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GOVERNMENT OF INDIARevised Guidelines on
Credit Linked Capital Subsidy Scheme (CLCSS)for
Technology Upgradation
ofSmall Scale Industries (SSI)
(As on April 20, 2006)
Office of the Development Commissioner (MSME)Ministry of Small Scale Industries
Government of IndiaNirman Bhavan, New Delhi110011
These guidelines can also bedownloaded from the following Websites :www.smallindustryindia.gov.inwww.laghuudyog.gov.in
INDEX
Sl.No.
CONTENTS
1. Guidelines of the Credit Linked Capital Subsidy Scheme(CLCSS)
2 Appendices:a) Approved list of Well Established and Improved Technologies under the CLCSS (Appendix I ) i) Biotech Industry ii) Common Effluent Treatment Plant iii) Corrugated Boxes iv) Drugs and Pharmaceuticalsv) Dyes and Intermediates vi) Industry based on Medicinal and Aromatic plants vii) Plastic Moulded/ Extruded Products and Parts/ Components
viii) Rubber Processing including Cycle/ Rickshaw Tyres ix) Food Processing (including Ice Cream manufacturing) x) Poultry Hatchery & Cattle Feed Industry xi) Dimensional Stone Industry (excluding Quarrying and Mining)xii) Glass and Ceramic Items including Tilesxiii) Leather and Leather Products including Footwear and Garmentsxiv) Electronic equipment viz test, measuring and assembly/ manufacturing, Industrialprocess control; Analytical, Medical, Electronic Consumer & Communication equipmentetc. xv) Fans & Motors Industry xvi) General Light Service(GLS) Lampsxvii) Information Technology (Hardware)xviii) Mineral Filled Sheathed Heating Elementsxxix) Transformer/ Electrical Stampings/ Laminations /Coils/Chokes including Solenoidcoils xx) Wires & Cable Industryxxi) Auto Parts and Componentsxxii) Bicycle Partsxxiii) Combustion Devices/ Appliancesxxiv) Forging & Hand Toolsxxv) Foundries – Steel and Cast Iron xxvi) General Engineering Works xxvii) Gold Plating and Jewelleryxxviii) Locksxxix) Steel Furniture xxx) Toysxxxi) NonFerrous Foundryxxxii) Sport Goodsxxxiii) Cosmeticsxxxiv) Readymade Garmentsxxxv) Wooden Furniturexxxvi) Mineral Water Bottlexxxvii) Paints, Varnishes, Alkyds and Alkyd productsxxxviii) Agricultural Implements and Post Harvest Equipmentxxxix) Beneficiation of Graphite and Phosphatexxxx) Khadi and Village Industriesxxxxi) Coir and Coir Productsxxxxii) Steel Rerolling and /or Pencil Ingot making Industriesxxxxiii) Zinc Sulphatexxxxiv) Welding Electrodesxxxxv) Sewing Machine Industry
b) List of Primary Lending Institutions (PLI) (Scheduled Commercial Banks, State FinancialCorporation (SFC) & the NSIC Ltd, Cooperative Banks, Regional Rural Banks and NorthEastern Development Financial Institution, other nodal banks / agencies participating in thescheme (Appendix II).
c) Agreement for Financial Assistance under the CLCSS (Appendix III)
d) Application Form for Assistance under the CLCSS (Appendix IV).
e) Addresses of the SIDBI Head Office and its branches.
f) Addresses of the NABARD Head office and its field offices.
Credit Linked Capital Subsidy Scheme (CLCSS) for Technology Upgradation of the Small Scale
Industries 1. Background
1.1 The Ministry of Small Scale Industries (SSI) is operating a scheme for technology upgradation of SmallScale Industries (SSI) called the Credit Linked Capital Subsidy Scheme (CLCSS). The Scheme aims atfacilitating technology upgradation by providing upfront capital subsidy to SSI units, including tiny,khadi, village and coir industrial units, on institutional finance (credit) availed of by them formodernisation of their production equipment (plant and machinery) and techniques. The Scheme (prerevised) provided for 12 per cent capital subsidy to SSI units, including tiny units, on institutionalfinance availed of by them for induction of well established and improved technology in selected subsectors/products approved under the Scheme. The eligible amount of subsidy calculated under the prerevised scheme was based on the actual loan amount not exceeding Rs.40 lakh.
1.2 Due to insufficient investment and lack of awareness of both the quality standards and access to
modern technologies, a large percentage of SSI units continue with outdated technology and plant &machinery. With increasing competition due to liberalisation of the economy, the survival and growth ofthe SSI units are critically dependent on their modernisation and technological upgradation. Upgradationof both the process of manufacture and corresponding plant and machinery is necessary for the smallenterprises to reduce the cost of production and remain price competitive at a time when cheaperproducts are easily available in the global market.
1.3 It is in this background that the Finance Minister made an announcement in the Budget Speech of 200405
to raise the ceiling for loans under the Scheme from Rs. 40 lakh to Rs. 1 crore and rate of subsidy from 12per cent to 15 per cent. Further, in the light of the experience gathered in implementing the Scheme, certainother modifications were also required to make it more useful to the SSI units, including tiny, khadi, villageand coir industrial units, in taking up technology upgradation on a larger scale.
1.4 After considering these issues, the CLCSS has been amended as follows : (a). the ceiling on loans under the Scheme has been raised from Rs. 40 lakh to Rs. 1 crore;
(b). the rate of subsidy has been enhanced from 12 per cent to 15 per cent;(c). the admissible capital subsidy is to be calculated with reference to the purchase price of plant and machinery, instead of the term loan disbursed to the beneficiary unit;(d). the practice of categorisation of SSI units in different slabs on the basis of their present investment for determining the eligible subsidy has been done away with ; and(e). the operation of the Scheme has been extended upto 31 st March, 2007. The above amendments are effective from September 29, 2005.
2. Objective
2.1The revised scheme aims at facilitating technology upgradation by providing 15 per cent upfront capitalsubsidy with effect from the 29 th September, 2005 (12 per cent prior to 29.09.2005) to SSI units,including tiny, khadi, village and coir industrial units (hereinafter referred to as SSI units), on institutionalfinance availed of by them for induction of well established and improved technologies in the specified subsectors / products approved under the scheme.
3. Scope of the Scheme
3.1The scheme would cover the following technology needs / products/sub sectors:
i) Biotech Industry
ii) Common Effluent Treatment Plant
iii) Corrugated Boxes
iv) Drugs and Pharmaceuticals
v) Dyes and Intermediates
vi) Industry based on Medicinal and Aromatic plants
vii) Plastic Moulded/ Extruded Products and Parts/ Components
viii) Rubber Processing including Cycle/ Rickshaw Tyres
ix) Food Processing (including Ice Cream manufacturing)
x) Poultry Hatchery & Cattle Feed Industry
xi) Dimensional Stone Industry (excluding Quarrying and Mining)
xii) Glass and Ceramic Items including Tiles
xiii) Leather and Leather Products including Footwear and Garments
xiv)Electronic equipment viz test, measuring and assembly/ manufacturing, Industrial process control;Analytical, Medical, Electronic Consumer & Communication equipment etc.
xv) Fans & Motors Industry
xvi) General Light Service(GLS) lamps
xvii) Information Technology (Hardware)
xviii) Mineral Filled Sheathed Heating Elements
xix) Transformer/ Electrical Stampings/ Laminations /Coils/Chokes including Solenoid coils
xx) Wires & Cable Industry
xxi) Auto Parts and Components
xxii) Bicycle Parts
xxiii) Combustion Devices/ Appliances
xxiv) Forging & Hand Tools
xxv) Foundries – Steel and Cast Iron
xxvi) General Engineering Works
xxvii) Gold Plating and Jewellery
xxviii) Locks
xxix) Steel Furniture
xxx) Toys
xxxi) NonFerrous Foundry
xxxii) Sport Goods
xxxiii) Cosmetics
xxxiv) Readymade Garments
xxxv) Wooden Furniture
xxxvi) Mineral Water Bottle
xxxvii) Paints, Varnishes, Alkyds and Alkyd products
xxxviii) Agricultural Implements and Post Harvest Equipment
xxxix Beneficiation of Graphite and Phosphate
xxxx) Khadi and Village Industries
xxxxi) Coir and Coir Products
xxxxii) Steel Rerolling and /or Pencil Ingot making Industries
xxxxiii) Zinc Sulphate
xxxxiv)Welding Electrodes
xxxxv) Sewing Machine Industry
A list of Well Established and Improved Technologies is enclosed at AppendixI. The cost of plant andmachinery mentioned in Appendix – I is only indicative. Actual cost may be taken for the purpose ofcalculation of subsidy
3.2As the Scheme progresses, the list of products / subsectors may be expanded by inducting new
technologies / products / subsectors with the approval of the Competent Authority, i.e. the Governingand Technology Approval Board (GTAB) / Technical SubCommittee(TSC) of the CLCSS.
4. Nodal Agencies
4.1 The Small Industries Development Bank of India (SIDBI) and the National Bank for Agriculture and RuralDevelopment (NABARD) will continue to act as the Nodal Agencies for the implementation of thisscheme.
4.2 As decided in the 5 th meeting of the Governing and Technology Approval Board (GTAB) of the Credit
Linked Capital Subsidy Scheme (CLCSS) held on February 17, 2006 the following nine Public SectorBanks/ Government Agencies have also been inducted as nodal banks/agencies for implementation andrelease of capital subsidy under the CLCSS:
S. No. Name of Bank/Agencies
1. State Bank of India
2. Canara Bank
3. Bank of Baroda
4. Punjab National Bank
5. Bank of India
6. Andhra Bank
7. State Bank of Bikaner & Jaipur
8. Tamil Nadu Industrial Investment Corporation
9. The National Small Industries Corporation Ltd.
4.3 The inclusion of abovementioned nodal banks/agencies will be in addition to the existing nodal agencies,
namely, the Small Industries Development Bank of India (SIDBI) and the National Bank for Agricultureand Rural Development (NABARD) under the CLCSS. These nodal banks/ agencies would considerproposals only in respect of credit approved by their respective branches, whereas, for other PrimaryLending Institutions (PLI), the SIDBI and the NABARD would continue to be the nodal agencies forrelease of subsidy under this scheme.
4.4 The cutoff date for implementing the above decision is April 04, 2006 . No proposals after this cut off
date will be sent to the SIDBI or the NABARD, as the case may be, by these banks/agencies and the newnodal banks/agencies would start processing proposals directly after this cutoff date for release ofsubsidy under the CLCSS.
4.5 Other modalities for implementing the above decision will remain the same as are currently in practice in the
case of the SIDBI and the NABARD. 5. Eligible Primary Lending Institutions (PLI)
5.1 All Scheduled Commercial Banks , Scheduled Cooperative Banks [including the urban cooperative banks
coopted by the SIDBI under the Technological Upgradation Fund Scheme(TUFS) of the Ministry ofTextiles], Regional Rural Banks (RRBs), State Financial Corporations (SFCs) and North EasternDevelopment Financial Institution (NEDFi) are eligible as PLI under this scheme after they execute aGeneral Agreement (GA) with any of the nodal agencies, i.e., the Small Industries Development Bank ofIndia (SIDBI) and National Bank for Agriculture and Rural Development (NABARD).
5.2 Details of eligible Scheduled Commercial Banks, SFC, Cooperative Banks [including urban cooperative
banks coopted by the SIDBI under the Technological Upgradation Fund Scheme(TUFS) of the Ministry ofTextiles]/ and RRBs under this scheme are provided at Appendix II.
6. Eligible Beneficiaries
6.1 The eligible beneficiaries include sole Proprietorships, Partnerships, Cooperative societies, Private and
Public limited companies in the SSI sector. Priority shall be given to Women entrepreneurs. 7. Types of units to be covered under the Scheme
i). Existing SSI units registered with the State Directorate of Industries, which upgrade their existing plantand machinery with the state of the art technology, with or without expansion.
ii). New SSI units which are registered with the State Directorate of Industries and which have set up their
facilities only with the appropriate eligible and proven technology duly approved by the GTAB/TSC. 8. Eligibility Criteria
i). Capital subsidy at the revised rate of 15 per cent of the eligible investment in plant and machinery under theScheme shall be available only for such projects, where terms loans have been sanctioned by the eligible
PLI on or after September 29, 2005 . Machinery purchased under Hire Purchase Scheme of the NSIC arealso eligible for subsidy under this Scheme .
ii). Industry graduating from small scale to medium scale on account of sanction of additional loan under CLCSS
shall be eligible for assistance. iii).Eligibility for capital subsidy under the Scheme is not linked to any refinance Scheme of the Nodal Agency
(ies). Hence, it is not necessary that the PLI will have to seek refinance in respect of the term loanssanctioned by them from any of the refinancing Nodal Agencies.
iv).Labour intensive and/or export oriented new sectors/ activities will be considered for inclusion under the
scheme. 9. Definition of Technology Upgradation
9.1Technology upgradation would ordinarily mean induction of stateoftheart or near stateofthearttechnology. In the varying mosaic of technology obtaining in more than 7500 products in the Indian smallscale sector, technology upgradation would mean a significant step up from the present technology levelto a substantially higher one involving improved productivity, and/or improvement in the quality ofproducts and/or improved environmental conditions including work environment for the unit. It would alsoinclude installation of improved packaging techniques as well as antipollution measures and energyconservation machinery. Further, the units in need of introducing facilities for inhouse testing and onlinequality control would qualify for assistance, as the same is a case of technology upgradation.
9.2Replacement of existing equipment/technology with the same equipment/technology will not qualify
for subsidy under this scheme, nor would the scheme be applicable to units upgrading with secondhand machinery.
10.Duration of the Scheme
Presently, the scheme is in operation up to March 31, 2007 or till the time sanctions of aggregate capital subsidydisbursed by the Nodal Agencies reaches Rs.600 crore,whichever is earlier.
11.Ceiling on eligible loan amount and capital subsidy
11.1The maximum limit of eligible loan under the revised scheme is Rs. 100 lakh. Accordingly, the ceiling onsubsidy would be Rs.15 lakh or 15 per cent of the investment in eligible plant and machinery, whicheveris lower.
i). In calculating the value of plant & machinery, the following shall be excluded, namely :
• the cost of equipments such as tools, jigs, dies, moulds and spare parts for maintenance and thecost of consumable stores;
• the cost of installation of plant & machinery;
• the cost of research & development equipment and pollution control equipment ( except wherethese have been approved for specific product/sub sector by the GTAB ;
• the cost of generation sets and extra transformer installed by the undertaking as per theregulations of the State Electricity Board; (except where gas based generation sets have beenapproved for specific product/sub sector by the GTAB).
• the bank charges and service charges paid to the National Small Industries Corporation Ltd or theState Small Industries Corporation;
• the cost involved in procurement or installation of cables, wiring, bus bars, electrical control panels(not those mounted on individual machines), oil circuit breakers or miniature circuit breakers whichare necessarily to be used for providing electrical power to the plant & machinery or for safetymeasures;
• the cost of gas producer plants ( except where these have been approved for specific product/subsector by the GTAB) ;
• transportation charges (excluding of salestax and excise) for indigenous machinery from the placeof manufacturing to the site of the factory;
• charges paid for technical knowhow for erection of plant & machinery;
• cost of such storage tanks which store raw materials, finished products only and are not linked withthe manufacturing process; and
• cost of fire fighting equipment. ii). The amendments to the existing CLCSS are applicable with effect from 29.9.2005. The revised ratesare applicable only in cases where the loans have been sanctioned/ approved on or after September29, 2005 . Cases where the loans were sanctioned/ approved prior to September 29, 2005 will begoverned by the prerevised guidelines regarding ceiling on subsidy (Rs.4.80 lakh), method ofcalculation of subsidy, etc.
iii).Units which have already availed subsidy under the prerevised CLCSS scheme (before 29.9.2005),cannot claim additional subsidy on account of difference in the rate of subsidy which is nowpermissible under the revised guidelines.
12.Working Capital Requirements
12.1Since success of the technology upgradation scheme, to a large extent, depends upon the availability ofadequate working capital, lending institutions would like to be assured that the borrowing units havemade adequate arrangements for meeting the working capital requirements. Commercial banks shouldalso accord priority in providing adequate working capital support to the assisted units.
13.Other conditions for loans
i). Promoters' contribution, security, debtequity ratio, upfront fee, etc. will be determined by the lendingagency as per its existing norms.
ii). Units availing subsidy under the CLCSS shall not avail any other subsidy for technology upgradation from
the Central/State/UT Government. However, cases covered under National Equity Fund (NEF) Scheme,
which are otherwise eligible under the CLCSS can also be covered under this scheme. iii). Units in the NorthEastern Region which are availing financial incentives/subsidy under any other
scheme from the Government in the Region would, however, be eligible for subsidy under theCLCSS.
iv). One of the main requirements for sanction of assistance under the technology upgradation scheme will be
availability of competent management in the unit concerned to carry out the upgradation programme and tomanage the operation of the unit efficiently. Towards this end, the lending agencies may stipulate conditionsas may be considered necessary.
14.Procedural Aspects
i). All the eligible PLI (excluding the new nodal banks / agencies) will have to execute a General Agreement(GA) for availing capital subsidy under the scheme, irrespective of the fact whether refinance is availed bythem or not.
ii). The PLI may have the flexibility to execute the GA with either of the nodal agencies or with both the nodal
agencies for providing subsidy to the eligible beneficiaries under the scheme. However, in the latter case,while claiming the subsidy from one nodal agency, the PLIs will have to give the undertaking to the nodalagency that they have not claimed subsidy under CLCSS in respect of the beneficiary unit from the othernodal agency (as the case may be).
iii). After sanction of the assistance, the eligible PLI will get an agreement executed with the concerned SSI unit
on behalf of Government of India (GoI). Format of the agreement to be executed by the eligible PLI with theSSI unit is provided in Appendix III.
iv). The eligible PLI would obtain application for assistance under the CLCSS in the prescribed form provided
in Appendix – IV. v). The eligible PLI shall furnish subsidy forecast on quarterly basis, through their Head Office (HO), which will
act as a nodal office, to the Regional Office (RO)/Branch Office (BO) of the SIDBI or the NABARD (as thecase may be) located in the region. The subsidy forecast information for every quarter on or before 1 stMarch for AprilJune quarter, on or before 1 st June for JulySeptember quarter, on or before 1 st Septemberfor OctoberDecember quarter and on or before 1 st December for JanuaryMarch quarter, may be furnishedas per prescribed format.
vi). The eligible PLI would release the subsidy amount with each installment of loan in a manner
proportionate to the amount of term loan disbursed (on pro rata basis), subject to the ceiling of theterm loan/ subsidy amount as per applicable guidelines of the CLCSS.
vii). The eligible PLI shall furnish details of release of subsidy to the beneficiary units, together with the request
for replenishing advance money placed with PLI for release of subsidy, on quarterly basis on March 1, June1, September 1 and December 1. The requests of PLI for replenishment of advance money for subsidy,however, would be entertained by the nodal agencies only on receipt of complete details of subsidy released
to the beneficiary units. viii).The eligible PLI shall be responsible for ensuring eligibility for sanction of subsidy to the SSI units in terms
of Government of India guidelines under this scheme and also for disbursal and monitoring of the assistedunits.
15.Other Parameters
i). The Governmental assistance cannot be utilised for the purposes other than for which it has beensanctioned. The eligible PLI shall have to strictly follow this norm and no deviation would be permitted.
ii). In case, it is found that capital subsidy from the Government has been availed of on the basis of any
false information, the industrial unit shall be liable to refund the Government the capital subsidy availed,along with interest to be charged from the date of disbursal to the date of refund. The rate of interestshall be the prime lending rate of the PLIs concerned at the time of invoking this penal clause.
iii). The eligible PLI shall, therefore, incorporate suitable conditions in respect of point at (ii) above in their
security documents entered into with the unit, which would give necessary authorisation to proceedlegally in such eventualities.
iv). The credit risk under the Scheme will be borne by the eligible PLI and as such, they will have to make their
own commercial judgement while appraising the project. The credit decision of the eligible PLI will be final. v). There shall not be any binding obligation on the part of the nodal banks/ agencies to obtain sanction from
GoI for the government assistance in respect of the proposals which are covered under the CLCSS. vi). Both the SIDBI and the NABARD shall have the right to inspect the books of eligible PLI and the loan
accounts irrespective of whether refinance is availed or not from the Nodal Agency (ies) under this Schemeand/ or call for any other information as may be required by GoI from time to time.
vii). Both the SIDBI and the NABARD shall have the right to recall from eligible PLI the entire amount of the
capital subsidy in respect of their assisted units irrespective of whether or not the eligible PLI haverecovered the said subsidy from their units, if they come to the conclusion that any of the accounts donot conform to the policies, procedures and guidelines laid down under the CLCSS guidelines and asstipulated by the GoI/the Nodal Agencies from time to time.
viii).The beneficiary unit shall remain in commercial production for a period of at least three years after
installation of eligible plant and machinery on which subsidy under CLCSS has been availed. 16.Monitoring of the scheme
16.1The scheme is monitored by the Governing and Technology Approval Board (GTAB of the CLCSS. TheSecretary (SSI) is the Chairperson of the Board and the Additional Secretary & DevelopmentCommissioner (SSI) is its MemberSecretary. The GTAB would also periodically review the functioning ofthe scheme. There is a Technical SubCommittee under the GTAB to consider inclusion of new subsectors/products and Well Established and Improved Technologies under the Scheme
APPENDIXI
i. Biotech Industry. (Cost mentioned is only indicative)
Sl. No. Activity Technology Need Cost (Rs. inlakh)
Advantages
1 Manufacturing &Processing.
Fermentation orBioreactor.
