CT139N 2-HP DUST CYCLONE

User Manual

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Table of Contents

General Safety Instructions------------------------------------------------------------------- 3 Specific Safety Instructions------------------------------------------------------------------- 4

CT139N Features ------------------------------------------------------------------------------- 5 Physical Features ------------------------------------------------------------------------------- 6

Un-packing & Inventory------------------------------------------------------------------------ 7 Proper Grounding ------------------------------------------------------------------------------- 8

Assembly----------------------------------------------------------------------------------------- 9 Casters & Stand Supports ------------------------------------------------------------------- 9 Canister Filter & Main Housing ------------------------------------------------------------- 9 Collection Drum & Y-Inlet -------------------------------------------------------------------- 10 Magnetic Switch, Plastic Bag & Handles ------------------------------------------------- 10

Remote Controller (Optional)---------------------------------------------------------------- 11 Remote Controller Resetting Procedure-------------------------------------------------- 11 Test Run ------------------------------------------------------------------------------------------ 11

CT139N Parts Breakdown ------------------------------------------------------------------- 12

CT139N Parts List ---------------------------------------------------------------------------13-14

Warranty ------------------------------------------------------------------------------------------ 15

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General Safety Instructions for Machineries

Extreme caution should be used when operating all power tools. Know your power tool, be familiar with its operation, read through the owner’s manual and practice safe usage procedures at all times.

CONNECT your machine ONLY to the matched and specific power source.

ALWAYS wear safety glasses

respirators, hearing protection and safety shoes, when operating your machine.

DO NOT wear loose clothing or

jewelry when operating your machine. GROUND ALL TOOLS if tool is

equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter plug must be attached to a known ground. Never remove the third prong.

A SAFE ENVIRONMENT is

important. Keep the area free of dust, dirt and other debris in the immediate vicinity of your machine.

KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be kept a safe distance from work area.

NEVER leave a tool unattended while

it is in operation. DON’T OVERREACH. Keep proper

footing and balance at all times.

DISCONNECT the power source when changing drill bits, hollow chisels, router bits, shaper heads, blades, knives or making other adjustments or repairs.

SECURE WORK. Use clamps or a

vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

BE ALERT! DO NOT use prescription

or other drugs that may affect your ability or judgment to safely use your machine.

MAINTAIN TOOLS IN TOP

CONDITION. Keep the blades sharp and aligned. Follow instructions for lubricating and changing accessories.

DISCONNECT TOOLS before

servicing and when changing accessories such as blades, bits, cutters, etc.

ALWAYS keep all safety guards in

place and ensure their proper function. WARNING: The dust generated by

certain woods and wood products can be injurious to your health. ALWAYS operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.

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CT139N-2HP Dust Cyclone Specific Safety Instructions

Read and understand the instruction manual before operating the dust collector. Basic precautions listed below should always be followed when using your dust collector to reduce the risk of injury, electrical shock or fire.

DO NOT leave the dust cyclone plugged

into the electrical outlet. Unplug dust cyclone from outlet when not in use and before servicing, changing canister, unclogging and cleaning.

ALWAYS turn the power switch “OFF”

before unplugging the dust cyclone.

ALL electrical connections and wiring should be made by qualified personnel only.

DO NOT pull the dust cyclone by the

power cord. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease.

REPLACE a damaged cord

immediately. DO NOT use a damaged cord or plug. If the dust cyclone is not operating properly, or has been damaged, left outdoors or has been in contact with water, return it to an Authorized Service Center for service.

ALWAYS be sure that the collection and

filter bags are securely fastened to the Collector Body.

PERIODICALLY INSPECT dust and

filter bags for any cuts, rips or tears. Disconnect the machine from the

power source before servicing.

NEVER attempt to use this dust cyclone to collect metal materials such as screws, nails or other metal parts.

TO REDUCE the risk of electrical shock,

do not use the dust collector to pick up flammable or combustible liquids, such as gasoline.

