CS3000R3 Presentation

ISD-MASP-S04022Copyright © Yokogawa Electric Corporation2004/12/08

Yokogawa Electric Corporation

CENTUM CS 3000 R3Presentation (V net version)

April 20, 2023

CENTUM CS 3000 R3Page 2

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketingCopyright © Yokogawa Electric CorporationJan-April, 2005

Contents

What’s CENTUM CS 3000 R3?System ConfigurationThe most Reliable and Economical SolutionOperation and MonitoringEngineering EnvironmentSolution-based SoftwareMigration



What’s CENTUM CS 3000 R3?



CENTUM CS 3000 R3 System Concepts

CENTUM CS 3000 R3 is Yokogawa’s flagship control system platform. Its open interfaces facilitate data access from business domains.CS 3000 is a scalable, flexible system designed to work with your existing systems and grow with your business, reducing total cost of ownership (TCO).CS 3000 is a key part of Yokogawa’s solutions and features:– Open environment for optimizing the whole production– Optimal operating environment– Hardware upgradeable to the latest technology– Durable system that can be optimized your plant– Minimizes total cost of ownership– Increases profit– Powerful engineering functions



CENTUM Series (DCS) Evolution

1st CENTUM1st CENTUM

2nd CENTUM 2nd CENTUM

CENTUM VCENTUM V

CENTUM-XLCENTUM-XL

CENTUM CSCENTUM CS

CENTUM CENTUM CS 3000CS 3000

19751975

19811981 19841984

1988198819931993

19981998

CENTUM has developed as a true open system.

WorlWorld’sd’s First DCS First DCS



Yokogawa CENTUM at Work

ANGOLA(3)

TOTAL 16,188 PROJECTS

IRELAND(3)

BULGARIA (1)

BELARUS(3)

NORWAY(2)

GREECE (18)

POLAND (11)

FINLAND(1)

YUGOSLAVIA(1)

SWEDEN (1)

AZERBAIJAN (1)

DENMARK(5)

ROMANIA(5)

CROATIA(2)

HUNGARY (27)

KAZAKHSTAN(1)

SWITZERLAND(12)

AUSTRIA(29)

PORTUGAL(5)

EUROPEEUROPE

BELGIUM (119)

SPAIN(83)

UK(55)

50SLOVAKIA/CZECH(62)

50

NETHERLANDS (128)

100

RUSSIA(79)

50

UKRAINE(3)

100

FRANCE (176)

50100

GERMANY (175)

50100

ITALY(108)

10050

GHANA(2)

BOTSWANA(3)

GABON(2)

AFRICAAFRICA

SENEGAL(1) KENYA(1)

NIGERIA(23)

MOROCCO(13)

EGYPT(20)

SOUTH AFRICA(67)

5050

ALGERIA(16)

JORDAN (3)

KUWAIT (7)

OMAN (12)

U.A.E (17)

BAHRAIN (18)

MIDDLE EASTMIDDLE EAST

SAUDI ARABIA (91)

50

IRAN (52)

50

CANADA (5)

NORTH NORTH AMERICAAMERICA

USA (615)

500500 100

COLOMBIA (13)

ARGENTINE (8)

MEXICO (13)

COSTA RICA (1)

PERU (1) CUBA (1)

URUGUAY(1)

VENEZUELA(2)

SOUTHSOUTHAMERICAAMERICA

BRAZIL (266)

10010050

ASIA PACIFICASIA PACIFIC

PAPUA NEW GUINIA(1)

PHILIPPINES (58)

50

FIJI (6)

VIETNAM (10)

THAILAND (202)

100100AUSTRALIA (292)

1001005050

SINGAPORE (127)

100

INDONESIA (128)

100

MALAYSIA (153)50100

10,039

JAPAN

NORTH ASIANORTH ASIA

PAKISTAN (16)

MYANMAR (4)

TURKEY (27)INDIA (572)

500500 50

KOREA (534)

500500

TAIWAN (272)

100 50100

CHINA (1125)

1001,000

As of March 2004



System Configuration



CS 3000 System Configuration - OverviewCS 3000 System Configuration - Overview

Control NetworkControl Network

Information NetworkInformation Network

ooo

PROFIBUS-DPV1PROFIBUS-DPV1FOUNDATIONFOUNDATION Fieldbus Fieldbus HARTHART

ExaqunatumExaqunatum

PRMPRM ExaopcExaopc

ModbusModbusDeviceNetDeviceNetControlLogiControlLogixx

Manufacturing Execution SystemManufacturing Execution System

Control StationControl Station

HMIHMI

Field NetworkField Network



Operation Room

Using the latest technology, Yokogawa provides smart control rooms.