50 Technology fornew emergingarea.
Lyophilizer. 15
Refrigerated centrifuge. 5
Thermocycler.. 20
DNA/Micro organismsynthesizers/sequencer.
50 80
Sterlisation and autoclaveequipment.
Incubators. Variable as peractuals.
High Pressure LiquidChromatography/(HPLC).
do
Spectrophotometers(UVSpectrometer).
do
ii. Common Effluent Treatment Plant. iii. Corrugated Boxes.
Sl.No.
Activity Technology Need Cost (Rs. inlakh)
Advantages
1 Manufacturing& Processing.
Automatic corrugated makingplant
35 for 3 plyand 60 for 5ply
3 – 5 ply can be madewithout any manualpasting on automaticmachine, automatic dryingfacilities, improvesproductivity and quality ofboard.
Thermic fluid boiler or steamboiler using agri residue.
7 10 Heats up entire length ofthe roll uniformly, morethermal efficient
Web based coating machine forwater based coating
75(Imported)
Larger size of printing andfaster drying of the printedmaterial.
Folder gluer semiautomatic/automatic.
4 10 Rust free pasting suitablefor packaging of food
2. Printing. Multi colour flexo printer slotterfor flexographic printing
7 processed products.Webbased coating is echofriendly, food grade,recyclable and being waterbased, free from firehazard.
3. Testing &Quality Control.
Micro processor based burstingstrength tester
2 Equipment for testingstrength of the box.
Micro processor basedcompression strength tester.
3 Equipment for testingcompression strength ofthe box.
Micro processor based crusttester.
1.75 Equipment for testing edgecrush, flat crush and pinadhesion strength of thebox.
iv) Drugs and Pharmaceuticals.
Sl.No.
Activity Technology Need Cost (Rs. inlakh)
Advantages
Tablet and capsule section .
1. Dispensing. Reverse laminar flow equipment. 1.50 Safety ofpersonnel.
2. Weighing. Automatic electronic balance 300 kg.;150 kg. and 1 kg.
0.502.dependingon the model.
Accurate weighingof raw materials;Increasedproductivity.
3. Mixing andgranulation .
Rapid mixer granulator 200 L capacity. 3 to 4 Increasedproductivity; betterquality product.
4. Dry granulation. Roller compactor. 1.50 to 3 Increasedproductivity.
5. Drying. Fluidized bed dryer 200 L capacity. 3 50 Increasedproductivity.
6. Size reduction. Clitzmill or Cadmill. 0.40 Increasedproductivity.
Oscillating granulator. 0.15 Increasedproductivity.
7. Sifter. Vibrating sifter 24 inches diameter Increasedproductivity.
8. Coatingsuspension.
Colloid mill 0.80 Increasedproductivity.
10. Compression. 16 station rotary tablet machine. 2 Increasedproductivity.
27 station rotary tablet machine. 3.25 Increasedproductivity.
11. Dedusting oftablets.
Online deduster. 0.25 Improved productquality.
12 Capsule filling. Semiautomatic capsule filling machine. 6 Increasedproductivity.
13. Capsulepolishing.
Automatic polishing machine. 2 Increasedproductivity.
14. Printing ofpackagingcartons.
Semiautomatic. 2 Increasedproductivity.
Liquid oral section
15. Watergeneration.
RO water plant. 6
16. Mixing vessel. Variable speed stirrer. 0.50 Increasedproductivity.
17. Homogenization.. Colloid mill. 0.75 Increasedproductivity; Betterproduct quality.
18. Bottle washing. Automatic rotary line. 4 Increasedproductivity, betterproduct quality.
19. Liquid transfer. Transfer pump. 0.20 Increasedproductivity.
20. Filling machine. 4 head automatic filling machine. 2 Accurate fillvolumes.
Injectable Section
21. Filtration. Filter cartridges. 0.50 to 1 Increasedproductivity.
22. Integrity of themembrane filter.
Bubble point apparatus. 0.75 Better productquality.
23. Vial fillingmachine.
Automated filling machine with sealingfacility.
5 Increasedproductivity; bettercontrol on productsterility.
24 Equipment for S.S. Horizontal Autoclaves (Steam, 1.70 Increased
Sterilisation byMoist Heat.
Sterilizers), Double Door with automatedcontrol and monitoring systems aselectronic timer with Digital indicator,automatic Low Water cut off device,temperature recorder (Thermograph) andpressure gauges.
productivity bettercontrol on theproduct qualityand sterility.
25 Equipment forSterilisation bydry Heat.
S.S. Dry Heat Sterilizer (Class 100 withHEPA filter, Fully automatic S.S. ControlPanel with Printer memory circuit, fixedprobes and Thermograph for recordingeach sterilization cycle S.S. Coolingsystem, sealed Dampers, motorizedinternal Baffles, S.S. Loading trolley, S.S.Carriage.
10 11 Increasedproductivity bettercontrol on theproduct qualityand sterility.
Dry Syrup Section
26. Filling machine. Automated auger filling machine. 2 Increasedproductivity.
27. Labeling. Automated labeling machine. 2 Increasedproductivity.
Lactum Tab/Cap Machine .
28. Acetum Tab/CapMachine.
1)Blister Pack Machine.2) Strip Packing Machine.
3.80 2
These machinesare required toavoidcontamination withother nonBLactumgroup products.
Quality Control Department
29. Drug assay. High performance liquid chromatograph. 12 Accurate druganalysis.
30 Pollution control. Effluent Treatment Pollution Controlmachinery.
10 – 15 Biochemicaltreatment ofeffluent removes90 to 95% ofsoluble organicmatter in thewaste.
31. MicrobiologicalLab in QualityControlDepartment.
1) B.O.D. Incubators.
2) Incubators.
3) Laminar Air Flow.
1
0.45
0.75
These machinesare required toimprove the qualityof the finishedproducts by way oftesting.
Environment Control Devices.
32 Air conditioningand humiditycontrol of alltypes of areas.
Air conditioning. Humidity controlequipment (Dehumidifier).
0.20 –0.30per ton 0.100.25 per tonfor Desiccantbased; 0.06to 0. 10 perton for Chillerbased.
Improve productstability, enhancepersonal comfort.
Air handling forparenteral (Sterile)area.
Air handling unit with HEPA filters,Ducting with insulation; Chilled waterpiping; electrical cabling and panels;chilled water pump; chilled water control.
0.20 per ton0. 30 0.35per ton.
Improves productquality, enhancedpersonal safety.
Air handlingother forparenteral area.
Air handling unit with 5 micron filters. 0.15 per ton Improves productquality, enhancedpersonal safety.
Miscellaneousfittings.
Ducting with insulation; chilled waterpiping electrical cabling and panels;chilled water pump; chilled water control.
0.20 0.25per ton.
. General 1) Reverse Laminar Air Flow.
2) Dust Extractors.
3) Non A.C.A.H.U. in Terms of C.F.M.
0.60
1
0.50 per unit.
To avoidcontaminationduring dispensingof raw materials.
To controlenvironment atmanufacturingsection where dustis generated.
To controlenvironment atmanufacturingsection where dustis generated andAir conditioning isnot required, onlyfiltered air isrequired.
N 2 O Gas for Hospital use.
33. Testing andquality control.
Gas Chromatograph and Moisture Meterfor Online Quality Control for Purity of N 2O Gas used for anesthetic purpose.
Variable asper actual.
For controlling thepurity of N 2 Ogas.
b).Antacid Bulk Drugs like Aluminum Hydroxide Gel, Magnesium Hydroxide, MagnesiumTrisilicate etc .
Sl. No. Activity Technology Need Cost (Rs. inlakh)
Advantages
1 Reaction. S.S. Reactor. 4 for capacityof 15000 litre.
1.Tremendousimprovement in the quality.2. Teak wood trees aresaved resulting in betterenvironment &atmosphere.
2 Reaction. Glass lined Reactor. 40 for capacityof 10000 litre.
1.Tremendousimprovement in thequality. 2. Teak wood trees aresaved resulting in betterenvironment.
3 Filtration. P.P. Filter Press. 8 for 60 pairs. 1. Quality improvement. 2. Time saving Device. 3.Saving of waterconsumption. 4.Quantitativeimprovement.
4. Drying. S.S. Dryer with modernfacilities Spray/Flash.
40 1. Anti Air pollution device.2. Improves the quality ofthe product. 3.Free from foreigncontamination.
5. Centrifugation. Centrifuge (S.S. or RubberLined).
10 1. Quality of the productimproves. 2. No corrosion. 3. Saving of time. 4. Saving of labour.
6. Raw material andfinished productweighing.
Electronic WeighingMachine.
0.15 1. Saving of time. 2. Saving of labour. 3. No loss of material. 4.Increase in theprofitability.
7. Quality control. Laboratory Equipment oflatest technology,spectrophotometer, GasChromatograph & others.
10 1. To get the best possibleprecise results. 2. Less time consuming &immediate results display.
8. Pulverisation. Latest technologypulverisers Impact Type.
4 1.Quality of productsimproves due to finestparticles. 2.Physical loss of material
is very less.
v). Dyes & Intermediates.
Sl. No. Activity Technology Need Cost(Rs.inlakh)
Advantages
1. Filtration System. Membrane FiltrationSystem.
10.12 Improved filtration systemprevents formation of hard cakeand improves filtration byreducing total dissolved solids(TDS) .
2. Ice Flaker. Flaker with Silo andScrew conveyer.
8 10 Ice could be made from softwater so that less insoluble inproducts has better solubility. Ease in charging ice since it isautomatic. No spillage and loss of energy. No water losses and latent heatloss as compared to presentpractice. Better process control.
3. Reactors. Closer vessels withplanetary gears and highspeed turbine stirrers.
Depends onthe batchsize.
Better mixing of reactants, Low power consumption, Better yields.
4. Product DryingSystem.
Flash dryers or RotaryVacuum DryersRVD.
10 12 Low cost drying with minimum orno handling. Instant drying with nopulverizing. RVD effective for heat sensitiveproducts. Low initial investment ascompared to the Spray Dryer.
5. Incinerator. Use of Gasifier withslurry economizer.
5 7 Alternate fuel like rice husk, sawmill waste etc. could be used socheaper. Heat recovery leads to lowtemperature emissions and lesscost and no corrosions to thechimney .
6. Blenders. Nauta Mixers. 12 13 Energy Efficient, No breaking ofGrains.
Less dusting and no manualcharging and discharging.
vi). Industry based on medicinal and Aromatic Plants.
Sl. No. Activity Technology Need Cost (Rs. inlakh)
Advantages
1. Extraction ofresinoid fromrefused material .
Solvent extraction unitattached with stripping unitExtractor capacity – 500kg. Stripping unit Capacity– 100 kg.
40 Proper utilization of refusewaste material forimproving, economy ofthe process.
2. Menthol BoldCrystal.
Deep freezers andextraction unit deep freezercap. 250 kg. Extraction unitcap 180 kg.
25 Used bulk drugs, panmassala, Tobacco &Flavour products.
3. Manufacturing ofAromachemicals.
• Hydroxycit
Ronellal.
2.Ionones.
3.Rose crystals .
4.Orangecrystals.
1.Glass lined reactor cap60 liters.
2. Chilling plant cap 2.5tones.
3. Fractionation unit cap180 kg.
30 Used in Fragrance &Flavour industries.
4. Extraction ofGood QualityNeem oil usingcold pressexpeller.
Cold press expeller forextraction of Neem oil withhigher Azadirachtin content.(Capacity of expeller – 9Bolts).
2.50 To obtain Neem oil ofimproved quality forpreparation of pesticideand other pharmaceuticalpreparation.
5. Qualityassessment ofessential oils.
Establishment of modern(accreditated) equippedwith sophisticatedequipment lab.
10 Proper qualityassessment of essentialoils.
vii).Plastic Moulded/ Extruded Products and Parts/ Components including reinforcedplastic/composite material.
(a) Plastic Moulded/ Extruded Products and Parts/ Components.
Sl. No. Activity Technology Need Cost (Rs. inlakh)
Advantages
1. Moulding. a) fully automatic Microprocessor controlledPlastic InjectionMoulding machines.
10 20 Very high rate ofproduction , costeffective, no wastage,better and consistentquality.
2. Tool making. b) CNC Milling Machinefor In house Tool room.
33 For production ofquality dies andmoulds.
b).Plastic Moulded /Extruded products and Parts/components ( products based on reinforcedplastic/composite material).
Sl.No.
Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Manufacturing. Hydraulic Press. 45 PLC controlledforconstant and fast cycletime. Unit can get 8batches instead of 6batches per day.
2
Filament windingmachine.
0.50 This is advancedtechnology for makingFRP pipes by using lowcost material. Rovingsare used instead ofwoven fabrics to savecost.
3 Pultrosen machine. 1. 50 Latest technologymachine with reverseof extrusionPultrosenmoulding forcontinuous mouldingof section for structuralapplication providedwith 3 productionstations.
3 times product can bemade with 3 differentdies at a time.
4 Impregnatingmachine.
3. 50 To make ‘B' stage –prepeg impregnatedmaterial for constant
quality of industrialplastic laminates.
5 Boiler. 13. 50 High pressure 250 psi3.0 ton integralfurnace boiler with fuelefficiency condensaterecovery system.
6 Oven. 1 Infra red heaters tosave electrical energy30%40%.
7 Resin Kettle. 0.50 Normal good plant formaking resins.
8 Guillotine Jointer. 2 Hydraulic clamping andhydraulic cutting toavoid rejection whilecutting.
9 Plastic extrudermachine with cutter.
1.64 Increased productioncapacity, efficiency,less rejection rate andless cost of production.
10 Plastic pulviriser withscreen.
1.65
c). Fibre glass Reinforced Products.
Sl. No. Activity Technology Need Cost
(Rs. in lakh)
Advantages
1. Trimming of formedplasticcomponents.
Pneumatic hand tools.
Receiver, Pneumaticpiping & Dehumidifier.
0.05
6.20
Less maintenance andbreakdown cost.Uninterrupted warmingless rejection sinceoperating at higherspeed than electricaltools. Energy conservation.
2 Plastic componentsbonding.
Electronic vibrationwelding & pressingmachine.
2.25 Friendly environment,less cycle time, costsaving.
3 Slots forcomponents.
Power press withinterchangeable diesPress.
0.85 Cost saving due toless rejection.
4 Painting on plastic& FRP product.
Air handling equipment.Dehumidifier.
0.90
0.20
Superior finish withglass.
d). Thermocol packaging.
Sl.No.
Activity Technology Need Cost (Rs. in lakh)
Advantages
1 Manufacturing. Fully automatic PLChydraulically operatedMoulding machine.
As per prevalentmarket rate.
Increased productivityand efficiency.
viii). Rubber Processing including Cycle/ Rickshaw Tyres.
Sl. No. Activity Technology Need Cost (Rs. in lakh)
Advantages
1 Small RubberMouldings, such as,oil seals, washersetc.
Injection mouldingMachine.
25 Very high rate ofproduction, minimumwastage, better andconsistent quality.
2 Continuousvulcanisationsystem.
Rotocure machine. 75 100 Continuous productionof high quality rubbermats. Wastage isminimum, output high.
3 Rubber mixing. Kneader/ Banbury internalmixer.
10 15 Suggested for the unitswhere soft compoundsare used for themanufacture ofproducts like hawaisheets, mats etc.Relatively high output,less pollution due toavoidance flyingchemicals.
4 Extruded products. Clod feed extruder. 20 25 By using thismachinery, theadditional operation ofwarming of rubbercompound prior toextrusion can beavoided. Thisincreases out put of theunit as this eliminatesone intermediateoperation.
5 Rubber bands. Multi channel extruder. 810 Presently the rubberbands are being
manufactured fromlatex by dippingtechnology. By usingmulti channel extruder,rubber bands can bemanufactured from dryrubber. Advantages arehigh out put, nopollution, minimumcost of production.
6 Items such ashawai sheet/rubbermats. etc.
Sheeting line. 2030 High out put, minimumwastage, uniformquality.
7 Rubber mouldings. De flashing system. 1520 High output, minimumrejection.
8 Heating system. Thermic fluid . 5 10 Uniform heating andmore thermalefficiency.
9 Hydraulic press. Vacuum chamber typehydraulic mouldingmachine.
30 40 Eliminate bumbingoperation for theremoval of entrappedair in the product.Minimum rejection highoutput.
10 Testing equipment. 1.Rheometer.
2.Tensile testing machine.
3.Mooney viscometer.
4.DIN/Abrader.
5.DeMattia FlexingMachine.
6.Goodrich Flexometer.
7.Ross Flexing Machine.
8.MST Apparatus for latex.
9.Viscometer for latex.
20 25
15. 20
15 20
5
4
10
5
4
3
Introducing stateoftheart testing facility for inhouse testing andonline quality control.
b). Latex Based Male Condoms.
Sl.No. Activity Technology Need Cost
(Rs. in lakh)
Advantages
1. Sealing &packaging.
Sealing Machine withfacility for sealing bothsquare and rectangular typeformats with on line printingand v notch cutting facility.
5.50 Saving in laminateconsumption, higher yield,on line printing of individualstripes by means of hot foilstamping as per statutoryrequirement for exports.
2. Testing. Burst Volume BurstPressure Equipment fullyautomatic with electronicsensors software andcomputer – with 2 testingstations.
5 Increase of efficiency intesting, accurate results ,batch results are generatedby the systemautomatically.
3 Testing. Conductivity Tester withsoftware.
5.50 Products are testedelectronically and testresults are recorded in thecomputer with accuracy.
4 PollutionControl.
Pressurized VentilationSystem with filtered air,temperature and humiditycontrol.
12 Reduction in pollution byreducing dust inmanufacturing area, betterworking conditions. Toobtain required humidity forimprovement in quality ofproduct.
c) Rubber Processing – Crumb Rubber.
Sl. No. Activity Technology Cost (Rs. in lakh)
Advantages
1 Rubberprocessingcrumb rubberunits.
Biomass Gasifierbased dryingfurnace.
8 to 10 1 Saving of conventional fuel(diesel/electricity).
2 Reduction of woodconsumption up to 50%.
3. Environment friendlytechnology.
4 Easy to operate andmaintain.
ix). Food Processing (including Ice cream Manufacturing).
a). Food Processing.
Sl.No.
Activity Technology Need Cost(Rs. inlakh)
Advantages
1. Pickles, Saucesand Chutneymanufacturing.
Automatic fruits and bottleswashing machine withconveyor, blower, pump andagitator, fruit and vegetablecutting machine, stainlesssteel double walled steamjacketed kettles (tiltingtype), boiler, pulper/crusher,sterilizing tank/retort,mixercumblender, spiceroastercumgrinder, fillingand sealing machine (crownand corking machine),shrink wrapping,, strappingmachine, laboratoryequipment, effluenttreatment system.
20 Improvement in sanitaryand hygienic conditions,micro contamination,quality and productivity.
2. Spice grinding. Cryogenic grinding,automatic FFS packaging.
20 Improves sensoryqualities, productivity aswell as shelf life of theproduct.
3. Bakery products
Manufacturing.
Shifting from semimechanisation tomechanisation, replacementof coal/wood fired oven to oilfired/electric oven, Bio massfired multipurpose drier,energy efficient low costbakery oven (wood fired)installation of quality testinginstruments.
40 Improves quality and shelflife of the product, reducessmoke nuisance.
4. CashewProcessing .
Boiler, heat exchanger withcomplete accessories,packaging machine,electronic weighing machine,etc.
20 Recovery of cashew nutshell liquid, enhancementof shelf life of cashewnuts, less pollution.
5. Rice Milling withrubber roller cumsheller (withoutparboiling) and
Paddy cleaner, destoner,rubber roller cum Sheller,paddy separator, boiler, parboiling system, dryer, colour
90 to 100 Better polished, lessbreakage and high yield ofrice, bran suitable for oilrecovery, good export
modern rice millingwith parboilingsystem.
sorter, cone polisher, qualitycontrol lab and pollutioncontrol.
opportunity forscented/Basmati rice.
Wheat Flour Mill
1. a) CleaningSection.
