CSI-C-11 ConditionSensor Interface · CSI-C-11 ConditionSensor Interface Operating Instruction English • (translation of original instructions) Document No. : 4191469a • 3/19/2019

CSI-C-11ConditionSensor Interface

Operating Instruction

English • (translation of original instructions)

Document No. : 4191469a • 3/19/2019

Follow these instructions for proper and safe use.Keep for future reference.

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Table of Contents HYDAC FILTER SYSTEMS GMBH

ii Bewa CSI-C-11 4191469a en-us lq

Table of Contents

1 General ..................................................................................................................... 4

1.1 Imprint .............................................................................................................. 4

1.2 Documentation Representative........................................................................ 4

1.3 Purpose of this manual .................................................................................... 5

1.4 Target group of the manual.............................................................................. 5

1.5 Target group - Required qualifications/training ................................................ 6

1.6 Illustrations in the manual ................................................................................ 71.6.1 Illustration on the title page.................................................................. 71.6.2 Representation of requirements .......................................................... 81.6.3 Representation of procedural instructions ........................................... 81.6.4 Representation of intermediate results/results .................................... 91.6.5 Representation of warning/general safety information ...................... 101.6.6 Signal words and their meaning in the safety information and instruc-

tions ................................................................................................... 11

1.7 Representation/explanation of pictograms..................................................... 12

1.8 Supplementary symbols................................................................................. 13

1.9 Exclusion of liability/warranty ......................................................................... 13

1.10 Notes on copyright ......................................................................................... 14

1.11 Validity of this manual .................................................................................... 14

2 General safety information ...................................................................................... 15

3 Product overview..................................................................................................... 17

3.1 Scope of delivery............................................................................................ 18

3.2 Dimensions .................................................................................................... 19

3.3 Proper/Designated Use.................................................................................. 20

3.4 Improper Use or Use Deviating from Intended Use ....................................... 21

3.5 Technical Data ............................................................................................... 22

3.6 Decoding the model code label...................................................................... 243.6.1 Model code ........................................................................................ 25

4 Storage and transport ............................................................................................. 26

HYDAC FILTER SYSTEMS GMBH Table of Contents

Bewa CSI-C-11 4191469a en-us lq iii

5 Assembly, installation and commissioning.............................................................. 27

5.1 Assembling the CSI........................................................................................ 27

5.2 Connection overview...................................................................................... 295.2.1 Pin assignment – DC IN / HSI............................................................ 305.2.2 Pin assignment – Sensor 1 IN ........................................................... 305.2.3 Pin assignment – Sensor 2 IN ........................................................... 315.2.4 Pin assignment - LAN........................................................................ 315.2.5 Connection examples ........................................................................ 32

5.3 Commissioning............................................................................................... 345.3.1 Parametrizing the CSI ....................................................................... 345.3.2 Parameterizing the CSI via FluMoS mobile (Android) ....................... 34

6 Factory settings....................................................................................................... 35

6.1 Description of the factory settings .................................................................. 35

6.2 Overview of the factory settings ..................................................................... 37

7 Operation ................................................................................................................ 39

7.1 Evaluating/reading measurement protocols/values ....................................... 407.1.1 Evaluating/reading measurement reports/values with FluMoS ......... 407.1.2 Reading measurement protocols/values via Modbus........................ 41

7.1.2.1 Mapping - new format ............................................................... 427.1.2.2 Mapping -old format.................................................................. 447.1.2.3 Example with CS1000 / AS1000............................................... 46

7.1.3 Reading measurement protocols/values via FluMoT ........................ 47

8 Maintenance............................................................................................................ 48

9 Troubleshooting/fault rectification ........................................................................... 49

10 Removing / Disposal ............................................................................................... 51

11 Appendix ................................................................................................................. 52

11.1 Accessories.................................................................................................... 52

Glossary .................................................................................................................. 58

Index ....................................................................................................................... 60

1 | General HYDAC FILTER SYSTEMS GMBH

4 / 64 Bewa CSI-C-11 4191469a en-us lq

1 GeneralIn this chapter, you will find helpful notes on handling these in-structions.

1.1 ImprintManufacturer / publisher and responsible for the content:

Address of the manufacturer Contact address

HYDAC FILTER SYSTEMSGMBH Industriegebiet 66280 Sulzbach / Saar

HYDAC FILTER SYSTEMSGMBH Justus-von-Liebig-Str., Werk20 66280 Sulzbach / Saar

Germany Germany

E-mail: [email protected]

Homepage: www.hydac.com

Court of Registration: Saarbrücken , HRB 17216

Executive director: Mathias Dieter ,Dipl.Kfm. Wolfgang Haering

Tab. 1: Impressum

1.2 Documentation RepresentativeThe contact data of the person authorized with the documenta-tion is:

Mr. Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280Sulzbach / Saar

Germany

Phone: +49 6897 509 1511

Fax: +49 6897 509 1394

E-mail: [email protected]

Tab. 2: Documentation Representative

HYDAC FILTER SYSTEMS GMBH General | 1

Bewa CSI-C-11 4191469a en-us lq 5 / 64

1.3 Purpose of this manualBefore you use this product for the first time or if you havebeen asked to carry out other work on the product, please readthis manual.

