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Application Note
COB LED Series
(4W, 10W, 13W, 17W)
RoHSCompliant
CUSTOMER : .
DATE : JAN 10. 2013.
REV : REV. 0.0 .
CONTENTS
2
1. Introduction
1.1 Product Overview
1.1.1 Product Description
1.1.2 Outline Dimensions
1.1.3 Product Benefits and Features
1.2 Product Application
1.2.1 COB LED Applications
1.3 Caution
2. Product & Technical Guidance
2.1 Optical Properties
2.1.1 Chromaticity Bins
2.1.2 Spectrum Distribution
2.1.3 CRI Information
2.1.4 Luminous Intensity Diagram / Angular color Uniformity
2.1.5 Viewing Angle
2.1.6 Ray File Set
2.1.7 Hot Cold Factor
2.2 Thermal Properties
2.2.1 Thermal Design Guide (Thermal resistance)
2.2.2 Thermal Design Guide (Simulation)
2.3 Soldering and Handling
2.3.1 Handling Guide
2.3.2 Soldering Guide
Page
4
4
5
6
7
9
11
11
12
12
13
14
15
16
20
21
CONTENTS
3
2.3 Soldering and Handling
2.3.3 Connector using guide
2.4 Nomenclature Code
2.4.1 LED Part Number Nomenclature
3. 2nd Optical Design
3.1 2nd Optical Design Guide
3.1.1 Availability
3.1.2 2nd Optic Characteristics
4. Reliability
4.1 LM-80 Test Results
4.1.1 IES LM-80-2008 Test Results
5. Certification & Safety
5.1 Certification & Safety
6. Additional Information & Caution
6.1 Risk of Sulfurization
6.2 Quality Issue of LED during Operation
7. Revision History
Page
22
24
25
26
28
29
30
32
33
1.1.1 Product Description
( Unit : mm )1.1.2. Outline Dimensions
• Lighting Color : White
• 4W COB LED : 14 x 14 x 1.00 mm (L x W x H)
• 10W, 13W, 17W COB LED : 18 x 24 x 0.85 mm (L x W x H)
• Top-side solder connection
1. Introduction
Top View Side View
1.1 Product Overview
4
Circuit diagram
4W
10W/13W/17W
10W
13W
17W
4W
Tc Measurement point
Tc Measurement point
• High efficiency & brightness
• Long lifetime and high reliability
• Economical & eco-friendly
• Simplifies the manufacturing process
• Platform dimension at 10W, 13W and 17W
(easy to design the lens, connector and so on)
• Connector Solution Service
1. Introduction
1.1 Product Overview
1.1.3 Product Benefits and Features
4W 10W
Cool Warm Cool Warm
118 lm/W@400mA
(5000K)
113 lm/W@400mA
(3000K)
@260mA
(5000K)
101 lm/W@260mA
(3000K)
5
13W 17W
Cool Warm Cool Warm
@340mA
(5000K)
104lm/w@340mA
(3000K)
@470mA
(5000K)
102lm/W@470mA
(3000K)
LG Innotek COB LED packages can be used in various lighting applications as
illustrated below.
1. Introduction
1.2 Product Application
Retrofit Lamp
• Bulb
• MR16
• PAR 30(38)
Outdoor
• Street & Tunnel
• Parking Area
• Architectural
1.2.1 COB LED Applications
6
Down Lights
Ambient Light
& Troffer
1. Introduction
1.3 Caution
Please follow the guidelines for efficient and safe usage of COB LED as below.
Storage
1) LG Innotek LED must be stored under the above conditions.(JEDEC MSL : 2a)
2) To minimize moisture absorption into the products during the transportation and
storage, the products must be packed in a vacuum sealing bags.
3) If a unused LEDs remain, they should be stored in hermetically sealed
container with desiccants (silica gel).
4) If baking is required, devices must be baked (i.e in a dry oven) for 10 ~ 24 hours
at 65℃±5.
5) The LED should avoid direct contact with hazardous materials such as sulfur,
chlorine, phthalate, etc…
6) To avoid condensation, the products must not be stored at the place where the
temperature and the humidity can controlled as mentioned previous page.
