Upload
others
View
3
Download
0
Embed Size (px)
Citation preview
1
Customized Products for Department of Atomic Energy,
India
2
Products for DAE
R. B. Leak Monitoring System
• Reactor Building LeakMonitoring SystemConsists of 48channel processscanner having 44Temperature (RTD)Inputs & 4 pressuretransmitters signals(4-20 mA).
• Scanner gives RS232Output to IndustrialPC having SCADA andData LoggingSoftware
MCB Status Monitoring System
Local Control Module
Central Control Module
• Monitoring, annunciation and reporting of MCB status
• USING Auxiliary contacts of the MCB in 230 VAC and 48 VDC
circuit
• It consists of Local, Central and Remote Control Module.
End User: RAPP 3&4, KGS1&2 End User: KGS1&2
Remote Control Module
3
Products for DAE
Beetle Monitoring System
• Immediate detection, annunciation and
logging of water leakage in field area.
• For detection of Leakage sensing elements
named as Beetle is used
• Capable of processing input form field
mounted beetles
• Continuously scans the beetle and gives
audio visual annunciation for the status
changes in field
Beetle Monitoring System : Single Channel
Beetle Monitoring System BMS 100 is used
to display D2O leakage in resistance form
and gives alarm signal as per dry, wet and
open condition Programmable alarm
setting gives potential free contact
output.
End User: KGS 1 & 2, BARC DHRUVA, IGCAR
End User: KGS1&2
Floor & Line
Mounted Beetles
4
Products for DAE
Heavy Water Sniffer System
System is used for monitoring presence of heavy
water (D2O) vapour in air.
IR rays are passed through a flow cell containing
Air sample, IR rays are absorbed depending on
D2O concentration in air
We get PPM concentration of heavy water
Heavy Water Loss Monitoring System
• D2O concentration is based on IR
absorption principle
• Air from ventilation duct passes through
an optical unit which processes and
gives D2O conc. in PPMv.
• Online system , provides Heavy water
loss Concentration, D2O loss rate and
cumulative loss
End User: In process for KAPP3&4 & RAPP7&8 End User: In process for KAPP3&4 & RAPP7&8
5
Products for DAE
Tritium in Air Monitoring System Discriminator System
Sample air is passed through flowIonization chamber
Current Produced in the chamber isproportional to tritium activity present inthe sample
This current is further amplified ,processed & displayed in DAC(1DAC=8.1pCi/CC)
Signal compared with alarm set level andwhenever the signal exceeds set levelalarm is generated
End User: In process for KAPP 3 & 4 & RAPP 7 & 8
Discriminates betweensteam and water bycomparing the electroderesistance with referencevalue.
The System is equippedwith 8 separate & fullyisolated discriminatorchannels.
The relay circuit providesresultant relay switchingfacilities for drain valves& annunciation / displayunit.
End User: KGS 1 & 2, KGS 3 & 4, RAPP3 & 4
6
Test / Experimental
Setup
7
Test / Experimental Setup
SPND Test Panel Relay Multiplexer and Test Unit for Seismic Switch
End User: In process for KAPP 3 & 4 & RAPP 7 & 8 End User: KGS 1 & 2, KGS 3 & 4, RAPP3 & 4
• SPND - Self PoweredNeutron Detectors.
• This panel consists ofSPND Amplifiers, Displayand Monitoring unitalong with Fast recorderand Industrial PC forData logging
• The Display andMonitoring unitgenerates two alarmoutput based on Inputfrom SPND Amplifiers
Enclosure: Seismic Switch
• Used for the
detection of seismic
(Tsunami) condition
• Relay Multiplexer
unit generates
multiple relay output
based on input from
Seismic Switch
• It also generates
Power Supply for
charging the Battery
Operated Seismic
Switch
Relay Multiplexer Unit
8
Test / Experimental SetupSFSB Panel Vortex Coolers for Temperature Control
• Replaced old Analog system with New Digital System
• Used for Monitoring, Control and Recording of Spent Fuel Storage Bay
End User : DHRUVA BARC MUMBAI
Vortex Coolers
are the low
maintenance
alternative for
keeping
enclosures cool
and clean
without
refrigerants
End User : TAPP 3 & 4
9
Test / Experimental SetupUniversal Laser Cutting Machine Trolley Thrust & Wear indicating Alarm Unit
The Universal Laser Cutting
Machine is PC controlled
and remotely operated
machine which moves in
various geometric
configurations (Horizontal,
Linear and Rotary) with the
Laser Head & hence assist
in cutting various shape &
size of feeder Pipes in
Reactor Building where
radiation level is very high
and access for Manual
cutting is limited.