1) All Metal Aspirator VibroSeparator.
2) Scourer with AspirationChannel.
3) D'Stoner with Fan &Cyclone.
4) Water Wheel Damper.
5) Low Pressure Fan.
6) Air Lock with Glass &Stand.
7) Cyclone.
8) Warm Conveyor.
9) ElevatorBucket size.
10) Air Ducting.
11) Gravity SpoutingCleaning System.
0.70
0.55
1.20
0.08
0.30
0.11
0.15
0.70
1.80
0.42
0.80
Modern mill producingatta, maida, suji and bran.
b) Milling Section. 12) Roller Mills includingGrooving & Grinding.
13) Wooden Plan Sifter &Feed 16 Sieves.
14) All Metal Purifiers.
15) Bran Finisher.
16) Low Pressure Fan.
17) Low Pressure Cyclone.
18) Air Lock with Stand.
19) Air Conducting forPnumatic & Purifier.
20) Warm Conveyor 8'sizefor Milling Section Pneumatic
6.80
1.70
0.50
0.22
0.15
0.15
0.04
0.40
0.70
1.95
System including Cyclone,Feeder, Rubber, Glasses,H.P. Fan, Lifet.
21) Pipe Bend etc.
22) Gravity Spouting ofMilling Section with Hoopers,Packing , Stand etc.
23) Magnets.
24) Reduction Gear Box.
25) Swiss Bolting Cloth,Sifter, Purofier, Pad, Nam.
26) V'Belt for completeMill(Fenner/Dunlop).
27) V'Belt Motor, Pully for allmachines.
28) Motor Rail FabricatedFabrication MaterialPlanSifter, Cyclone, Air Ducting,Warms, H.P. Fan, Stand,Pneumatic.
29) System Fitting etc.
1.40
0.16
0.24
0.70
0.40
0.30
0.15
1.50
7. Ice creamManufacturing.
1. Homogeniser.
2.Continous freezers.
3. Automatic ice cream barfreezer.
4. Automatic rotary fillers.
5. Hardening Chamber.
6. Automatic wrappingmachine.
Quality control lab.
Variable asper actual.
Improved quality andproductivity of ice creamand maintenance ofsanitary and hygienicconditions.
b). Namkeen.
Sl. No. Activity Technology Need Cost(Rs.inlakh)
Advantages
1 Namkeenmaking.
Biomass Gasifier basedfurnace.
3 4 1. Replacement of 1015litre/hour diesel with localbiomass. 2 Ecofriendly. 3 Cost effective.
c). Sweet meat .
Sl. No. Activity Technology Need Cost(Rs. inlakh)
Advantages
1 Sweet meatmaking.
Biomass Gasifier basedFurnace.
1 1. Replacement of 56litre/hour diesel with localbiomass. 2. Ecofriendly. 3. Cost effective.
x). Poultry Hatchery & Cattle Feed Industry.
Sl. No. Activity Technology Need Cost (Rs.in lakh)
Advantages
1 PoultryHatching.
1. Fully controlled sanitation and
hygienic conditions ofemployees and premises.
2. Vaccination to new hatchedchicks (automation).
3.Fully automatic and controlledincubation system with qualitycontrol labs .
4.Pollution control equipment.
Variable asper actuals.
• Quality hatched withmore disease resistancecapacity.
• Better value additionthrough export of day oldchicks.
2 Cattle feedmanufacturing.
1.Cleaning operation of rawmaterial by using machine.
2.Automatic control grinding ofraw material.
3. Fully automatic controlledblender for mixing of vitaminsand minerals.
4. Complete Palletising unit.
Variable asper actuals.
More demand ofcattle/poultry and fish feedin palletized form.
High value addition andexport opportunities.
5 .Automatic packaging system.
6. Quality control testing lab.
7. Pollution control equipment.
8. Energy conservation/energysaving system based on energyaudit report.
xi). Dimensional Stone Industry ( excluding quarrying and mining)
Sl. No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1. Stone Processing. Blocks Cutting Technology:(Block squaring machine, blockcutters).
20 Capacity Enhancement,Uniform quality.
Slab Cutting Technology: (Gangsaws, Granite cutters,Sandstone cutters).
85 Capacity Enhancement,Uniform quality.
Tile cutting Technology: (TilingPlant, Splitting Machines).
95 Better quality CapacityEnhancement.
Surface Finish Technology(Automatic Polishing Lines,Continuous Polishing Lines,Bush Hammers, Flame Jets,Ageing machines, EdgePolishing Machines, Grindingand Lapping Machines.
95 Better quality, CapacityEnhancement.
Resin Impregnation Technologyfor stone strengthenhancement (resin coatingplants, ovens, compressors,resin guns etc.).
65 Higher recoverypercentage capability toprocess newer varietiesto international norms.
Technology for Integratedmanufacturing : (CNC operatedWork Centres, sculptingmachines).
90 Capability to massproduce intricate productpatterns, high precision.
2. Products Design. Laser Technology DuplicatingMachines, Pantographs, etc. forsculpting and duplicatingartwork and monuments.
90 Capability to massproduce intricate productpatterns, maintain highprecision and introducenew product lines.
3. Edge Profiling. Chamfering machines, profiling 75 Capability to mass
machines, contouringmachines.
produce intricate. profilesand introduce newproduct lines.
4. Packaging. Tile Packaging MachinesSegregation & SortingMachines, Foam Packagingmachines.
20 Packaging for exportmarket so as to enhancevalue and reducebreakage in transit.
5. EnvironmentConservation &Management.
Water Recovery & WasteDisposal Technologies(including filter press,sedimentation tank, overhead/underground tank, piping andchanneling etc.).
20 Recovery of water,reduction in wastevolume, improvement inambient air, soil andwater quality.
6. Waste Utilization. Machines using slurry as a rawmaterial.
50 Reduction inenvironmentaldegradation.
7. Testing andStandardization
In house TestingTechnology (sizing & calibrationequipment.
10 Quality control.
xii). Glass and Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, Bone china ware,
Stone ware, earthen ware, Terracotta ceramic ) including Tiles a). Glass Products
Sl. No. Activity Technology Need Cost(Rs. inlakh)
Advantages
1. Melting. Improved Gas Fired 12Pot Furnace.
30 The improved version willhave better fuel efficiencyand longer life as comparedto the conventional one.
Day Tank Furnace. 15 Operation of Day TankFurnace is intermittent likethat of a Pot Furnacewithout the hassles of Potbreakage. It may beemployed in case of demandof a particular kind of glassis 500 kg. to 5 T/day.
2. PotPreheating. Improved Single PotArch.
1.50 In the conventional PotArch, pots can be preheatedproperly and also themaximum achievabletemperature is 950°C as
against the requiredtemperature (1200°C)chances of developingcracks in pot are higher. Theimproved version of PotArch overcomes thesedifficulties.
3. Pot making. Set up of differentmachines.
10 The improved Pot makingfacility will have themachines like Jaw Crusher,Blender, Pug – Mill, EdgeRunner etc. for processingof raw materials and alsotemperature and humiditycontrolled room for moldingand drying of Pot.Conventional Pot makingfacilities lack these thingsand do not yield good qualityPots.
4. Glass Forming. ISMachine (1012Tons/day).
50 ISMachines have muchhigher productivity thanPress Machines and MouthBlowing. Product. Qualitywill be much better.
5. Testing & QualityContro
Small Scale Laboratory. 15 A small in house laboratoryto meet the need for simpleand routine tests will provevery helpful in quality controland improve productivity.
6. EnergyConservation andImprovement inworkingcondition.
Insulation, heatRecovery System,Modification of Furnace.
15 Its implementation willimprove thermal efficiency ofthe furnace along with theworking environment byreducing heat losses throughfurnace structure, recyclingwaste heat and improvingfurnace life and ease offurnace operation.
7. Heat Treatment. Improved MuffleFurnace.
1 Gas fired muffle furnace willimprove productivity, theworking condition and theworking environment.
8. Raw material Improved Batch House 10 Conventional system of
handling. and Batch handlingsystem.
Firozabad Glass Industrycreates lot of dusting andhealth hazards to theworkers. A properlydesigned system will be freefrom dusting and will reducehealth hazards by providingimproved workingconditions.
9. CombustionControl for gasfired furnaces.
Automatic Controllers &Recorders for FurnaceTemperature. OnLineOxygen Analyzer.
50 Automatic Control willimprove energy/efficiencyand productivity byoptimizing the Combustionprocess and minimizing theenergy and productionlosses.
10. Glass FormingTechniques.
Spinning Machine
1Head,
2Head,
4Head.
1.50
2
3
Flat and round items likeBowls, Plates etc. can beproduced in this machinewith better surface finishthan the same products ofPress Machines. Presently,in Firozabad, these areproduced mostly by Pressmachine.
11. Glass FormingTechniques.
Injection MoldingMachine.
2 Solid items like stem wares,which are producedmanually, can be producedin this machine with muchbetter accuracy & control.
12. Glass Beadsmaking.
LPG fired Bead makingFurnace.
0.50 Multi coloured Glass Beadshave very good export value.These are mostly produceddomestically in rural areasusing Coal fired ovens whichcreate very dirty andunhygienic atmosphere. LPGfired Bead making furnacedeveloped by CGCRI,Khurja is clean, simple andeasy to operate. Itconsumes 250 to 300 gramsof LPG/hr.
b). Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, Bone china ware, Stone
ware, earthen ware, Terracotta ceramic ) including Tiles.
Sl. No. Activity Technology Need Cost
(Rs. inlakh)
Advantages
1.
2.
3.
4.
5.
Raw materialprocessing.
Fabrication.
Drying.
Glazing.
Firing Section.
Ball mill with high alumina tilelining, high alumina balls ofdifferent size.
Ball Mill with silex stone /porcelain lining of different size.
Blunger/Agitator of differentsize.
Magnet of different size.
Filter press different si ze.
Pug Mill different Size.
Vibro energy mill for colurgrinding. (different size).
Vibro finishing mill.
Deairing pug mill, capacity,250350 Kg/hr.
Isostatic Press, Fettlingmachine, Stacking equipment.
Fully automatic vertical copyingm/c for Insulator.
Roller Head machine for cup &saucer.
Pressure casting plant..
Piller Jolley
Semi automatic Jigger Jolly.
Universal jigger jolly.
Humidity Driver Chamber.
2 10
0.503
0.501.50
0.252
0.801.50
0.701.80
0.752.50
25
35
6080.
718
815
4560
0.501.0
0.501
0.401
31
1625
0.501
310
80100
3540
• Improve grinding.
• Reduce time ofgrinding.
• Lower contaminationin the batch.
• High abrasionresistance of tiles &balls.
• Longer life.
• Suitable for very finegrinding below 10micron.
• Saving of colour.
• Uniform contrast.
• Easy in application.
• Lower wastage.
• Lower pollution due towashing as all thewashing may be easilycollected where as inthe ball mill the washingis left in the drainage.
• To remove airpockets inside thebody.
• Helpful to improvestrength.
• Reduce Breakage &Cracking.
Glazing plant.
Spray gun & compressor.
Spray dryer plant
Gas/Oil fired roller hearth kiln.
• Improve quality.
• Reduce rejection &wastage.
• Homogeneouspressing.
• Defect free product.
• Complicated shapescan be made.
• No requirement ofPlaster of Paris mould.
• Higher strength andquality product.
• Higher handlingstrength.
• Low rejection andwastage.
• Easy operation.
• Suitable for long sizeInsulator.
• Low wastage ofmaterial and time.
• Higher strength.
• Easy operation.
• Quality product.
• Low wastage.
• Large Production.
• Time saving.
• Uniformity.
• Thin & Thick Section.
Tested technology,Indigenously developed,quality of tiles much
better, less drying time,less warpage andbreakage of tiles.
• Homogeneousglazing.
• Time saving.
• Uniformity.
• Thin & thick section.
• Easy Operation.
• Quality product.
• Low Wastage.
• Large Production.
• Quality Product.
• Lower breakage.
• Easy handling.
• Low wastage.
• Time saving.
• Uniform temperaturedistribution.
• Fast production.
• Low fuelconsumption.
6. Firing Section. Gas/oil fired tunnel kiln.
Gas/oil fired shuttle kiln.
“Queen” Coal/ Wood firedpottery kiln.
Temperature indicator (radiationtype).
Temperature Thermo couple &indicator.
a. Refractory decker plat/kiln
2025
0.1 –0.25
24
0.100.30
820
38
35
24
• Low rejection.
• Easy operation.
• Lower maintenancerequired.
• Continuous typefurnace.
• Low pollution.
• Energy efficient kiln.
furniture etc for Tunnel Kiln.
b. Shuttle Kiln.
Auto On/ Off burner.
Electric furnace, 1400°C, size 1cft.
Electric furnace /1600°C
Gas fired 1600° C, 1 Cu. ft.
Granulating machine
Automatic Tile pressing unit
Hydraulic / friction Press
Generator Set of diff. capacity.
Distill water plant.
Control instruments for firingsystem.
Instrument for routine test(Balance, B.D. Balance, hotplate sieves, viscometer etc.).
Sanitary / drainage system inindustry
1725
5 8
3 5
2025
24
1.50 7
2
23
1.50
0.502.50
• Large production.
• Batch type furnace.
• Medium fuelconsumption.
• Easy operation.
Queen pottery kilnsinters all kinds ofpottery and terracotta atuniform temperature of800 to 900 celsiususing low grade coal orwood. It is low costpermanent structure kilnmade of red brick andclay.
• Accuratemeasurement.
• Lead/wire less.
• Can be used liketorch for measurementof temperature.
• No requirement forfixing the indicator.
• Easy operation &maintenance.
• Suitable for insideTemperaturemeasurement.
• Easy judgment.
• Productivityincreased.
• Fuel consumptiondecreased
• Long life.
• Easy for loading of
ware.
• Easy in replacementof setting homogeneousheat flow.
• Lower wastage ofrefractory material.
• Lower fuelconsumption.
• Easy operation.
• Reduction inpollution.
• Suitable for testing ofsample.
• Quality control forbody & glaze.
• Measurement of firingrange.
• Testing of rawmaterial & product.
• Easy operation.
• Lower pollution.
• Easy operation formaking of granules.
• Higher production.
• Homogeneousgranules size.
• Lower wastage.
• Fast production.
• Easy making ofgranules.
• Quality granulesproduct.
• Easy operation.
• Low wastage.
• Time saving.
• Lower wastage dueto prechecking.
• Homogenouspressing.
• Higher greenstrength.
• Lower rejection.
• Drying not required.
• Back up powersupply.
• Quality product.
• Lower wastage.
• High production.
• Time saving.
• Better control overfurnace performance.
• Better quality control.
• Better workingenvironment.
Note : Price of the machines depend upon the quality, capacity, company, model etc. andalso variable from time to time.
c). Interlocking pavement blocks and cement concrete blocks
S. No. Activity Technology Need Cost (Rs. inlakh)
Advantages
1 Interlockingpavement blocks
HDM1000 DLX machinehigh density stationery typeinterlocking block makingmachine with 4 nos.vibrators (5 hp each)
6.60
hydraulic pump (5 hp) alongwith conveyor belt, penalboard etc.
2 Cement concreteblocks
a) 10/7 CFT capacitycement concrete mixture
b) 75 kg capacity facemixture
c) Earth compactor (2 Nos.)
d) Block cutting machine (2nos.)
e) Pallet truck
f) Laboratory equipment forinhouse testing likemeasuring equipments,verniner, caliper,micrometer, screw gauges,compression testingmachine
0.42
0.42
0.84
0.28
0.25
1.25
d). Building Bricks – Clay & Flyash.
S. No. Activity Technology Need Cost (Rs. inlakh)
Advantages
1 Building bricks –Clay and Fly ashmanufacture.
1. Vertical Shaft BrickKiln (VSBK) 2 Shafts.
2. Jaw Crusher.
3. Auger Mill.
4. Pug Mill/Extruder.
5. Wire cutting table.
6. Shaping press
9
0.40
3
4.50
0.80
0.20
The building brick industryin the small scale is usingtraditional bull trench kilnand clamp kiln which arehighly energy intensive andpolluting, poor in providinguniform temperature andoccupy lot of space. TheVertical Shaft Brick Kiln ishighly energy efficient andconsumes less than 50%fuel. Dried bricks can befired and taken out in 24hours. The landrequirement for one kiln isonly 2000 sq. meters.
Jaw crusher is used forcrushing coal to size 015mm and also used forcrushing large size claybolder. It is essential forcrushing the clay and alsoreducing the size of thecoal for charging in thekiln.
Mixing clay and other rawmaterials (waste materiallike fly ash etc.) intimatelywith clay to produce ahomogeneous mass.
The mixer from auger millis passed on to pug mill forpugging and for mixing andextruding the material inrequired size.
The equipment is used forcutting the extruded massin to required length forthickness.
The machine is used forrepressing the wire cutclots in to required finalsize and shape.
xiii). Leather and Leather Products including Footwear and Garments. a). Leather Products including Footwear and Garments.
Sl.No.
Activity Technology Need Cost (Rs. inlakh)
Advantages
Designing Department.
1. Pattern Gradingmachine.
Mechanical
pantograph/gradingmachine.
10 12 Faster and moreaccurate grading.
Cutting Department.
1. Clicking press of alltypes includingtraveling head/ sewingarm/ fixed head.
Hydraulic press of alltypes.
1 7depending onmodel andorigin.
Accuracy and higherproductivity will offsetthe cost.
2. Cutting machine fortextile.
Multi layer reciprocatingknife textile cuttingmachine.
1 Very high production &productivity.
3. Skiving. Electronically/computerisedcontrolled automaticskiving machine.
1 No need to adjustmanually the types ofskiving again and again.Very fast productionwith tremendousaccuracy.
4. Stamping. All types of Automaticstamping & printingmachine.
13 Clean, accurate & fast.
5. Textile attaching. a. Textile fusing press. 12 Gives control over thetemperature andpressure at which theclothes are attachedresulting in strongbonding and betterquality.
b. Latex spray booth. 1 Same as above butapplicable to clotheswhich does not haveself adhesion.
6. Stitch Marking. Automatic markingmachine.
1 Faster production.
7. Splitting, Automatic band knifesplitting machine.
25 Accurate and bulkproduction.
8. Clicking board leveling. Electronically controlledboard leveling machine.
1015 Accurate thicknessincreases the life ofclicking dies andclicking machine head.
9. Strap cutting. Electrical machine forcutting and slanting straps.
12 Better utilisation of rawmaterials and fasterproduction.
10. Leather Weaving. Electropneumatic weavingmachine for leather.
36 For mass production ofleather weaving.
11. Embossing. Automatic embossingmachine.
34 For mass production.
12. Strap folding . Automatic strap folder. 13 Accurate massproduction.
13. Box stamping. Box stamping machine. 0.501 For mass production.
Closing Department.
1. Conveyor. F.O.F/F.O.O. 13 For better supervision /bulk production.
2. All types of post, flatand cylindrical bed,single/double needlesewing machine forupper stitching.
Automatic/Computercontrolled sewing machine.
0.053.dependingupon originandadvancement.
Faster, uniform,accurate and easyoperation.
3. Hand stitching. Automatic hand stitching/apachi/ sancrispino andmoccasin stitchingmachine.
1012 High productive, lesslabour intensive andaccurate production.
4. Strobling. Strobling machine. 2.504 Can eliminate lastingoperation and gives veryflexible shoe.
5. Toe forming. Automatic/Hydraulic/pneumatic toe mouldingmachine.
14.50 Quality improvementand productivityenhancement isapparent.
6. Toepuff attaching. Hydraulic/pneumaticautomatic machine.
23 Faster production andless messy.
7. Counter mouldingmachine with orwithout flanging.
Hydraulic/pneumaticautomatic machine.
510 Faster production andless messy.
8. Eyeleting. Automatic eyeletingmachine.
13 Faster and securedeyeleting.
9. Folding machine withor without hammeringattachment.
Automatic folding machine. 34 Very quick production.Less messy. Givesclean look.
10. Upper / toplineHammering.
Automatic hammeringmachine.
23 Effective and uniformhammering improves thelook of upper.
11. Crimping. Automatic crimpingmachine.
56 Quality improvementand faster production.
12. Bootleg ironing. Automatic boot leg ironingmachine.
45 Essential for bootieshoe. Improves thequality.
13. Bar tacking. Automatic bar tacking 1.502 Clean and accurate
machine. operation. Faster andless messy.
Lasting & Finishing Department.
1. Forepart lastingmachine.
Automatic toe lastingmachine with or withoutmicroprocessor.
1025 Most important machinefor shoe making.Accurate, faster, andless spacey. Requiresless people and alsoenvironment friendly.
2. Combined Seat andside lasting .
Automatic seat & sidelasting machine with orwithout microprocessor.
1025 Most important machinefor shoe making.Accurate, faster, andless spacey. Requiresless people and alsoenvironment friendly.
