CX-1010 INSTALLATION/ WIRING GUIDE - · PDF fileInstallation / Wiring Guide Configuration ... This section contains instructions for mounting the CX–1010 in the door panel of an

CX-1010INSTALLATION/WIRING GUIDE
SK1659 Rev A

Installation / Wiring Guide
ConfigurationMountingWiring
Inputs
Outputs
Serial Communications
Analog IO (Optional)Mounting
Wiring
DeviceNet (Optional)Logic Control

CONFIGURATION
This section will show you how to re-configure the CX-1010 for electrical compatibility. Complete thisprocedure prior to installation. This procedure does not require power to complete.
The area that is involved in re-configuring the CX-1010 is the AC Power Input Voltage switch. This switchis located in an external location on the CX-1010. You will not be required to access the interior of theCX-1010.
Figure 1 (page 5) illustrates the location of this switch.

WARNING
You will damage the CX-1010 if youapply 230 VAC to the AC Power inputwhile the AC Power Input Voltage switchis in the 115 V position.
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The AC Power Input Voltage switch is located on the rear of the CX-1010. The default configuration for theAC Power Input Voltage switch is 115 VAC.
To re-configure for 230 VAC Input, move the switch from the 115V position (up) to the 230V position(down).
Figure 1 AC Power Input Voltage Switch
RS 485SERIALCOMM.
+12 V AUX150 mA MAX
FI_1A
FI_1A
FI_1B
FI_1B
COM
FI_2A
FI_2A
FI_2B
FI_2B
COM
RI_1
RI_2
USE COPPER WIRE ONLY.SELECT WIRE SIZE ACCORDING TO AMPACITYFOR 60/75 C WIRETIGHTEN TERMINALS TO 5 IN/LB
J5
DI_0
DI_1
COM
DI_2
DI_3
DI_4
DI_5
COM
DI_6
DI_7
DI_8
DI_9
COM
DI_10
DI_11
DI_12
DI_13
COM
DI_14
DI_15
J7
FRE
QU
EN
CY
INP
UTS
RE
G. I
NP
UTS
DIG
ITA
L IN
PU
TS
DIGITALOUTPUTS
CONTROLOUTPUTTO DRIVE
ACPOWERINPUT
J6
TD/RD+
TD/RD
COM
+V_D0
D0_0
D0_1
D0_2
D0_3
D0_4
D0_5
D0_6
D0_7
COM
C0_SIG
C0_COM
L1
L2/NEUT
GND/PE
INPUT VOLTAGE:115/230 VAC
INPUT CURRENT:0.1 AMP
INPUT FREQUENCY:50/60 HZ
115V
115V
230V
115V(default)

3.6"(9.1 cm)
7.2"(18.3 cm)
7.7"(19.6 cm)
*6.3"(16.3 cm)
4.0"(10.2 cm
)
DOOR PANEL(3.65" .03" 9.27 .07cmCUTOUT (
CUTOUT7.25" .03"
18.41 .07 cm ( )
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* From the rear of the door panel to the back of the connectors
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Figure 2 CX1010 Cutout Dimensions and Mounting Guide

MOUNTING
This section contains instructions for mounting the CX1010 in the door panel of an industrial electricalenclosure. The CX1010 is packaged in a compact 1/2 DIN vertical instrument enclosure that mounts easilyin the door of your industrial electrical enclosure. The CX-1010 meets the NEMA 4 and the IP65 standards.To ensure compliance with these standards, enclose the CX-1010 in a Nema 4 or IP65 industrial electricalenclosure.
To mount the CX1010:
1) The industrial electrical enclosure that will house the CX1010 must conform to the followingenvironmental conditions:
Temperature: 0 - 55 degrees C (Internal enclosure temperature)
Humidity: 0 - 95% RH non-condensing
Environment: Pollution degree 2 macro - environment
Altitude: To 3300 feet (1000 meters)
2) The dimensions for the door panel cutout are 3.65"+ .03" x 7.25 +.03" (9.27 x 18.41cm). Seefigure 2. Allow two inches of clearance on both sides of the cutout and four inches ofclearance on the top and bottom of the cutout for mounting clamp attachments, wire routingand heat convection.
3) Insert the CX1010 through the door panel cutout until the gasket and bezel are flush with thedoor panel (see figure 2).
4) Slide the two mounting clamp bars into the slots that are located on either side of the CX1010. See figure 2. Tighten the mounting screws until the CX1010 is mounted securely inthe electrical enclosure. Do not overtighten.