Electrical
1) The current to the each LED must not exceed the absolute maximum
rating when design the circuits.
2) This product should be operated in forward bias.
3) For outdoor use, necessary precautions should be taken to prevent water,
moisture and salt air damages.
Conditions Temperature Humidity Duration
Storage
Before Opening
Sealing Bag
< 30℃ < 50%RHwithin 1 Year from
Delivery Date
After Opening
Sealing Bag
< 30℃ < 60%RH ≤ 672 hours
Baking 65 ± 5℃ < 10%RH 10 ~ 24 hours
7
JEDEC Standard MSL : 2a
1. Introduction
1.4 Caution(continued)
Handling
1) Do not touch or push on the optical surfaces.
2) If the product is dropped, it may cause damage. Please refer to the illustrations
and the comments from section at 2.3.1.
ESD
1) It is strongly recomended that wristbands and anti-electrostatic gloves be worn
and all devices, equipment and machinery be properly grounded when handling
the LEDs which are sensitive to static electricity and surge.
Thermal management
1) There should be adequate thermal management to prevent the LED die
temperature from exceeding the specified maximum junction temperature.
Cleaning
1) If required, isopropyl alcohol (IPA) should be used.
Eye Safety Guidelines
1) Do not directly look at the light when the LEDs are on.
2) Proceed with caution to avoid the risk of damage to the eyes when examining
the LEDs with optical instruments.
Others
1) The stated information in the application note assumes typical equipment being
operated under normal operating conditions. Additional precautionary considerations
may be required for specialized equipment and/or unique circumstances.
2) Any disassembly of LG Innotek components for the purpose of reverse
engineering without written consent by LG Innotek is strictly prohibited.
3) The appearance and specifications of the products may be changed without
notice.
8
2. Product & Technical Guidance
2.1.1 Chromaticity Bins
2.1 Optical Properties
9
LG Innotek complies with the ANSI C78.377A standard for its chromaticity bin
structure. For each ANSI quadrangle for the CCT range of 4500K to 6500K, LG
Innotek provides 4 micro bins.
Rank CIE X CIE Y Rank CIE X CIE Y Rank CIE X CIE Y Rank CIE X CIE Y
I1
0.3548 0.3736
H1
0.3376 0.3616
G1
0.3207 0.3462
F1
0.3028 0.3304
0.3642 0.3805 0.3464 0.3688 0.3292 0.3539 0.3117 0.3393
0.3617 0.3663 0.3452 0.3558 0.3293 0.3423 0.3131 0.3290
0.3530 0.3601 0.3371 0.3493 0.3215 0.3353 0.3048 0.3209
I2
0.3530 0.3601
H2
0.3371 0.3493
G2
0.3215 0.3353
F2
0.3048 0.3209
0.3617 0.3663 0.3452 0.3558 0.3293 0.3423 0.3131 0.3290
0.3591 0.3522 0.3441 0.3428 0.3294 0.3306 0.3145 0.3187
0.3512 0.3465 0.3366 0.3369 0.3222 0.3243 0.3068 0.3113
I3
0.3642 0.3805
H3
0.3464 0.3688
G3
0.3292 0.3539
F3
0.3117 0.3393
0.3736 0.3874 0.3551 0.3760 0.3376 0.3616 0.3205 0.3481
0.3703 0.3726 0.3533 0.3624 0.3371 0.3493 0.3213 0.3371
0.3617 0.3663 0.3452 0.3558 0.3293 0.3423 0.3131 0.3290
I4
0.3617 0.3663
H4
0.3452 0.3558
G4
0.3293 0.3423
F4
0.3131 0.3290
0.3703 0.3726 0.3533 0.3624 0.3371 0.3493 0.3213 0.3371
0.3670 0.3578 0.3515 0.3487 0.3366 0.3369 0.3221 0.3261
0.3591 0.3522 0.3441 0.3428 0.3294 0.3306 0.3145 0.3187
CIE X
CIE
Y
2. Product & Technical Guidance
2.1 Optical Properties
10
CIE
Y
2.1.1 Chromaticity Bins (Continued)
LG Innotek complies with the ANSI C78.377A standard for its chromaticity bin
structure. For each ANSI quadrangle for the CCT range of 2700K to 4000K, LG
Innotek provides 4 micro bins.