NEVER use the dust cyclone to

dissipate fumes or smoke. Never pick-up anything that is burning or smoking, such as cigarettes, matches or hot ashes.

DO NOT use the dust cyclone as a toy.

Keep children away from the dust collector.

ALWAYS Keep hair, loose clothing,

fingers, and all body parts away from openings and moving parts of the dust cyclone.

DO NOT use the dust cyclone without a

filter bag and dust collection bag in place and properly secured.

DO NOT operate the dust cyclone with

unused dust intake ports uncapped. ALWAYS cover exposed dust intake ports.

CONNECT dust collector to a properly

grounded outlet only. See Grounding Instructions.

IMPORTANT: The safety instructions given above can not be complete because the environment in every shop is different. Always consider safety first as it applies to your individual working conditions.

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MODEL CT139N-2HP DUST CYCLONE As part of the growing line of Craftex woodworking equipment, we are proud to offer the CT139N. This new and improved version features a remote control and motorized automatic filter that ensures your pleated filter is always clean and ready for the next use. The Craftex name guarantees Craft Excellence. By following the instructions and procedures laid out in this owner’s manual, you will receive years of excellent service and satisfaction. The CT139N is a professional tool and like all power tools, proper care and safety procedures should be adhered to. Motor ................................................... 2HP/220V/60Hz/ 1 Phase AMP..................................................... 12.1 A Motor Speed ........................................ 3450 RPM Suction Capacity.................................. 1700 CFM Static Pressure .................................... 14.8 Inch H2O Impeller Size ........................................ 14.5” Inlet Size .............................................. 8”

Drum Capacity ..................................... 35 Gallon (Steel Drum) Switch ..................................................Magnetic Switch Length.................................................. 49” Width ................................................... 29” Height .................................................. 61” Canister Filter ...................................... 1 Micron (Spun Bond Polyester) Net Weight BOX 1 ............................... 100 KGS Net Weight BOX 2. .............................. 18.5 KGS Gross Weight BOX 1 ........................... 122 KGS Gross Weight BOX 2. .......................... 22.5 KGS CUFT- BOX 1 ...................................... 28.2’ CUFT- BOX 2 ...................................... 8.2’ Warranty .............................................. 3 Years

DUST CYCLONEFEATURES

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CT139N-2HP Dust CyclonePhysical Features

Main Housing

Improved Heavy Duty

Magnetic Switch

Quick Release for Drum

Heavy Duty Casters

Collecting Drum

Y-Inlet

2-HP Motor Powers Unique Turbo Fan for

Increased CFM

Independent Self Cleaning Motor

Canister Filter

Plastic Bag

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Unpacking and Inventory

Your dust cyclone is shipped with all its components and hardware inside the box. Open the box and check the components and their quantities according to the list below. If you can not find any part in this list, check the mounting location on the machine. It might be pre-installed for shipping purposes.

Figure-1 Parts

Contents (figure-1) Qty A. Main Housing Assembly ................... 1 B. Base ................................................. 1 C. Canister Filter ................................... 1 D. Collection Drum ................................ 1

E. Drum Lid............................................1 F. Right Stand Support ..........................1 G. Left Stand Support............................1 H. Middle Stand Support .......................1 I. Hose .................................................1 J. Drum Handle ....................................1 K. Inlet Y-Adapter ..................................1 L. 3” Rotating Base Wheel....................2 M. 3” Fixed Base Wheel ........................2 N. 2” Drum Wheel.................................4 O. 12-1/2” Hose Clamp..........................2 P. Plastic Bag .......................................1 Q. Belt Clamp .......................................1 R. Foam Tape (3x20x1200mm)............1 S. Handle..............................................1 T. Remote Controller (OPTIONAL).......1

Figure-2 Hardware

Contents (figure-2) Qty A. Button Head Screw ...........................21 B. Philip Screw ......................................1 C. Flange Bolt ........................................16 D. Open Wrench ....................................1 E. Allen Wrench.....................................1

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Proper Grounding Grounding provides a path of least resistance for electric current to reduce the risk of electric shock. CT139N is equipped with a cord having equipment-ground conductor and grounding plug. Make sure the cord is plugged into a properly installed and grounded power outlet. To prevent electrical hazards, have a qualified electrician ensure that the line is properly wired. This appliance is for use on a circuit having a normal of 240 volt and is factory-equipped with a specific electric cord and plug to permit connection to a proper electric circuit. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adaptor should be used with this appliance.