The use and the handling of the product described in the fol-lowing, as well as its use, are not self-explanatory and are de-scribed in detail in this manual and the associated technicaldocumentation.

This manual will help you to use the product as intended, prop-erly, effectively, and safely. Therefore, you are requested toread the following chapters attentively and carefully. Please re-fer to it every time you require decisive details.

This manual informs and warns you of risks, against which therisk reduction through the design and protective measures maynot be effective or not fully effective.

1.4 Target group of the manualThis manual was created for the following target group.

Target group Tasks

Owner This manual and the associated docu-ments must be kept accessible at the in-stallation location and also for later use.

Ask the employees to read and follow themanual and the associated documents, inparticular, the safety and warning instruc-tions.

Observe the additional product-related in-structions and requirements.

Specialist person-nel

Read, observe and follow this manual andthe associated documents, in particular,the safety and warning instructions.

Tab. 3: Target group



1.5 Target group - Required qualifications/trainingPersons who work on the equipment must be aware of thehazards associated with its use.

These operating instructions are intended for:

Auxiliary per-sonnel:

Such persons have been instructed about thesensor and informed about potential hazardsthat can result from improper use.

Specialist per-sonnel:

Such persons have corresponding specialisttraining and several years' work experience.They are able to assess and perform thework assigned to them, they are also able torecognize potential dangers.

Life phase Person Required knowledge

Transport /Storage

Auxiliarypersonnel

No specialist knowledge re-quired.

Electrical installa-tion,commissioning,troubleshooting,decommissioning

Specialistelectrician

Safe handling/use of tools.

Fitting and connection ofelectrical lines.

Knowledge of network com-munication.

Knowledge of using WindowsPCs and of program installa-tion.

Product-specific knowledge.

Operation, operations control

Specialist Knowledge of using WindowsPCs/mobile end devices.

Product-specific knowledge.

Dismantling,disposal

Specialist Proper and environmentallyfriendly disposal of materialsand substances.

Knowledge about reuse.

Tab. 4: Required qualifications/training



1.6 Illustrations in the manualYou will find illustrations in this manual. You can find details re-garding these in the following chapters.

1.6.1 Illustration on the title pageYou will find the following information on the title page of thismanual:

Short name of the productProduct name

Operating and Maintenance Instructions

12345678 ##.##.####

English (translation of original instructions)

Valid

from

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5

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Fig. 1: Overview / labeling of the title page

1 Short name of the product / product name2 Type of document3 Language4 Document no./Index Date of printing5 Supplementary instructions regarding the validity of the

manual (optional)



Please note that you can directly access informationthrough the directories. However, this does not re-lease you from the obligation to read this manualfully before commissioning.

The document no. with the index (4) is meant for identifyingand reordering the manual. The index is incremented everytime the manual is revised or changed.

The manual contains a table of contents, a list of tables andfigures, an index and a glossary.

1.6.2 Representation of requirementsThese are absolutely required for carrying out a work activityon the product and are marked with a check mark and are inbold in the text.

An example for the representation of requirements:

ü The product is assembled and connected.

ü The product is switched off.

1. Switch the product on.

1.6.3 Representation of procedural instructionsIn the case of procedural instructions, there are the two follow-ing representations:

Procedural instructions with a fixed sequence

Procedural instructions, whose sequence must be compliedwith without fail, are listed with sequential numbering (1., 2., 3.,etc.).

An example for procedural instructions with a fixed sequence:

1. Remove the transport securing device.

2. First fill the product.




Procedural instructions with a random sequence

Procedural instructions that have a random sequence arelisted as bullet points (-).

An example of a procedural instruction with a random se-quence:

– Clean the display.

– Rinse the product.

1.6.4 Representation of intermediate results/resultsIn the case of some activities, it is necessary to carry out worksteps with intermediate results and end results.

Intermediate results are the consequence of activities; they aremarked with an indented arrow.

End results represent the end of an activity and are repre-sented with a flag.

An example for a procedural instruction with intermediate re-sult and final result:


ð The display lights up.

2. Press the button.

O The product is now ready for use.



1.6.5 Representation of warning/general safetyinformationAll the warning / general safety information in this manual arehighlighted with pictograms and signal words. The pictogramand the signal word give you an indication of the severity of thedanger.Warning / general safety information, which are placed aheadof each activity, are represented as follows:

CAUTION

Type and source of danger

Hazard symbolConsequence of the danger

Measures to avert danger



1.6.6 Signal words and their meaning in the safetyinformation and instructionsIn these instructions you will find the following signal words:

DANGERDANGER – The signal word indicates a hazardous situationwith a high level of risk, which, if not avoided, will result lethalor serious injury.

WARNING

WARNING – The signal word indicates a hazardous situationwith a medium level of risk, which, if not avoided, can resultlethal or serious injury.

CAUTION

CAUTION – The signal word indicates a hazardous situationwith a low level of risk, which, if not avoided, can result in mi-nor or moderate injury.

NOTICE

NOTICE – The signal word indicates a hazardous situationwith a high level of risk, which, if not avoided, will result indamage to property.



