MACHINERY

CRUSHING & SCREENING FACILITIES & CONCRETE BATCHING PLANTS

MACHINERY

CRUSHING & SCREENING FACILITIES & CONCRETE BATCHING PLANTS

INTRODUCTION Yaman began manufacturing way back in 1989. Since that time Yaman has been designing and manufacturing quality, high performance machinery for manufacture, mining and construction industries worldwide. Sinec 1989 Yaman has built up an extensive and loyal customer base from projects in the Middle East and Near East, Europe, Africa and South America. The reason for Yamans success and longevity is fourfold and pervails throughout the Yaman business ethos: *Quality project solutions and engineering, *High quality technologically advanced manufacture, *Excellent service and after sales support and *Competitive pricing on all services. From turn key facilities, through to individual manufactured machinery through to basic spare parts, Yaman designs and manufactures the full range of equipment for your screening and crushing needs.

Whether it be complete stationary or portable crushing and screening plants (primary - secondary - tertiary), riverbed materials sand washing and screening plant, concrete batching plants , coal washing and screening plants, mechanical stabilization plant, mosaic stone processing plants, dust, lime, gypsum, barite, limestone, calcite, perlite, quartz mineral, chromium, mining micronized plants, process preparation and ore beneficiation plants. Yaman is able to help you with your project design from idea through to completion, from raw materials through to finished product.

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PRODUCTS & SERVICES

CRUSHING

RİMARY JAW BREAKER / PRİMARY IMPACT CRUSHERS (PDK) / SECONDARY IMPACT CRUSHER / GRAVEL CRUSHERS (DMK) / TERTIARY IMPACT CRUSHER / VERTICAL SHAFT IMPACTORS (VSI) / HAMMER CRUSHERS

SCREENING

VIBRATING SCREEN / GRIZZLY SCREENS / MULTISLOPE SCREENS

CONVEYOR BELTS

BELT CONVEYOR / SCREW CONVEYORS / BUCKET ELEVTORS / CHAIN CONVEYORS / PNEUMATIC FAN SYSTEMS

WASHERS

SCREW WASHER / DRUM WASHERS / BUCKET ROTEX WASHER

MECHANICAL STABILIZATION PLANTS

MOBILE EQUIPMENTS

MOBILE SCREENS / CRUSHERS / MECHANICAL STABİLİZATİON PLANTS/ CONVEYORS

CONCRETE BATCHING PLANTS

SPECIAL PROJECTS AND MANUFACTURE

REPLACEMENT & SPARE PARTS

GENERAL PARTS & SPECIALİZED REPLACEMENT PARTS MANUFACTURE

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CRUSHERS

PRIMARY JAW CRUSHERS

Jawcrushers are designed to crush a wide range of stones. Primary jaw crushers are used for the first crushing process to gain aggregate from mined minerals and stones to produce the right size material to then be processed by the secondary crusher and further processes. By adjusting the the width of the jaws different dimensions of final aggregate product can be achieved.

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MODEL MOTOR

(kW – d/dk)

CAPACITY

(ton/h)

APPROX. WEIGHT (kg)

K02 45 – 1500 20 – 115 610*380

K03 75 – 1500 50 – 240 900*650

K07 132 – 1500 100 – 310 1100*650

ATTAINABLE STONEMEASUREMENTS (mm)

6,000 kg

11,850 kg

33,500 kg

CHECK!

PRİMARY HAMMER CRUSHER (PDK)

Primary Impact crushers are utilized to break down large size/medium hardness stones into sizes suitable for secondary processing. Though at the primary stage a fine substance output can be achieved when compared to jaw crushers.

The rotor and liners are made from special cast steel and alloys. This combination result in a high reduction ratio crushing. Due to the pistons being hydraulic the high capacity working primary impact crushers rotors may be easily changed reducing downtime.

Yaman primary impact crushers are designed to provide high performance, easy maintenance and with low operating costs.

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350 - 400

DO GRAPH !

MOTOR (kW – d/dk)

MODEL

CAPACITY (ton/h) ROTOR SIZE (mm)

1000*1000

900*900

PDK - 01

PDK - 02

2*132 – 1500

2*110 – 1500

250 – 350

250 – 250

ROTOR SIZE (mm)

Ø1400*1538

Ø1400*1250

SECONDARY IMPACT CRUSHER

Yaman Machinery‘s Secondary Impact Crusher are used after initial primary crushing of medium hardness materials to further reduce aggregrate/stone size. Designed to be adjustable to allow final product od varying volume/widths. Easily interchangeable wear parts mean downtime is limited.

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MODEL MOTOR

(kW – d/dk)

CAPACITY(ton/h)

ROTOR SIZE

(mm)

K35 160 – 1500 175 - 260 Ø1535*1800

K36 90 – 1500 75 – 130 Ø1535*1000

K37 250 – 1500 350 - 400 Ø1250*1650

ATTAINABLE STONE MEASUREMENTS (mm)

200 mm

500 mm

200 mmCHECK!