- 3SDCM optional.
0.34
0.35
0.36
0.37
0.38
0.39
0.40
0.41
0.42
0.43
0.44
0.35 0.36 0.37 0.38 0.39 0.40 0.41 0.42 0.43 0.44 0.45 0.46 0.47 0.48 0.49 0.50
ANSI
C78.377A2700K
3SDCM3000K
3SDCM3500K
3SDCM
4000K
3SDCM
Rank CIE X CIE Y Rank CIE X CIE Y Rank CIE X CIE Y Rank CIE X CIE Y
M1
0.4562 0.4260
L1
0.4299 0.4165
K1
0.3996 0.4015
J1
0.3736 0.3874
0.4687 0.4289 0.4430 0.4212 0.4146 0.4089 0.3870 0.3958
0.4586 0.4103 0.4344 0.4032 0.4082 0.3922 0.3819 0.3776
0.4465 0.4071 0.4221 0.3984 0.3941 0.3848 0.3697 0.3697
M2
0.4465 0.4071
L2
0.4221 0.3984
K2
0.3941 0.3848
J2
0.3697 0.3697
0.4586 0.4103 0.4344 0.4032 0.4082 0.3922 0.3819 0.3776
0.4483 0.3918 0.4260 0.3853 0.4017 0.3752 0.3783 0.3646
0.4373 0.3893 0.4147 0.3814 0.3889 0.3690 0.3670 0.3578
M3
0.4687 0.4289
L3
0.4430 0.4212
K3
0.4146 0.4089
J3
0.3870 0.3958
0.4813 0.4319 0.4562 0.4260 0.4299 0.4165 0.4006 0.4044
0.4700 0.4126 0.4465 0.4071 0.4221 0.3984 0.3941 0.3848
0.4586 0.4103 0.4344 0.4032 0.4082 0.3922 0.3819 0.3776
M4
0.4586 0.4103
L4
0.4344 0.4032
K4
0.4082 0.3922
J4
0.3819 0.3776
0.4700 0.4126 0.4465 0.4071 0.4221 0.3984 0.3941 0.3848
0.4593 0.3944 0.4373 0.3893 0.4147 0.3814 0.3898 0.3716
0.4483 0.3918 0.4260 0.3853 0.4017 0.3752 0.3783 0.3646
X3
(3SDCM)
0.4656 0.4174
X3
(3SDCM)
0.4413 0.4107
X3
(3SDCM)
0.4148 0.4000
X3
(3SDCM)
0.3881 0.3879
0.4573 0.4154 0.4325 0.4075 0.4047 0.3950 0.3791 0.3823
0.4510 0.4032 0.4274 0.3958 0.4012 0.3841 0.3769 0.3724
0.4583 0.4049 0.4350 0.3984 0.4098 0.3883 0.3845 0.3770
CIE X
2. Product & Technical Guidance
2.1.2 Spectral Power Distribution
2.1.3 CRI Information
2.1 Optical Properties
Ra and R Values
0
20
40
60
80
100
120
380 430 480 530 580 630 680 730 780
Rela
tive S
pect
ral Pow
er
Dis
trib
ution(%
)
Wavelength (nm)
Warm
Neutral
Cool
11
* Neutral : 4000K & 4500K
2. Product & Technical Guidance
12
Radial
Sequence1 - Phi=0 Sequence1 - Phi=90
-90
-45
0
45
90
Theta / °
010 1020 2030 3040 4050 5060 6070 7080 8090 90
Photometric / %
(1)2
2.1.4 Luminous Intensity Diagram / Angular color Uniformity
2.1.5 Viewing Angle
2.1 Optical Properties
116˚
0
0.2
0.4
0.6
0.8
1
1.2
-90 -60 -30 0 30 60 90
Relative Luminous Intensity
Viewing Angle ( ˚ ) Viewing Angle ( ˚ )
Luminous Intensity Diagram Angular color Uniformity
-90 -60 -30 0 30 60 90 -90 -60 -30 0 30 60 90
2. Product & Technical Guidance
2.1.6 Ray File Set
2.1 Optical Properties
13
The available optical design files for the LG innotek COB LED package are shown
in the below table. The files can be downloaded directly from the LG Innotek web
site.