1.7 Representation/explanation of pictogramsThe following are the safety symbols / pictograms in this man-ual. They indicate specific dangers to persons, property or tothe environment. Observe these safety symbols / pictogramsand act with particular caution in such cases. Always keep allsymbols / pictograms intact and legible.

Warning signs used

These signs are listed for all safety information and instructionsin these operating instructions which indicate particular haz-ards to persons, property or the environment.

Danger point warning

Dangerous electrical voltage warning

Signs used for giving orders

These symbols are listed for all safety information and instruc-tions in these operating instructions which indicate particularhazards to persons, property or the environment.

Follow the instructions.

Signs used for the required specialist personnel

These symbols show the required training/knowledge for in-stallation work and/or maintenance work.



Specialist personnel - ElectricianSuch persons have specific specialist trainingand several years' work experience. They areable to assess and perform the work assigned tothem, they are also able to recognize potentialhazards.

1.8 Supplementary symbolsYou will find the following symbols in the manual as additionaldetails:

Tip for handling the product

Required tools

1.9 Exclusion of liability/warrantyFor the warranty provided by us, please refer to the Terms ofDelivery. They are made available to you at the conclusion ofthe contract at the latest. You will also find these underwww.hydac.com -> General Terms and Conditions (T&C).

This manual was prepared to the best of our knowledge. Nev-ertheless and despite the greatest care taken, it may containerrors. Therefore, please understand that, in the absence ofany provisions to the contrary hereinafter, our warranty and lia-bility – for any legal reasons whatsoever – are excluded in re-spect of the information in this manual. In particular, we shallnot be liable for lost profit or other financial loss.

This exclusion of liability does not apply in cases of intent andgross negligence. Moreover, it does not apply to defects whichhave been deceitfully concealed or whose absence has beenguaranteed, nor in cases of culpable harm to life, physical in-jury and damage to health. If we negligently breach any mate-

http://www.hydac.com



rial contractual obligation, our liability shall be limited to fore-seeable damage. Claims due to the Product Liability shall re-main unaffected.

1.10 Notes on copyrightAll rights to this documentation, in particular to the right to re-production and distribution, as well as to the translation, areproperty of HYDAC FILTER SYSTEMS GMBH.

Distributing and copying this document and utilizing and dis-closing its content is not permitted, except where this has beenagreed upon explicitly. Any infringement will entail liability fordamages. All rights reserved in the case of a patent beinggranted or a utility model or the design being registered.

1.11 Validity of this manualThe diagrams and visualizations in this manual are meant forgeneral illustration purposes. Therefore, representations andfunctional options can deviate from the delivered product.

We reserve the right to changes to the contents of this manualwithout prior notice.

HYDAC FILTER SYSTEMS GMBH General safety information | 2


2 General safety informationThe following residual risks can occur through intended use:

NOTICEIdentical bus addresses of SMART sensors

Erroneous or no communication.

u Take note of different bus addresses of the HYDACSMART sensors.

NOTICEWrong sensor


u Connect the CSI-C-11 only with HYDAC SMART sensorsor the permitted analog sensors.

NOTICEConnecting more than two HYDAC SMART sensors


u Connect a maximum of two HYDAC SMART sensors tothe CSI-C-11.

NOTICEConnection of more than 4 permitted analog sensors


u Connect a maximum of 4 permitted analog sensors to theCSI-C-11.

2 | General safety information HYDAC FILTER SYSTEMS GMBH


NOTICEExceeding the maximum permissible line length


u Observe the maximum permissible line lengths.

HYDAC FILTER SYSTEMS GMBH Product overview | 3


3 Product overviewThe ConditionSensor Interface CSI-C-11 is used for the imple-mentation of digital and analog sensor signals of HYDAC sen-sors in network and field bus protocols (e.g. Modbus®) for ei-ther cable-connected (LAN) or wireless (WLAN) transmissionto stationary (e.g. desktop PC) and mobile end devices (e.g.smartphone). In addition, the CSI-C-11 has an internal memorythrough which the interface module can also be used as a datalogger.

Depending on the device type, up to two HYDAC SMART sen-sors and four analog sensors can be connected to the inter-face module and supplied with voltage. Furthermore, theCSI-C-11 is equipped with a fieldbus/ethernet interface that en-ables the integration of connected sensors into company net-works or a higher-level Condition Monitoring System CMS andcontrol systems (SPS) and process control systems (SCADA).

The special features of the CSI-C-11 include:

– 2 input channels for HYDAC SMART sensors

– 4 input channels for analog sensors (optional)

– Direct connection of the sensors via M12x1 connectors

– Simple network and system integration/field bus integra-tion via network connection (M12x1)

– Wireless transfer and display of sensor measured valuesvia WLAN and FluMoS/FluMoS mobile

– Measured data storage in CSI-C-11 with date and time(data logger)

– Parametrization of the interface (e.g. IP address, subnetmask) possible via WLAN and FluMoS mobile

– Integrated assembly plate for wall mounting or directly onthe HYDAC ConditionSensor Module CSM Economy

– Compact design for space-saving assembly

– High protection class with IP 66, no need for switch cabi-net

3 | Product overview HYDAC FILTER SYSTEMS GMBH


3.1 Scope of deliveryThe ConditionSensor Interface comes packed, factory-assem-bled, and preset. Before starting up the CS-C-11, check thatthe content of the package is complete.

