28

CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA
Page 2: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

2

aerospace Mining Light MetaLssteeL MiLLs & service centers

• CUSTOM CRANES

• STANDARD CRANES

• MODERNIZATION

Page 3: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

3

PDI SOLUTIONS

Initially founded in 1989, Pro-Direct Industriel Inc. (PDI) implemented sound engineering equipment solutions within the material handling industry. As an exclusive representative for many High-Tech Industrial Products, PDI soon became a systems integrator offering Turnkey Installations specializing in mechanical and electrical modern-izations on all types of Custom Cranes.

PDI’s solid reputation achieved by success-fully completing major crane projects for the most demanding applications had ultimately forced PDI to expand operations in order to meet increased customers’ demands.

In 1990, PDI introduced the engineering and fabrication of fully enclosed and ventilated Custom Built Operator’s Crane Cabins and Electrical Control Rooms, which soon became a standard of excellence within the complete range of PDI products & services.

In 1998, PDI purchased Station 2000, custom built Operator Stations, in order

to provide ergonomics and flexibility while complementing the Operator’s Crane Cabins.

In 2005, PDI pursued its efforts in offering Sound Engineering Solutions by joining the world of Custom Cranes manufacturing and incorporated an extensive line of standard overhead & gantry cranes, jib cranes, monorail systems, trolleys, hoists, and specialized below the hook devices.

In 2010, PDI Solutions was launched; a division fully dedicated in providing Custom Overhead & Gantry Cranes while using PDI’s basic principles employed since day one... that is source the best Industrial Equipments & Fabricators while building the equipment in accordance to customer specifications.

PDI Solutions continues a long standing tradition of delivering the highest quality product supported by a dedicated team of highly qualified technical personnel.

PDI Solutions, your Standard & Custom Crane care center, looks forward in serving you soon.

historY

OUR MISSIONThrough innovation and cutting-edge technology, provide sound engineering solutions while improving equipment efficiency, reliability, and safety.

Achieve the highest level of customer satisfaction throughout all stages of the project including, project management, engineering, fabrication, installation, and final commissioning.

PULP & PAPER FUEL GAS REFINERIESports power generation

Page 4: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

4

CUSTOM CRANESHeavy duty hot metal, scrap handling & coil handling steel mills cranes, general purpose potroom & casthouse aluminum smelter cranes, overhead & gantry cranes for power generation facilities, gate hoists, automated stacker cranes, battery & electrically powered transfer cars, and various other heavy-duty production process cranes, are all part of PDI Solutions comprehensive range of custom engineered solutions.

Design standards used : CMAA, CSA, AIST, AISE, OSHA, FEM, HMI, CWB, AWS, ANSI, ASME, ASTM, AGMA, NEC, NEMA, IEEE, UL, ISO

Page 5: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

5

CUSTOM CRANES2 x 35-ton scrap handling cranes2 x 35-ton CMAA F scrap handling, cab controlled overhead cranes for steel mill application; 95’-0” span. Cranes complete with dual magnet system, inverter duty drive controls for high speed operation.

30-ton steel handling crane30-ton CMAA E steel handling, cab controlled overhead crane for steel mill application; 85’-0” span. Crane complete with rotating trolley and magnet systems.

50/10-tonne hangar crane50/10-tonne heavy-duty, cab controlled hangar overhead crane; 65’-0” span. Crane complete with main & auxiliary hoists.

Page 6: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

6

Gantry cranesSingle & double girder gantry cranes with hoisting capabilities of up to 300 metric tonnes.

31-ton plate handling semi-gantry crane31-ton CMAA D plate handling, cab-controlled

semi-gantry crane for mine equipment manufacturer; 101’-0” span. Crane designed with 25’-0” cantilever for

extended trolley travel operation.

Page 7: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

7

Gantry cranesTop right: 40/5-ton single girder gantry crane.

Right: 63/10-ton double girder gantry crane.

Bottom: 50/10-ton double girder container handling gantry crane.

Bottom right: 40-ton double girder semi-gantry plate handling crane.

CUSTOM CRANES

Page 8: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

8

100-ton hot metal handling trolley & hoist100-ton CMAA F hot-metal handling replacement trolley & hoist for existing steel mill crane.

45-ton coil handling crane45-ton CMAA E coil handling overhead

crane for steel service center; 100’-0” span. Crane complete with motorized coil grab & operator’s cabin mounted on main trolley.

Page 9: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

9

CUSTOM CRANES50-ton transfer car50-ton locomotive transfer car operating on a four-rail travel runway system.

100-ton transfer car100-ton locomotive transfer car complete with outdoor environmental shield protection.

70-ton transfer car70-ton dual coil transfer car for steel mill application.

Page 10: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

10

150-ton custom ladle hook block

Specialized below-the-hook devicesFull range of specialized below-the-hook devices including C-hooks, coil grabs, grapples, buckets, spreader & load beams, & motorized hook blocks.

Page 11: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

11

150-ton gearbox150-ton custom built, heavy-duty gearbox for steel mill crane.

Bridge drive assemblyTypical CMAA A1 bridge drive assembly custom built with floating shafts.

300-ton ladle beam 300-ton heavy-duty ladle beam custom built for steel mill application.

Gantry drive assemblyDrive assembly custom designed for a 30-ton outdoor plate handling gantry crane.

