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Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies q Ensure a secure and growing raw material supply Continued focus on Cane Productivity Initiatives q Develop sustainable business models to achieve world class cost position Regional business models that ensure viability in a low price environment q Ensure efficient responsive industry structures Management of deregulation and industry restructuring q Achieve growth in targeted opportunities Key focus on development of co-generation business q Safety leadership and environmental sustainability

CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

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Page 1: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

1

Ian McMaster CEO CSR Sugar

CSR Sugar Milling Site Tour – 17 September 2004

2

CSR Sugar Milling – key strategies

q Ensure a secure and growing raw material supply

ØContinued focus on Cane Productivity Initiatives

q Develop sustainable business models to achieve world class cost position

ØRegional business models that ensure viability in a low price environment

q Ensure efficient responsive industry structures

ØManagement of deregulation and industry restructuring

q Achieve growth in targeted opportunities

ØKey focus on development of co-generation business

q Safety leadership and environmental sustainability

Page 2: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

2

Mark Day General Manager

Burdekin RegionInvicta, Pioneer, Kalamia and

Inkerman mills

4

Burdekin River

Burdekin River

Suttor River

Balyando River

Burdekin Dam

Burdekin Dam catchment is >700km long and highly reliable source of irrigation water

Page 3: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

3

Standard Deviation % Average Yield

6.0

8.0

10.0

12.0

14.0

16.0

18.0

Mossman

Hamble

don

Mulgrave

Babinda

Goondi

Mourilya

n

Sth John

stone Tully

Victoria

Macknad

eInv

icta

PioneerKala

mia

Inkerm

an

Proserp

ineFarle

igh

Racecou

rse

Pleysto

weMaria

n

Cattle C

reek

North Eton

Plane C

reek

Fairymead

Qunaba

Millaquin

Bingera Isis

Marybor

oughMore

ton

Rocky P

oint

Condong

Broadw

ater

Harwood

Average Yield

60.0

70.0

80.0

90.0

100.0

110.0

120.0

Mossman

HambledonMulgrave

BabindaGoondi

Mourilyan

Sth Johnstone Tully

Victoria

Macknade

InvictaPioneer

Kalamia

Inkerman

ProserpineFarleigh

Racecourse

Pleystowe

Marian

Cattle Creek

North Eton

Plane Creek

Fairymead

QunabaMillaquin

Bingera Isis

MaryboroughMoreton

Rocky Point

Condong

Broadwater

Harwood

Burdekin region’s high cane yield and low variation are arguably the best in the world (1970-1996)

6

Million Tonnes of Cane

0

2

4

6

8

10

12

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

f

2005

f

2006

f

2007

f

Steady increase in cane production in the Burdekin since 1988

Page 4: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

4

7

History of the Cane Productivity Initiative

q Engaged McKinsey to assist in developing the Cane Productivity Initiative (“CPI”)

q CSR developed a regional management approach (Herbert, Burdekin, Mackay)

q Various reviews of the industry confirmed the direction

q CPI program initiated in regions - redirected focus

8

Mission

Targets

Organisation

Performancefeedback

Consequence management

Focus on improvement of the whole of value chain, as well as the components

+20% increase in yield was the primary target in the cane growing sector

Reallocate BSES, Cane Productivity Boards, CSR staffTo focus on this objective. Formed 45 grower cell groups

Grower website as a main platform for information and benchmarking

Review incentives and disincentives

Underlying principles

Page 5: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

5

9

2000

0

40

80

120

160

200

0 500 1000 1500

Farm Size (ha)

Tonn

es C

ane/

ha

Variation in Burdekin cane fields

10

0

40

80

120

Cane yield range: Herbert and productivity sub-regions

t/ha

HBT

1998 1999 2000 2001

AS

M E

C

HBT

AS

M E

C

HBT

AS M E

C

HBT

A

S M EC

Even when soil, climate and irrigation normalised, variation in productivity is

still significant

Variation existing in sub-regions

Page 6: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

6

CPI - Population Comparison - Attends v's Non Attends

$1,500

$1,600

$1,700

$1,800

$1,900

$2,000

$2,100

$2,200

$2,300

$2,400

$2,500

N e

t$R

etur

ns

$0

$20

$40

$60

$80

$100

$120

$140

$160

$Diff

eren

ce

$Difference Absent Attends

$Difference $13 $22 $63 $8 $74 $53 $3 $71 $67 $64 $108 $147

Absent $2,264 $2,231 $2,346 $2,044 $2,016 $2,182 $1,749 $2,064 $1,740 $1,720 $2,051 $2,151

Attends $2,278 $2,254 $2,409 $2,052 $2,090 $2,235 $1,752 $2,135 $1,807 $1,783 $2,158 $2,298