The following items are supplied:

Qty Designation

1 ConditionSensor Interface CSI-C-11

1 Operating Instruction (this document)

Tab. 5: Scope of delivery



3.2 DimensionsThe CSI-C-11 has the following dimensions.

Fig. 2: CSI-C-11 dimensions

All dimensions in mm.



3.3 Proper/Designated UseUse the ConditionSensor Interface CSI-C-11 only for the appli-cation described in the following.

Depending on the device type, the ConditionSensor InterfaceCSI-C-11 serves to implement digital (HYDAC SMART sen-sors with the Hydac Sensor Interface HSI) and analog sensorsignals (e.g. 4 - 20 mA) in multiple network protocols (e.g.HSI TCP/IP and Modbus® TCP), and field bus protocols (e.g.Modbus® RTU) which can be transmitted both by cable (LAN)and wirelessly (WLAN) to stationary (e.g. desktop PC) and mo-bile end devices (e.g. smartphone). In addition, the CSI-C-11has an internal memory through which the interface modulecan also be used as a data logger. Depending on the type ofdevice, for example, two HYDAC SMART sensors and fouranalog sensors can be connected.

For example:

Permitted HYDAC SMART sensors (digital):

– CS1000 Series

– AS1000 Series

– MetallicContamination sensor MCS1000 series

– HYDACLab HLB1000 series

Permitted analog sensors with an analog output:

– 4 - 20 mA (load = 500 Ω)

– 0 - 20 mA (load = 500 Ω)

– 0 … 10 V DC

– 0 … 5 V DC

– 2 … 10 V DC

– 1 … 5 V DC

– Example: Temperature measurement transformer,pressure measurement transformer, differential pres-sure sensors, volumetric flow sensors or level sensors



3.4 Improper Use or Use Deviating from Intended UseImproper use or use deviating from intended may result in haz-ards and/or will damage the sensor. Examples of improper useor use deviating from intended use include:

– Operation with non-approved sensors.

– Operation with more than two HYDAC SMART sensors.

– Operation with more than four analog sensors.

– Modifications to the interface made by the user or pur-chaser.



3.5 Technical DataThe CSI-C-11 has the following technical data:

HSI interface HYDAC Sensor Interface forthe connection of twoHYDAC SMART sensors

Analog interface Sensor interface for the con-nection of a maximum of fouranalog sensors (type se-lectable):- 4 - 20 mA (load: 500 Ω)- 0 - 20 mA (load: 500 Ω)- 0 - 10 V- 0 - 5 V- 2 - 10 V- 1 - 5 Vmeasurement accuracy< 0.2% FS (FullScale)

Tab. 6: Input data

Ethernet:10 Base-T / 100 Base-TX

WLAN (only HSI):2.4GHz, IEEE 802.11 b/g/n

Protocols:- HSI TCP/IP (Port 49322)- Modbus® TCP (Port 502)

RS485:2-wire, half-duplex

Protocol:- Modbus® RTU

Tab. 7: Outputs

Power supply 12 … 24 V DC ±10%

Current consumption 100 mAin addition to the connectedsensors, sensor supply 12 - 24 V DC (looped through)

Power supply Connector, M12, 5-pin, male

HYDAC SMART sensor 1 andanalog sensors 1 - 4:

Bushing, M12, 8-pin, female

HYDAC SMART sensor 2 Bushing, M12, 5-pin, female



LAN Bushing, M12, 4-pin, D en-coded(acc. to IEC61076-2-101)

WLAN antenna RP-SMA bushing

Parameterization Via device connector M12x1,5-pin, according toDIN VDE 0627 or WLAN withFluMoS mobile or LAN withFluMoS professional

Tab. 8: Electrical data

Variable 64 MB

Storage interval @ 60 sec-onds

>1300 days (at CS1000 +HLB1400)

Storage interval @ 60 minutes >83000 days (at CS1000 +HLB1400)

Tab. 9: Internal measurement data memory

Permitted ambient tempera-ture range

-25 … 85 °C

Permissable relative humidity 0 - 70%, non-condensing

Permitted storage temperaturerange

-30 … 85 °C

Protection class in accordancewith DIN 40050

IP66

Housing dimensions 131 x 77.5 x 35.5 mm

Body Aluminum housing

Weight ≈ 360 g

Tab. 10: Other data



3.6 Decoding the model code labelFor identification details of the CSI, see the type label. Alwaysmention the part no. and the serial no. when contactingHYDAC.

Fig. 3: Type label

Row Description

Model For details, see Model code [ 25]

P/N Part no.

S/N Serial number

Date Year/week of production - hardware index

Tab. 11: Decoding the model code label



3.6.1 Model codeThe CSI-C-11 has the following model code:

Product series

Signal output (report) 1

Body

CSI - C - 11 - 0 - 0 - 0 /- 000


Signal input

CSI = ConditionSensor Interface

11 = Ethernet (Modbus TCP, HSI TCP/IP),

C = Metal housing, compact

Modification


0 = 2x HSI1 = 2x HSI + 4x analog

WLAN (HSI TCP/IP)

0 = RS485 (Modbus RTU)

000 = Standard

0 = without

®

®

Fig. 4: Model code CSI-C-11

4 | Storage and transport HYDAC FILTER SYSTEMS GMBH


4 Storage and transportPlease transport the CSI packed in the packaging supplied.

Store the CSI in a clean, dry place, in the supplied packagingas far as is possible. Only remove the packing just before in-stalling the unit.