3. Side lasting machine ofvarious types.
Automatic seat lastingmachine both tack andcombodian types.
37 Accurate, faster andless spacey. Requiresless people and alsoenvironment friendlyfriendly.
4. Heal seat lasting. Automatic seat lastingmachine.
48 Accurate, faster, andless spacey. Requiresless people and alsoenvironment friendly.
5. Pounding. Automatic poundingmachine.
35 Improves quality of thefinal products.
6. HeelSeat crowning. Automatic crowningmachine.
46 Improves quality of thefinal products.
7. Forepart humidifier. Automatic humidifier. 12 Far superior method,faster and restore thequality of leather.
8. Backpart humidifier. Automatic backparthumidifier.
12 Far superior method,faster and restore thequality of leather.
9. Lasting conveyor. Automatic runningconveyor.
12 for faster production,better control
10. Buffing. Automatic Buffing &roughing machine withmicroprocessor controlmechanism.
510 Precision buffing andfaster production.
11. Heat setter. Heat setter with steamequipped with conveyor
23 Correct heat setting,reduces the production
belt. time dramatically.
12. Buffing and adhesiveapplication.
Automatic combinedrougher and cementer.
1012 Both the operations aredone by one machine,results in less messyand faster production.Also reduce theadhesive wastage.
13. Last pulling machine. Automatic last puller. 34 Reduces the damageduring delasting ofshoe. Increases thespeed of production.
14. Drying andreactivation.
Cement dryer & flashactivator machine.
78 Reduce the spacerequired of theworkshop. Increases theproduction by severalfold.
15. Cementing machine forupper & sole.
Thermo cementingmachine with or withoutbrush.
78 Reduce the wastage ofadhesive, accurateapplication.
16. Chiller. Chiller. 45 Increase the solebonding. Reduce thesole delasting time.
17. Side wall roughing. Side wall roughingmachine.
12 Accurately bond the solewith high side wall.
18. Heel nailing . Heel nailing machine. 78 Accurately nail the heel.Increases the quality ofbonding.
19. Mackey sole stitching. Mackey sole stitcher 1011 Faster production.
20. Top line forming. Topline forming machine. 45 Correctly set the topline. Increase the valueof the final product.
21. Adhesive reactivators. Adhesive reactivators withtime and temperaturecontroller.
23 Precisely reactivatesboth the upper and sole.Sole bonding increases.
22. Entire upper humidifier. Steaming machine of theupper.
23 Humidifies entire upper.Enhance the speed ofproduction.
23. Performing. Moccasin performingmachine.
12 Humidifies and gives theshape of moccasintypes of shoe. Enhancethe quality andproductivity of
moccasin.
24. Air blast dustremoving.
Air blast removingmachine.
11.50 Clean technology.
25. Insole attaching. Insole attaching machine. 11.50 Faster and accurateproduction.
26. Insole covering. Insole covering machine. 11.50 Faster and accurateproduction.
27. Upper roughing. Upper roughing machine. 120 Faster and accurateproduction.
Last & Other Components.
1. Chain slotting . Chain slotting machine. 23 Add to the speed ofproduction of last
2. Rough turning machinefor last.
Rough turning machine. 1015 Increase the productionof last
3. Fine turning machinefor last.
Fine turning machine. 1015 Increase the productionof last
4. Roughing machine forplastic blocks.
Roughing machine forplastic blocks.
35 Increase the productionof last
5. Computerised lastturning machineincluding software.
Last making CAD/CAMCNC controlled turningmachine includingdesigning and interfacesoftware.
3040 Essential for lastdevelopment, accuratelycopy of any lastsampling. A major boonto new productdevelopment.
6. CNC sole moulddevelopment.
Sole mould makingsoftware, CNC MILLINGMACHINE with 3/5 Axis &EDM.
120150 Essential for right qualitysole mould.
7. Insole moulding. Automatic/hydraulic insolemoulding machine.
23 Without this machinethe moulding of insolecan never be correct.Increase the rate ofproduction.
8. Edge beveling. Automatic edge bevelingmachine.
34 Gives Accurate edgebeveling. Also increasethe pace of production.
9. Shank attachment. Automatic shank attacher. 1015 Increases the accuracyand productiontremendously.
10. Automatic insole &shank pasting.
Conveyor assembly andautomatic combined insole
58 Clean production not tobe mentioned that it
& shank attachingmachine.
increases the productionby almost ten folds.
11. Shank grooving. Shank grooving machine 12 Increase the productionand accurate grooving.
12. Injection moulding forsole.
8/12/16/20/24/32workstation injectionmoulding machine forPU/TPU/PVC/TPR/EVA.
15 300 Essential machine forhuge production. Latestdemand of the market.New breed oftechnology.
13. Finishing. Multi finisher. 24 Enhance the appeal ofthe shoe and in turn thesalability.
14. Spray booth. Spray booth with spray gun 24 Enhance the appeal ofthe shoe and in turn thesalability.
15. Last finishing Last finishing machine. 810 Accurately finish andpolish the last.Production rateimproves.
16. Channel closing Channel closing machine. 23 Automatically closer thesole channel. Improvesthe look and alsoenhance the production.
17. Channeling andgrooving.
Channeling machine. 23 Faster and accurateproduction. Uniformchanneling.
18. Coupling and edge pretrimming.
Edge pretrimmingmachine.
23 Accurate and cleanproduction. Less timeconsuming
19. Edge buffing . Edge buffing machine. 12 Accurate and fasterbuffing.
20. Edge inking. Edge inking machine. 12 Clean and accurateproduction. Improvesquality dramatically.
21. Edge setting. Edge setting machine. 12 Faster production. Alsoaccurately sets the edgeand thus improves thelook.
22. Edge trimming.. Edge trimming machine. 23 Accurate final trimming.Gives even and uniformlook. Improves thequality.
23. Heel attaching . Heel attaching machine. 35 Faster production.
24. Heel breast roughing. Heel breast roughingmachine.
35 Faster and accurateproduction.
25. Heel breasting. Heel breasting machine. 46 Faster production.
26. Heel building. Heel building machine. 35 Faster and accurateproduction.
27. Heel covering . Heel covering machine. 56 Faster and accurateproduction.
28. Recessing androughing of soles.
Recessing and roughingsoles machine.
34 Faster production.
29. Recessing welt. Recessing welt machine. 34 Faster production.
30. Sole stamping andembossing .
Sole stamping andembossing machine.
34 Faster production.
Standardisation Machine.
1. Testing &standardization.
Soling Abrasion MachineComplete.
310 Standardise theprocess/ product andmaterials used.
2. Testing &standardization.
Drum Abrasion/SnagTester.
3 10 Standardise theprocess/ product andmaterials used.
3. Testing &standardization.
Martindale AbrasionMachine.
310 Standardise theProcess/ product andmaterials used.
4. Testing &standardization.
Shoe Lace AbrasionMachine Lace to Eyelet.
310 Standardise theprocess/ product andmaterials used.
5. Testing &standardization.
Shoe lace AbrasionMachine.
310 Standardise theprocess/ product andmaterials used.
6. Testing &standardization.
Leather Soling MaterialsAbrasion Machine.
310 Standardise theprocess/ product andmaterials used.
7. Testing &standardization.
Creep Cabinet/AdhesiveTest.
310 Standardise theprocess/ product andmaterials used.
8. Testing &standardization.
Dome Heat Reactivator. 310 Standardise theprocess/ product andmaterials used.
9. Testing &standardization.
Compression ApparatusStress.
310 Standardise theprocess/ product and
materials used.
10. Testing &standardisation .
Dynamic compressionTester.
310 Standardise theprocess/ product andmaterials used.
11. Testing &standardization.
Conductivitay Tester. 310 Standardise theprocess/ product andmaterials used
12. Testing &standardization.
Thermal ConductivityLessDisc.
310 Standardise theprocess/ product andmaterials used
13. Testing &standardization.
State of Cure Apparatus. 310 Standardise theprocess/ product andmaterials used
14. Testing &standardization.
Repeat Extension SetApparatus.
310 Standardise theprocess/ product andmaterials used
15. Testing &standardization.
Eyelet Security TestPM150.
310 Standardise theprocess/ product andmaterials used.
16. Testing &standardization.
Slide Fastener TestingMachine.
310 Standardise theprocess/ product andmaterials used.
17. Testing &standardization.
Velcro Closing Machine. 310 Standardise theprocess/ product andmaterials used.
18. Testing &standardization.
Crockometer. 310 Standardise theprocess/ product andmaterials used.
19. Testing &standardization.
Rub Fastness Tester(Veslic).
310 Standardise theprocess/ product andmaterials used.
20. Testing &standardization.
Rub Fastness TesterCircular.
310 Standardise theprocess/ product andmaterials used.
21. Testing &standardization.
Backpart FatigueM/SType.
310 Standardise theprocess/ product andmaterials used.
22. Testing &standardization.
Velcro Fatigue Tester. 310 Standardise theprocess/ product andmaterials used.
23. Testing & Shank Fatigue Tester. 310 Standardise the
standardization. process/ product andmaterials used.
24. Testing &standardization.
Universal Fatigue FlexingMachine.
310 Standardise theprocess/ product andmaterials used.
25. Testing &standardization.
Finish Heat ResistanceTester.
310 Standardise theprocess/ product andmaterials used.
26. Testing &standardization.
Bally Style FlexometerNStn.
310 Standardise theprocess/ product andmaterials used.
27. Testing &standardisation .
BATA Belt FlexingMachine.
310 Standardise theprocess/ product andmaterials used.
28. Testing &standardization.
Fibreboard Flexing M/C6Stn
310 Standardise theprocess/ product andmaterials used.
29. Testing &standardization.
Midsole Flexing Machine. 310 Standardise theprocess/ product andmaterials used.
30. Testing &standardization.
Ross Flexing Machine. 310 Standardise theprocess/ product andmaterials used.
31. Testing &standardization.
Rubber Material FlexingMachine.
310 Standardise theprocess/ product andmaterials used.
32. Testing &standardization.
Upper Material Flexing M/CN stn
310 Standardise theprocess/ product andmaterials used.
33. Testing &standardisation .
Whole Shoe FlexingMachine.
310 Standardise theprocess/ product andmaterials used.
34. Testing &standardization.
Whole Sole FlexingMachine (PFI).
310 Standardise theprocess/ product andmaterials used.
35. Testing &standardization.
Bally Style FlexometerNstn.
310 Standardise theprocess/ product andmaterials used.
36. Testing &standardization.
Ross Flex Machine infreezer.
310 Standardise theprocess/ product andmaterials used.
37. Testing &standardization.
Bata Belt Flexing Machine. 310 Standardise theprocess/ product andmaterials used.
38. Testing &standardization.
Sole Leather Grain CrackTest.
310 Standardise theprocess/ product andmaterials used.
39. Testing &standardization.
Plastimeter WithoutMicrometer.
310 Standardise theprocess/ product andmaterials used.
40. Testing &standardization.
Heel Impact Tester. 310 Standardise theprocess/ product andmaterials used.
41. Testing &standardization.
Heel Fatigue Tester. 310 Standardise theprocess/ product andmaterials used.
42. Testing &standardization.
Heel Pin Pull OutPM96. 310 Standardise theprocess/ product andmaterials used.
43. Testing &standardization.
Heel PullOff machine. 310 Standardise theprocess/ product andmaterials used.
44. Testing &standardization.
Impact machine for RigidSole Unit.
310 Standardise theprocess/ product andmaterials used.
45. Testing &standardization.
Digital lastomotor. 310 Standardise theprocess/ product andmaterials used.
46. Testing &standardization.
Instant lastometer. 310 Standardise theprocess/ product andmaterials used.
47. Testing &standardization.
Absorption of surfacewater.
310 Standardise theprocess/ product andmaterials used.
48. Testing &standardization.
Permeability/absorptionmachine.
310 Standardise theprocess/ product andmaterials used.
49. Testing &standardization.
Water vapour absorptiontester.
310 Standardise theprocess/ product andmaterials used.
50. Testing &standardization.
Water vapour permeatility. 310 Standardise theprocess/ product and
materials used.
51. Testing &standardization.
Break/pipiness scale &mandrel.
310 Standardise theprocess/ product andmaterials used.
52. Testing &standardization.
Pressure measurement ofpresses.
310 Standardise theprocess/ product andmaterials used.
53. Testing &standardization.
Cold conductivity offootwear.
310 Standardise theprocess/ product andmaterials used.
54. Testing &standardization.
Heat conductivity offootwear.
310 Standardise theprocess/ product andmaterials used.
55. Testing &standardization
Lacquer resistance testc/w Meter.
310 Standardise theprocess/ product andmaterials used.
56. Testing &standardization.
Nail penetration apparatus. 310 Standardise theprocess/ product andmaterials used.
57. Testing &standardization.
Safety footwear impacttester.
310 Standardise theprocess/ product andmaterials used.
58. Testing &standardization.
Chisel scuff tester. 310 Standardise theprocess/ product andmaterials used.
59. Testing &standardization.
Impact scuff tester. 310 Standardise theprocess/ product andmaterials used.
60. Testing &standardization.
Seam durability testingmachine.
310 Standardise theprocess/ product andmaterials used.
61. Testing &standardization.
Shock absorption tester. 310 Standardise theprocess/ product andmaterials used.
62. Testing &standardization.
Leather shrinkageapparatus.
310 Standardise theprocess/ product andmaterials used
63. Testing &standardization.
Satra slip resistance tester. 310 Standardise theprocess/ product andmaterials used
64. Testing & Sole adhesion tester. 310 Standardise the
standardization. process/ product andmaterials used
65. Testing &standardization.
Heat resistance tester forsole.
310 Standardise theprocess/ product andmaterials used
66. Testing &standardization.
Tensile tester. 310 Standardise theprocess/ product andmaterials used
67. Testing &standardization.
Density determinationbalance.
310 Standardise theprocess/ product andmaterials used
68. Testing &standardization.
Grey scale colour. 310 Standardise theprocess/ product andmaterials used
69. Testing &standardization.
Grey scale staining. 310 Standardise theprocess/ product andmaterials used
70. Testing &standardization.
Toe puff compressiontester.
310 Standardise theprocess/ product andmaterials used
71. Testing &standardization.
Toe puff dome formers. 310 Standardise theprocess/ product andmaterials used
72. Testing &standardization.
Toe pufftoggle press. 310 Standardise theprocess/ product andmaterials used
73. Testing &standardization.
Bally penetrometer. 310 Standardise theprocess/ product andmaterials used
74. Testing &standardization.
Bally stiffness meter. 310 Standardise theprocess/ product andmaterials used
75. Testing &standardization.
Maser with waterdetection.
310 Standardise theprocess/ product andmaterials used
76. Testing &standardization.
Sole leather waterpenetration.
310 Standardise theprocess/ product andmaterials used
77. Testing &standardization .
Wrinklometer. 310 Standardise theprocess/ product andmaterials used
78 Testing &standardization.
Laboratory Press forAdhesives.
310 Standardise theprocess/ product andmaterials used
79. Testing &standardization.
Upper leatherwaterproofness test.
310 Standardise theprocess/ product andmaterials used
b). Items for Leather Industry:
S. No. Activity Technology Need Cost (Rs inlakh)
Advantages
PreTanning Section
1. Aluminum Drum. Aluminum Drum of Differentshapes and Dimensions.
1.5010 Wood is becoming scarceand also chemicals leak.
2. Fleshingmachine.
Single/Double widthfleshing machine.
10 – 15 Accuracy and higherproductivity will offset thecost.
3. Unhairingmachine.
Single/double widthunhairing machine.
10 15 Accuracy and higherproductivity will offset thecost.
Tanning Section (Wet Blue & E.I.)
1. Splitting. Double width through feedsplitting machine.
1535 Split the leather uniformly.
2. Shaving. Through feed double widthmachine.
20 – 25 Speed of production andfinal quality of leatherimproves.
3. Setting. Through feed double widthmachine.
20 – 25 Speed of production andfinal quality of leatherimproves.
Finishing Section
1. Vacuum Dryer. Vacuum Dryer. 20 – 35 Uniform and quick drying.Improves the quality ofleather.
2. Togglingmachine.
Toggling chamber with orwithout automation.
5 – 10 Quick production and alsohelps achieving uniformquality.
3. Molissa typestaking machine.
Molissa staking machine. 10 – 15 For milder and uniformaction. Also enhance thesafety of workers.
4. Buffing machine. Combined Through feed 10 – 15 Accurate buffing action.
single/double width buffingmachine with dustingoperation.
5. Contilux. Contilux. 15 – 20 Uniform and faster glazing
6. RotoPress. Roto press and Roto Print. 25 – 30 Uniform pressing
7. Hydraulic press. Hydraulic Press withAutomatic time andtemperature controller..
15 – 20
8. Polishing. Polishing machine 3 – 5 Uniform polishing
9. Spray booth . Auto Spray with Dryer 3 – 5 Uniform spraying & drying.
10. Finiflex. Finiflex. 10 – 25 Uniform effect.
11. Curtain Coater. Curtain Coater. 10 – 25 For patent & brush offleather
12 Roller coater. Roller coater. 10 – 25 For patent & brush offleather.
xiv). Electronic equipment viz test, measuring and assembly/ manufacturing, Industrial process
control; Analytical, Medical, Electronic Consumer & Communication equipment etc. Sl. No. Activity Technology Need Cost
(Rs in lakh )Advantages
1. Testing &measurement.
Test & Measuringequipments,Oscilloscope/Digital StorageOscilloscope, Spectrumanalysers, Digital MultimeterHigh frequency counters &dedicated microprocessorbased equipment/ softwareetc. Test Jigs & fixtures
Up to 15 Long term reliability,accuracy ensuresproduct quality,consistency andimproved productivity,product as per thenational and internationalstandards.
xv). Fans & Motors. Sl. No. Activity Technology Need Cost(Rs.
in lakh )Advantages
1 Manufacturing &
Testing.
• Automatic coil windingmachine.
• Vacuum Impregnationplant.
Up to 15 Material saving, Improvedinsulation, Improvedperformance and increasedenergy efficiency.
• Hydraulic press forstacking and shaft fixing
• Surface grinder forfinishing the rotor
• Dynamic balancingmachine
• Testing equipment as perBIS
xvi). General Light Service (GLS Lamps. Sl.
No.Activity Technology Need Cost(Rs. in
lakh)Advantage
1. Manufacturing &Testing.
i) Exhaust tube (lead glasscutting machine).
ii) Flare Machine (Scorecut/hot cut).
iii) Automatic stem makingmachine with annealingfacilities.
iv) Filament mountingmachine.
v) Sealing machine.
vi) Vacuum and gas fillingmachine.
vii) Capping machine andsoldering machine.
viii) Base Filling Machine(Fully automatic).
ix) Cement Mixture machinewith motor.
x) Sleeve making Machinewith motor.
xi) Packing MachineAutomatic with one motor.
20 25 Improves productivityquality and betteroutput.
(xii) Testing equipment as per
BIS.
xvii). Information Technology (Hardware). Sl. No. Activity Technology Need Cost (Rs in
lakh)Advantages
1. IT Hardware. Digital Storage Oscilloscope,Spectrum analyzers,
Digital multi meters ,Dedicated microprocessorbased equipment/software,Test Jigs & Fixtures,Soldering Equipment.
25 30 Long term reliability,accuracy ensuresproduct quality,Consistency andimproved productivity,product as per thenational and internationalstandards.
xviii). Mineral Filled Sheathed heating Element. Sl. No. Activity Technology Need Cost(Rs. in
lakh )Advantages
1. Manufacturing. i) Automatic filling machinefor MgO powder .
ii) Swaging machine.
iii)Thermostaticallytemperature controlled ovenfor annealing.
Up to 15.0 i)Increase in Insulationand dielectric properties.
ii)Increase in life of theelement.
iii)Reduced rejection.
xix). Transformer/ Electrical Stampings/ Laminations/Coils/Chokes including Solenoid Coils,
Assemblies. Sl. No. Activity Technology Need Cost(Rs. in
lakh )Advantages
1. Manufacuring &Testing.
i) Use of vacuumimpregnated plant,automatic/CNC coilwinding machine,temperature controldrying oven, CNCWinding machine,Cylindrical Grindingmachine, Pulse weldingmachine, Digital
Up to 10 Improvement in qualityand reliability.Improvement inproductivity. Product asper National/InternationalStandards. Reducedrejection.
Storage Oscilloscope &Solenoid Characteristicanalyzer (PLC based)etc.
(ii) Amorphous MetalCore Transformers
(a) CNC Core CuttingMachine of highefficiency to cut brittleglassy metal ofthickness less than 50microns.
(b) Annealing furnacehaving nitrogenatmosphere.
(c) Testing equipmentsfor testing electrical andmagnetic losses, powersupply etc.
34
28
5
Reduction intransmission loss ofelectrical energy.
Reduction in electricityexpenses, manpowerreduction and accurate.