Control Network (V net) Technology (1)

CENTUM capabilities for large-scale applications:– 64 stations per domain with full redundant configuration.

– Up to 1,000,000 tags per system.– 1 sec. data refresh for five screens (simultaneous display) with

400 data per display.

CENTUM performance examples:– An international major oil company conducted performance

tests at Yokogawa HQ and confirmed CENTUM’s superior performance.

– CENTUM continues to be selected for long-term and large-scale projects.e.g. NAM-GLT, CSPC Nanhai, etc.



Control Network (V net) Technology (2)

FCS

I/O

ENG HIS

20 operator screens20 field control stations (FCS)160 AI, 160 AO, 320 DI, 320 DO per FCSSystem total: 3,200 AI, 3,200 AO, 6,400 DI and 6,400 DO



CENTUM Reliability



CENTUM Reliability Data

CENTUM-XL Availability0.999 999 897 ; Aug. 1988 to Nov. 2001(Six nines)

CENTUM CS/CS 3000 Availability0.999 999 973 ; Jun. 1993 to Nov. 2002(Seven nines)

CENTUM-V AvailabilityDuplexed-CPU FCS’s total runtime, Apr. ’82 to July ’98609,330,270 hrs (approx. 70,000 years)(Note) Definition of “system failure” -- Simultaneous failure of two or more loops



FCS Redundancy -Pair&Spare CPU-

Both CPU modules are processing independently, so CENTUM achieves real bumpless switchover. Moreover ...A pair of CPU chips

on each module.– Each CPU is processing in

dependently.

Result checking– Processed results of

CPUs are every time compared each other.

– If the results are not congruous, control switches to the stand-by module.(To avoid the effect of transient error)

V net I/F

CPU 1

CPU 2

PIO I/F

V net I/F

Power card Power card

Coupler Coupler

V netV net

I/O bus

Compa-

rator

PIO I/F

PIO I/F

PIO I/F

IO bus I/F

CPU module CPU module

Coupler Coupler

Mainmemory

with ECC

Compa-

rator

CPU 1

CPU 2

Mainmemory

with ECC

IO bus I/F



Full Redundancy of Node Unit

IO IO IO IO IO IO

PW PWCPU CPU

24 V

5 V

V netCPL

V netCPL

V net

ESB-M

ESB-M

ESB-BUS

SB-BUS

All components in a rack are redundant.The dual-redundant backplane bus (SB-BUS) is unique!Every type of I/O module can be redundant.



Economical Solution



CENTUM CS is most economical solution



Field Control Station



Field Control Station (FCS)

FCS provides full scalability from a single node system to a super large DCS solution in the single architectureFull application compatibility between Compact FCS and Standard FCS

Compact Compact FCSFCS

Standard Standard FCSFCS



System Scalability

CS 3000 can cover from small scale to 1-million tag super large DCS systemCS 3000 has full scalability by single architecture

Control intelligence can be distributed to each process unit to fit the application

CCR Unit #1 Unit #2



FIO Module Design Concept

Highest ReliabilityHighest Reliability– All FIO modules can be configured redundantFlexibleFlexible– Flexible installation and configuration– Flexible choice of field wiring OpenOpen– Connects various fieldbuses– Remote I/O bus based on EthernetCompactCompact– High-density installationHigh PerformanceHigh Performance– Internal bus and remote I/O bus



Control Functions

By combining the CS 3000 R3’s powerful functions, such as various control blocks, system integration, advanced unit instruments, and batch control, an optimum control system that meets your plant’s needs can be configured efficiently.For batch control– Only the CS Batch 3000 provides powerful

and flexible batch control. CS Batch 3000 is an ISA-88 (IEC61512) based batch control software.