Observe the storage conditions given in Chapter TechnicalData [ 22].

HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5


5 Assembly, installation and commissioningThis chapter provides information on assembly, installation andcommissioning.

5.1 Assembling the CSIThe CSI-C-11 has an assembly plate with two boreholes forwall mounting or mounting on an electric motor. The position ofthe CSI can be as required while doing this.

Fig. 5: Assembling the CSI-C-11

This mounting plate is also meant for direct mounting on theHYDAC ConditionSensor Module CSM Economy.

5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH


Fig. 6: Example: CSI-C-11 assembled on a CSM-E

Fig. 7: Example: CSI-C-11 assembled on a motor-pump assembly



5.2 Connection overviewConnect the CSI-C-11 to the sensors and the power supply asshown below.

Fig. 8: Connection overview

LAN Local Area NetworkWLAN Wireless Local Area Network

Sensor 2 IN Sensor 2Sensor 1 IN Sensor 1DC IN / HSI Power supply



5.2.1 Pin assignment – DC IN / HSI

Fig. 9: DC IN / HSI

The connection socket DC IN / HSI has the following pin as-signment.

Pin Signal Description

1 DC IN12 … 24 V DC

Supply voltage +

2 RS485 - Modbus RTU

3 GND Supply voltage GND

4 RS485 + Modbus RTU

5 HSI Parameterization

Tab. 12: Pin assignment – DC IN / HSI

5.2.2 Pin assignment – Sensor 1 INThe connection socket Sensor 1 IN has the following pin as-signment.

Fig. 10: Sensor 1 IN


1 S112 … 24 V DC

SMART sensor 1 + Supply voltage

2 A1 Analog sensor 1 Analog input 1

3 S1 GND SMART sensor 1 GND supply voltage


5 S1 HSI SMART sensor 1 HSI signal input



8 A1 – A4 GND Analog sensor1 - 4

Analog input GND

Tab. 13: Pin assignment – Sensor 1 IN



5.2.3 Pin assignment – Sensor 2 INThe connection socket Sensor 2 IN has the following pin as-signment.

Fig. 11: Sensor 2 IN


3.1 S212 … 24 V DC

SMART sensor 2 + Supply voltage

3.2 - - not allocated

3.3 S2 GND SMART sensor 2 GND supply voltage

3.4 - - not allocated

3.5 S2 HSI SMART sensor 2 HSI signal input

Tab. 14: Pin assignment – Sensor 2 IN

5.2.4 Pin assignment - LANThe LAN connection socket has the following assignment.

Fig. 12: LAN


1 ETH TX+ Network (LAN) Ethernet port for datatransmission +

2 ETH RX+ Network (LAN) Ethernet port for re-ceiving data +

3 ETH TX- Network (LAN) Ethernet port for datatransmission -

4 ETH RX- Network (LAN) Ethernet port for re-ceiving data -

Tab. 15: Pin assignment - LAN



5.2.5 Connection examplesHere, you will find connection examples for the CSI-C-11.

Fig. 13: Connection example CSI-C-11-0-0-0



Fig. 14: Connection example CSI-C-11 - CS1000 - HDA48x6-A -ETS7246-B



5.3 CommissioningParametrize the CSI before operation according to the follow-ing chapter.

5.3.1 Parametrizing the CSIIn order to connect the CSI to the network environment, adjustthe factory settings such as the IP address, subnet mask,SSID, and the communication of the connected sensors toyour requirements/conditions.

5.3.2 Parameterizing the CSI via FluMoS mobile(Android)In order to parametrize the CSI via FluMoS mobile, load theapp for the Android operating system from theGoogle Play Store and install it on your mobile end device.

Then, establish a connection to your mobile end device viaWLAN. The CSI answers with the SSID: HYDAC_AP (factorysetting).

When the connection is established, you can make all the re-quired settings in the dialog menu.

HYDAC FILTER SYSTEMS GMBH Factory settings | 6


6 Factory settingsThe CSI is delivered with the following factory settings.

6.1 Description of the factory settingsYou will find a description of the settings and the limit valueshere.

Menu item Description

SmartSensor Count Number of the connectedHYDAC SMART sensors

Device Address HSI bus address of the CSI

Save Time (s) Storage interval for the data logger (1 - 65535 seconds).

SSID Name of the access point (maximum 31characters).

Security WLAN encryption can be switched on(WPA2).

Key Password for encryption (maximum 15characters).

IP IP address of the LAN connection.

Subnet Subnet mask for the LAN connection.

Gateway Standard gateway for the LAN connec-tion.

Time (hh:mm:ss) Time for the data logger.

Date (dd/mm/yy) Date for the data logger.

Analog 1 - 4 Parametrizing the connected analogsensors.