To soften metals duringworking.
Improvement in qualityand reliability.
iii) ElectricalStampings/Laminations.
Natural Gas basedoven.
or
Microprocessor basedElectric Furnace
10 Reduction in no loadlosses, Increasedefficiency of the endproduct material savingin rejection .
xx). Wires and Cable. Sl. No. Activity Technology Need Cost (Rs. in
lakh )Advantages
1. Manufacturing andTesting.
(i) Extruder with propertemperature control, preheating etc., speed control ,spark tester for dielectricstrength control, accuratedies and proper back upsystem.
25
10
Improved coatingresulting in betterinsulation properties andmeeting other qualityparameters.
(ii) Testing and qualitycontrol equipments as perBIS mark.
xxi). Auto parts and components including rerefining of Lubricating oils Sl. No. Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Testing. Laboratory Testing equipment.:
a) Metallurgical Microscopewith image analyzer,photographic attachment.sample preparation machines.
b) Stroh lien apparatus, Mufflefurnace, hot plate, Glasswareetc.
c) U.T.S. Hardness Tester .
d) Izod & Charpy Impacttesting machine.
e) Ultrasonic testing m/c .
f) Manaflux testing m/c
g) Spectrometer .
h) Dimensional controlequipments, surface plate formarking, Height gauge, Micrometer, Verniers & ProfileProjector.
i) CNC operated Brake ShoeDynamometer.
j) Brake shoe Dynamometer.
1.50 – 3.50
1
5
up to 0.75
up to 3
up to 1.50
1220
0.502.50
7
As perprevalentmarket rates
Quality assurance&quality control, Defectsanalysis, process control,Greater marketacceptability, qualitycheck, meeting ISOcertification requirement.
A testing equipment totest the friction behaviourof disc brake pads/brakelinings, while stimulatingnormal to extremeconditions on a brakingsystem.
Testing equipment fortesting the frictionbehaviour of Disc brakepads/brake linings.
2. Design & Computers & CAD Software, 1.50 15 Computerization of design
development. Simulation software withPrinters/Plotter.
& dev. to gain efficient &fast working, greatermarket acceptability, costsaving, quality assurance,process simulation.
3. Manufacturing. Productive Equipment : Gasfired/oil crucible meltingfurnace, Drop hammers,Stamping/Forging Presses,Electric furnace/Gas basedreheating furnace, Band saw,Billet shear, CNC wire cutEDM, CNC Milling, CNCLathe, Cylindrical grinding &Hobing machine, Tool grinder,Surface Grinder, Radial drill,Shaper/planner, Vertical turretboring machine, Specialpurpose component machiningmachine for high rate ofproduction (SPM), Polishing &Coating machine, Heattreatment equipment, Gasfired/Electric furnace forannealing, normalizing,hardening, Tempering, Gasbased Gen set.
2.50 Upgrading facility &Modernization on resultand diversificationtowards forward &backward integration togain efficiency & higherprofit margin, Greatermarket acceptability, skillimprovement and betterworking environment.
4. In mould Labelfor Automobileindustrytechnology.
1) High pressure formingmachine,
2) High pressure compressor.
3) Injection mouldingmachine.
18.50
8
20
To form foil of requiredshape in imd technique ofdecorating 3d surfaces.
To give 3d shape to theplain foil which requires90vars to 300 vars.
Quality products, avoidthe use of adhesive tapefor sticking thecomponent, recycle level.
5. Surfacetreatment.
a) Autophoretic Painting Plant. 46 Better paint durability,cost saving, consistencyin quality, betterproductivity and ecofriendly process.
Rerefining of lubricating oil.
6 Rerefining oflubricating oil.
Testing andQuality control.
a) Falling film evaporationsystem.
b) Wiped film evaporationsystem.
Equipment for testing andquality control.
As perprevalentmarket rate.
do
Ecofriendly technology.
For enhanced qualitycontrol.
* Cross references of technologies approved for Forging, Foundry and General
Engineering Industry under the guidelines can be taken which are also applicable forAuto parts and components.
xxii). Bicycles Parts. Sl. No. Activity Technology Need Cost (Rs. in
lakhs)Advantages
1. B.B. Axle,
B.B. Cup,
Pedal Axle,
Pedal Cone,
Hub Cups,
Pedal Cups,
Hub Cone,
Nuts,
Freewheel,
CentreBody,
Head Ball Race,Fittings.
a) Production Machines &Equipments
Cold Forging Plants andForging/Forming Tools for B.B.Axle, Pedal Axle, Hub Cone,Head Ball Race Fittings, PedalCone, FiveStation NutFormers, Knuckle JointPresses, , ComputerizedAutomatic Electroplating/ZincPlants, Effluent WaterTreatment Plant, Air PollutionControl Equipments etc.
b) Tool Room Machines :
CNC Wire Cut Machine, CNCMilling Machine, HydraulicSurface Grinder,CNC/Precision Tool RoomLathe
555 Quality Improvement,Increased durability of theproduct, Higherproductivity, Betterworking environment,Minimized air/Waterpollution, Better Marketacceptability.
2. Front Fork,Frame, Handle.
a) Production Machines :
Tube Swaging (TaperingMachine), Tube ButtingMachine, Electric ResistanceBrazing Machine, CamOperated Profile MIG Welding
555 Quality Improvement,Increased durability of theproduct, Higherproductivity, Betterworking environment,Minimized air pollution,
Machine, Hydraulic PipeBending Machine, HydraulicFork Blade Bending Machine,Dip Brazing/ DebrassingPlant, Computerized AutomaticElectroplating Plant, PowderCoating Plants, ElectrostaticDisc or Bell Type Paint Plantsfor mass production,Gas/Electrically heated paintbaking ovens includingcontinuous line productionovens, Fork Truing &Straightening Machine, ImpactTest (Frame and ForkAssembly falling Mass),Impact Test (Frame & ForkAssembly of FallingAssembly), Static Load Teston Frame with PneumaticCylinder, Front Fork Fatiquetest with Computer Interface,Handle fatique and Vibrationtesting equipment, FrameDynamic Testing Machine.
b) Tool Room machines:
CNC Milling Machine,CNC/Precision Tool RoomLathe, CNC Wire Cut Machine,EDM (Spark Erosion machine),CAD/ CAM facilities.
Better marketacceptability.
3. Rims,Mudguards.
• Production Machines &Equipment : Simultaneous Rimhole punching Machine(Mechanical), SimultaneousRim Hole Punching Machine(Hydraulic), ProjectionComputerized ElectroplatingPlant, Power Coating Plant,Electrostatic Disc or Bell TypePainting Plant for massproduction, Gas/ElectricallyOperated Paint baking Ovens,Automatic rim making
555 Quality Improvement,Increased durability of theproduct, Higherproductivity, Betterworking environment,Minimized air pollution,better marketacceptability.
machine, profiling machine,Multi head Seam weldingmachine and Semi automaticflash welding machine.
• Tool Room Machines :
CNC Wire Cutting Machine,CNC Milling Machine, CNC/Pneumatic Tool Room Lathe,Spark Erosion Machine (EDM),CAD/CAM facilities etc.
4. Bicycle life Test,Fatigue Test,Gadgets/Equipment.
All types of testing equipmentfor fatigue test, accelerated lifetesting as per IS/ISO/JIS/DIN/BS/FR Standards.
1 10 Quality Improvement,Increased durability of theproduct, Better marketacceptability.
xxiii). Combustion Devices/Appliances. xxiv). Forging & Hand Tools. S. No. Activity Technology Need Cost
(Rs.inlakh)
Advantages
1. Stock Cutting. Automatic Band sawmachine with indexing &circular sawing.
35 each. Higher cutting accuracy,
Preferred for Alloy steelcutting,
Technologicallyrecommended for upsetforging
Mechanical pneumaticclutch operated Crank typeBillet shearing press
4070 each High productivity
Low cutting loss.
2. Material handling. Fork lift.
Overhead crane/swing framecrane.
Automatic conveyorsystems.
210 each Quick & safe material &tools movement insideshop.
Facilitate better housekeeping.
Clean work environment.
3. Heating. Oil/Gas fired energy efficientfurnaces with recuperator &temperature controls.
2.505 Energy efficient.
Consistent Quality.
Ecofriendly.
Continuous Electrical billetheaters with temperaturecontrol .
1030 Ecofriendly, Fast &uniform heating, lessspace requirement,automation possible.
4. Forge shop. Pneumatic double actinghammer.
3080 High production rate,reduced maintenance cost
High energy forging presses. 2080 High production rate,Production of closetolerance forging, less skillrequirement.
Micro processor based,Energy controlled,pneumatic clutch operated,Screw friction presses.
1030 High production rate,controlled blow pattern,low investment, less skillrequirement.
Knuckle joint presses. 1025 Improved press stiffness,less space requirement,good off ualit loadingcapabilities.
Cold and warm forgingmechanical presses witheccentric drive.
2580 Precision forging,complete automation, lesstool changeover time, highproductivity.
Fully automatic electricalupsetter.
2035 Suitable for high valueitems such as rear axleshaft, dead axle shaft,etc., high productivity,less skill requirement.
Hydraulic double actinghammer.
50100 Precision forging with highproduction rate & reducedmaintenance cost.
Modified Knuckle jointpresses for cold/warmforging.
40100 Precision forging with postforging operationsminimized less rawmaterial wastage, highproduction rate,automation feasible.
Multi station horizontalformers.
40100 Cold forging of socketwrenches, driving,accessories, screw driverblades with bolsters.
Precision forging with post
forging operationsminimized, less rawmaterial wastage, highproduction rate,automation feasible.
Material gathering machineswith electrical heaters.
520 To reduce the raw materialwastage duringmanufacture of items suchas wheel wrenches,extension bars, handlesetc.
Hot Shearing automatsforging presses.
3060 Microprocessor control,high productivity.
Wide Ram Trimming,Presses.
1020 Allows large ram areasustain high degree of offcenter loading, precisionworking.
Reduce rolling machine. 515 Higher production rate,less skill requirement.Capable of makingperforms of various crosssectional areas andlengths, high productivity.
5. Heat Treatmentsection.
Gas fired/High temperaturefurnace with automatictemperature controller &recorder.
2.505 Ecofriendly, reducedscale losses, facilitateautomation, qualityimprovement.
Fludised bed heat treatmentline with controlledatmospheres andrecuperators for preheating.
2080 Eco friendly, highly energyefficient, requiringminimum time/energy tocome on line. Flexibleoperations withadaptability to handlesmall batches, controlledatmosphere minimizing decarburisation as wellprovides flexibility to carryout process such ascarburizing, carbonitridingand cyaniding without useof polluting salts. No precleaning/drying required,post treatment cleaning
minimised.
Medium Frequency InductionHeaters.
1020 For controlled depthsurface hardening of toolssuch as pipe wrenchesjaws, hammers, pliersteeth etc. improvedquality.
Electrical resistancefurnace.
25 Ecofriendly uniformheating, precise control.
Forced air circulationfurnace.
13 Uniform heating.
Forced air low temperaturefurnace.
13 Requirement fortempering.
6. Electroplating. Electrostatic powder coatingplant.
50 Automatic heating sprayand coating chamber.
Electro less platingequipment.
510 For improved flake less,hard and wear resistancecoating.
Manganese phosphatingplant.
Automatic ElectroplatingPlant.
Vibrator/Barrels along withmedia.
210
90200
1015
A hydrogen embrittlementfree process for providinga corrosion resistant blackfinish suitable for impacttools.
7. Finishing & Cleaning. Shot blasting machine. 35 Faster scale removal,Improve surface finish.
Aluminium Oxide GritBlasting Machine.
15 Hydrogen embrittlementfree precleaning processrequired before Mn.Phosphating of ImpactTools.
Tumb blast machine. As per theprevailingmarket rate.
Low cost, suitable forsmall forging, Improvedsurface finish.
8. Quality Control &Testing.
Metallurgical Testing :
Metallurgical Microscopewith image analyzer,photographic attachment,sample preparationmachines.
1.503.50
Quality assurance, Defectanalysis, Diversificatione.g. S.G. Iron productionequipment essential tomeet process controlrequirements.
a)Strohlien Apparatus,Muffle furnace, Hot plate,Glass ware etc.
b) Universal TestingMachine.
c) Spectrometer.
d) Hardness tester.
e) Izod & Charpy Impacttesting machine.
f)Ultrasonic testing machine.
g)Magnetic particle testingm/c
h) Tongue testing and lifecycle testing equipment forhand tools
1
upto 3
1220
upto 1
upto 0.75
upto 3.00
upto 1.50
50100
Quality control, Defectinvestigation, Qualityassurance, Consistency inquality, Reduced defectivecasting, Cost control.
9. Inspection. Surface plate for marking,Height gauge, Micrometer,Vernier.
0.50 Quality assurance, Defectanalysis.
10. Design &Development.
Computers & CADSoftware, simulationsoftware withPrinters/Plotter.
1.5015 Computerization of design& development to gainefficient & fast working.
11. Utility Section. Gas fired generating set. 1540 Ecofriendly, low powercost.
12. Tool room. CNC turning center. 1020 Improved quality, highproductivity, Precisionmachining, ecofriendly.
CNC milling machine. 1550 Improved quality, highproductivity, Precisionmachining, ecofriendly.
Electro Discharge machine(EDM).
38 Improved quality, highproductivity, Precisionmachining, ecofriendly.
CNC Wire cut machine. 1020 Improved quality, highproductivity, Precisionmachining, ecofriendly.
Profile projector. 0.502 Easy to understanddrawing and make
modification.
3 D coordinating machine. 25 Accurate dimensionalinspection.
Plastic Blow MouldingMachine.
2575 For manufacturing toolkits.
Fully Automatic CNCInjection Moulding machine.
15 Modern version , formaking handle of srewdrivers and sleeves ofpliers.
Special Purpose machinesWelding Sets (for makingspecial steel vices).
525 Special purpose.
Special Purpose machinesfor Machining/Grinding/Polishing/ finishingSpanner, Wrenches andother tools.
50100 Special Purpose.
Packing Machine. 2550 For packing.
xv). Foundries – Steel and Cast Iron . a). Foundries – Steel and Cast Iron.
Sl.No.
Activity Technology Need Cost (Rs inlakh)
Advantages
1.
Melting Section.
Divided blast cupola. 35 15 per cent coke saving,Better melt quality,Higher tappingtemperature, Loweremissions, Reduced airpollution.
Gas fired cupola. 1215 Eco friendly, Highertapping temperature,Better melt quality.
Gas fired Pit furnace. 0.751.50 Eco friendly, Highertapping temperature,Better melt quality.
Oil fired rotary furnace. 37 (imported),
3 (indigenous)
Pollution control, Betterquality product, costeffective.
Induction Furnace withcooling tower & water
10 25 Flexibility to produceferrous castings of all
treatment plant. grades, Flexibility forcharge mix selection,Best melt quality, Ecofriendly.
Induction ladle refiningfurnace.
3040 Value added casting, ecofriendly.
D.C. Arc Furnace. 3040 Special grade castings,eco friendly.
Oil fired rotary furnace. 37.40(imported).
30 indigenous.
It is proven technology,reduced air. pollution,better quality product,cost effective .
Metal Refining Converter. 40 Value added castings,eco friendly.
Skip charger for cupola. Up o 1.50 Ease of charging,reduced labour cost,better control.
Pouring/treatment ladlesas per Indian standard4475, 4476.
Up to 1 Quality assurance,increased safety forworkmen.
2. Utility Section Gas based Generatingset.
Up to 30 Reduced air pollution,energy saving.
3.
Quality Control Lab.
Metallurgical Testing:
Metallurgical Microscopewith image analyzer,photographic attachment,sample preparationmachines.
1.5010 Quality assurance,Defect analysis,Diversification e.g. SGIron Productionequipment essential tomeet process controlrequirements.
Laboratory Testing /Quality Controlequipment.
Stroholien Apparatus,Muffle furnace, Hot Plate,Glass ware etc.
U.T.S.
Spectrometer / MassSpectrometer.
Hardness tester.
1
Up to 3
1525
Up to 1
Up to 0.75
Up to 3
Up to 1.50
Quality control, defectinvestigation, Qualityassurance, Consistencyin quality, Reduceddefective casting, Costcontrol.
e) Izod & Charpy Impacttesting machine.
Ultrasonic testingmachine.
g) Magnaflux testingmachine.
Sand Testing equipmentMoisture Teller, UniversalSand Strength testingmachine, Sieve shakingdevice, Compactabilityscale, Rapid MoistureTeller, Permeability Meter,Mold Hardness Tester,Muffle furnace, Washbottles, stirrer/Shaker,Hotplate, Vortex shaker,Centrifuge etc., Shatterindex machine, ScratchHardness Tester, Stickpoint, hot tensile, peelback
2 to 8 Reduced defectivecasting, consistency inquality, Reduction inadditives cost, Better ascast surface finish.
Dimensional Inspectioninstruments:
Surface plate for marking,Height gauge,Micrometer, Vernier,Profile projector withDigital Reading system,Dial & Micro snapgauges, Floating careagedia measuring machine, 3Coordinate measuringmachines.
Up to 10 Quality assurance,Defect analysis.
Process ControlEquipment:
a) Carbon equivalentmeter.
b) Pyrometer (dip typeimmersion).
0.751.75
0.20
Consistency in quality,Reduced defectivecasting, Cost saving.
4. Design & Computers & CAD 1.50 15 Computerisation of
Development Software's, simulationsoftware withPrinters/Plotter.
design & development togain efficient & fastworking.
5. Molding/Core. Intensive mixers. 2.50 5 Reduced defectivecasting, Better as castsurface finish, Reductionin additive cost,Reduced air pollution.
SimultaneousJolt/Squeeze mouldingmachine.
310 Higher productivity,dimensional accuracy,less skill requirement.
Shell Moulding Machine. 35 Higher productivity,dimensional accuracy,less skill requirement.
Centrifugal castingmachine.
1.503.50 Liner castings exclusiveprocess, ecofriendly.
Spun pipe castingmachine.
up to 40 Export potential, higherproductivity, eco friendly.
6 Investment Casting Wax Injection Machines. up to 10 Requirement for moderninvestment castingprocess.
Sand Raining Machine. up to 4 Requirement for moderninvestment castingprocess.
Slurry Mixtures. Up to 2 Requirement for moderninvestment castingprocess.
Dewaxing Oven. Up to 2 Requirement for moderninvestment castingprocess.
Burt out furnace. Up to 2 Requirement for moderninvestment castingprocess.
Belt Polishless. Up to 1 Requirement for moderninvestment castingprocess.
Sand reclamation system. Up to 20 Cost saving, pollutioncontrol, reduced binderscomposition.
Continuous mixer for nobake sand.
Up to 15 Reduced additive cost,Quality improvement,
Pollution control,Improved quality.
Shot blasting machine. Up to 8 Better surface finish &Quality improvement
CO 2 Gassing machine. Up to 0.50 Cost saving, pollutioncontrol, Qualityimprovement.
Moulding boxes as perIndian Standard 1280 &10518.
Up to 3 Better dimensionalaccuracy, higherproductivity
Core shootershell or nobake sand.
2 5 Higher Productivity,Consistency in quality,Narrower as castdimensions, Excellentfinish.
7. Heat TreatmentSection.
Induction HardeningEquipment
100 KW, 500Hz to 3KHz.
Removable Hearth typechamber F/C upto 1200 Cmoving with computercompatible temp.controller.
Handling equipmentoverhead crane 2 toncapacity.
Quenching.
Water quenching tankwith Heat exchanger unit.
ii. Oil Quenching tankfitted with oil heating &heat exchanger to obtaindesired & cooling rates forhardening.
iii. Air quenching fans.
10 15
3 – 5
13
0.75
1.50
0.30
Higher Productivity,Consistency in quality,eco friendly.
Cost saving,Consistency in quality,Better productivity.
Reduced labour cost,Higher Productivity,Consistency in quality.
Process requirement toachieve quality.
Process requirement toachieve quality.
Process requirement toachieve quality.
8. Machine Shop. CNC Milling machine.
CNC Lathe Machine.
Capstan lathe/Turret
2530
1015
up to 3
Higher productivity,dimensional accuracy,less skill requirement,Consistency in quality.
lathe.
Radial Drill.
Planner.
Shaper.
Jig Boring Machine.
Hydraulic Hooningmachine.
up to 5
up to 3
up to 3
up to 5
up to 3
9. Pattern Shop. CNC Milling.
Pentograph.
Drilling.
Disc and bobino sandgrinder.
3050
Up to 2
Up to 1.00
Up to 3
Higher Productivity,Consistency in quality,Narrower as castdimensions, Excellentfinish, Betterproductivity.
10. Fettling Section. Shot Blasing Machine.
Pedestal Grinder.
Swing Frame Grinder.
Painting Booth.
up to 5
up to 0.50
up to 0.25
up to 0.50
Higher Productivity,Process requirement toachieve quality.