GRAVEL CRUSHERS (DMK)

DMK series crushers are high performance machines for breaking down mediıum to high hardness quarried materials With three crushing areas the DMK series crusher are designed for maximum effectiveness for breaking down larger stones.

- Due to the hydraulic pistons servicing is easy. - Rotor blades may be used on both sides- High reducing ratio

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MODEL MOTOR

(kW – d/dk)

CAPACITY(ton/h) ROTOR SIZE

(mm)

DMK – 00 45 – 1500 100 – 140 350 – 450 Ø1120*500

DMK – 01 160 - 1500 130 – 200 350 – 450 Ø1120*1000

DMK – 02 200 – 1500 170 – 250 350 – 450 Ø1120*1250

DMK – 03 250 – 1500 200 – 300 350 – 450 Ø1120*1500

ATTAINABLE STONE MEASUREMENTS (mm)

TERTIARY CRUSHERS (SAND MAKERS)

Tertiary crushers (Sand Making Machines) work with the principles of high impact speed against materials to break them down. Required material size can be easily attained by adjsuting mechanisms to produce sand or gravel ranging between 0 to 50mm The operating direction can be changed to equalize the wear of hammer impact faces, thus allowing maximum explotation. Tertiary crushers and bidirectional and the pallets are manufactured according to duplex operation in both directions to ensure equal wear occurs. Rotor body has an extremely durable construction. The belt transmission can be used on either side of the hammers necessary on both sides of the shaft extension are. Heavy duty oller bearings are used for the rotors. The rotor shaft, is produced from high quality steel and subjected to thermal processing during manufacture. The cover can be opened with the help of hydraulic cylinders allows easy maintenance. Crushing blades are extremely high durability and the tertiary crushers inside surfaces are coated with wear-resistant lining plates.

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CRUSHING01

MODEL MOTOR

(kW – d/dk)

CAPACITY(ton/h)

ROTOR SZE

(mm)

TK – 15 160 – 1500 80 – 135 150 Ø1400*860

TK – 16 250 – 1500 120 – 170 150 Ø1400*1200

ATTAINABLE STONE MEASUREMENTS (mm)

VERTICAL SHAFT IMPACTORS( VSI )

Yaman Vertical Shaft Impactors are heavy duty impact crushers for medium sized hard and abrassive quarry and mountain stoneMay be used as a tertiary crushers due to its high ratio crushing capabilities.This easy to service, high performance machine is a preferred equipment.

- Easily adjustabl band tightening system by hydraulics- High crushing ratio- Easy servicing,- Strong steel construction- Cover can be easily opened due to hydraulic cylinders,

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MODEL MOTOR

(kW – d/dk)

ROTOR SPEED

(d/dk)

VSI – 900 2*160 – 1500 150 1460

VSI – 700 150 1460

ATTAINABLE STONE MEASUREMENTS (mm)

1*90 – 1500

HAMMER CRUSHERS

Material placed in Hammer crushers is broken by the shock effect. Hammer Crushers belong to the raw material preparation group of machines. Rotating hammers draw material in and the liners and the grills iimpact at high-speed in this way material is broken down rapidly. The size of the material can be changed thanks to the opening adjustable grill. Hammer crushers (K13-K14) can be used as primary crushers for soft materials and for medium to medium hard materials they are are used as secondary crushers

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MODEL MOTOR

(kW – d/dk)

CAPACITY ton/h)

ROTOR SIZE

(mm)

K-13 45 – 1500 52 – 90 25 – 50 Ø 800 X 810

K-14 90 – 1500 52 – 100 50 - 90 Ø1000 X 1360

ATTAINABLE STONE MEASUREMENTS (mm)

VIBRATING SCREENS

Vibrating screens are utilized to seperate raw materials into required sizes for further processing.They may be manufactured in different stages of efficiency and have single , double , triple or quadruple decks or stages depending on the operation. Vibrating screens can be manufactured on request to be fixed or mobile, and have a washing or no washing option. Screen Decks are designed spaced well apart to allow easy maintenance and replacement of wire mesh between the different stages. Maintainance is achieved by a rigid platform which extends along three sides of screen body. Vibration screens can be manufactured in desired size and capacity (1 m² - 15 m²) and with the desired number of stages. The beds of the vibrating screens are lubricated and have oil seals working with quality bearings designed specifically for seperating machines by the companies SKF and FAG. Loss of lubrication is not a problem and frequent servicing is therefore reduced. If washing is required the vibration screen can be designed with the washing element on the top or mid stages

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MODEL SIZES (mm)

MOTOR POWER

(kW – d/dk)

APPROX: WEIGHT (kg)