Supported Files Download link
Optical
Source
Model
ProSource 8
http://ledlighting.lginnotek.com/pro
ducts/ledPkgView.jsp?cateNo=3Cool /
Warm
IES file
Ray file
ASAP500K rays /
1000K rays
FRED500K rays /
1000K rays
LightTools500K rays /
1000K rays
Lucidshape500K rays /
1000K rays
OPTIS-
SPEOS
500K rays /
1000K rays
TracePro500K rays /
1000K rays
Zemax500K rays /
1000K rays
2. Product & Technical Guidance
2.1.7 Hot Cold Factor
2.1 Optical Properties
14
The term describes the relative drop in light output due to the rise in junction
temperature. Hot/cold factor compares the light output of the LED at 85℃ and 25℃
junction temperatures, which are located in the LED datasheet.
In the LED datasheets, the LEDs are measured with a single pulse, which means
that the ambient temperature is practically identical to the junction temperature,
since there is not enough time for the LED die temperature to rise in a significant
manner with a single pulse.
The LG Innotek COB LEDs have a hot/cold factor of around 0.89. That means the
LED will lose only 11% of its nominal performance when the LED is operated at an
ambient temperature of 85℃.
4W IF =400mA
Case Temperature [℃] Case Temperature[℃]
10W IF =260mA
17W IF =470mA13W IF =340mA
90%
94%
89%
96%
89%
93%
88%
94%
Case Temp. vs. Luminous Flux
2. Product & Technical Guidance
2.2.1 Thermal Design Guide (Thermal Resistance)
2.2 Thermal Properties
15
The thermal resistance is calculated by the following equations.
TJ = TC + Δ TJ-C = TC + ( R th J-C × PD )
Δ TJ-S = Rth J-S X PD, where Rth J-S is a value found in the COB LEDs
datasheet
*Rth J-C ( ℃ / W ) : Thermal resistance, p-n junction to solder point
*Tc( ℃ ) : Case temperature, the same as LM-80 TC monitoring point
*Δ TJ-C ( ℃ ) : Difference between Junction and solder point temperatures
during LED Operation
*PD ( W ) : LED operating Power ( If × Vf )
Since Tj cannot be directly measured, Tj can be calculated with above equations
combined with the solder point temperature and LED power consumption
measurements. Attach the
thermocouple here (Tc Point)
Thermo-Couple
Au
Al Substrate
PSR
COB LED PKG
Junction
The anode of the LG Innotek COB LEDs performs simultaneously as the electrode
and heat conductor.
Thermal pad
Attach the
thermocouple here (Tc Point)
White
silicone
Thermo-Couple
Cu
Al Substrate
PSR
COB LED PKG
Junction
White
siliconeAg
4W
10W/13W/17W
Anode(+) Cathode(-)
Anode(+) Cathode(-)
2. Product & Technical Guidance
2.2.2 Thermal Design Guide (4W simulation)
2.2 Thermal Properties
16
A simulation is an effective procedure with regard to be thermal design. Simulation
results from when the COB LED was connected to the heat sink with a heat conductive
sheet are shown as below.
- Simulation S/W : Flotherm (Mentor Graphics)
- Environmental conditions(Ta) : 25℃
- Heat dispersion condition : natural convention
-Thermal Grease : 3.8W/mK
- Heatsink material : Al (thermal conductive:180W/mK)
- Heatsink dimension : 44 (W) x 25 (H) x 40 (Lh) mm
- Fin number : 5ea
- Fin length : 20mm
- Fin thickness : 2.5mm
*This graph indicates the Junction Temperature
according to variation of Lh length.
H
G
2. Product & Technical Guidance
2.2.2 Thermal Design Guide (10W simulation)
2.2 Thermal Properties
22
A simulation is an effective procedure with regard to be thermal design. Simulation
results from when the COB LED was connected to the heat sink with a heat conductive
sheet are shown as below.