* Power for frequency input sensors may be supplied by J5, pin 1. Total current should not exceed 150 mA .
TD / RD +
TD/ RD
COMMON
RS485SERIALCOMMUNICATIONSINTERFACE
J1
1
2
3
TD / RD +
TD/ RD
COM
RS
485
SE
RIA
L C
OM
M
1
2
3
4
5
6
7
8
9
10
R
R
R
R
R
R
ZERO SPEED
HI SPEED ALARM
LOW SPEED ALARM
DEV ALARM 1
DEV ALARM 2
BATCH DONE
CNTL OUT DIR
DRIVE ENABLE
EXTERNAL
DC
POWER
SUPPLY
(50V MAX)
+
R
R
J2+V_DO
DO_0
DO_1
DO_2
DO_3
DO_4
DO_5
DO_6
DO_7
COM
DIG
ITA
L O
UT
PU
TS
1
2
J3SIGNAL INPUT
DRIVE COMMON
CO
NT
RO
LO
UT
PU
TT
O D
RIV
E
CO_SIG
CO_COM
MOTOR DRIVE
1
2
3
1
2
3
J4
AC
PO
WE
RIN
PU
T
L1
L2/NEUT
GND/PE
115 VACL1
NEUT
GND/PE
230 VACL1
L2
GND/PE
+ 12V PWR
A
A
B
B
COMMON
J5
NC
NC
LEAD
QUADRATUREDIFFERENTIALSENSOR
* + 12V_AUXFI_1A
FI_1A
FI_1B
FI_1B
COM
FI_2A
FI_2A
FI_2B
FI_2B
COM
RI_1
RI_2
FR
EQ
UE
NC
Y IN
PU
TS
A
A
B
B
COMMON
+ 12V PWR
FEEDBACK
QUADRATUREDIFFERENTIALSENSOR
CX-1010
RE
G IN
DIG
ITA
L INP
UT
S
1
2
3
4
5
6
7
8
9
10
DI_0
DI_1
COM
DI_2
DI_3
DI_4
DI_5
COM
DI_6
DI_7
DI_8
DI_9
COM
DI_10
DI_11
DI_12
DI_13
COM
DI_14
DI_15
J7BLOCKSELECT ABLOCKSELECT B
BLOCKSELECT C
SETPOINT DIR
INCREMENTBATCH COUNT
RESET BATCHCOUNT
REMOTESCROLL UP
REMOTESCROLL DOWN
FSTOP
RSTOP
HSTOP
RUN
JOG FWD
JOG REV
KEYPAD LOCKOUT
NC
1
2
3
4
5
6
7
8
9
10
J6
1
2
3
4
5
6
7
8
9
10
11
12
13
FUSES
1 A150 V
Figure 3 CX1010 General Wiring

WIRING
This section contains the input, output and serial communications wiring information for the CX1010.Please read this section prior to wiring the CX1010 to ensure that you make the appropriate wiringdecisions.
NOTE: The installation of this motor control must conform to area and local electrical codes. See TheNational Electrical Code (NEC,) Article 430 published by the National Fire Protection Association,or The Canadian Electrical Code (CEC). Use local codes as applicable
Use a minimum wire gauge of 18 AWG.
Use shielded cable to minimize equipment malfunctions from electrical noise and terminate theshields at the receiving end only.
Keep the AC power wiring (J4) physically separated from all other wiring on the CX1010. Failureto do so could result in additional electrical noise and cause the CX1010 to malfunction.
Inductive coils on relay, contactors, solenoids that are on the same AC power line or housed in thesame enclosure should be suppressed with an RC network across the coil.
A hand operated supply disconnect device must be installed in the final application. The primarydisconnect device must meet EN requirements.
Install an AC line filter or isolation transformer to reduce excessive EMI noise, such as line notchesor spikes, on the AC power line.
DANGER
Hazardous voltages.Can cause severe injury, deathor damage the equipment.The CX1010 should only be installed by aqualified electrician.

INPUTS
NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page9 before you begin wiring.
AC Power Input(J4 pins 1, 2,3)The CX1010 operates on either a 115 VAC - 10% +15%, 0.250 Amp., 50/60 Hz or a 230 VAC -10% +15%,0.125 Amp, 50/60 Hz. Use the separate 3 pin connector(J4) for the power connection.
* Fuse L1 for 115 VAC applications. Fuse L1and L2 for 230 VAC applications. Use 1 Amp250 normal blow fuses.
Figure 4 AC Power Input
L1
Neutral (115 VAC)or L2 (230 VAC)
GND/PE
1
2
3
J4
*
*
WARNING
You will damage the CX-1010 if you apply230 VAC to the AC Power inputwhen the AC Power Input Voltage switchis in the 115 V position.

Lead Frequency(J5 pins 1, 2, 4, 5, 6)Frequency Input 1
The LEAD FREQUENCY Input acts as the lead signal when the CX1010 is in the Follower mode. Thewiring for the LEAD FREQUENCY is determined by the sensor. Figures 5 through 8 illustrate the wiring forthe various sensors.

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CX-1010 INSTALLATION/ WIRING GUIDE - · PDF fileInstallation / Wiring Guide Configuration ... This section contains instructions for mounting the CX–1010 in the door panel of an