Figure-3 240-Volts Outlet for CT139N

For permanently connecting, the dust cyclone must be connected to a grounded metal, permanent wiring system, or an equipment-grounding conductor must run with the circuit conductor and connected to the equipment grounding terminal or lead on the machine.

WARNING! Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.

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Casters & Stand Supports Take the base, the rotating base wheels and the fixed base wheels out of the box and attach the wheels to the base with the help of flange bolts provided. See figure-3.

Figure-4 Attaching wheels to the base

Once the wheels are installed, take the right, middle and left stand supports and place them on the base and attach them using flange bolts. See figure-5

Figure-5 Installing the stand supports

Canister Filter & Main Housing Now take the canister filter out of the box and attach it to the main housing and secure it with the help of flange bolts provided. Make sure to place the canister rod (48) into the motor rod (44).

Figure-6 Installing the canister filter

Once the canister filter is attached to the main housing you need to get assistance to help you lifting the main housing and place it on the stand supports. See figure-7 Use the positioning guides (A) on both sides of the housing to align it to the stand supports and use the button head screws to attach it to the stand supports.

IMPORTANT The housing is heavy. Do not over-exert yourself. For safety purposes, get the help of an assistant when lifting it and placing on the stand supports for assembly.

Assembly

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Figure-7 Installing the main housing

Collection Drum & Y-Inlet Adapter Now, take the collection drum out of the box and the 4 wheels for the collection drum and install them by screwing into the threaded inserts underneath the drum.

Figure-8 Installing the collection drum wheels

Take the Y-inlet adapter and attach it to the housing with the help of Philip head screws. Now, bring the drum and put the drum lid on. Attach the hose from the top of the drum to the bottom of the main housing, using hose clamps. Place the drum position and secure each lid lever assembly on the left and right stand supports using 1/4” x 1/4” button head screws. Magnetic Switch, Plastic Bag & Handles Unscrew the two flat head screws on the housing. Then place the switch with fixing plate on the housing and tight with the two flat head screws. Attach the lower plastic bag under the canister filter using the bag clamp. Attach the handles on both stands using button head screws.

Figure-9 Installing the magnetic switch

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REMOTE CONTROLLER (Optional) CT139N features an optional remote controller which makes it easy for you to control your dust cyclone from a far distance. The remote controller features ON and OFF button, 2 TIMER buttons (+) and (-). ON and OFF Buttons These two buttons are used to turn on and turn off the motor. Timer Buttons (+) and (-) The timer buttons are used to increase or decrease the running time for the motor. Pressing the (+) button increases the while the (-) button decreases the running time.

Figure-10 Optional Remote Controller for CT139N How to Reset and Clear the Remote Controller Frequency? Open the magnetic switch first and locate the reset button. See figure 11 Clear: Press the reset button for 3 seconds until the receiver beeps 3 times. Reset: Step1: Press the reset button for 1 second until the receiver “beeps” once.

Step2: Press “ON” button on the hand held remote control until the receiver “beeps” twice. Step 3: Press the reset button for 3 seconds until the receiver “beeps” 3 times.

Figure-11 Shows the Reset Button

TEST RUN

Once you have assembled your dust cyclone then it is time to do a test run and see if the machine powers up and runs properly or not. Walk around the machine and take a look at all the parts you have assembled and make sure all the screws are tightened properly. Connect the machine to the correct power source and start the machine. During the test run if there is any unusual noise or vibration, disconnect the machine from the power source immediately and check all the parts you have assembled, once again.