Pollution Control.
S. No. Activity Technology Need Cost (Rs. in lakh)
Advantages
1 Pollution Control Wet Scrubber, Cyclone,Ventury Scrubber, BagFilter.
Variable up to15
Reduction of suspendedparticulate matter (SPM)emissions.
b). Foundry chemicals.
S.No.
Activity Technology Need Cost (Rs. inlakh)
Advantages
1 Resin. Stainless steel kettle orreactor complete plant
assembly.
25 By using SS reactorvessel replacingMildseel vesseleliminates iron contentfrom resin improvingquality of resineliminating casting
defects due to ironcontent in the resinwhich results intosurface defects, blowholes, pin holes. It willimprove productivity,quality of product andwork environment in theunit.
Thermic Oil HeatingSystem, 3000 Kcal/hr.
4 It saves energyconsiderably and isabsolutely environmentalfriendly and there is nopollution.
2 Exothermic/insulatingSleeves.
Oven for BakingSleeves, MoldingMachines, Vacuumsystem.
25 It reduces requirementof molten metal forrisers thus increasingyield of castings to thelevel of sometimes morethan 20%. Highly energysaving, cost reductionsystem thus improvingproductivity.
xxvi). General Engineering Works. S. No. Activity Technology Need Cost
(Rs.in lakh)Advantages
1. General Engineeringfor Multiple use:
Hand tools, Surgicalequipment, Bicycleparts, Auto parts,Machine tools.Precision machinedparts.
General EngineeringWorks for Multiple Use. CNC wire cut machine,EDM, CNC lathe alongwith rotary tableattachment, CNC milling,CNC drilling machine etc.
b) Inverter based WeldingMachine.
5 55
Prevailingmarket price.
Modernisation and resultsin efficiency gain, greatermarket acceptability, skillimprovement and better,working environment.
Better design, fasterresponse time, extremelylow ripple, smaller in size& lighter in weight henceportable, more efficientduring welding, betterweld quality and energy
efficient operation.
2. Heat treatment. Induction furnaces, GasCarborizing furnace, QC &Testing equipments suchas Vickers hardnesstesting equipment etc.
up to 30 Enhancement ofmechanical properties.
3 Skill upgradation. Modern software drivenequipments such as CNCtrainer mill, CAD/CAMsoftware and modern audiovisual equipment.
Up to 40
xxvii). Gold Plating Industry and jewellery. a)Gold Plating Industry and jewellery. Sl.
No.Activity Technology Need Cost
(Rs. inlakh)
Advantages
1. Automatic platingoperation.
Automatic Electroplatingunit.
2–5 Increased production inconditions safe forhandling and better controlof quality.
1. Power supply. Pulse Rectifier. 1 2 Better Quality in plating.
3. Polishing. Polishing machine. 0.50 Better finish after plating.
4. Cleaning before plating. Ultrasonic cleaner. 1 For effective cleaning ofintricate surfaces.
5. Demineralising. Demineraliser or Deioniserunit.
0.50 For preparation of platingsolutions of betterstandard.
6. Lacquering Unit. Electrophoretic LacqueringUnit.
4 For increased life of platedproduct.
7. Baking. Oven with temperaturecontrol.
0.50 For increased life of platedproduct.
b) Gold melting and refining.
1. Gold melting. a)Induction Melting furnacewith Crucible.
b)Gas fired melting furnacewith crucible.
5
8
Pollution free, quickertime, Reduced Meltinglosses, reducedconsumption ofenergy/unit wt. of meltinghighest quality
Flexibility of handling
different sizes ofcrucibles, less fuelcost/unit wt. of melting &highest quality
2. Gold refining. High quality Borosilicateglass reaction Vessel, nonrusting non corrosive fittingand joints double fumecondensation columns &scrubber highly efficient forabsorbing reaction gases,automatic charging of acidfacility.
49 More superior thanexisting plant with highestpossible recovery ofgold/totally environmentalfriendly meetingstandards.
3. Scrubbing & filtration. High Power water jetvacuum pump speciallybuilt for chemical plantswith security valves etc.
3.50 High capacity vacuum andwater jet pumps for fasterand efficient watercirculation for heat transferand acid fumeneutralization, reducedpollution free air fromscrubber.
4. Recovery of byeproducts.
Electrolytic silver refiningplant complete withstabilized power, powercurrent rectifier, anodepreparation moulds, Hot airdrying and washingcentrifuge and accessories& wheeled filtering unit.
Electrolytic silver refiningtank, recycling tank forsilver solution with pumps.
8
12
Recovery of High PurityBye Products,environment friendly,pollution & dust free.
5. Drying. Thermostatic stove dryerfor Gold grains powdercrystals.
4 Reduces losses due toevaporation, reducesmelting losses andhazards, removesunwanted volatile matters.
6. Filtration &Demineralisation.
Dual column automaticwater demineralisers withholding metallic structureand inlet filters.
2 In house quality control ondesired purity necessaryto wash refined Gold formaintaining desired purity.
7. Precipitation / Reduction. Storage & sedimentationtanks for gold chloride
3 Totally Pollution free noevaporation of gold
solution coming fromAquaregia gold refiningplant after goldPrecipitation.
chloride solution, reduceslosses of finegold/particles.
8. Flue gas outlets. Plenum Chamber completewith hopper & flangedconnection for pipelines
2.50 Sucks heat fumes & fineparticles of gold reducestemperature in meltingarea & improves workenvironment.
9. Fume Particles recoveryplant for melting.
Steel cyclone for washing& recovery of fumeparticles coming frommelting furnaces.
3.50 Preventing precious metallosses improvingprofitability.
xxviii). Locks. Sl.
No.Activity Technology need Cost(Rs. in
lakh)Advantages
1. LocksLever type &Pin cylinder type.
Three Axis CNC DrillingMachine for Multiple Drillingin Brass Body/ Tumbler.
11.25 Enhance and consistentquality, improvesproductivity.
Three AxisCNC KeyIndentor for Dimple Typekeys.
12.75
Automatic Key Serial numberStamping Machine
HydroPneumatic.
3
Pin Making Machine
Automatic Pin Cutting.
6.50
Broaching Machine
Semi Automatic plug keywaybroaching Machine with Autoloading.
12.50
Key Slotting Machine
Auto Key camshaft sidemilling Machine for KeywayMilling.
6
Key Biting Machine
Key Biting Face Milling
9
Machine.
Automatic Cutting Machinefor Lock Body.
5 These automaticmachines are designedfor assembly of pintumblers, constant lengthdrivers and spring intolock cylinders, and thenseal the cylinder.
3Spindle Automatic DrillingMachine for Lock Body.
21
Automatic Drilling & TappingMachine for Lock Body.
21
Automatic PinHole DrillingMachine for Lock Body.
14.50
Automatic PinHole DrillingMachine for Plug.
10
Automatic Drilling & MillingMachine for PlugEnd.
9.50
xxix). Steel furniture. S. No. Activity Technology Need Cost(Rs. in
lakh)Advantages
1. Manufacturing. Electrostatic PowderCoating equipment alongwith pre treatment tanks andcuring chamber.
Up to 20 i)Quality improvement.
ii)Reduction in materialwastage (Paint) thusreduced cost.
xxx). Toys. Sl.
No.Activity Technology Need Cost
(Rs. in lakh)Advantages
1. ToysSoft toys. Garnetting Machine. 3.50 Avoids bunching of thefiber fill, increasesfluffiness and softer feel.
2) Metal Detector
Tunnel type with conveyorbelt
DetectionFerrous 1.5mm,Nonferrous2.0mm.
3.50 Assists in detectingferrous/nonferrous partsspecially broken needlesfrom soft toys.
3) Hydraulic Gear/Presscutting machine Automatic/ Semi automatic type.
5.50 Can cut upto 6 layers offur fabric and 3050layers of velour fabric.
4) Sewing machines 0.12~
Type – Single needlelockstitch machine,medium to heavy typefabrics.
0.18
4) Stuffing machines. Approx. 0.70 fora single pointmachine to 1.25for a doublepoint machine.
To increase speed andconsistency of stuffing ina toy, a stuffing machineis used. In this thecarded/opened PSF isfilled using blowers.
2. Plastic Moulded /extruded products &parts / componentsincluding toys.
1) CNC Milling Machine. 18 –33 Improves productivity,quality and reduces timein manufacture of dies &moulds.
2) CNC Wirecut Machine. 8
3) Electric DischargeMachine.
10
4) CAD/CAM Software :
Scanner / Digitiser
10
3 Making of BoardGames, puzzles andeducational games.
From manual to automaticoperation
15 20 forindigenousmachine.
A proven technologyensures product quality,consistency, costeffiectiveness andproductivityenhancement.
xxxi). Nonferrous foundries. Sl.No. Activity Technology Need Cost
(Rs. inlakh)
Advantages
1 Meeting & Castingsection.
i) Oil fired pit furnace/LPG orCNG fired pit furnace.
ii) Mobile degassing unit.
iii) Pressure die castingmachine(Hot/cold chamber).
v) Dip type temp. indicator.
0.75 to 2
up to 15
15 80
0.20 to 0.25
up to 0.50
Ecofriendly, highertapping, temperaturebetter melt quality, lowermelting losses.
Faster degassing ofmolten metal, processrequirement.
i) Faster productionrate. ii) High dimensionalaccuracy.
i) Liquid metal
v) Pouring ladles as IndianStandard 4475 4476
temperature can bemeasured quickly.ii) Better control onpouring temperature.
Quality assurance,increased safety forworkmen.
2 Quality controlLab.
i) Thermal analyzer for Aluminum.
ii) Electrolytic analyzer.
iii) Met Microscope with imageanalyzer, photographattachment sample preparationmachine
iv) Ultrasonic testing machine.
v) Radiography testing machine
vi) Spectrometer
4 10
2 10
4 10
15 25
Quality assurance,essential to
meet process controlrequirement.
Quality control, defectinvestigation,
Quality assurance,Consistency in qualityReduced defectivecasting, cost control.
3 Utility Section. i) Gas fired Genset. 10 20 Reduced air pollution,energy saving.
4 Heat TreatmentSection.
i) Forced Air Circulation electricfurnace.
ii) Low temperature electricfurnace.
iii) Quenchingwater Quenchingtank with heat exchanger unit.
iv) Material handling equipment.
v) Sand testing machine.
3 10
0.50 1
1.3
3 5
Ecofriendly, energysaving furnaces.
Process requirement toachieve quality safety toworkmen
Higher productivity,process
requirement to achievequality.
5 Design &developmentSection.
Dimensional inspectioninstruments. Surface plate formarking, Height gauge,Micrometer, Vernier, Profileprojector with Digital Readingsystem, Dial & Micro snapgauges,
Floating careage dia measuringmachines, 3 coordinatemeasuring machines.
up to 10 Quality assurance,Defect analysis.Computerization ofdesign& development togain efficient & fastworking.
Computers & CAD software'ssimulation software withPrinters/Plotter
6 Machine/Die shop CNC Milling machine
CNC Lathe machine.
Capstan lathe/Turret lathe.
Radial Drill.
Planner.
Shaper.
Jig Boring machine.
Hydraulically Honing machine.
253
1014
3.
up to 5
up to 3
up to 3
up to 5
up to 3
Higher productivity,dimensional Accuracy,less skill requirement,consistency in quality.
7 Pattern Shop. CNC Milling.
Pantograph.
Drilling machine.
Disc and bo bino sand grinder.
30 50
up to 2
up to 1
up to 3
Higher productivity,consistency in quality,narrower as castdimensions. excellentfinish, better productivity.
8 Cleaning &Fettling Section.
i) Grit blasting machine
ii) Pedestal Grinder
iii) Belt Grinder
iv) Painting Booth
v) Acid Pickling & cleaning plant
up to 5
up to 0.50
up to 0.50
up to 0.50
1 3
Higher productivity,Process requirement toachieve quality.
xxxii). Sports Goods. a). Sports Goods.
Sl.No.
Activity Technology Need Cost (Rs. inlakhs )
Advantages
1 Generalstitchingfinishingpurpose
Auto drive conveyors infinishing,
stitching & packing
1.70 conveyor forfinishing.
For uniform materialmovement withoutpersonnel involvement
2 For packaging &wrapping ofsmallercomponents.
Auto puch & shrinkpackaging machines for
football, tennis ball, hockeyballs.
0.70 conveyor forpackaging.
Electronicallycontrolled system foruniform & faster outputof packaging.
3 Printing of allsports goodsand balls.
1.Conveyors for materialtraveling and drying atcontrolled temp and speeds.
2. Automated pad printing onballs and other components.
3. Thermal & foil transferprinting (PLC
controlled & automated).
4. Pneumatic embossingmachines.
0.70 conveyorbasic type.
4.50 per singlehead with fullautomation
1.20 per single
platform withpneumaticautomation.
1.20 per single
platform withpneumaticautomation .
Man power saving withuniform quality output.
Improved technology
For printing thanconventional manualprinting with betterproductivity.
New concept to matchthe final goods withinternational style.
New technology ofprinting thanconventional manualprinting with betterproductivity.
4 Leg guards,gloves & othersportsprotective gears
1. Mechanized & specializedsingle &
double needled stitchingmachines for
leg guards & mat
0.40 per singleneedle machine1.60 per doubleneedled machine
Uniform stitch density,Higher production.More
Versatility on newmachines.
Safer thanconventional
1. Electronic fabric cuttingmachine for
artificial leather. PVC, PU,cotton and
polyester fabrics
0.03 basic handyautomatic cutter
Higher output, lowerrejection.
No skill required.
1. Hydraulic checkers forPVC leather,
rubber sheets for foot ballsetc. instead
of hand cutting formechanical power
cutters.
1.50 to 2 per
machinedepends
on the area sizeof the head
Material saving, Lowerdown
time, Non skilledlabour
required .
5. For balls 1. Thermal welding machinesas per
New techno
logy, can
Latest technology inball
latest technology of balls.
2. Single needled stitchingmachines for
ball stitching.
vary from 1.50 to3 for PLC typemachine
1.50 permachine(heavydurty)
Making.
Latest technology withmore productivemethod per man in ballstitching.
6 For moulds &dies
1. CNC machines for inhouse die
making & repairing for ballsetc.
2. Imported CNC dies & omoulds
10 to 12 for
milling type
with 3 axis
machine for in
house working
mould cost for
balls 25000/set
0.75 to 1 for
plastic legguards
moulds.
Accurate moulds &
dies as perinternational
trends & wideracceptability.
7 Cartonpackaging
1.Stitching machines forpackaging
2. Automatic strappingmachines
2 to 1.50
depends
on carton size.
Time saving packaging
technique.
b). Rubber, leather, plastic based sports goods
Sl.No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1 Rubber, LeatherPlastic based Sportsgoods.
1. Tensile TestingMachine (Indian)
0.50 to 10 Testing of raw material/product. Better QualityControl. Qualitypgradation/Improvement.Indirect contribution inboosting exports.
2. Rheometer(Indian) 0.50
3.Din Abrasion Tester(Indian)
0.30
4. Ross type FlexTester (Indian)
0.30
5. Hot Air Oven(Indian)
0.15
6. Leather ColourFastness Tester
0.90
7.Mini Flexometer 0.75
8.Martindale AbrasionTester (Leather)
1
9. Shooting ApparatusFoot Ball Testing
(Indian)
10. WaterUptakeTester Foot BallTesting
(Indian)
2.50
0.75
2 Rubber based Sportsgoods.
1. RubbercompoundingKneeder.
2.50 4 Higher productivity.
Better quality of product.
2. Rubber InjectionMoulding machine.
4 10
3. PID Temperaturecontrolled
Hydrauliccompression
Press.
1 2
4. ThermalFluid/Petroleum fuelboiler
2.50 5 To ensure cleanerenvironment.
3 Cricket Ball 1. Cricket Ball PanelAngle CuttingMachine
1 More production 2 or 3 times;
Repeatability;
Low cost of production;
No trained man powerrequired;
4 Protective equipmentfor Cricket andHockey
1. Foam, Leather &Cloth etc. CuttingClicking
Machine
2 Low cost of production.
High production (10 times).
No damage of dies.
No trained man powerrequired.
5 Wood based Sportsgoods
1. Crack detector(Ultrasonic)
1 1.50 1. Better quality product.
2. Better quality control.
3. Higher productivity.
4. Contribution in boostingexport.
2. Moisture Meter 0.05
3. Glass Tester forfinish
0.05
4. Wood hardnesstester
5
5. Wood SeasoningPlant (Non Steam)
6.50
6. Pressure SensitiveHydraulic Cricket BatPressing Machine
7. Semi AutoLacquering Plant
1.50 2
8. Wood Boiling Plant
9. Wood EngravingPantograph
1 2
10. Copying Lathe 1.50 3
6. Leather based sportsgoods
1. Auto spray coatingmachine (Italian)
20 25 1. Maximum production 5 to6 times repeatability.
2. Roller Coastermachine (Italian)
15 20 2. Maximum output 5 to 6times repeatability.
3. Auto Togglingmachine (Italian)
30 40 3. Low cost of production.
4. Vacuum DryingMachine (IncomaItalian)
25 35 4. Better quality ofproduction.
5.Upgradation
/Improvement.
6. Better quality control.
7. Higher productivity.
8. Contribution in boosting
export.
xxxiii). Cosmetics xxxiv). Readymade Garments: a). For Knitting
Sl.No. Activity Technology Need Cost (Rs inlakh)
Advantages
1 Mfg. of Knittedfabric
High speed circular knitting machinewith a minimum speed of 23revolutions per minutes.
20 50 Improvement inquality andefficiency.
Mfg. of knittedSeamlessgarment
Computerised seamless garmentknitting machine and Gloves knittingmachine different size and gauge forunder & outer garment (NewTechnology)
20 65 do
Mfg. of knittedsocks andgloves
High speed socks knitting machineand Gloves knitting machine with orwithout electronic jacquard.
3 7 do
Mfg. of Knittedfabric andgarment panel
Computerized flat bed knittingmachine with minimum speed of 11revolutions per minute.
45 75 do
Mfg. of Knittedfabric
• Warp/Raschel knitting machine
• High speed computerized warpingM/c for knitting
20 35
45 75
do
Manufacture ofLabel
Computerizes label making machine 10 18 do
Mfg. of Knittedfabric
Circular knitting machine of differentsize and gauge
2 4 do
2 Controllingrelative humidity
Modern industrial humidificationsystem for controlling relativehumidity & temperature.
5 8 do
b). For stitching of knitted/Woven RMG & Made ups:
Sl.No. Activity Technology Need Cost(Rs. inlakh)
Advantages
1 Garment Mfg.activity
Single/multi needle power operatedindustrial lockstitch sewing machine withor without trimmer overedging/seaming andbanding operation
0.15 10 Improvement inquality andefficiency.
2 do Blind stitch machine /Chain stitchingmachine
Do
3 do Power operated linking/loop making sewingMachine
Do
4 do Power operated flat lock/overlock Machine do5 do Zigzag flat bed sewing machine do6 do Button stitch sewing machine do7 do Label/elastic inserting machine do8 do Button hole sewing machine do9 do Belt attaching machine do10 do Zip attaching machine do11 do Bar tacking machine do12 do Hemstitch machine do13 do Smocking M/c. Automatic multi needle
shirring machinedo
14 do Pattern maker/grader/marker machine/laser marker
do
15 do Power driven cloth cutting machine/laserfabric of label cutting machine
do
16 do Band knifecutting machine do17 do Collar and cuff turning and blocking
machine and pressing machinedo
18 do Pocket creasing and welding machine/Autopocket making machine
do
19 do Industrial steam iron with vacuum tableand/or buck press
do
20 do Boiler for steam press/vacuum press,Steam cabinet/ vacuum press, Steamcabinet/vacuum table
do
21 do Button and revet/snap fasteners fixingmachine
do
22 do Fusing press do23 do Collar contour trimmer do24 do Automatic spreading & cutting table with
vacuum and/or air blowing devicedo
25 do Shoulder padattaching machine do26 do Pocket cutting machine do27 do Computerised CAD/CAM/cutting machine do28 do Round knife cutting machine do29 do End cutter with cloth press track do30 do Cloth drilling machine do31 do Collar point trimmer/gear knotcher machine do
32 do High speed fully fashioned knittingmachine
do
33 do Whole garment making M/c for knittinggarment or power operated garment panelforming knitting machine with linkingmachine
do
34 do Power driven socks and gloves knittingmachine
do
35 do Automatic thread trimming/suckingmachine
do
36 do Shirt folding machine do37 do Stain/spot removing machine do38 do Pear/Beads/Sones/Glassete/Hook and Bar
attaching machinedo
39 do Quilting machine do40 do Fabric inspection/checking machine do41 do Needle/Metal detector machine do42 do Multi bead computerized embroidery
machinedo
43 do CAD/CAM pattern maker with plotter andsoftware including software equipment forembroidery machine
do
44 do Computerised Label making machine /Computerised Label printing machine
do
45 do Button wrapping/shanking machine do46 do Feed –offthe arm industrial sewing
machinedo
47 do Automatic dart/pleat making machine do48 do Automatic label/ply picking machine do49 do Pin tucking machine do50 do Mechanised fabric pinning table do51 do Single needle basting M/c do52 do Single needle post bed sleeve setting
machinedo
53 do Hanging production conveyor system do54 do Crochet machine for laces and bands with
electronic bar operationdo
55 do Shring thrusting M/c do56 do Plastic staple attacher do57 do Sand Blasting/Brushing machine do58 do Colour matching machine do59 do Automatic machine for making knit shirt
center plaitsdo
60 do Belt loop attaching machine do61 do Button Packer do62 do Collar Heat Notcher do63 do Spot welding machine do
c). For knit & Woven Process House (Fabric/Garment/Made Up): Wet processing
Sl.