- Simulation S/W : Flotherm (Mentor Graphics)
- Environmental conditions(Ta) : 25℃
- Heat dispersion condition : natural convention
-Thermal Grease : 4.5W/mK
- Heatsink material : Al(thermal conductive:180W/mK)
- Heatsink dimension : 63.7 (W) X 60 (H) X 60 (Lh) mm
- Fin number : 7ea
- Fin length : 55mm
- Fin thickness : 1.9mm
*This graph indicates the Junction Temperature
according to variation of Lh length.
H
G
17
2. Product & Technical Guidance
2.2.2 Thermal Design Guide (13W simulation)
2.2 Thermal Properties
22
A simulation is an effective procedure with regard to be thermal design. Simulation
results from when the COB LED was connected to the heat sink with a heat conductive
sheet are shown as below.
- Simulation S/W : Flotherm (Mentor Graphics)
- Environmental conditions(Ta) : 25℃
- Heat dispersion condition : natural convention
-Thermal Grease : 4.5W/mK
- Heatsink material : Al(thermal conductive:180W/mK)
- Heatsink dimension : 84.3 (W) X 60 (H) X 60 (Lh)mm
- Fin number : 9ea
- Fin length : 55mm
- Fin thickness : 1.9mm
*This graph indicates the Junction Temperature
according to variation of Lh length.
H
G
18
2. Product & Technical Guidance
2.2.2 Thermal Design Guide (17W simulation)
2.2 Thermal Properties
22
A simulation is an effective procedure with regard to be thermal design. Simulation
results from when the COB LED was connected to the heat sink with a heat conductive
sheet are shown as below.
- Simulation S/W : Flotherm (Mentor Graphics)
- Environmental conditions(Ta) : 25℃
- Heat dispersion condition : natural convention
-Thermal Grease : 4.5W/mK
- Heatsink material : Al(thermal conductive:180W/mK)
- Heatsink dimension : 125.5 (W) X 60 (H) X 60 (Lh)mm
- Fin number : 13ea
- Fin length : 55mm
- Fin thickness : 1.9mm
*This graph indicates the Junction Temperature
according to variation of Lh length.
H
G
19
2. Product & Technical Guidance
2.3.1 Handling Guide
2.3 Soldering and Handling
20
Manual Handling
1) Use Teflon-type tweezers to grab the base of LED and do not touch the optical surface.
2) Avoid putting mechanical stress on the optical surface.
3) Never touch the optical surface with fingers or sharp object. The LED surface
could be soiled or damaged, which affect the optical performance of the LED.
4) Do not stack assemblies containing COB LED so that anything rests on the LED
optical surface. Force applied to the optical surface may result in the optical surface
being damaged.
5) Please avoid touching electrodes while handling packages.
6) If debris contacts the resin, gently remove it using the tip of a cotton swab soaked
in isopropyl alcohol.
2. Product & Technical Guidance
2.3 Soldering and Handling
21
Manual Soldering
COB LED are design for wire-attach soldering. We recommend the use of a
temperature controlled soldering iron with solder tip.
LG Innotek recommends that COB LED not be exposed to temperatures higher than
350℃ for less within 3.5 seconds.
After soldering, allow COB LED to return to room temperature before subsequent
handling. Premature handling of the device, especially around the optical surface,
could result in damage to the LED.
If PCB cleaning is necessary, LG Innotek recommends the use of isopropyl alcohol
(IPA). Ultrasonic cleaning is prohibited.
Wire orientation
OK NG
*If the naked wire attached at the side of PCB, it happens short circuit.
So we recommend the length of naked wire is shorter rather than 0.8mm
Length≤0.8mm
Naked wire
2.3.2 Soldering Guide
2. Product & Technical Guidance
Main benefits in the uses of connectors with COB LED
1) The holder push-in terminals allow for a solder-free connection to the COB LED
contacts.
2) The use of the holder avoids the screw mounting of the COB LED onto the heat sink.
Connector Assembly guide
1) The COB LED is pushed into the holder
and kept in place by two plastic pins.