Make sure you read the manual before the test run and understand all the safety instructions of your machine. All the tools and objects used for assembling the machine should be removed and cleared away.

WARNING! Do not make any adjustments while the machine is running. Turn off the machine and un-plug from the power source before making any adjustments.

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CT139N-2HP Dust Cyclone Parts Breakdown

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Part # Description

1 Motor

2 Motor Packing

3 Motor Plate

4 Hex Head Screw

5 Spring Washer

6 Nut

7 Flange Bolt

8 Impeller

9 Key

10 Hex Head Screw

11 Impeller Washer

12 Cap Screw

13 Main Housing

14 Inlet Housing

15 Cone Clamp

16 Cone

17 Inlet

18 Philips Head Screw

19 Hose Clamp

20 Hose

21 Collecting Drum

22 PC Board

23 Rivet

24 Handle (Large)

25 Phillips Head Screw

26 Wheel

27 Switch Plate

28 Phillips Head Screw

29 Magnetic Switch With Black Case

30 Pushing

31 Pushing

32 Power Cord

33 Reducer

33-1 Motor

34 Phillips Head Screw

35 Nut

36 Handle

37 Flange Bolt

38 Lower Fixing Plate

39 Phillips Head Screw

40 Phillips Head Screw

41 Ball Bearing

42 Ball Bearing Fixing Plate

43 Canister Filter

44 Motor Rod

45 Nut

46 Button Head Screw

47 Flange Bolt

48 Canister Rod

49 Spindle

50 Cleaning Flapper

51 Set Screw

52 Clamp

53 Plastic bag

54 Left Stand Support

55 Right Stand Support

56 Button Head Screw

57 Center Stand Support

58 Phillips Head Screw

59 Quick Handle Mounting Plate

60 Quick Handle

61 Nut

62 Nut

63 Drum Lid

CT139N-2HP Dust Cyclone Parts Breakdown

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64 Base

65 Rotating Base Wheel

66 Fixed Base Wheel

67 Flange Bolt

68 Allen Wrench

69 Open Wrench

70 Canister Flange Plate

71 Drum Lid Foam

72 Wire Clip

73 Connecting Wire

74 Cap

75 Chain

76 Tooth Washer

77 Screw

78 Phillips Head Screw

79 Foam Tape

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WARRANTY

Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable. This warranty covers three years for parts and 90 days for labour (unless specified otherwise), to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse, abuse, improper installation or assembly, negligence, accidents, repairs or alterations or lack of maintenance.

Proof of purchase is necessary. All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued. This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches etceteras. Craftex shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or for incidental contingent, special or consequential damages arising from the use of our products.

RETURNS, REPAIRS AND REPLACEMENTS

To return, repair, or replace a Craftex product, you must visit the appropriate Busy Bee Tools showroom. Craftex is a brand of equipment that is exclusive to Busy Bee Tools. For replacement parts directly from Busy Bee Tools, for this machine, please call 1-800-461-BUSY (2879), and have your credit card and part number handy. All returned merchandise will be subject to a minimum charge of 15% for re-stocking and handling with the

following qualifications. Returns must be pre-authorized by us in writing. We do not accept collect shipments. Items returned for warranty purposes must be insured and shipped pre-paid to the nearest warehouse (see

locations on inside back cover of this manual). Returns must be accompanied with a copy of your original invoice as proof of purchase. Returns must be in an

un-used condition and shipped in their original packaging a letter explaining your reason for the return. Incurred shipping and handling charges are not refundable.

Busy Bee will repair or replace the item at our discretion and subject to our inspection. Repaired or replaced items will be returned to you pre-paid by our choice of carriers. Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior

authorization has carried out repairs to the item. Repairs made by Busy Bee are warranted for 30 days on parts and labour. Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs. The Busy Bee Parts & Service Departments are fully equipped to do repairs on all products purchased from us

with the exception of some products that require the return to their authorized repair depots. A Busy Bee representative will provide you with the necessary information to have this done.

For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repair.

CRAFTEX 3 YEAR LIMITED WARRANTY