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Crude oil sampling
Proprietary and confidential ©
• UK and USA based
• International network of over 50 agents
• Our equipment handles over 60% of world crude oil
• Local support
• Sphere of operations• Sampling
• Custody transfer, allocation and quality
• Blending• Crude oil, bunker fuel
• Multiphase Metering
Jiskoot
Proprietary and confidential ©
What is a sample?
• “A sample is a small separated part of something that illustrates the qualities of the mass.”Oxford English Dictionary
• Small
• Separated
• Representative
• Transportable
Proprietary and confidential ©
What is a sample?
• “A sample is the basis upon which we acknowledge receipt of a crude oil cargo delivery and base our payment.” - BP Oil Refinery
• Physical evidence
• Statement of faith
• Proof of purchase
• Legal ‘document’
• Fair trade
Proprietary and confidential ©
• Determine the quality
• Reduce losses
• Measure water
• Measure quality
• Measure density
• Value the batch
• Allocation/taxation measurement
• Comply with legislation and reduce the risk of dispute
Why sample?
Proprietary and confidential ©
1 in 300,000,000,000
How should you sample?
• Hierarchy of sampling
• In ships tanks
• In shore tanks
• By manifold samplers
• By a quality in-line sampling system
• Volume analysed is 1 in 300,000,000,000
Proprietary and confidential ©
Hydrocarbon sampling standards
• Automatic pipeline sampling
• ISO 3171
• API 8.2
• IP 6.2
• Compliance with ISO will mean compliance with all others
Proprietary and confidential ©
Basic requirements
• Homogeneity of pipeline contents – (mixing)
• Extraction of a flow proportional and representative sample
• Correct sample handling and mixing
• Laboratory analysis
• Proving the system by water injection
Proprietary and confidential ©
Pipeline homogeneity (mixing)
• Where do you take the sample?
• Pipeline must be well mixed to extract a representative sample
High DensityLiquid (Water)
Low DensityLiquid (Oil)
Proprietary and confidential ©
Pipeline homogeneity
• Mixing Sources
• Natural Turbulence
• Pumps, Valves, Elbows,T's etc.
• Types of Mixers
• Static
• Variable Static
• Dynamic (Power)
• Jet Mixer
Proprietary and confidential ©
Calculation of C1/C2 ratio• (Water concentration at top of pipeline as a ratio of water concentration at the bottom. It
must be greater than 0.9 for the whole flow range )
0 1 2 3 4 5 6Flow (Thousand M3/Hr)
0
0.2
0.4
0.6
0.8
1
C1/
C2
Prof
ile R
atio
0
1
2
3
4
5
6
7
8
9
10
Dro
plet
Sze
(mm
)
StraightPipeDropletSize
For adequate Sampling C1/C2 >0.9
As flowrate falls droplets get bigger and there is poorer
mixing (stratification)
Pipeline homogeneity Standards requirement
Proprietary and confidential ©
13
6
2.2 1.8 1.5 1.3 1 0.9 0.520.510.5 0.490
2
4
6
8
10
12
14
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150Unloading Times (Minutes)
Perc
enta
ge W
ater
(%
)
Representative sampling Of the COMPLETE batch
Water content changes during transfer
Proprietary and confidential ©
Representative sampling Sample extraction - take-off size
Relationship of the takeoff size to mixing
• Droplet Size/Takeoff Size = 0.1
Water droplet
CoJetix
In-LineFast Loop
Which is Potentially More Accurate ?
Proprietary and confidential ©
Representative sampling Of the COMPLETE batch
• Representative sampling of the batch
• Samples must be taken flow proportionally
• Repeatable sample size
• High frequency samples
• Performance monitoring
Proprietary and confidential ©
Representative Sampling Sample extraction
• Samples must be taken flow proportionally
• Sample taken from the central 1/3rd of pipeline
• Each 1ml sample grab must be repeatable (normally ±2%)• Irrespective of changes in viscosity, pressure or density
• Sampler must take high enough frequency samples to take 1-15 litres of sample• Depending on application
• Sampler performance monitoring
Proprietary and confidential ©
Representative Sampling System feedback
• Performance monitoring
• Required by standards
• Weighing and feedback systems
• Grab sensors and checkers
Performance Factor Calculations
Proprietary and confidential ©
Sample Handling & Mixing Sample Receivers
• Fixed or portable receivers
• Constant pressure receivers
• Considerations in selection
• Analysis requirements
• Volume required
• Type of analysis
• Homogeneity
• Mixing
• Pressure
• Portability
Proprietary and confidential ©
Laboratory Analysis
• Mixing systems for receivers
• Sub-sampling
• Analysis Methods
• Water
• Density
• Sediment
• Vapour Pressure
• Sample storage/retention
Proprietary and confidential ©
System Proving
• System proving by water injection
• Standards define a procedure
• Must prove the whole installed system to be valid
• Can be independently witnessed and certified
Proprietary and confidential ©
Four Basic Requirements Summary
• Pipeline Conditioning
• Representative Sampling of the Batch
• Sample Handling & Mixing
• Laboratory Analysis
Do all the steps right or don't bother !!!!!
Proprietary and confidential ©
What are your options?
• Mixing
• Power mixing is the only option because of the pressure drop across a static system
• Current manifold samplers have no mixing and will under-measure water
• Sampling
• In-line system
• Accuracy improvement - 0.033 - 0.09% (total water)
• CoJetix mixing and sampling system
• Accuracy improvement - 0.113 - 0.17% (total water)
Proprietary and confidential ©
JetMix®
Proprietary and confidential ©
• Energy input increases as flowrate decreases
• Installed without depressurising/draining
• Mixing energy added to flow rather than derived from it
• No pressure drop
• Removable for pigging
• Recycle loop
• Simple to maintain
JetMix®
Proprietary and confidential ©
In-line sampling system
• Sample Probe• Pitot entry for minimum disruption to flow
• Housing• Can change system
• Pressure relief system
• Optional purging
• Flow meter input • Flow proportional
sampling
• Controller• Performance factor
• Reports
Proprietary and confidential ©
In-line sampling system
Proprietary and confidential ©
CoJetix sampling system
• Combined JetMix & sampling system in a single package
• JetMix takeoff ‘quill’ and mixing nozzle
• 1 - 2 " line with isolation valves
• Magnetically coupled pump (sized to maintain mixing in loop)
• Housing• Cell sampler• Receivers• Weighing system• Can change system
• Flow meter
• Controller
Proprietary and confidential ©
CoJetix Sampling system
Proprietary and confidential ©
CoJetix or In-line?
High batch cross contamination
Minimal batch cross contamination
Fast Loop System In-Line System
Sample cross-contamination
Proprietary and confidential ©
CoJetix or In-line?
• Relationship of the takeoff size to mixing• Droplet Size/Takeoff Size = 0.1
Water droplet
CoJetix
In-LineFast Loop
Which is Potentially More Accurate ?
Proprietary and confidential ©
• In Line• Less components
• Install as close to the pipe as possible
• High retained volume/contamination possibility
• Harder to maintain
• Needs 4 tappings to install
• Less accurate
CoJetix or In-line?
• CoJetix• More components
• Can incorporate
• Densitometers
• Water Monitors
• Convenient location
• Minimal retained volumes
• Cheaper to maintain
• Only needs 3 tappings to install
• More accurate
• More rapid ROI
Thank youAny questions