INFO_13/3B.5 If for rack angle adjustement a second valve must be activated, this can be done by diodes.Limit is 3A per output. If needed, output may be doubled.

NOTES ON DIAGRAMS24

INFO_11/3B.4

INFO_12/3B.7

The 0V_I/O terminals are available for this purpose on X2 and X3 connectors. (see inputs/outputs list)

This diagram is electrically the same as page 3A, but here the valves are

26.01.12

Documents

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