Channel Type Analog channel type can be selectedbetween:

-OFF- 4 - 20 mA,- 0 - 20 mA,- 0 - 10 V

6 | Factory settings HYDAC FILTER SYSTEMS GMBH


Menu item Description

- 0 - 5 V- 2 - 10 V,- 1 - 5 V

Name Name of the analog channel.

Unit Unit of the analog channel.

Lower Range Minimum value of the analog channel.

Upper Range Maximum value of the analog channel.

Modbus ID 1

Register offset 0

Format Reading out measurement protocols/values via Modbus [ 41]

Baud rate 19200

Parity None

Data bits 8

Stop bits 1

Input register map-ping

Example with CS1000/AS1000 [ 46]

Tab. 16: Description of the factory settings

HYDAC FILTER SYSTEMS GMBH Factory settings | 6


6.2 Overview of the factory settingsThe following factory settings are stored in the dialog menu:

Main Menu Factory set-tings

Device Set-tings

SmartSensorCount

2

Device Address a

Save Time (s) 60

WiFi Settings SSID HYDAC_AP

Security OFF

Key 12345678

Ethernet Set-tings

IP 192.168.0.30

Subnet 255.255.255.0

Gateway 192.168.0.1

Time/Datesettings

Time(hh:mm:ss)

Date (dd/mm/yy)

Analog Set-tings

Analog 1 Channel Type OFF

Name Analog 1

Unit bar

Lower Range 0

Upper Range 100


Name Analog 2

Unit bar

Lower Range 0

Upper Range 100


Name Analog 3

Unit bar

Lower Range 0

6 | Factory settings HYDAC FILTER SYSTEMS GMBH


Upper Range 100


Name Analog 4

Unit bar

Lower Range 0

Upper Range 100

Modbus set-tings

Modbus ID 1

Register offset 0

Format New format

Modbus RTUsettings

Baud rate 19200

Parity None

Data bits 8

Stop bits 1

Input registermap

See example

Tab. 17: Factory settings of CSI-C-11-0-0-1/-000

HYDAC FILTER SYSTEMS GMBH Operation | 7


7 OperationFor operation, switch the voltage supply to the CSI on or plugthe power supply unit into a suitable socket.

During operation, note the status LED on the CSI.

– If the status LED is not lit, the CSI is not being suppliedwith power.

– If the status LED is orange, the CSI is still booting up.

– If the status LED is green, the CSI is functioning normally.

– If the status LED is red, there is a fault. Details regardingthis can be found in the chapter Troubleshooting/fault rec-tification [ 49]

Status LED

Fig. 15: Status LED

7 | Operation HYDAC FILTER SYSTEMS GMBH


7.1 Evaluating/reading measurement protocols/valuesIn order to read/evaluate measurement protocols, you can se-lect one of the following software/protocols.

7.1.1 Evaluating/reading measurement reports/valueswith FluMoSThe FluidMonitoring software FluMoS is meant for reading andanalyzing measurement protocols/measured values fromHYDAC sensors/interfaces or devices.

FluMoS light is available as a download from the homepage atwww.hydac.com.

You can order FluMoS professional as an accessory for a fee.

You can get FluMoS mobile for your Android mobile device onthe Google Play Store.

http://www.hydac.com



7.1.2 Reading measurement protocols/values viaModbusThrough the Ethernet or RS485 interface with an implementedModbus® protocol, you can integrate the connected sensorsinto a network or the higher-level Condition Monitoring SystemCMS or the control systems (PLC) and process control sys-tems.

Here, the measurement protocols or measured data are madeavailable via Ethernet (Modbus® TCP) or RS485 (Modbus®

RTU). The input registers described in the following are appli-cable to the TCP as well as the RTU models.

Modbus® function "Read Input Register" - (function code0x04)

Using the Modbus® function, the "Read Input Register" readsone or more registers and sends the data back. Per register,two bytes will be sent (high byte first). For that, you can set twodifferent formats for the registers, "New format" or "Old format".For details, see factory settings.



7.1.2.1 Mapping - new formatHere, you will find the mapping for the Modbus - new format.

CSI-C-11 Input registers

Device ID (16 char-acters)8 registers with 2characters each

0x0000 + Register Offset








Status code 0x0008 + Register Offset

Error code 0x0009 + Register Offset

Channel 1 (32bit) 0x000A + Register offset high byte

0x000B + Register offset low byte

Channel 2 (32bit) 0x000C + Register offset high byte

0x000D + Register offset low byte

Channel 3 (32bit) 0x000E + Register offset high byte

0x000F + Register offset low byte

Channel 4 (32bit) 0x0010 + Register offset high byte

0x0011 + Register offset low byte


0x0013+ Register offset low byte







Channel 9 (32bit) 0x001A + Register offset high byte

0x001B + Register offset low byte



CSI-C-11 Input registers

… … …

… …



Tab. 18: Mapping - new format

The register offset can be parametrized in the dialog menu(factory setting: 0x0000).