No.
Activity Technology Need Cost
(Rs. in lakh )
Advantages
1 Dyeing activity Wet fabric spreading andsqueezing machine
0.25100 Improvement in qualityand efficiency.
2 do Knit tubular mercerizing orbleaching cum mercerizingmachine
do
3 do Knit fabric continuousbleaching plant
do
4 do Soft flow dyeing machine do
5 do Jet dyeing machine do
6 do Cabinet type hank yankdyeing machine
do
7 do Printing/curing machine forgarments
do
8 do Automatic flat bed screenprinting machine Rotaryscreen printing machine
do
9 do Ink jet printing machine do
10 do Star Ager/pressure ager/loopager/steam ager
do
11 do Roller steamer/Polymeriser do
12 do Washing range witharrangement of tension freefabric drying and reducedwater consumption/waterreuse system
do
13 do Hydro extractor do
14 do Industrial garmentwashing/drying machine
do
15 do Tumble dryer do
16 do Rope opening Line with openwidth squeeze mangle forknitted fabric
do
Wet Finishing Machines:
Sl.
No.
Activity Technology Need Cost
(Rs. in lakh )
Advantages
1 Finishing Multi chamber stenter(minimum 4 chambers) witharrangement of oil/gasheating
150 Improvement in qualityand efficiency.
2 do Radio frequency/infraredradiant gas fired/microwave/loop/relax dryer
do
3 do Form finisher do
4 do Sue ding machine do
5 do Precision flock cuttingmachine
do
6 do Sieving machine do
Dry processing/Finishing Machines:
Sl.No. Activity Technology Need Cost(Rs. inlakh)
Advantages
1 Processing/Finishing Fabric reversing machine 0.50 20 Improvement inquality and efficiency.
2 do Slit opening machine do
3 do Pile cutting machine do
4 do Singeing machine for tubularfabric
do
5 do Dry to dry cleaning machine do
6 do Compacting machine do
7 do Curing/Polymerising machine do
8 do Coating/Laminating/Embossingmachine
do
9 do Computer controlled fabricinspection machine /Faultanalyzer/Report generator
do
Effluent Treatment plant:
Sl.No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1 Effluent watertreatment
Effluent Treatment plantwith primary secondaryand/or tertiary treatmentfacilities (for unit linked tocommon effluent treatmentplant with primary treatmentsystem
5 25 To save the environment.
Utilities and Others
Sl.No. Activity Technology Need Cost(Rs. inlakh )
Advantages
1 Steam heatingsystem
Oil fired boiler, coal firedboiled with pneumaticallycontrolled filter mechanismelectrostatic precipitatorand micro dust collector
215 Improvement in qualityand efficiency.
2 do Thermo Pac/Other hightemperature heating system
do
3 Goods packing Automatic packing machine do
4 Weighing anddispensing
Automatic dye weighingand dispensing system
do
5 Colour matching Computer Colour matching do
6 Quality testing Light fastness tester do
7 Thin hydro carbon vaporsrecovery plant for textileprinting
do
8 Powergeneration
Diesel Gen set (low fuelconsumption with pollutioncontrol canopy)
do
Quality Control Equipment
Sl.
No.
Activity Technology Need Cost
(Rs. in lakh )
Advantages
1 Quality testing PH Meter 0.100.75 To maintain the quality.
2 do Wash fastness tester do
3 do Perspiration fastness tester do
4 do Rubbing fastness tester do
5 do Grey scales do
6 do Electronic balance do
Textile Processing.
S. No. Activity Technology Need Cost(Rs.in lakh)
Advantages
1 TextileProcessing
Biomass Gasifier basedwater boiler.
1 machine Operated by natural fuel,advantageous in comparisonto the diesel fired boiler.
Environment friendly andeasy to operate. Smallinvestment and economic.
xxxv). Wooden furniture xxxvi). Mineral Water Bottle xxxvii) Paints, Varnishes, Alkyds and Alkyd products a) Paints
Sl.No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1 Manufacturing Basket Mill
Twin Shaft Disperser
Tinter Dispencing System
Electronic balances
Automatic/SemiAutomaticFilling machines
D.M. Water Plant
1.50
5
7.50
0.75
2.25
0.75
Faster production;Fast shades changeover;Less energyconsumption;Lower maintenance cost;
Faster production;Less energyconsumption;
Quick response to orders;Consistent quality;Better shadereproducibility;
Accurate weighment,consistent qualityimproved yield.
Accurate weighment,
Transfer Pumps 1.65
faster production.improved yield.
Improved quality;Reproducible Quality;Better shelflife;
Reduce wastages;Reduce cost;Faster production;
2 Technology Powder Coatings
Electrode position
25.00
15.00
Ecofriendly product;Better corrosionresistance;No fire/health hazards;
Ecofriendly product;Better corrosionresistance;No fire/health hazards;
3 Quality control Computerised Colourmatching system
Electronic balances
Replacement by moreaccurate instruments
6.50
0.75
2.50
Consistent quality; Faster production; Optimum pigmentsusage; Cost reduction; Faster shadedevelopment;Better customer service;
Accurate and quickerweighment.
Overall improved quality Overall improved quality
b). Varnishes, Alkyds and Alkyd products
Sl.No. Activity Technology Cost(Rs.in lakh )
Advantages
1
2.
Manufacturing &Process
Settling of unreacted particles
Reaction kettle (closed)with
temperature controller,
pressure controller &agitator
Settling Tank
2.40
0.60
a) Lower Process Losses.
b) Lower Energyconsumption.
c) Better quality while lowheating avoidsdecomposition of material.
d) Economics will be better& viability increases.
e) Unreacted materialsettles down & separatedfrom bottom, quality will bebetter finally.
f) Product is comparablewith international standards
i.e. low cost of production& Better quality of product.
xxxviii).Agricultural Implements and Post Harvest Equipment. Crossreferencing of technology for this subsector may be taken from General Engineering Works at
Sl. No. XXVI, Forging and Hand Tools at Sl. no. XXIV, Foundry at Sl. no. XXV and Auto parts andcomponents at Sl. no. XXI.
xxxix). Beneficiation of Graphite and Phosphate. xxxx). Khadi & Village Industries. a) Palm based Industry.
Sl.
No.
Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Neera Processing Polypacking and qualitycontrol machines.
14.50 Increase of selflife ofNeera and hygienicpackaging.
To avoid spoilage ofNeera.
To increase the sales
Ready to serve naturalnutritional product ofpalm to customers.
To continue the sale ofNeera during offseason also.
2 Palm sugar Stainless steel crystallisers 3.50 Increase ofproductivity andquality/purity of sugar.
3 Palm confectionery Cutting Dies/auto wrappingmachine
with design intervention(cylinder
mould)
4.50 Quality improvement,product diversification,consumer attraction.
b) Khandsari Industry
Sl.No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1 Jaggery making Boilers/power operatedcrushers, temperature sensingEquipment incorporatingthermocouple, reader andbuzzer.
1.50 Uniform boiling of juice,time saving, avoidwastage, and qualityend product.
To know the exactstriking temperature ofthe end product and toavoid spoilage ofquality of product.
2 Cane sugar Boilers (diesel fired),purification plant, packingmachinery
6 Uniform boiling of juice,time saving, avoidwastage and qualityend product .
c) Village Oil Industry
Sl.No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1 Edible oilextraction and oilcakemanufacturing
(Improved 10 bolt expeller, 20plates filtration machine, polypack machine with quality controlLaboratory)
10 To increase the oilextraction production.To increase shelf life ofoil and sanitaryproduction, moistureand fat protection, reseal feature and easeof disposal.
d) Fruit & Vegetable Processing/Milk Based Products Industry
Sl.No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1 Processing of fruits andVegetables, canning,juice processing Jam,
Juice pasturizers anddeaerators/ evaporation andAroma recovery
18 To improve theproductivity andquality to compete in
jelly, tomato productsand dehydration.
units/exhausting and retortingequipments/aseptic processingand filling units /cabinet orcontinuous band driers.
the market.
2 Beverages/preserves Automatic can closingmachines, hydraulic press,reforming unit, volumetric filterand food beverages Machineriesand colloid mill and fullyautomatic packing and sealing(Pouch/tetra pack) machines,etc.
24 To improve theproductivity andquality as well asvalue addition of theproduct. The packingtechnique will satisfythe customer needsand increase the selflife of the product.
3. Milk Based products Oil fired boilers, centrifuges(power operated), auto packingequipment, pasteurizing unitwith cooling cabinet and qualitycontrol lab
18 To maintain thequality and purity ofthe end products aswell as increase theproductivity andcompete the marketwith updated packingtechnology.
e) Pulses & Cereals Processing Industry.
Sl.No. Activity Technology Need Cost(Rs. inlakh )
Advantages
1 Papad, Masalamaking, dalprocessing, spicesand flour mill, etc.
Drier (sun or electrical), Peelingmachine, screen machine andbalancing machine with abequipment/pulverisers and packingunit.
10 To serve the productwith 100% purity asper consumer needand satisfaction.
f) Consumer and Chemical based Industry.
Sl.No. Activity Technology Need Cost(Rs. inlakh )
Advantages
1 Toilet soap machinery
Duplex Plodder (125 kg Per hr.twoWorms in senes)
1.45 Better phaseconversion of soapwith improvedfinishair trapping insoap is minimized.
g) Mineral based Industry.
Sl.No. Activity Technology Need Cost(Rs. inlakh )
Advantages
1 Mineral basedindustry Brickmanufacturing UnitsPottery/Ceramic
1. Mechanized Brick, makingmachine 2. Roller, Execution cutter etc.3. Deairing Pug Mill 4. Ball Mill 5. Filter Press 6. Grinder 7. Blunger 8. Jigger Jolly9. Kiln, Heavy duty 10. Hand Opened wheel 11.Electric operated wheels 12. Glaze equipment 13. Air compressor 14. SprayGun, Both, Decorationplant machines 15. Gasfired/Oil fired & ElectricFurnance Tunnel Kiln16. Stone Crusher Machine 17. Glass cutter, Gas fired kiln etc. 18. Cement Block making machine 19. Brick/Tiles Press Machine
12
2530
25 101515
Increased theproduction, qualitystrength,durability Socioeconomicimprovement
do
do
do
h) Forestbased Industry.
Sl.No. Activity Technology Need Cost (Rs. in lakh)
Advantages
1 Beekeeping Bee hive ISI ‘A' typestandardized
0.01 For maintainingApis cerana beecolonies in southIndia.
2 Beekeeping Bee hive ISI ‘B' typestandardized
0.012 For maintainingApis cerana beecolonies in northIndia.
3 Beekeeping Bee hive ISI ‘C' typestandardized
0.18 For maintainingApis mellifera beecolonies.
4 Honey extraction Honey extractor Tangential type 0.08 To extract honeyfrom Apis ceranabee colonies insouth India.
5 Honey extraction Honey extractor Radial type 0.01 To extract honeyfrom Apis ceranabee colonies innorth India.
6 Honey extraction Honey extractor Tangential type 0.02 To extract honeyfrom Apis melliferabee colonies.
7 Beekeeping Hive stands folding type 0.0015 To keep the Hivestands.
8 Honey Processing Modern Honey Processing plant300 kg per 8 hr shift
1 To process honeyscientifically formarketing underAgmark.
9 Honey Processing Honey Processing plant 5 To process honeyscientifically Formarketing underAgmark.
10 Royal jelly collection Freez drier 2 To dry the Royaljelly collected frombee colonies.
11 Royal jelly collection Royal jelly collectingequipments, frame, cups, spoon,etc.
0.50 To collect Royaljelly from the beecolonies.
12 Powder/Churna Supper Mill (size reduction mill)
Multiple application: dry milling,controlled grinding, dry mixingdispension, wet material
Deduction, raw material milling,wet granulation sizing, drygranulation sizing tablet andcapsules reclaim.
2 Operator safelyfeature; Easy clean design;Sturdy constructionfor long life; Low heat;Low dustLowNoise;Uniform particularsize;Productioncapacity: 200 to2000 Kg per hourPower: 5 HPWeight: 160 kg
13 Tablet (pills) Mini Tablet PressOutput: 40 Tablets per minutesMotor: ¼ HP 3 phaseWeight: 100 kg. approx
1.70 Operator safelyfeature; Precise productoutput;Automatic pressurerelease; Fine adjustment ofpressure And Tabletweight. Easy changeableand maintenance;
14 Paste/Ointment Single Head
Rotary Tube (Paste filling andclosing (crimping) machine
2.25 25 to 30 tubes perminutes with oneoperator;No tubeNo filldevice;Clean elegantsturdy compactdesign for allstandard tube sizefor differentvolumes;No dropping;Automatic Injectionof filled and sealedtube;Attachment forcleaning of tube byvacuum systemsfor specificrequirement;All operations fullyautomatic;
i) Rural Engineering and Biotechnology.
Sl.No. Activity Technology Need Cost(Rs. inlakh )
Advantages
1. Wooden product Lacquer Polishing equipment 2 1.Better finishing.2.Qualityimprovement.3.Labour Intensive.4.Time saving inmfg.
2. Wooden furrnituredesigning
C.A.D. equipments 0.50 do
j) Black Smith.
Sl.No.Activity Technology Need Cost(Rs.in lakh )
Advantages
1 General fabrication Powder coating 5 Better finishing,quality improvement,labour intensive, timesaving inmanufacturing.
2 Agriculture Forging machine 2 do
k) Copper & Bell Metal.
Sl.No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1 Ethnic products Polishing arrangement machine 1 Improved get up.
• Aluminum
1 Utensil and utilities Anodizing machine 5 Improved get up.
m) Electronics
1 Crout designing forhome accoulianceitems
Designing software along withaccessories
1 1. Better finishing.
2.Qualityimprovement.
3. Labour intensive.
4. Time saving.
n) Paper & Fibre Industry
1. Introduction ofeffluent treatmentplant at the existinghandmade paperunit
Individual effluent treatment plant(as per the design suggested byNEERI,Nagpur) details of themachinery and equipments requiredfor a 3 Cu. Mt./Day
10.75
Cost estimatesgiven byNEERI
The pollutionsupposed to begenerated by ahandmade paper unitis treated.
2 Usage of Agroresidues includingthe natural fibres inHandmade PaperIndustry
1. Boiler
2. Digeser
3. Poucher Washer
3
2
1.50
1. New rawmaterials such asjute, banana fibre,grasses, sun hempare used inhandmade paperindustry
2. The new types ofpapers can beproduced whichhave national andinternational demand
3. Water utilization(Banana fibreextracted from
4. Hydrapulper
1.50
waste bananatrunks) and makingthe ecofriendlyproducts
4. Productivity isincreased usage ofagro wastes likely tobring the cost down.
3. Hot drying process A small drying equipment to dry thePaper with the help ofelectricity/small boiler
8 1. The present majorproblem of drying thepaper sheets duringwinter and rainyseasons will besolved.
2. The quality(smoothness andstiffness) of thepaper will bemaintained.
3. The productivitywill be increased.The paper is driedand calendaredsimultaneously sothat the cost of thedrying andcalendaring willcome down .
4. Solar drying A solar drier 5 1. The present majorproblem of drying thepaper sheet duringwinter and rainyseason will besolved.
2. Effectiveutilization of freelyavailable solarenergy.
3. The quality(Smoothness andstiffness) of the
paper will bemaintained.
4. The productivitywill increase. Thepaper is dried andcalendaredsimultaneously sothat the cost of thedrying andcalendaring willcome down.
5. Fibre extraction Fibre extraction machine( can beused for speedy work and inremote areas also due to whichproductivity could be increased @Rs.25000/ per machine).
0.50 1. Presently fibre isextracted by handmethods due towhich it is probablylimited. The machinewill increase theproduction andincrease theearnings of theartisans engaged inthe fibre extraction.
2. For quantityproduction newlydeveloped fibreextraction machinewill increase theproductivity.
6 Conversion of Paperproducts
Due to in house conversion facilityfor handmade paper products unitscould convert the handmade paperin value added products
2.40 1. Presentlyhandmade paperunits has to get thework done fromoutside resources forvalue addedproducts like photoframe, Dairies, etc.
2. Due to in houseas per conversionfacilities it would beeasy for the units tomake value addeditems as perrequirements of
customers.
o ) Khadi IndustriesHandloom
1. Replacement ofNMCs
8 spindle charkha 1.25 (1 unit of25 NMC's)
Increasedproductivity,
Better quality of yarn,
Increased earnings.2. Jacquard looms Loom with the Jacquard devices 3 (1 unit of 10
looms)Better design ,
Extensibility,
Higher productivity,
Reducedworkmanship
Operational ease.3. Cotton processing
DyeingSemi automatic Jigger machines 2 Higher productivity,
Assured quality,
Reduces drudgery,
Low production cost.4. Cotton processing
PrintingScreen developing devices 2.50 Inclusion of new
design range,
enhancesacceptance.
5. PrespinningEquipments(Replacement ofcarding machine)
Improved LMW type mini carding 15 Improved quality ofraw material.
Reduces cost of rawmaterial.
Less overheads6 Quality Control
EquipmentsQuality testing Equipments for
Fibre testing for maturity, staplelength etc.
Yarn testing for strength, twist,count,hairiness etc
Cloth testing for threads per inch,
strength, fastness etc.
3 Quality assurance atproduction level, lowproduct rejection.
xxxxi. Coir Board
Sl.No. Activity Technology Need Cost (Rs. in lakh ) Advantages
1 Semi automaticLoom
• Semi automatic Loom fittedwith a motor
• Bobbin winding machine
• cops winding machine
1.5 for one meter, 5 forfour meter wide loom,
1
0.35
Higher productionof improvedquality with leastdrudgery.
2 Anugraha Loom Improved mild steel handloom 0.20 for one meterwide loom
Women canoperate with leasteffort.
3 Quality of the rawmaterial
PH meter, analytical balance,moisture balance, conditioningchamber, UTM and glass wares
33.5 To ensureproducts withimproved anduniform quality.
4 MotorizedTraditional Ratts(MTR)
Traditional Ratts fitted with 0.25HP motor
0.35 each Uniform twist withreduction indrudgery,enhanced dailyincome.
5 Manufacture ofsoftened coirproducts
Mixing units, compressor,moulds, stitching equipment
6.5 Diversified useslike cushionedseats for schoolchildren and othernew applications.
6 Garden articlesfrom coir &natural rubber
Sheeting machine, compressor,hydraulic press, moulds, mixingunits for latex and chemicals withball mill, drier
22.50 Environmentfriendly plantgrowing media.
7 Coir pith products Coir pith processing machine 4 Largeaccumulation ofcoir pith getsvalue addition.
8 Coir yarn spun onautomaticspinning machine
Slivering machine, spinningmachine
10 Modernisation ofthe spinningsector.
9 Rubberized CoirManufacturing
Rubberized Coir ManufacturingMachine
100 Value addition inRubberized Coirsector.
10 Curled Coir Hackling machine, curlingmachine
15 Value addition atraw materialstage.
xxxxii . Steel Re rolling and/or Pencil Ingot making Industries.
Sl.No. Activity Technology Need Cost (Rs. inlakh )
Advantages
1. Reheating Improved design of oil firedpusher hearth reheating furnace(RHF)with high efficiencyrecuperator using latest CFD(Computational Fluid Dynamics)based software.
50125
(Depending on levelof revamping)
Saving in fuel forreheating,electrical energy inrolling, reducedburning loss, andbetter quality ofrolled product.
2 (a) Reheating Pulverized Coal fired Reheatingfurnace using recuperator for preheating combustion air withimproved burner design and coalhandling facility.
2535 Reduction inspecific coalconsumption,reduced dust/SPMgeneration andbetter operatingenvironment.
2(b) Reheating withthe facility forproducing‘producer gas'
Producer gas fired reheatingfurnace with high efficiencyrecuperator. Gas Producers canbe set up at unit level withoutremoval of tar.
5075 Clean coalcombustion willimproveenvironment.Enhancedefficiency of gascombustion incomparison tolump coalcombustion ongrate.
