Sunil Bhardwaj Email:suvin26@rediffmail.com

Seeking assignments in Quality Assurance with a growth oriented organisation.

Professional Summary Over 20 years of experience in the field of quality assurance with Automobile industries. Currently employed with Spirotech Heat Exchangers Pvt Ltd. as Senior Manager (Q.A.)

& head of the dept. and reporting to V.P. (Mfg.) Significant experience in various New product development (Machining, Assy. Sheet

metal, Rubber, etc.) Incoming inspection ,In-process inspection, Final Product Audit, Supplier Audit & process improvement & Presently looking HEAT EXCHANGER’s Parts (Condenser, Evaporator, Compressor, Tube liquids assy. & Machining parts)for Home Appliances & Automotive A/C System

A keen planner, strategist with expertise in handling various Quality Systems. Demonstrated abilities in enhancing plant efficiency & achieving increase in productivity

while curtailing operational costs & expenses. Effective communicator with strong analytical, problem solving & organisational

abilities. Proficient in implementation of techniques like 7 QC Tools, TQM , TPM & 5S for

improving the operational efficiency Facilitating External Auditors & Customers visits & satisfying with available records.

Areas of Exposure/Expertise across assignments

QMS, EMS & MR Overall responsibility for Plant Quality, together with Supplier Quality & Customer

Quality. Overall Quality Management Systems – Implementation and management. Taking stringent quality measures including preparation / maintenance of necessary

documents to ensure compliance with above standards & customer requirements. Complete Analysis of Quality related issues and periodic reporting to the management. Implementation of Critical to Quality in manufacturing process at vendor end to ensure

reliability of the product. Conducting Periodic Internal Audits to assess the Deployment of QMS & EMS.

Comply will all applicable safety and environmental legislations, regulations & requirements.

Equip employees with the awareness, information, instructions and supervision skills needed for safe working, quality of operation and environmental management.

Conducting MRM to review the systems & plant performance with management.

Quality Control - In-Process Establishing inspection standard & In-process Check Sheet of various components &

Processes for Heat Exchangers, CNC Machining parts, Compressor Assy. Proving technical guidance & deployment of quality plan. CFT member of APQP & preparation of PPAP documents. Conducting Process & Product Audits of all parts to control the Rejection. Doing Periodic evaluation of vendor performance in terms of quality, delivery & service

for improving the quality of raw materials. Periodic Review of Instruments, Gauges for MSA & Calibration as per schedule. Exposer of using instruments like CMM,Contour Tracer, Microscope & other testing

equipments Analyse field’s failure complaints & taking countermeasures. Solving the problems related to in-house & customer end by 8D ,5 Why & Problem

solving technique

Supplier Quality Assurance Streamlining the New Parts Quality as per Quality standard & Master development

schedule. Conducting Process, Systems audits & Material handing & storage systems at supplier

end. Trouble shooting at supplier end for smooth development of parts. Validation of Process & gauging calibration techniques to assure conformance to

requirements & continuous improvements. Implementing various Poka-yoke at Supplier end to prevent, in-house and customer

quality complaints. Reviewing Control plan, Pfmea & PPAP Documents of vendor parts. Raising & follow-up of CKD Rejection in imported parts for their problem &

countermeasures Conducting Cp/ Cpk study , Lay out inspection ,Material test for the supplier & In-house

parts Reviewing Supplier performance on monthly basis & support to improve further for their

Rejections & process optimisation Identify the VA/VE proposal & implement at supplier end. Frequent supplier visit for their support & continual improvements related to training,

System adherence, defect prevention & reduction in variation. Provide guidance to find out the root cause by using problem solving technique.

Documentation/Customer Support Preparing procedures and work instructions for the sample & Receipt Quality staff for

quality adherence. Preparation of PPAP Documents & submit to Customer. Handling customer complaints and taking steps for immediate solution by using 8D.

Organisational Experience

1: Since May’11 to till date With Spirotech Heat Exchanger’s Pvt.Ltd. Bhiwadi (Raj.) as HEAD – QUALITY in position of Sr. Manager (QA & MR)India’s largest manufacturer of Fin and tube type Heat Exchangers for Automotive & Consumable air-conditioning, refrigeration and telecom applications in India & Overseas. Main customer’s like BSH, Ingersoll Rand, Nibe, V-Zug, Hitachi, Blue Star, Carrier etc. Company is ISO9001:2008, ISO14001:2004 and UL Certified for Quality, Environmental & Safety management Systems.

2: Since Jun’1994 TO May’11 with Subros Ltd (Joint venture with world leader DENSO CORPORATION, JAPAN) as Assistant Manager (SQA)

Company is a TS-16949, ISO14001, OSHAS18001 manufacturing automotive, air conditioning and ventilating systems for Maruti- Suzuki, Telco, Mahindra, Force Motors etc.

Achievements Project leader in New product development ( Condenser, Evaporator, Radiator, Heater,

Tube Assy. Hose assy. & Compressor) CFT member for reviewing Customer complaints & improvements. Awarded for best Kaizen Award in Suggestors meet in New Delhi. Imparting Training & guidance to subordinates to improve skill & motivation. Successfully achieved reduction of Brazing Leakage by 86%. Instrumental in completing a Kaizen project for Productivity improvement & Reduction

in Rejection PPM thus saving Mfg. /Scrap cost. Successfully completed various quality improvements projects for the manufacturing

unit & supplier end. Implemented various POKA – YOKE in the manufacturing process and Vendor end to

prevent In-process as well as Customer end complaints.

Aug’1992- Jun’1994 with Hi-Tech Engineering as QC InspectorCompany is into manufacture of auto parts, jig & fixtures

Achievements Successfully developed inspection gauge in process inspection

Commenced career with LML Ltd as DET from Jul’1990-Dec’1990Take In-process Patrol inspection of CNC M/c Shop for Crank case housing.

Education2010, Batch (Mech. Engg.) from RVD Rajasthan University.1988, Three Year’s Diploma in Mechanical Engineering from Government Polytechnic, Kanpur. 6 months Diploma in TQM & ISO-9000 from NILEM, Madras

Trainings AttendedAttended various trainings like 5S, 7QC Tools, SPC, TS16949, quality circle, problem solving technique, TPM , SAP & ERP etc.

Personal DetailsAddress : L18 - 669, ASHIYANA, Bhiwadi, Alwar (Raj.)Phone : +919001094815, +919818172836 (M), 95120-4291042 (R)Date of Birth : 1st Oct’ 1967Passport No : A-1750650Notice Period : Two Month