See also

2 Factory settings [ 35]

7.1.2.2 Mapping -old formatHere, you will find the mapping of the Modbus - old format.

Input registers

Sensor 1 Input registers

Device ID (16 char-acters) 8 registerswith 2 characterseach

0x0000

0x0001

0x0002

0x0003

0x0004

0x0005

0x0006

0x0007

Status code 0x1000

Error code 0x1001

Channel 1 (32bit) 0x2000 high byte

0x2001 low byte

… … …

… …

Channel 32 (32bit) 0x203E high byte

0x203F low byte

… … …

Sensor 2 + analogmodule

Input register (offset0x8000)

Device ID (16 char-acters) 8 registerswith 2 characterseach

0x8000

0x8001

0x8002

0x8003

0x8004



Input registers

0x8005

0x8006

0x8007

Status code 0x9000

Error code 0x9001

Channel 1 (32bit) 0xA000 high byte

0xA001 low byte

… … …

… …

Channel 32 (32bit) 0xA03E high byte

0xA03F low byte

Tab. 19: Mapping – old format

The allocation of the input register can be calledup in the dialog menu. It depends on the sensorsactually connected.



See also

2 Factory settings [ 35]

7.1.2.3 Example with CS1000 / AS1000The following is an example with the CS1000 and AS1000.

The allocation of the input register can be calledup in the dialog menu. It depends on the sensorsactually connected.

Fig. 16: Example: sensor dialog

Sensor 1 + sensor 2 must have different bus ad-dresses.



7.1.3 Reading measurement protocols/values via FluMoTThe FluidMonitoring Toolkit FluMoT is a package of driversand programs that helps you to connect HYDAC sensors toyour own user environment/software.

For this purpose you have access to all HYDAC program li-braries, a detailed description and help, and example pro-grams in various software languages.

8 | Maintenance HYDAC FILTER SYSTEMS GMBH


8 MaintenanceThe ContaminationSensor Interface CSI is maintenance-free.

HYDAC FILTER SYSTEMS GMBH Troubleshooting/fault rectification | 9


9 Troubleshooting/fault rectificationThe following errors can occur during operation of the CSI.

LED HighByte

LowByte

Description Rectification

- - - The CSI is not be-ing supplied withpower.

Switch on thepower supply tothe CSI.

Green 0 0 No error. -

Or-ange

0 0 Booting phase, theCSI does not an-swer during thistime.

Wait until the LEDlights up green orred.

Red 0 1 Error in communi-cation with sensor1.

Check SMARTSensor Count inDevice Settings,restart CSI, checksensor 1, checkcabling

Red 0 2 Error in communi-cation with sensor2

CheckSMARTSensorCount in DeviceSettings, restartCSI, check sensor2, check cabling

Red 0 3 Error in initializingthe analog module.

Restart the CSI.

Red 0 4 Error in initializingthe WIFI module.

Restart the CSI.

Red 0 5 Initializing the CSI -

Red 0 6 Error in the flashmemory.

Delete the logmemory andrestart the CSI.

Red 0 16 Error in loading theuser settings.

Restart the CSI.

9 | Troubleshooting/fault rectification HYDAC FILTER SYSTEMS GMBH


LED HighByte

LowByte

Description Rectification

Red 0 17 Error in saving theuser settings.

Restart the CSI.

Red 0 18 Error in loading thefactory settings.

Restart the CSI.

Red 0 19 Error in saving thefactory settings.

Restart the CSI.

Red 1 X x = Error code fromsensor 1.

Read the detailsin the documenta-tion for sensor 1.

Red 2 y y = Error code fromsensor 2.

Read the detailsin the documenta-tion on sensor 2.

Tab. 20: Troubleshooting

If a connection is not possible via WLAN/WiFi tothe CSI, check the following points:

- Reception is disrupted by environmental fac-tors, e.g. the antenna being covered.

- The distance to the CSI is too large.

The PC or smartphone/tablet is connected with adifferent access point in WLAN.

HYDAC FILTER SYSTEMS GMBH Removing / Disposal | 10


10 Removing / Disposal– Dismount the product completely, including all of its com-

ponents, before decommissioning. Disconnect or removethe electrical connection.

– Dispose of the packaging material in an environmentallyfriendly manner.

– After dismantling the product and separating its variousmaterials into categories, dispose of all parts in an envi-ronmentally friendly manner.

11 | Appendix HYDAC FILTER SYSTEMS GMBH


11 AppendixIn this annex, you will find supplementary information on theproduct.

11.1 AccessoriesFor optimum system integration of the HYDACConditionSensor Interface CSI-C-11, the following original ac-cessories are available:

Connection cables

The following connection cables for the sensors are available:

Socket <-> plug/open end Length Part no.

10 m ZBE 43-10

3519768

0.5 m ZBE 43-005

4193544

5 m ZBE 43-05

3281240

10 m ZBE 43-10

3519768

0.5 m ZBE 30-005

4193586

5 m ZBE 30-05

6040852

10 m ZBE 30-10

3729098

Tab. 21: Connection cable - socket <-> plug

Socket <-> open end Length Part no.

2 m ZBE 42S-02

3281220

5 m ZBE 42S-05

3281239

HYDAC FILTER SYSTEMS GMBH Appendix | 11


Socket <-> open end Length Part no.