1 STAGE 2 STAGE 3 STAGE 4 STAGE

E – 1020 1000*2000 2,2-3 / 1500 1220 1450 1800 -

E – 1025 1000*2500 3 – 4 / 1500 1625 1900 2320 -

E – 1030 1000*3000 4 – 5,5 / 1500 2000 2300 2750 3200

E – 1230 1200*3000 5,5 / 1500 - 2500 2950 3425

E – 1235 1200*3500 5,5 / 1500 - 3050 3325 3755

E – 1240 1200*4000 7,5 / 1500 - 4700 5000 5400

E – 1540 1500*4000 15 / 1500 - 5750 6550 6950

E – 1650 1600*5000 15 / 1500 - 6500 7950 8250

E – 2050 2000*5000 15 – 22 / 1500 - 8500 8900 11550

E – 2060 2000*6000 15 – 22 / 1500 - - 10500 12800

E – 2460 2400*6000 30 / 1500 - - 14450 15600

E – 2575 2500*7500 30 / 1500 - - 17200 19200

CONVEYOR BELTS

Yaman manufactures conveyor belts to the folowing widths ( 400,

500, 600, 750, 800, 1000, 1200 mm). Length are as required according to the project and the conveyors can be fixed or mobile. Conveyor belts provide the transportation of materials between washing, screening, mechanical stabilazation facilities and crushing and screening facilities and also provide the means for stock producing. According to the requirements of the customer the chassis can be manufactured from U profil or shaped steel plating.

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(mm)

(metre)

(kW – d/dk)

(m/sn)

(mm)

(metre)

(kW – d/dk)

(m/sn)

500 4 2,2 - 1500 1,5 800 6 4 – 1500 1,5

500 5 – 8 3 – 1500 1,5 800 7 – 12 5,5 – 1500 1,5

500 9 – 15 4 – 1500 1,5 800 13 – 15 7,5 – 1500 1,5

500 16 – 22 5,5 – 1500 1,5 800 16 – 28 11 – 1500 1,5

500 23 – 33 7,5 – 1500 1,5 800 29 – 40 15 – 1500 1,5

500 34 – 40 11 – 1500 1,5 800 41 – 52 18,5 – 1500 1,5

500 41 – 70 15 – 1500 1,5 800 53 – 62 22 – 1500 1,5

600 6 3 – 1500 1,5 1000 5 4 – 1500 1,5

600 7 – 12 4 – 1500 1,5 1000 6 – 7 5,5 – 1500 1,5

600 13 – 20 5,5 – 1500 1,5 1000 8 – 12 7,5 – 1500 1,5

600 21 – 30 7,5 – 1500 1,5 1000 13 – 22 11 – 1500 1,5

600 31 – 48 11 – 1500 1,5 1000 22 – 32 15 - 1500 1,5

600 49 – 66 15 – 1500 1,5 1000 33 – 40 18,5 – 1500 1,5

600 67 – 90 18,5 – 1500 1,5 1000 41 – 50 22 – 1500 1,5

BAND WIDTH BAND LENGTH MOTOR POWER

BAND SPEED BAND LENGTHBAND WIDTH MOTOR POWER

BAND SPEED

WASHERS

Yaman washers seperate impurities and foreign particles within the processed aggregate and crushed material using hopper washer, screw washer and flushing screens, such as the washing machine drum.

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MECHANICAL STABILIZATION PLANTS

Yaman mechanical stabilization plants continually mix and compress the different sizes of moistened processed gravel . Four grades of aggregate are stored in the facilities aggregate bunkers and transported to mobile mixers by dosage and mixer bands. The loading bunker fed by konveyor belt delivers the material to the mixers by opening of its pneumatic feeder lid. The mechanical stabilization plants theoretical capacity is 450 tons /hour. The system is controlled by an operator from a command cabin using remote control systems.

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CONCRETE BATCHING PLANTS

From initial concept design through to manufacture and turn key operation, Yaman have the technical expertise to produce the ideal facility for your requirements whether it be small capacity or the largest concrete production facility.

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MOBILE EQUIPMENTS

YAMAN mobile equipments are easy to

transport, easy to assemble and disassemble , saving time and money especially on projects in remote locations

-Transportable by roads

-Easy assembly and disassembly advantage

-High capacity and efficiency

-Low-cost advantage

-Easy operation

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SPECIAL PROJECTS AND MANUFACTURE

YAMAN in conjunction with its sister company DEMA FORMWORKS

(www.demaform.com) is able to offer a wide range of infrastructure, construction and precast formworks as well as near infinity of steel manufacturing possibilities.If you have a special project or manufacturing please contact us

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SPARE & REPLACEMENT PARTS

YAMAN years of experience in manufacturing means that we have much experience in spare parts

manufacturer. Whether it be ‘off the shelf’ general parts for our own machines or special ‘one off’ manufacture of your existing equipments worn out parts Yaman have the solution.

According to the requiremnts and job specification of the equipment Yaman is able to manufacture in soft, regular or hard metal/alloy or castings to give you the the right tools for your task.

With quick turn around and express delivery and technical back up as required give Yaman a call the next time your equipment needs repair or attention.

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YAMAN AROUND THE WORLD

YAMAN MAKİNA İNŞAAT SANAYİ VE TİCARET LTD ŞTİKeresteciler Sanayi Sitesi 2. Cadde No:23

Saray / Ankara / Türkiye Tel: +90 (0) 312 8152141 Fax: +90 (0) 312 8152140

www.yamanmakina.com / info@yamanmakina.com www.yamanmakina.com.tr / info@yamanmakina.com.tr

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+90 312 8152141 +44 743 530 6425