End User : TARAPUR, R&D centre
This instrument is used to indicate the
thrust & Wear pressure of the turbine. It
also indicates P and the alarm is given
on the same.
The pressure tapings from the turbines
directly connected to thrust pressure
transmitters.
The output indicates the individual
pressure as well as the differential
pressure. Potential relay output is also
available from the instruments.
10
Test / Experimental Setup
NFM and Transfer Magazine Plug,
Preamplifier, Panel Mounting type Comparator
Non Contact type Valve Position Transmitter
Detects the centering of Fuel
Bundles an Transfer Magazine and
NFM.
Inductive proximity sensor with
only coil in radiation field for the
first time
All the electronic circuit away.
Avoids damage and ensures
safety of Fuel bundles while
passing through New Fuel
Magazine and Transfer Magazine
Non Contact Valve Position Transmitter is a 24VDC
operated 2 wire system suitable for Control Valve
applications.
It accepts angular movements from 15⁰C – 90⁰Cand converts into a 4-20 mA signal when suitable
back lever and linkages are used
11
Projects
12
Projects
Heavy Water Distillation Column
Instrumentation Up gradation
D2O up gradation PLC Panels
End user: NAPP
D2O leak monitoring system for pumps consists ofLevel Transmitter with switch, Leak Rate IndicatorTantalizer & Pump RPM indicator.
The level in the tank is measured using a GuidedWave Radar Level Transmitter with in built switch.The output of the level transmitter is given to LeakRate indicator.
The leak rate Indicator Totalizer indicates the leakrate by measuring the change in level in the tankper unit time (as defined by the user).
13
Demo/Training Setups
Scale Down Model of Nuclear Power Plant
Design, Manufacture, Supply, Erection, Commissioning ofOperational
Scale Down model of 540 MWe Power plant of TAPP 3&4
End User: TAPP NTC
14
Demo/Training Setups
Hydraulic Trainer Dew Point Trainer Kit
• It is ruggedness, portability & ease ofoperation. This unit is completely self-contained & operates on standard 240 voltAC single-phase outlet electrical power.
• The fabricated portable stand is designedwith ergonomics in mind. All thecomponents on the stand are placed foreasy, non-cluttered access.
End User: TAPP NTC
Demo set up on
‘Dew Point
Measurement’ for
NTC Tarapur.
End User: TAPP NTC
15
Radiation Monitoring
Systems/Instruments
16
Radiation Monitoring Systems/Instruments
Neutron Rem Monitor- Battery/Main Operated Neutron Detector Signal Processing System
Used for continuous monitoring of levels of
Neutron radiation (in Dose Equivalent units)
in the areas around reactors, accelerators
and other neutron producing sources.
End User: ECIL
The mode-EN NDSP system is designed tomeasure neutron flux with different typesof neutron detectors (external to thesystem) such as Fission Counters, BoronLined Proportional Counters, BF3proportional counters and He3proportional counters.
End User: BARC
AC MAINS OPERATED NRM-200BATTERY OPERATED NRM-100
17
Radiation Monitoring Systems/Instruments
Liquid Effluent Radiation Monitoring System Environmental Area Radiation Monitors
Measuring volumetric radioactivity of sea water.
Consists of a Detector and a Data Processing Unit.
Radiation (gamma photons), falling on Scintillator(Detector), emits light converted to voltage pulse
Proportional volumetric activity indicated in K Bq/M3.
Alarms and connectivity to remote PC and recorder.
End User: KKNPP
EARM is a wall mountable
unit which measures the
Gamma field at the
detector (Energy
compensated GM
counter)
End User: MAPS,BARC
Gamma measurement
GM Counter
Range: 0.1 µSv/h to 10Sv/h
HV :100 to 1500V
Isolated 4 to 20 mA & 0-5V o/p
Potential free Alarm contacts
RS485
USB connection / TCP/IP Modbus
Color graphics LCD / 7 Segment LED
Tower LED lamps with piezoelectric
buzzer.
18
Radiation Monitoring Systems/Instruments
CUSTOMER : NPC, KGS
Urine Sampling System
• This Sampling system forUrine and Cocktail solutionfor tritium levelmeasurement of anindividual is a fullyautomatic machine.
• The system avoids manualintervention, and operatorcontact with Urine sample
The system uses PLC based control over servo
motor mechanism.
