Most Frequently Cited Serious

ManufacturingCY 2010

OSHA Federal DataOSHA Federal Data

February 2011February 2011

Summary 1910.1200 E 1 -

1544 1910.212 a 1 –

1520 1910.1200 h – 937 1910.23 c 1 - 743 1910.151 c - 681

1910.147 c 4 I – 659

1910.215 b 9 – 657 1910.212 a 3 ii –

632 1910.178 L 1 I –

582 1910.303 b 2 - 547

#1 1910.1200(e)(1)

No written hazard communication program

Must contain a list of hazardous chemicals

#2 1910.212 (a)(1)

Press Brakes CPL 02-01-025 -

CPL 2-1.25 - Guidelines for Point of Operation Guarding of Power Press Brakes

Light Curtains are one method of guarding.

#2 1910.212 (a)(1)

Lathes Need a chip guard

for many operations

When jaws extend past chuck, a guard would be needed.

#2 1910.212 (a)(1)

Printing presses They must be

guarded at the in running nip points of the rollers.

#2 1910.212 (a)(1)

Injection Molding Machine

Most have interlocked gate as a guarding means.

#2 1910.212 (a)(1)

Tube Benders Pressure mats can

be used to avoid the tubes that are being bent.

#2 1910.212 (a)(1)

Conveyors rotating parts

The in running nip of the roller fabric and the driver roller can guarded.

#3 1910.1200(h)

No training employees in the hazards of chemicals

Signs and symptoms of exposure

Emergency response

Health hazards

#4 1910.23(c)(1)

Open sided floors were not guarded.

Catwalks, mezzaines, and docks could be cited for this.

#5 1910.151(c)

No Eye wash

#6 1910.147(c)(4)(i)

This is a common item found in many inspection.

Boilers, conveyors, cutting machines are common items most commonly left out.

#7 1910.215(b)(9) (NEW)

Tongue Guard - 1/4”

Work rest - 1/8” Blotters used Ring test Spindle speed Side nut guarded

#8 1910.212(a)(3)(ii)

Cited for unguarded point of operations

Point of operation is the area on a machine where work is actually performed upon the material being processed.

#8 1910.212(a)(3)(ii)

Hydraulic Press Cited under this

standard vs. the 1910.217 which is for MECHANICAL Presses.

Similar guarding is required.

#8 1910.212(a)(3)(ii)

Metal Cutting Saws

Unused portion of the blade must be guarded as shown.

#8 1910.212(a)(3)(ii)

Vertical Bandsaw Adjustable guard to

height of product Many injuries by

guiding product into Point of operation(POO)

Handling cold slippery products will increase chances of slipping into POO

#8 1910.212(a)(3)(ii)

Radial Arm Saws cutting metal

Lower blade awareness device

Retracts to original position

Does not extend past plane of table

Anti-kick back device

#8 1910.212(a)(3)(ii)

Shears Guards must prevent

entry to cutting blade. This shear has its

“finger” guards bent back and is in violation.

The slide fails to say that the guard must also prevent access to the hold-downs,

#9 1910.178(L)(1)

No forklift training

#10 1910.303 (b)(2) (NEW)

Electrical equipment not used per listing.

Most common is receptacles are required to be mounted used as extension cords.

Resources

www.osha.gov Compliance Assistance Specialists in OSHA offices On-site Consultation Quick Takes http://www.osha.gov/as/opa/quicktakes Comments or Corrections go to John Newquist Newquist.john@dol.gov 312-353-5977

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