10 m ZBE 42S-10

3449681

20 m ZBE 42S-20

3654932

5 m ZBE 47S-05

3527626

10 m ZBE 47S-10

3527627

Tab. 22: Connection cable – socket <-> open end

Plug <-> open end Length Part no.

2 m ZBE 48S-02

6072261

5 m ZBE 48S-05

6070712

10 m ZBE 48S-10

6072262

Tab. 23: Connection cable – plug <-> open end

Connecting cable – Ethernet

The following connection cables for Ethernet are available:

Length Part no.

5 m ZBE 45-05

3281240

10 m ZBE 45-10

3519768

30 m ZBE 45-30

4217234

Tab. 24: Connection cable - sensors

Connection adapters

The following connection adapters for connecting analog sen-sors and signals are available:

11 | Appendix HYDAC FILTER SYSTEMS GMBH


Length Part no.

1 m ZBE CSI-60

4420372

Tab. 25: Connection adapters

Power supply unit

The following power supply units are available:

Length Part no.

1.8 m PS5 3399939

Tab. 26: Power supply unit

HYDAC FILTER SYSTEMS GMBH Table of Illustrations


Table of Illustrations

Fig. 1 Overview / labeling of the title page ......................................................... 7

Fig. 2 CSI-C-11 dimensions ............................................................................... 19

Fig. 3 Type label ................................................................................................. 24

Fig. 4 Model code CSI-C-11............................................................................... 25

Fig. 5 Assembling the CSI-C-11......................................................................... 27

Fig. 6 Example: CSI-C-11 assembled on a CSM-E ........................................... 28

Fig. 7 Example: CSI-C-11 assembled on a motor-pump assembly ................... 28

Fig. 8 Connection overview ................................................................................ 29

Fig. 9 DC IN / HSI............................................................................................... 30

Fig. 10 Sensor 1 IN .............................................................................................. 30

Fig. 11 Sensor 2 IN .............................................................................................. 31

Fig. 12 LAN........................................................................................................... 31

Fig. 13 Connection example CSI-C-11-0-0-0 ....................................................... 32

Fig. 14 Connection example CSI-C-11 - CS1000 - HDA48x6-A - ETS7246-B .... 33

Fig. 15 Status LED ............................................................................................... 39

Fig. 16 Example: sensor dialog ............................................................................ 46

Index of Tables HYDAC FILTER SYSTEMS GMBH


Index of Tables

Tab. 1 Impressum................................................................................................ 4

Tab. 2 Documentation Representative ................................................................ 4

Tab. 3 Target group............................................................................................. 5

Tab. 4 Required qualifications/training ................................................................ 6

Tab. 5 Scope of delivery ...................................................................................... 18

Tab. 6 Input data ................................................................................................. 22

Tab. 7 Outputs ..................................................................................................... 22

Tab. 8 Electrical data........................................................................................... 22

Tab. 9 Internal measurement data memory ........................................................ 23

Tab. 10 Other data ................................................................................................ 23

Tab. 11 Decoding the model code label ................................................................ 24

Tab. 12 Pin assignment – DC IN / HSI .................................................................. 30

Tab. 13 Pin assignment – Sensor 1 IN .................................................................. 30

Tab. 14 Pin assignment – Sensor 2 IN .................................................................. 31

Tab. 15 Pin assignment - LAN............................................................................... 31

Tab. 16 Description of the factory settings ............................................................ 35

Tab. 17 Factory settings of CSI-C-11-0-0-1/-000 .................................................. 37

Tab. 18 Mapping - new format............................................................................... 42

Tab. 19 Mapping – old format ................................................................................ 44

Tab. 20 Troubleshooting........................................................................................ 49

Tab. 21 Connection cable - socket <-> plug.......................................................... 52

Tab. 22 Connection cable – socket <-> open end ................................................. 52

Tab. 23 Connection cable – plug <-> open end..................................................... 53

Tab. 24 Connection cable - sensors...................................................................... 53

HYDAC FILTER SYSTEMS GMBH Index of Tables


Tab. 25 Connection adapters ................................................................................ 54

Tab. 26 Power supply unit ..................................................................................... 54

Glossary HYDAC FILTER SYSTEMS GMBH


Glossary

DIN

Abbreviation for Deutsches Institutfür Normung.

FluMoS mobile

You can get FluMoS mobile for yourmobile end device on Android oper-ating system on the Google PlayStore.

General Terms and Conditions

The General Terms and Conditionsare available at our home pagewww.hydac.com -> General Termsand Conditions.

WIFI

Abbreviation for "wireless fidelity".Is also a synonym for W-LAN.

WLAN

HYDAC FILTER SYSTEMS GMBH Glossary


Is the abbreviation for Wireless LAN(Local Area Network). Also a syn-onym for WiFi.

Index HYDAC FILTER SYSTEMS GMBH


Index

D

decommissioning 51disposal 51

E

exclusion of liability 13

I

Imprint 4

M

manufacturer 4

P

Person authorized with the documenta-tion 4

T

Terms and Conditions 13Terms of Delivery 13

W

Warranty 13

Documents

CSI-C-11 ConditionSensor Interface · CSI-C-11 ConditionSensor Interface Operating Instruction English • (translation of original instructions) Document No. : 4191469a • 3/19/2019