Various Communication Protocols

Foundation fieldbusHARTProfibus DPV1Modbus RTU/ TCPDevice NetControl LogixOther proprietary popular protocols– AB, Siemens, Mitsubishi, and so on



Operation and Monitoring



Operation Window

Secondary windows

System message window

Primary window

Tool box



Trend Window

Real time trendingHistorical trending

Long-term trend data storage

Supports:- Batch trending (start/stop)- Rotary trending- Reference trending

CSV file export



CENTUM Window List

Standard operation windows– Overview Window– Control Window– Trend Window– Tuning Window– Graphic Window– Faceplate Window

System maintenance windows– System Status

Overview Window– Station Status Window– HIS Setup Window– Logic Chart Window

Message windows– System Alarm Window– Process Alarm

Window– Operation Guidance

Window– Process Report

Window– Historical Message

WindowStatus monitoring windows– Control Drawing

Window– Sequence Table

Window– SFC Window– Logic Chart Window



Security Functionality

Security function in CS 3000 enables the definition of the following attributes:Access criteria– Determines how / who / when / what information can be

accessed.– Enables setting by:

• plant hierarchy• window

Grouping criteria– Enables grouping functionality for:

HIS– operation personnel– alarm handling

Authentication– Enables registration of users with the following

parameters:• user ID• password• accountability (authority)

FDA Regulation– CS 3000 meets the 21CFR Part11



Remote Monitoring and Operation



HIS Terminal Service (HIS-TS)

HIS TSHIS TS

Office Office LANLAN

HISHIS

- Faceplate operation- Trend view- Alarm monitoring- Other graphic windows

- Faceplate operation- Trend view- Alarm monitoring- Other graphic windows

FCSFCS

V netV net

EthernetEthernet

FirewallFirewall

Note that the HIS TS functions as an HIS with the same capacity as regular HISs.



Web Monitoring

Ethernet

FCSFCS

V net

Dial-up Internet Connection

Plant monitoring on a business trip, at home, at maintenance office, etc. using Web Browser

HISHIS

Graphic windowstrend windows, ITV windows

Web ServerWeb Server

HIS graphic/trend windows are converted into HTML files and Java Applets



Wide Area Connection

DSU (Digital Service Unit)

DSU

DSU

DSU

DSU

Public Communication

Ethernet

V net

Onshore Offshore

Center DomainCenter Domain Local DomainLocal Domain

HISHIS

FCSFCS

CGWCGW CGWCGW

FCSFCS

HISHIS

Two systems can be connected by Wide Area CGW.

Ethernet

V net

Ethernet

V net



Engineering



Engineering Features

Platform: Generic PCConcurrent Engineering– Uses multiple machines for parallel engineering

It is able to exchange data with general Windows applicationsVirtual Test Functions– Multiple-FCS simulation is possible on a PC– FCSs can communicate with each other



Concurrent Engineering

Engineering can be done by multiple PCs simultaneouslyContributes to reducing engineering time

Master Database

DOWNLOAD the project

Engineering PC

Engineering PC

Engineering PC

Backup

HISHIS

FCSFCS



Engineering

Simple data exchange– Data can be processed on typical Windows

application software such as MS Excel using Windows data-exchange function. Not only the cut and paste function, but also the file import and export can be performed. Also generated project data can be reused in other stations or projects by using these functions.

Online maintenance– Control functions can be modified without

stopping the entire FCS and without affecting non-changed control functions. Using online maintenance, the plant can be run with minimum disturbance.



Integration with InTools

Source DocumentsP&ID

ControlNarratives,etc.

INtools RDB

Instrument Index

Module

Project data

Configuration information

import

(1) Product Information Update

(2) Direct Data Exchange

YOKOGAWA Web

(1) Product Information Updating by INtools Users- Download of the latest FF field device information- Download of the latest CS 3000 information (I/O, TB, cables)

(2) Direct Data Exchange between InTools & CS 3000- Initial generation- Data transfer (INtools --> CS3000)- Data transfer (INtools <-- CS3000)

CS3000 ENG

I/O

Field Device (FF)



Advanced Debugging

Full-scale system test can be performed without target hardware.Full-scale system test can be performed without target hardware.