CUSTOM CRANES

Page 12: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

12

• DockYardCranes

• PortCranes

• ShiptoShoreBarge/BucketCranes

• ContainerCranes

• LuffingCranes

• Multi-PurposeRevolvingBoomCranes

• IronOreUnloaderCranes

• MineYardCranes

Page 13: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

13

CUSTOM CRANES

Page 14: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

14

STANDARD CRANESIn conjunction with renowned industrial equipment manufacturers, PDI Solutions can provide an extensive range of specifically selected material handling equipments and components. Safety, reliability, flexibility, and high performance form the backbone of PDI Solutions standard cranes.

Page 15: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

15

STANDARD CRANES

Stahl compact wire rope hoistStahl compact wire rope hoist with lifting capabilities up to 25,000 kg. A low maintenance, versatile, and high performance hoist available as a base mounted version or mounted on a top running / under running trolley.

Stahl open-winch wire rope hoistStahl open-winch wire rope hoist designed for loads up to 160,000 kg. A very powerful hoist, yet very flexible and versatile for the most demanding application.

Stahl compact chain hoistStahl compact chain hoist with lifting capabilities over 6,300 kg. A very durable and reliable hoist capable of providing two-speeds hoisting and traveling.

Page 16: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

16

38,000 kg waste reloading crane38,000 kg double girder overhead crane complete with spreader beam for waste reloading station.

Stahl modernization3 x 10,000 kg under running double girder cranes

Page 17: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

17

250 kg Stahl chain hoist250 kg off-standard single-fall chain hoist with an

available height of lift of 110 meters and a hoist speed of 25 m/min. Stahl chain hoists are ideal

for the maintenance of wind power stations.

STANDARD CRANES

Page 18: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

18

30,000 kg paper coil crane30,000 kg double girder overhead crane complete with three (3) wire rope hoists for paper coil handling.

Page 19: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

19

STANDARD CRANESCranesforautomotivefacility4 x 40,000 kg / 1 x 16,000 kg double girder overhead cranes for handling of casting moulds in automotive facility.

35,000 kg / 20,000 kg cranesDouble girder overhead crane complete with dual-open winch hoists; 35,000 kg / 20,000 kg.

40,000 kg cranes40,000 kg cranes equipped with

motorized hook blocks, frequency inverters, radio controls, condition monitoring system including load

summation and load spectrum meter for simultaneous hoist operation.

Page 20: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

20

Custom-builtmagnetliftsystemDesign & build a specialized magnet load beam complete with six heavy duty magnets and controller for a bar handling application in a Steel Mill.

MODERNIZATIONPDI SOLUTIONS can provide turnkey engineered solutions on existing AC or DC operated cranes including the complete refurbishment of hoist, trolley & bridge drive systems, the integration of AC variable frequency drives, the integration of DC contactor panel & digital drives, the integration of heavy-duty air conditioning units & heaters, the design & fabrication of operator crane cabins & console stations (ergonomically designed), and the complete upgrade of crane electrification power systems.

Page 21: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

21

MODERNIZATION

Custom-builtoperator’scabinTurnkey design, fabrication, and installation of a fully-enclosed and ventilated operator’s cabin complete complete with an ergonomic operator console station installed on an outdoor gantry crane at a power generation facility.

CranecapacityupgradePDI Solutions engineers can provide full detailed engineering studies for increased operational capacities. All crane components can be fully analyzed in accordance to current crane standards and local safety regulations.

Page 22: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

22

Heavy-DutyElectricalModernizationTurnkey modernization project on two low profile, ship-to-shore, container handling gantry cranes including the supply of a 5kV power cable reel and a heavy-duty I-beam type festoon system.

Page 23: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

23

MODERNIZATION

Page 24: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

24

Powercablereel600 volt power cable reel installed on large hydro dam gantry crane.

Page 25: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

25

MODERNIZATION

CustompowerreelCustom designed, level wind, power

cable reel equipped with 1.5 kilometers of 4 C - 5 kV - 12 pass fibre optic

cabling providing total power and control requirements for a stacker/

reclaimer in an iron-ore facility.

Custompowerreel.Turnkey installation of custom

power reel.

Page 26: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

26

RebuildingofexistingcranecomponentsPDI Solutions can completely rebuild existing crane components including custom gearboxes, hoist drums, and bridge & trolley drive systems.

Page 27: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

27

MODERNIZATION

RetrofitofDCdigitalcontrolsRetrofit of DC digital controls installed on a steel mill crane. Main hoist 2 x 200 Hp, auxiliary hoist

65 Hp, trolley 30 Hp, and bridge 2 x 75 Hp .

MajorDCdigitalcontrolupgradeRefurbishment of a four-girder type traveling steel mill crane with a 640-metric tons hoist capacity. Integrate DC digital controls on the main hoist; 4 x 265 Hp.

ACfrequencydrivesFour-motion traveling crane complete with AC flux vector & variable frequency drives.

Page 28: CUSTOM CRANES • MODERNIZATIONmicrosur.org/pdf/PDI_catalogo.pdf · 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA

8

50 Sicard Street, Local 120Ste-Therese (Quebec) Canada J7E 5R1Office: +1 450.434.7660Fax: +1 450.434.7110

www.ProDirect-Industriel.com

PRINTED IN CANADA Infinimage inc. - 03/2010

SERvING ThE INDUSTRy FOR OvER 20 yEARS