The servo motors give high accuracy for the
pipette to drop 1ml of urine and 5ml of cocktailsolution.
The side entry Portal monitor
is designed to detect and
measure, traces of Beta
and Gamma
contamination on human
body.
• Thin walled GM Counter (88
no’s)
• MDL: Less than 3.7Bq/cm2
• 5.5” TFT Color Graphics LCD
• Audio Alarm(Voice messages)
• Turnstile integrated with system
• RS485, Ethernet
• IR-Occupancy detectors
• Software on remote PC for data
logging
Portal Monitor
19
Radiation Monitoring Systems/Instruments
Pocket Dosimeters “Saphymo” along with Maintenance
Pocket dosimeters provides immediate readingof exposure to X-Rays and gamma rays.
Geiger-Müller counters :
The output of the radiation detector iscollected and, the collected charge isdischarged to trigger an electronic counter.
The counter then displays the accumulatedexposure and dose rate in digital form.
End User: KGS,RAPP
The Monitor is intended tomeasure radioactivity thatmight be present in the vehiclescommuting in the nuclearpremises.
It generates an alarm when theambient radiation around thedetector exceeds a pre-set limit.
Vehicle Radiation Monitor
End User: NPC, TAPP
20
Radiation Monitoring Systems/Instruments
Survey Meter
• Gamma measurement
• GM counters Detector
• Range: 0.1 µSv/h to 10 Sv/h
• Low Power & Battery operated
• COG LCD Display
• IP65 Sealed
• Dose & Dose Rate Alarm levels set by
Key Pad
Telerad
• Gamma and Beta Detection
• Two no’s of Energy Compensated
GM counters
• Automatic switch over of detector
• Range: 0.1 µSv/h to 10 Sv/h
• Telescopic Length variation From 1
meter to 4.5 meters
• COG LCD Display
• Low Power & Battery Operated
• IP65 Sealed
• Dose & Dose Rate Alarm levels set
by Key Pad
• USB connection
END USER : NPC, KAPS END USER : MRPU, Chennai
21
Radiation Monitoring Systems/Instruments
Air Samplers
The Battery Operated Air determinesthe level of Tritium in airborneparticulate through a network whichcontinuously monitors the flow of airthrough flow sensor.
End User: NAPP, KAPS, KGS
24 point Window Annunciator with
Printer and Communication Output
• The Alarm Annunciator is 24 point
annunciation system having different
flashing frequencies for different
parameters.
• Replacement of conventional LAMP based
alarm window boxes with LED based
design with existing dimensions.
• The printer gives details record of alarm
occurrences and automatically generates
print on alarm actuation
End User: DHRUVA BARC, MUMBAI
22
Customized Instruments
23
Customized Instruments
Complete test bench for testing of potentiometers.
Fully automated test setup capable of generating Excitation Power supply Drive motor & it’s speed controller.
Equipped with PC software for controlling, recording and generating the test results.
• End User: KGS1&2, TARAPUR R&D centre, RAPP3&4
Potentiometer Test Setup
24
Customized Instruments
Magazine Potentiometer Test FacilityModel No. : NPC-91
Digital Indicator : 02 Nos. of 2-channel DPM Primary & BackupMagazine Potentiometer Signals.
Digital Indicator input : 0 to 10V DC (CH-1) for Primary, 0 to 10V DC(CH-2) for Backup
Pot. Excitation voltage : Regulated 10 V DCResistance Check : Facility to check resistance manually using MultimeterMode Selector : 2- Way Selector switch for operation mode
selection- Normal& Isolation modeConnector for Potentiometer : 01 No. of 35 Pin for Mag. POT and Commutator
assembly 01 No. of 6 Pin for Primary and Back upError Pot assembly
LED Indication : 02 Rows of 5 mm LED (Green & RED) forCommutator Switching
LED Test Pushbutton : 01 No. to check LED healthiness.Power Supply : Mains & Battery OperatedBattery Backup : 2 HoursBattery Charging : Through External Battery charging 230V AC to
13.8V DC,1Amp ChargerSupply voltage Test Points : Through BS-2 connector for Battery & External
supply voltageCommunication Output : RS 485 Modbus RTU ProtocolCommunication Connector : 9 Pin D-Type connectorEnclosure : 383 mm (W) x 296 mm (D) x166 mm (H)Enclosure MOC : ABSAccessories : Potentiometer interfacing cables & Test Leads
25
Customized Instruments
Used for Relay pickup and drop out voltage, switching time of relay, contact resistance of relay contact
• End User: KGS1&2 FHU
Relay Test RIG
26
Customized Instruments
Nuclear Qualified Pressure Transmitter (ELPRT 100ERH)
• It is a nuclear qualified Differentialpressure transmitter.