2) This is still an open issue that
needs to be deepened together.
3) Push in terminals.
22
2.3 Soldering and Handling
2.3.3 Connector Guide
CompanyNation
(manager)Progress Web-site Link
COB
BJB
www.BJB.comGermany T.B.D T.B.D
Idealindustry
www.idealindustries.com
/products/oem
USA T.B.D T.B.D
Molex
www.molex.comUSA T.B.D T.B.D
AA.STUCCHI
www.aagstucchi.it Italy T.B.D T.B.D
2. Product & Technical Guidance
LG Innotek provides the linked websites to access the connector solution of
partners that can assist getting optimize designs as below.
BJB Molex
23
AA. STUCCI
2.3 Soldering and Handling
2.3.3 Connector Guide
2. Product & Technical Guidance
2.4 Nomenclature Code
2.4.1 LED Part Number Nomenclature
24
1 3 4 6 7 8 102 95 11 12
Optical Bin(Flux)
Optical Bin (CRI)
75 = 75 CRI Min.
80 = 80 CRI Min.
CIE Bin
Special Code
Z = Zener Chip
CIE Bin Code
13 14 15 16
0 = 4 Bins
1 = 9 Bins
2 = 16 Bins
Flux Bin Code
Label Code
RR = Red
BB = Blue
MW = Gen1 Multi Mixing White
HW = Gen2 Multi Mixing White
MC = Multi Color
Type
LE = Light Emitting Diode
Color
PKG TypeS = SMD Type
M = Module Type
A = Ceramic Type
H = High Power SMD Type
PKG Dimension
A = NEDA
Revision
All LEDs are tested and sorted by color, luminous flux and forward voltage where every
LED in a reel has only a single color bin, luminous flux bin and forward voltage bin.
However, the forward voltage bin information is not captured in the part number
nomenclature.
A 16-digit part number is required when orders are placed. LG Innotek leverages the fol
lowing part number nomenclature.
0 = Full Bins
1 = 15% Micro-Bin
3. 2nd Optic Design
3.1.1 Availability
3.1 2nd Optic Design Guide
Company /
Home PageNation Progress Web-site Link
COB
(MCP)
KHATOD Optoelectronics
www.khatod.comItaly
Applicable :
4 Type LensKHATOD_4W_COB PKG
BICOM
http://www.bicomoptics.com/China
Applicable :
4 Type 4ea LensBICOM_COB
LedLink
www.ledlink-optics.comTaiwan
Applicable :
8 Type LensLEDLINK_COB
Polymer-optics Ltd.,
www.polymer-optics.co.ukUK T.B.D T.B.D
LG Innotek provides the linked websites to access the applicable lens solution of
partners that can assist getting optimize designs as below.
More applicable solutions will be updated continuously.
25
[LedLink 2nd Lens]
[KHATOD 2nd Lens] [BICOM 2nd Lens]
3. 2nd Optic Design
3.1.2 2nd Optic Characteristics
3.1 2nd Optic Design Guide
LED Model Lens Light Spot Intensity Distribution Parameter
4W COB
(Warm)
Diameter : Φ45mm
Height : 35.1mm
Material : PC
Transmittance : 89%
4W COB
(Warm)
Diameter : Φ45mm
Height : 35.1mm
Material : PC
Transmittance : 89%
4W COB
(Warm)
Diameter : Φ45mm
Height : 35.1mm
Material : PC
Transmittance : 89%
4W COB
(Warm)
Diameter : Φ45mm
Height : 35.1mm
Material : PC
Transmittance : 89%
4W COB
(Cool)
Diameter : Φ45mm
Height : 35.1mm
Material : PC
Transmittance : 89%
4W COB
(Cool)
Diameter : Φ45mm
Height : 35.1mm
Material : PC
Transmittance : 89%
4W COB
(Cool)
Diameter : Φ45mm
Height : 35.1mm
Material : PC
Transmittance : 89%
Designed by BICOM
26
12.4deg
17.7deg
31.6deg
34.2deg
13.0deg
19.0deg
32.7deg
3. 2nd Optic Design
3.1.2 2nd Optic Characteristics (Continued)
3.1 2nd Optic Design Guide
LED Model Lens Light Spot Intensity Distribution Parameter
10W COB
(Warm)
Diameter : Φ45mm
Height : 20mm
Material : PC
Transmittance : 89%
10W COB
(Warm)
Diameter : Φ45mm
Height : 20mm
Material : PC
Transmittance : 89%
10W COB
(Warm)
Diameter : Φ45mm
Height : 20mm
Material : PC
Transmittance : 89%
Designed by BICOM
27
28.5deg
43.2deg
55.1deg
4. Reliability
4.1.1 IES LM-80-2008 Testing Results
4.1 LM-80 Testing Results
28
The summary of the COB LEDs LM-80 test results is provided in this document.