1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003

Participating growers are building a gap in performance

12

End

Page 7: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

7

Shayne Rutherford GM Business Development

Pioneer mill renewable energy project

14

q CSR produces ~40% of Australia’s raw sugar production, milling capacity 2.4 mt, operating 7 sugar mills in Queensland

q CSR is already a significant producer of renewable energy at each of its 7 mills

q Generation capacity of 125 MW with 45 MW available for export

q 130,000 MWh exported to national grid annually (similar number of RECs)

q All mills sell electricity & RECs to Ergon the local franchise retailer

CSR is the largest sugar miller in Australia

Page 8: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

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15

q Invicta was CSR’s first major renewable energy project, completed in 1996 (pre MRET)

q 50 MW plant, 35-40 MW export capacity

q 115,000 megawatt hours exported in YEM03

q Revenue gained from electricity and renewable energy credits

q Invicta contributes 85% of CSR Sugar electricity exports, 95% RECs

Renewable energy at Invicta mill

16

Pioneer Mill in the Burdekin Project Overview

Capital Investment: $100 m

Plant Structure: 63 MW installed45 MW export

Export Power: 200,000 MWh

(enough power for 50,000 households, reduces greenhouse gases by 400,000 tonnes per year)

SVA positive from first year of operation

Timing:Sep 2003 LaunchedDec-Jun 2004 Demolition & early works Jun-Nov 2004 Milling season & constructionDec-May 2005 ConstructionMay/Jun 2005 Mill/Power station complete

Pioneer renewable energy project

Page 9: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

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17

Sugar mill processing

q Crushing: Sugar cane is shredded and crushed using steam “engines”; Cane juice then flows to processing vessels

q Bagasse: Left over cane fibre is sent to the boilers to produce electricity and steam for the mill; Unused bagasse is stored in waste piles

q Boilers: Pioneer currently has two inefficient boilers to create steam for electricity and the process

q Sugar Extraction: Steam provides required energy to concentrate the juice and make raw sugar crystals. Molasses is a by-product of this product which is sold for ethanol production or as stockfeed

q Turbines: Turbine generators reduce steam pressure to required levels and create electricity for mill

18

Sugar mill processing

Sugar

Power and steam generated

for all parts of the mill

Steam drive motors

Sugar Extraction Processing

Molasses

Turbine

Sugar Cane Juice

Boiler

Bagasse

Sugar Cane

Mill

Page 10: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

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19

Capital investment

q Dedicated power plant

Ø New boiler, steam turbine generator, cooling towers and associated works

q Mill efficiency upgrade

Ø Upgrade existing boiler – to provide all power and steam for mill operations

Ø Steam turbine mill drives replaced with electric drives

Ø New evaporatorsØ New steam turbine generator for Boiler 2Ø Improved scrubber system to reduce emissions

20

Capital investment

Sugar

Electricity and steam generated

for all parts of the mill

Electric drive motors

Sugar Extraction Processing

Molasses

New Turbine

Sugar Cane Juice

Boiler 2

(Upgraded)

Sugar Cane

Mill

New Turbine

Boiler 3Export Power

REC’s

New InvestmentBagasse

Page 11: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

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21

Indicative Pioneer financials

q Export 200,000 MWh at ~$35 per MWh

q Create 250,000 REC’s at ~$40 per REC

q Approximate EBIT per year of $15m

At completion of Pioneer, CSR will contribute 11% of the 2005 MRET target and 4% of the final (2010) MRET REC target

22

Pioneer risk management

q Crop variability

Ø Burdekin region is the least variable and most productive sugar cane region in Australia

Ø CSR operates four mills in the region with ability to switch cane supply or bagasse between mills

q Electricity & REC price volatility

Ø 10 year Power Purchase Agreement (PPA) with Ergon Energy

Ø Electricity prices fixed across term of PPA

Ø A combination of fixed price and market price REC’s

Page 12: CSR Sugar Milling – key strategies · 2019-06-27 · 1 Ian McMaster CEO CSR Sugar CSR Sugar Milling Site Tour – 17 September 2004 2 CSR Sugar Milling – key strategies qEnsure

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23

MRET Scheme has created REC market

q MRET provides a market for Renewable Energy Certificates (RECs) since 2001

q Renewable generators able to create (RECs) for each MWh electricity produced

q Wholesale electricity purchasers have a liability to remit a quantity of RECs in proportion to their total wholesale purchases of electricity

Ø Non tax deductible penalty of $40 for each MWh shortfall

q REC price determined by the supply (capacity of renewable energy generation) and demand for RECs (mandatory target set by Fed Govt).

q Scheme ends in 2020

24

MRET’s status & potential future projects

q MRET Review, undertaken late 2003, recommended increasing the target and extending the life of the scheme

q Federal Government’s Energy Statement in June 2004 rejected the Review’s recommendations. Targets remain unchanged, scheme not extended past 2020

q Federal Opposition publicly supports increasing target to 5% increase in market share (as opposed to the current 2%)

q Without an increase in target and extension of end date, CSR may only consider 1 or 2 other bagasse based projects

q If scheme extended and targets increased, CSR may consider an additional 3 or 4 projects using trash as fuel