ConfigurationData

Loading HIS configuration

Loadingcontrol function

Real Plant

Real Plant

FCSFCS

HISHIS

Input

Output

ConfigurationData

Loading HIS configuration

Loadingcontrol function

Virtual Plant

Virtual Test

HISHIS

Input

Output

FCS SimulatorFCS Simulator

Auto WiringAuto Wiring

In PC (HIS) MemoryIn PC (HIS) Memory



Smart Electric Documents (IM)

Electronic documents come standard Operator can browse the IM during operation Online help and pinpoint help viewer

YOKOGAWACS 3000

HIS Opera

tion

YOKOGAWACS 3000

HIS Opera

tion

YOKOGAWACS 3000

HIS Opera

tion



Pinpoint Help Viewer - StoryVIEW -

Same look&feel as Internet Explorer– Back/Forward, Favorite, Bookmark

Smart search functionKeyword

•You can search the pinpoint description by keyword from all instruction manuals or a manual you selected.

•You can search from 2 viewpoints.

•Search by function•Search how to configure



Solution-based Software



Package Lineup

Exa series is value-added solutions for process control systemsExa realizes safer and more effective operationExa is implemented based on the DMAIC (Define, Measure, Analyze, Improve, Control) steps of Six SigmaExa supports continuous improvement

Process Control System

OPC Interface Package

Plant InformationManagement System

AAA AAA SuiteSuiteShell Multivariable

Optimizing Controller

Robust Quality Estimator

Control ApplicationsStandards

Event Analysis Package

Operation EfficiencyImprovement Package

Automated AlarmManagement System

APC *1 PIMS *2 AOA *3

Batch Plant InformationManagement System

*1:APC=Advanced Process Control, *2:PIMS=Plant Information Management System, *3AOA=Advanced Operation Assistance



Migration



Yokogawa’s Long-term Commitments

Latest technology with Yokogawa vigilance inside

– The world’s-first DCS? system based on Windows XP.

– Windows 2000 is also supported.– The latest CS 3000 R3 components can coexist with

existing R2 systems.

Long-term support for legacy components– Spare stock and re-design for functionally

compatible alternatives.

Clear evolution path– Step-by-step H/W migration and S/W conversion are

available for CENTUM V and CENTUM-XL, and CENTUM CS can coexist with CENTUM CS 3000.

– You can leverage new capabilities at each step.– You can keep the existing field wiring.



Yokogawa CENTUM Evolution Path

BCV

BCVCOPS2COPS2

CENTUM VCENTUM V

CFFSCFFSCFCS2CFCS2

COPSVCOPSV

CFCD2CFCD2

CENTUM-XLCENTUM-XL

EOPSEOPS

CFCSCFCS EFCDEFCD

ENGSENGS

CENTUM CS 3000 R3CENTUM CS 3000 R3

HISHIS

FFCSFFCS

KFCSKFCS

HF-BusHF-Bus

1-MBPSDual Redundant

Token Pass


Token Pass

CENTUMCENTUM

CFCDCFCDCFCSCFCS

COPSCOPSF-BusF-Bus

250-KBPSDual Redundant

Token Pass

250-KBPSDual Redundant

Token Pass

V netV net


Token Pass


Token Pass

CENTUM CSCENTUM CS

ICSICS

EWSEWS PICSPICS

FCSFCS



Yokogawa’s Migration Solutions

Existing CENTUM-XLExisting CENTUM V

Existing CENTUM CS




Existing CENTUM CS

Plant Information Management System

V net

Ethernet

PIMSPlant Resource

ManagerUpper level clients

PRM

HIS

Step 1 R3 HIS is added to existing systems.

•The latest operation technologies

•Seamless connection

with business domains

Yokogawa’s Migration Solutions Step 1




Existing CENTUM CS


V net

Ethernet

PIMSPlant Resource


PRM

HIS

R3 FCSR3 FCS + Existing I/O modules

Step 2 Upgrading FCS CPU to R3

•New control functions•Large capacity





Existing CENTUM CS


V net

Ethernet

PIMSPlant Resource


PRM

HIS

R3 FCS

R3 FCS + Existing I/O modulesR3 FCS

Step 3 (XL, V only) Upgrading I/O modules to R3

•Migration to R3 is completed without changing field wiring!




Yokogawa Commitment

QualityQuality– Absolute performance guaranteed.

InnovationInnovation– Total solutions guaranteed.

ForesightForesight– Continuous evolution guaranteed.



Let us be vigilant about your business!