Model
Case
Temp.
[Tc]
Test
Current
[If]
Average Flux
Maintenance
at 3,000hr
Average
Chromaticity
Shift (Δu’v’)
at 3,000hr
Due date
at
6,000hr
10W
55℃
260mA
99.1% 0.0007
Apr. 13.201385℃ 99.4% 0.0008
95℃ 99.1% 0.0009
13W
55℃
340mA
99.3% 0.0005
Apr. 13.201385℃ 99.5% 0.0006
95℃ 99.4% 0.0007
Model
Case
Temp.
[Tc]
Test
Current
[If]
Average Flux
Maintenance
at 6,000hr
Average
Chromaticity
Shift (Δu’v’) at
6,000hr
Due date
at
6,000h
4W
25℃
400mA
99.1% 0.0023 >36000hr
75℃ 97.1% 0.0021 >36000hr
85℃ 96.0% 0.0019 35000hr
Model
Case
Temp.
[Tc]
Test
Current
[If]
Average Flux
Maintenance
at 1,000hr
Average
Chromaticity
Shift (Δu’v’)
at 1,000hr
Due date
at
6,000hr
17W
55℃
470mA
99.7% 0.0002
Jun 15, 201385℃ 99.8% 0.0003
95℃ 99.8% 0.0004
5. Certification & Safety
5.1 Certification & Safety
29
COB LED CertificationTesting
DataDrive
CurrentResult
4W
UL/UR OCT 18, 2012 Max. Current -
SGS NOV 20, 2011 - -
IEC 62471 In progress - Risk 1
10W/
13W/
17W
UL/UR OCT 18, 2012 Max. Current -
SGS NOV 20, 2012 - -
IEC 62471 In progress - Risk 1
*Max current for testing UL is shown in each specification sheet.
http://ledlighting.lginnotek.com/support/downCenter.jsp?cate=Brochure
The files can be downloaded directly from the LG Innotek web site.
6. Additional Information & Caution
6.1 Risk of Sulfurization
- Discoloration by the Gases (Sulfur, Chlorine or other halogen compounds)
- The Root Cause : Silver may turn black (or tarnish) when exposed to gases
- Reaction Mechanism : 2Ag + S → Ag2S (Black)
Bottom Ag Encapsulant
Image
EDS
Results of Analysis at SEM & EDS
30
SiliconCarbon
Oxygen
Hydrogen
Gas
Gas
Gas
6. Additional Information & Caution
6.1 Risk of Sulfurization
Case 1. Discoloration by sulfur gases (PKG)
Case 2. sulfurization by environment
Detected with
sulfur element
The surrounding environment needs to be inspected before the aging test since the
environment may contain sulfur under the normal condition.
Discoloration
31
PCB surfacecondition
6. Additional Information & Caution
6.2 Quality Issue of LED in Operation
OK NG
Solder Area NG PKG
NG
Image
◎ Carbonization of surface from Excessive Solder Flux
32
: flux
COB LED PKG
1) When the flux component generated during the soldering process is exposed
at the LED surface, discoloration of the lens may occur.
2) Sn element is detected on all abnormal COB LED, which is the cause of the
carbonization defect.
3) If foreign substance is detected, clean COB LED with IPA.
7. Revision History
Revision Date Contents of Revision Remark
Rev. 0.0 ’13.01.10 New Establishment
33