• It is qualified to measure pressure innuclear environment up to 10 Mradradiation environment.
• It is climatic, EMI/EMC, LOCA, Seismic,thermal aging and radiation qualified
End User: NPCHO, BHAVINI, MAPS
Radiation Qualified Pressure Switch
• It is a nuclear qualified Differentialpressure switch.
• It is qualified to measure pressure innuclear environment up to 10 Mradradiation environment.
• It is climatic, EMI/EMC, LOCA, Seismic,thermal aging and radiation qualified
27
Customized Instruments
SNDHM Panel
SNDHM (Start Up Neutron Detector Handling Mechanism) is used to aid ON/OFF and control of induction motor of
Neutron Detector Handling Mechanism by processing the signals received from various interlock from field sensors
in Reactor Containment Building (RCB)
End User: ECIL
28
Customized Instruments
Linear Displacement Transducer – (SNUBBER) - PTX600 E-RH
Type : 3 Wire - Analog Type
Sensor Element : Potentiometric
Input Range : 0 to 100 mm
Output Signal : 0 to 10VPower Supply to sensor : 10 ±0.02V
Accuracy : <1% of Calibrated Span or Better
Long Term Stability : <1% of Calibrated Span or Better
Hysteresis : <0.05% of Calibrated Span
Repeatability : <0.05% of Calibrated Span
Linearity : <+0.1 of Calibrated Span
Enclosure Class : IP-65
End User: NPCIL KKNPP
29
Customized Instruments
Combined card test work bench for testing/fault finding/cyclic testing of various cards used in FHU controls.
End User: KGS1&2
ECIL Cards Test Panel
30
Customized Instruments
Experimental setup for two phase flow (Air & water)
End User: BARC MUMBAI
Flow Test RIG
31
Customized Instruments
Experimental test facility for measuring mapping concentration in a deminralised water
Process can be operated in Auto Mode using predefined PLC program
End User: BARC MUMBAI
Concentration Mapping System
32
Customized Instruments
Facility for depressurization for RED division of BARC
End User: BARC MUMBAI
Experimental Test Facility For Depressurization
33
Customized Instruments
Works contract for total design fabrication and supply of control room H panel and Local
Indicator Panel, Power Supply Panel.
End User: DHRVA BARC MUMBAI
Fuelling Machine Control Panel Dhruva Control Room Panels
34
Customized Instruments
Ultrasonic Generator for Decontamination Center
Electronet’s series UG-200 are MOSFETbased micro controlled ultrasonicgenerator specially designed forcleaning application.
This along with immersible transducers isused for part finishing, part cleaning andDecontamination.
End User: RAPS3&4
Digital Panel Meter for Fuelling machine
Indexing of Fuel Loading Mechanism.
End User: KGS1 & 2, KAPS
High Input Impedance DPM
35
Customized Instruments
Leak Detection Signal Conditioning Circuit
• Six Channel D2O leak detection control unit
• Input : Leak Detector (Beetle)
• Output : Through relay one NO contact per channel (Potential free)
End User: KGS1&2, KAPS1&2
The Power Supply used in Portal Monitor
1) V1 : +5V DC +/-0.25V, 5.0 Amp
2) V2 : +15V DC +/-1.0V, 1.0 Amp
3) V3 : -15V DC +/-1.0V, 1.0 Amp
4) V4 : +24V DC +/-2.0V, 0.2 Amp
End User: KGS, NAPP, RAPS
LV & HV Power Supply for Rod Monitoring Units
36
Customized Instruments
Plant Intake and Discharge Water Temperature Monitoring System
• Used for temperaturemonitoring of CoolingWater at Intake andDischarge point of KaigaPlant.
• It has redundanttemperature sensor andtransmitter used totransfer the watertemperature.
End User: KGS1&2
• H2 leak detector system is 20
channel system comprising of
one panel having 20
indicators & one 20 point
alarm annunciator.
• The 4-20 mA DC output from
20 H2 different sensors are
feed to separate indicators.
• The programmable set value
in indicator indicates if, there
is leak of H2 gas. Gas leakage
is indicated by respective
annunciation window.
• Below set value healthy
circuit indication is given by
green LED.
