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Curled Metal Inc Case
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Sheet 1Market PotentialKendricks FoundationCorey CompanyminmaxConventional CurledConventional Curled# pile hammer(owned)13000# Piles Required300300# Piles Required300300# pile hammer(leased)650013000Ft/Pile5050Ft/Pile4040Total pile hammer operational1950026000Total Drive in the Operation1500015000Total Drive in the Operation1200012000Utilization (weeks/year)25Drive/Hour(ft)150200Drive/Hour(ft)160200Time of use (hours/week)30Time Taken for operation(Hours)10075Time Taken for operation(Hours)7560Time of use(hours/year)1462500019500000Cost/Hour(Equipment, $)714714Cost/Hour(Equipment, $)714714Avg Actual driving figure (ft/h)20Total cost excluding cost of pad7140053550Total cost excluding cost of pad5355042840Length for the year (ft/year)292500000390000000# of sets required201# of sets required501Drive/set of pad(ft)10000# of pads/set246# of pads/set125Market Potential (sets/year)2925039000Total # of pads4806Total # of pads6005Cost/set($)150Cost/set($)120222.20Production (basis/month)250Total Cost of pads30000Total Cost of pads6000222.2Production (basis/year)3000Total Cost including cost of pad7440053550Total Cost including cost of pad5955043062.2Existing Equipmentsper unitper Monthper YearCost/foot($/ft)4.963.57Cost/foot($/ft)4.96253.5885166667Total Cost444.361110901333080Variable Cost133.3233330399960Total Revenue($)225000225000Total Revenue($)324000324000Material46.9211730140760Gross Profit($)150600171450Gross Profit($)264450280937.8Labour86.421600259200Difference($) - Total Savings20850Difference($) - Total Savings16487.8Fixed Cost311.0477760933120Total Savings/Foot($/ft)1.39Total Savings/Foot($/ft)1.3739833333Contribution Margin40%88.88Selling Price222.20Clearly in both the cases of Kendricks as well as of Corey, there is a increase in gross profits which is expected as the CMI Pads are highly effective.Break Even Point874.8910498.65
$150000 of Permanent Toolingper unitper Monthper YearTotal Cost207.5451885622620Variable Cost81.8420460245520Material46.9211730140760Labour34.928730104760Fixed Cost125.731425377100Contribution Margin40%54.56Selling Price136.40Break Even Point575.976911.66Selling Price of pads against existing equipments is around $222.20, greater than the selling price against the purchase of $150000 of permanent tooling being $ 136.40