Hydrogen Leak Detector Control Panel
37
Customized Instruments
10mv ±300mv tail pulse I/P
Outputs: 0 to ± 10V pulse
SCA O/P (TTL)
USB connection
4x16 LCD Display
Adjustable Gain
LLD: 0 to 10V
ULD: 0 to 10V
Switch for inverting &
Non inverting configuration
Settable Pole-Zero, Gain, Shaping Time
constant, LLD, ULD.
Spectroscopy Amplifier
Electrometer measures current from
0.01 x 10-12 to 10.99 x 10-5 A.
Accuracy:
•10-5 &10-6 Range:±0.25% FS
•10-7 to 10-10 Range:±1% FS
•10-11 Range:±2% FS
•10-12 Range:±5% FS
Leakage current:
Less than 0.04x10-12 A
COG LCD display
Battery Operated
Resolution:31/2 digit
Battery: 2 no's of AA size NiMH cells
Battery life: > 4 hours of continuous
usage
Pico Ampere Source
38
Customized Instruments
SCPA and QUAD Amplifiers
• Pre Amplifier System is used for
amplifying and processing a neutron
detector’s output signal
• 4 modules are enclosed in a single
enclosure with input output connectors
and other components.
End User: Bhavini
• Input Voltage : +24V DC
• Range : 500-1500 volts
• 1mA Load current
• Ripple : Less than 50mVpp
• Line Regulation :±0.2%
• Load Regulation :±0.2%
• Temp coefficient : 0.01% per degree
C over a range of +5 to +55 deg C.
• Voltage stability : +/- 0.1% of F.S. over
24Hrs at Full load.
• Output Setting: 10 turn HELIPOT.
High Voltage Module
39
Customized Instruments
Inbuilt pre Amplifier, pulse amplification,
shaping, Single Channel Analyzer, HV,
Scalar Timer
5.5 Inch Graphic LCD display indicates :
CPS, SET TIME, ELAPSED TIME, LLD, ULD, HV
HV, LLD, ULD adjustable through Helipot
Shaping time constant: 100 nS & 1 uS
HV adjustable from 100 to 2500 V
Measures neutron flux using Fission Counter
B10 lined /BF3 counters
Neutron Flux Monitoring SystemThe units amplify signal from
Fission counters Resolving time
< 50 nano sec., Rejects alpha
and other noise pulses
Outputs:
HV 0-1000V for Detector controlled by 4 to 20mA
Differential ECL signal proportional to Count Rate
HV Low alarm
Discriminator set by 4 to 20 mA Input
Power supply Failure Indicating Relay Contacts
Test Points For sample HV, Discriminator level
monitoring.
Input for System: 1 uA pulse of < 50 nano sec.
HV output - 4 to 20 mA
Pulse SCRAM Test Signal
Single & Quad Pre-Amplifier
End User: Bhavini
40
Customized Instruments
Plastic scintillator is used for measurement of
Cherenkov radiation due to N16 and O19.
Dual photomultipliers in coincidence mode.
Online Monitoring system
Instantaneous reading of samples
Online calibration & programming facility
Easy to handle and maintain
Steam Generator Leak Monitoring System Counting System with SCA and MCA
• Differential pulse I/P (RS485)
• 0 to ± 10V LCRM O/P
• USB communication to PC
• LLD: 0 to 5V set through Keypad
• ULD: 0 to 5V set through Keypad
• Indications : 5.5 inch Color LCD display
indicate Energy Spectrum, Storing of 5
spectrums
• Alarms : Relay contacts when Count Rate
exceeds a preset value set through Key Pad
Micro controller based
counting system for
indicating energy spectrum
41
Customized Instruments
• The timer output bit turns
OFF when the setup time
has passed after the timer
input bit had turned OFF.
• As long as the 'Control
Contact' remains OPEN,
the relay remains 'DE-EN'
state and as soon as the
control contact CLOSES,
relay will energize
immediately.
• If control contact gets
OPEN from CLOSE state,
the timer starts functioning
and after delay, it will be
DE-EN.
• The reverse rotation & speed
indicator is used to indicate angular
speed of boiler feed water pump in
revolutions per min. (RPM) along-with
direction of rotation.
• The system contains two sensing
probes & indicating control unit. The
angular speed is sensed using
proximity sensors either PNP or NPN
type.
Off Delay Timer Reverse Rotation Indicator
42
Customized Instruments
CANDU Model
End User: NPCIL KAIGA
• Animated scale down working model
of CANDU Reactor
• Process Flow Animation through
running LEDs
• Audio commentary in English and
Kannada language synchronized
with animation
• Animation control through tablet
based android system