3 Material handling Hot charging of Ingot/Billet inRHF for rolling having facilitysuch as
• Transfer tables/transfer trolley
• Overhead crane
150160 (total) More than 50%saving in thermalenergy forreheating of steelfor rolling.
4 Melting New design of Induction furnacehaving two coils with independentcontrol panel, heat exchangerequipment with provision foradditional burners and applicationof harmonic filters.
80100 Saving in cycletime and powerconsumption dueto preheating ofcharge, facility toproduce cleansteels equivalentin quality toelectric arc and
ladle furnacecombination,improved p owerfactor up to 1.0(unity) with savingin specific energyconsumption formelting.
xxxxiii. Zinc Sulphate
Sl.No. Activity Technology Need Cost (Rs. inlakh)
Advantages
01. Zinc SulphateMono hydrate
Spray Dryer 50 Energy Saving, Qualityimprovement &environment friendly
02. Zinc SulphateHepta hydrate
Flash Dryer (With orWithout agitator)
30 Energy efficient reducesprocessing losses, Qualityimprovement &environment friendly
xxxxiv. Welding Electrodes
S.No. Activity Technology Need Cost (Rs. inlakh)
Advantages
1 Manufacturing ofWeldingElectrodes
Complete copper coatingline with annealing spooling& drawing capable toproduce continuous weldingwires
25 Waste minimization,Energy saving, Qualityimprovement andenvironment friendly.There is a global trend toshift to continuous weldingwires to reduce wastage(unused end pieces in thecase of weldingelectrodes). Wires alsosave ‘changing time ofelectrodes.
xxxxv. Sewing Machine Industry.
>
Sl.No.
Activity Technology Need Cost
(Rs. inlakh)
Advantages
1. Melting Divided blast copulaUp to 50 15% coke saving, better melt quality, higher
Section with pollution controldevices andelectrical.
tapping temperature, lower emissions, reduced airpollution.
Induction furnacewith cooling towerand water treatmentplant with or withoutcomputerised controlpanel
Up to 25 Flexibility to produce ferrous castings of all grades,flexibility for charge mix selection, best meltquality, eco friendly.
Induction ladlerefining furnace
Up to 40 Value added casting, eco friendly.
Skip charger forcopula
Up to1.50
Ease of charging, reduced labour cost, bettercontrol.
Pouring / treatmentladles as per IS:4475, 4476
Up to 1 Quality assurance, increased safety for workmen.
Carbon Manganese,Silicon Apparatus fortesting on shop floor
Up to 5 Quality assurance, control on elements.
Continuous castingconveyor system
Up to 10 Improved productivity, better quality castings.
Gas fired pit furnace Up to1.50
Eco friendly, higher tapping temperature, bettermelt quality.
HydraulicPneumatic devicesfor knocking outcores.
Up to 5 Quick knocking of cores, cleaning andsmoothening of surface.
Overhead Crane Up to 10 Quick and safe material handling.Aluminum PressureDie casting machinealong with tooling.
Up to 30 High production, improved quality, low machiningcost.
Investment CastingPlant
Up to 60 High Production, improved quality, low machiningcost and higher productivity.
2. Utility Section Gas basedgenerating set
Up to 30 Reduced air pollution, energy saving.
3. QualityControl Lab,i..e.Metallurgicaltesting / labtesting /quality controlequipment.
Metallurgical testing:
MetallurgicalMicroscope withimage analyzer,photographicattachment samplepreparation machine
1.50 – 10Quality Assurance, Defect analysis, diversificatione.g. SG Iron production equipment essential tomeet process control requirements.
Stroholien Up to 1
apparatus, Mufflefurnace, Hot plate,glass ware etc.UTS Up to 3Spectrometer /massspectrometer
Up to 25
Profile projector Up to 20Hardness Tester Up to 1Izod & charpyImpact testingmachine
Up to0.75
Ultrasonic testingmachine
Up to 3
Magnaflux testingmachine
Up to1.50
Sand testingequipment
Universal SandStrength testingmachine, sieveshaking device,compatibility scale,rapid moisture teller,permeability meter,mold / corehardness tester,muffle furnace,wash bottles, Stirrer/ shaker, hotplate,vortex shaker,centrifuge etc.shatter indexmachine high tensilepeel back, scratchhardness tester,stick point .
2 8 Reduced defective casting, consistency in qualityreduction in additives cost, better cast surfacefinish.
Metal GraphicLaboratory
Up to 10
Dimensionalinspectioninstruments, surfacePlate for makingheight gauge,Micrometer, Vernier,
Up to 50 Quality assurance, Defect analysis
Profile projector withDigital readingsystem, Dial &Telescopic Gauges,Floating care age diameasuring machine,3 coordinatemeasuring machine
Gauges and testingequipments i.e.Snap, Plug, Ring,Thread plug gauges,Test Rigs andreceiver gauges asper BIS standards
Up to 25 Quality assurance, defect analysis.
Process controlequipment' Carbonequivalent meter
B) Pyrometer(Optical)
Up to 2
Up to0.20
Consistency in quality, reduced defective casting,cost saving.
4. Design &developmentSection
Computers andCAD Software,simulation softwarewith printers /plotters / proengineering / Catia.
Up to 25 Computerisation of design and development to gainefficient and fast working.
5. Moulding /Core section
Intensive mixers. Up to 5 Reduced defective casting, better cast surfacefinish, reduction in additive cost, reduced airpollution.
Wax InjectionMachines
Up to 10 Requirement for modern investment castingprocess.
Dewaxing oven Up to 2 Requirement for modern investment castingprocess.
Moulding boxes asper Indian Standard1280 & 10518.
Up to 3 Better dimensional accuracy, higher productivity.
6.
`
HeattreatmentSection
High FrequencyInduction
Hardening Machine /Equipment
Up to 10 Higher productivity, consistency in quality, ecofriendly.
Case Carburisingunit
Up to 5 Enhancement in life of parts, upgradation of quality.
Rotary retort muffleUp to 5 Enhancement in life of parts, upgradation of quality.
furnace.
Handling equipmentoverhead crane
1.303 Reduced labour cost, higher productivity,consistency in quality.
6.1Quenching.
i) Water quenchingtankwith Heatexchanger unit
Up to0.75
Process requirement to achieve quality.
ii) Oil quenchingtankfitted with oilheating and heatexchanger to obtaindesired cooling ratesfor hardening.
Up to1.50
Process requirement to achieve quality.
iii) Air quenchingfans.
Up to0.30
Process requirement to achieve quality.
7. Machine Shop/ Productionshop / ToolRoom
CNC Millingmachine
Up to 30 Higher productivity, dimensional accuracy, lessskill requirement, consistency in quality.
CNC Lathe Machine Up to 15
Capstan lathe /Turret lathe
Up to 3
Radial Drill Up to 5Planner Up to 3
Shaper Up to 3
Jig Boring machine. Up to 60 Hydraulically Honingmachine.
Up to 20
Hydraulic/Pneumaticfeed CNCCylindrical/grindermachine.
Up to 25 Higher productivity, dimensional accuracy, lessskill requirement, consistency in quality.
Hydraulic orpneumatic feedCenter less grindingmachine.
Up to 30 Higher productivity, dimension accuracy, less skillrequirement, consistency in quality.
Hydraulic orpneumatic feedinternal bore grindingmachine.
Up to 30
Automatic Specialpurpose machine(SPM) for turning,boring, grinding,multi hole drilling,tapping, threadrolling machine,
Up to 20 Higher productivity, dimension accuracy, less skillrequirement, consistency in quality.
milling and doublestroke headingmachine
CNC machiningCentre
Up to 60
VMC & HMCMachining Centre
Up to 60
Numerical ControlWelding machine
Up to 20
SPM Impressionrolling machine (fordecorative purposes)
Up to 15
Power press withautomatic feedingarrangement
Up to 20
Knuckle Joint Press Up to 25 Toggle joint press Up to 40 Hydraulic press Up to 50 CNC wire Cutmachine
Up to 50
EDM machine Up to 50 Deep hole drillingmachine
Up to 40
Optical Profilegrinder
Up to 30
Plastic injectionMoulding machine
Up to 25
Automatic Mixturemachine
Up to 12
Universal woodworking machine
Up to0.50
Higher productivity, improved quality
Chain Mortisers Up to 2 Higher productivity, improved quality.Surface Polishers
electrically operated.
Up to 1 Higher productivity, improved quality
Belt Sandermachines.
Up to 5 Better surface finish, high productivity.
8. Pattern shop Drilling machine Up to 1 Higher productivity, consistency in quality,narrower casting dimension, excellent finish, betterproductivity.
Pantograph Up to 2
Disc and BobinoSand Grinder
Up to 3
9. FettlingSection
Shot, blastingmachine.
Up to 5 Better surface finish and quality improvement
Requirement to achieve quality.
Pedestal grinder. Up to
0.50
Swing frame grinder. Up to
0.25
Painting booth. Up to
0.50
10. Electroplating/ painting.
RotomaticElectroplating Plant.
Up to 25 Higher productivity, better quality.
ComputerisedElectroplating plant.
Up to 70 Higher productivity, better quality.
Centrifugal finishingmachine.
Up to 20 Higher productivity, better quality.
Vibrator finishingmachine.
Up to 5 Higher productivity, better quality.
SPM surfacefinishing machine.
Up to 5 Higher productivity, better quality.
SPM Surfacelapping machine.
Up to 5 Higher productivity, better quality.
Electro polishingmachine.
Up to 10 Higher productivity, better quality.
Electrostatic powdercoating plant withconveyors.
Up to 50 Higher productivity, better quality, and ecofriendly.
APPENDIX –II
Small Industries Development Bank of India (SIDBI )
List of Primary Lending Institutions (PLI)1. BANKSA. State Bank Group1. State Bank of India**2. State Bank of Indore3. State Bank of Mysore4. State Bank of Bikaner & JaipurB. Public Sector Banks1. Andhra Bank2. Bank of Baroda3. Bank of India4. Canara Bank5. Central Bank of India
6. Corporation Bank7. Indian Overseas Bank8. Punjab National Bank9. Punjab & Sind Bank10. Union Bank of India11. UCO Bank12. Vijaya Bank13. Bank of Maharashtra14. United Bank of India15. Oriental Bank of Commerce16. Indian Bank17. Allahabad BankC. Private Sector Banks1. City Union Bank Ltd.2. Karnataka Bank Ltd.3. Tamil Nadu Mercantile Bank Ltd.4. Bank of Rajasthan Ltd.5. Bharat Overseas Bank6. Karur Vysya Bank Ltd.7. J & K Bank Ltd.8. United Western Bank9. ING Vysya Bank10. UTI Bank Ltd.11. Federal Bank Ltd.12. Catholic Syrian BankD. SFCs1. Gujarat State Financial Corporation2. Haryana Financial Corporation3. J & K State Financial Corporation4. Madhya Pradesh Financial Corporation5. Maharashtra State Financial Corporation6. Orissa State Financial Corporation7. Punjab Financial Corporation8. Tamil Nadu Industrial & Investment Corporation Ltd.9. Uttar Pradesh Financial Corporation10. West Bengal Financial Corporation11. Karnataka State Financial Corporation12. Andhra Pradesh State Financial Corporation13. Rajasthan State Industrial Development & Investment CorporationE. Other Institutions:The Small Industries Development Bank of India(SIDBI)**SBI has been exempted from executing the GA. However, it furnishes an undertaking in the form ofcertificate along with each claim.• Urban Cooperative Banks coopted by the SIDBI under the TUFS operated by the Ministry ofTextiles
Sl. No. Name of the Urban Cooperative Banks* Head Office
1. Shamrao Vithal Cooperative Bank Mumbai
2. Rupee Cooperative Bank Pune
3. Sangli Urban Cooperative Bank Ltd. Sangli
4. Surat People's Cooperative Bank Ltd. Surat
5. Kalupur Commercial Cooperative Bank Ltd. Ahmedabad
6. Rajkot Nagarik Sahakari Bank Ltd. Rajkot
7. Cosmos Cooperative Bank Ltd. Pune
8. Abhyudaya Cooperative Bank Ltd. Mumbai
9. Saraswat Cooperative Bank Ltd. Mumbai
10. Mumbai Mercantile Cooperative Bank Ltd. Mumbai.
11. The A.P. Mahesh Cooperative Urban Bank Ltd. Hyderabad
12. The Ahmedabad Mercantile Cooperative Bank Ltd. Ahmedabad
13 The Surat Textiles Traders Cooperative Bank Ltd. Surat
14. Janata Cooperative Bank Ltd. Nasik
15. Textile Cooperative Bank Ltd. Bangalore
16. Ichalkaranji Janata Sahakari Bank Ltd. Kolhapur
17. The Sarvodaya Sahakari Bank Ltd. Surat
18. Surat National Cooperative Bank Ltd. Surat
19. Solapur Nagari Audyogik Sahakari Bank Niy. Solapour
20. The Bharat Cooperatives Bank (Mumbai) Ltd. Mumbai
21. The Gujarat Industrial Cooperative Bank Ltd. Surat
22. Prime Cooperative Bank Ltd. Surat
23. The Nasik Merchants Cooperative Bank Ltd. Nashik
24. Apna Sahakari Bank Ltd. Mumbai
25. Dombivili Nagari Sahkari Bank Ltd. Mumbai
26. The Surat District Cooperative Bank Ltd. Surat
27. The Zoroastrian Cooperative Bank Ltd. Mumbai
28. Parasik Janata Sahakari Bank Ltd. Thane
29. The Varchha Cooperative Bank Ltd. Surat
30. Shree Warana Sahakari Bank Ltd. Warnanagar
31. Jalgaon Janata Sahakari Bank Jalgaon
32. The Kapol Cooperative Bank Ltd. Surat
33. The Shirpur Peoples Cooperative Bank Ltd. Shirpur((Dhule)
34. Rajkot Nagarik Sahakari Bank Ltd. Surat
35. Shri Veershaiv Cooperative Bank Ltd. Kolhapur
36. The Panchsheel Mercantile Cooperative Bank Ltd. Surat
37. The Dhule Vikas Sahakari Bank Ltd. Dhule
38. The Ichalkaranji Urban Cooperative Bank Ltd. Ichalkaranji(Kolhapur)
39. The Udhna Citizen Cooperative Bank Ltd. Surat
40. The Vita Merchants Cooperative Bank Ltd. Vita(Sangli)
* The above Urban Cooperative Banks will have to sign a “General Agreement” with either ofthe nodal agencies i.e. the SIDBI or the NABARD for claiming reimbursement of capital subsidyunder the CLCSS.
• Other Govt. Agencies
The National Small Industries Corporation Ltd. (NSIC)
National Bank for Agriculture & Rural Development( NABARD)
List of Primary Lending Institutions for the CLCSS
Sl. No Name of the State StateSerial
Name of the PLI
1
2
3
4
5
6
7
8
9
10
Haryana
( 1 SCB, 5 CCBs, 1SCARDB, 1PCARDB, 2 RRBs)
1 Haryana State Cooperative Apex Bank Ltd. Chandigarh
2 Haryana SCARDB, Ltd, Chandigarh
3 The Panipat Central Cooperative Bank Ltd, Panipat
4 The Kaithal PCARDB Ltd, Kaithal
5 Karnal DCCB Ltd.
6 Bhiwani DCCB Ltd.
7 Sangrur DCCB Ltd.
8 Yamunanagar DCCB Ltd.
9 Hissar Sirsa Kshetriya Gramin Bank
10 Gurgaon Gramin Bank
11
12
13
14
15
Punjab
(1 SCB, 6 CCBs, 1SCARDB, 1PCARDB, 2 RRBs)
1 The Punjab State Cooperative Bank Ltd, Chandigarh
2 The Punjab State Cooperative Agri Development Bank, Ltd,Chandigarh
3 The Nawanshahr Central Cooperative Bank Ltd,Nawanshahr
4 Patiala Central Cooperative Bank
5 Sangrur Dist Central cooperative Bank Ltd
16
17
18
19
20
21
6 Jalandhar Dist Central Cooperative Bank Ltd
7 Amritsar Dist Central Cooperative Bank, Ltd
8 Ludhiana Dist Central Coop Bank Ltd
9 The Ghannaur PCARDB, Ltd, Ghannaur
10 Malwa Gramin Bank
11 Punjab Gramin Bank (merger of Gurdaspur AmritsarKshetriya Gramin Bank, Shivalik Kshetriya Gramin Bank,KapurthalaFerozepur Kshetriya Gramin Bank)
22
23
24
25
Himachal Pradesh
(1CCB, 1 PCARDB,2 RRBs)
1 The Kangra Central Cooperative Bank, Ltd, Kangra
2 The Kangra PCARDB Ltd, Kangra
3 Himachal Gramin Bank
4 Parvatiya Gramin Bank
26 Jammu & Kashmir
(1 CCB)
1 The Baramulla Central Cooperative Bank Ltd, Baramulla
27
28
29
30
31
32
33
34
Uttar Pradesh
(1 SCARDB, 1 CCB,6 RRBs)
1 UP Sahakari Gram Vikash Bank, Ltd
2 The Muzaffarnagar Dist Central Cooperative Bank, Ltd,
3 Vidur Gramin Bank
4 Shahjahanpur Kshetriya Gramin Bank
5 Avadh Gramin Bank
6 Bareilly Gramin Bank
7 Prathama Gramin Bank
8 Kashi Gomti Samyut Gramin Bank
35
36
37
Uttaranchal
(3 RRBs)
1 Pithoragarh Kshetriya Gramin Bank
2 Alaknanda Gramin Bank
3 Nainital Almora Kshetriya Gramin Bank
38 Jharkhand
(1 CCB)
1 The Dhanbad Dist Central Cooperative Bank
40
41
42
West Bengal
(4CCBs, 1 PCARDB,2 RRBs)
1 The Vidyasagar Central Cooperative Bank Ltd, Vidyasagar
2 Bankura Dist Central Coop Bank Ltd, Bankura
3 Burdhaman Dist Central Coop Bank Ltd, Burdhaman
43
44
45
46
4 Hoogly DCCB Ltd
5 The Ghatal PCARDB, Ltd, Ghatal
6 Gaur Gramin Bank
7 Sagar Gramin Bank
47
48
Orissa
(1 SCB, 1 CCB)
1 The Orissa State Cooperative Bank, Ltd, Bhubaneswar
2 The Koraput Central Cooperative Bank, Ltd, Koraput
49
50
51
52
53
54
55
56
57
Andhra Pradesh
(1 CCB, 8 RRBs)
1 The Eluru Dist Central cooperative Bank, Eluru
2 Shri Venkateshwar Gramin Bank
3 Chaitanya Gramin Bank
4 Pinakini Gramin Bank
5 Rayalseema Gramin Bank
6 Sree Anantha Graeen Bank
7 Kanakdurga Gramin Bank
8 Manjira Gramin Bank
9 Godavari Gramin Bank
58
59
60
61
Rajasthan
(1 CCB, 1 PCARDB,2 RRBs)
1 The Sikar Central Cooperative Bank, Ltd, Sikar
2 The Chittorgarh PCARDB, Ltd, Chittorgarh
3 Jaipur Nagaur Anchalik Gramin Bank
4 Baroda Rajasthan Grameena Bank
62
63
64
65
Gujarat
(2 CCBs, 2 RRBs)
1 Shri Rajkot Dist Central Cooperative Bank Ltd, Rajkot
2 The Amreli Jilla Madhya Sahakari bank, Maryadit, Amreli
3 Jamnagar Gramin Bank
4 Dena Gujarat Gramina Bank ( new RRB formed byamalgamation of Kutch Gramin Bank, BanaskanthaMehsana GB, Sabarkantha Gandhinagar GB)
66 Maharashtra
( 1 CCB)
1 The Satara Dist Central Cooperative Bank
67
68
69
Madhya Pradesh
(1 CCB, 1 PCARDB,1 RRB)
1 The Khargone Jilla Sahakari Bank, Maryadit, Khargone
2 The Indore Jilla Krishi aur Gramin Vikas Bank Maryadit
3 Vidisha Bhopal Kshetriya Gramin Bank
70
71
72
73
74
75
76
77
Karnataka
(2 CCBs, 2PCARDBs, 4 RRBs)
1 The Kodagu Dist Central Cooperative Bank Ltd, Medikeri8
2 The Bijapur Dist Central Cooperative Bank
3 The Honnavar PCARDB ltd, Honnavar
4 The Channagiri PCARDB ltd, Channagiri
5 Krishna Gramin Bank
6 Pragati Gramin Bank(new RRB formed by amalgamation ofTungabhadraGrameena Bank, Chitradurga Grameena Bank,Sahyadri Grameena Bank, Kolar Grameena Bank )
7 Karnataka Vikas Grameena Bank (new RRB formed byamalgamation of Malaprabha Gramin Bank, NetravatiGramin Bank, Bijapur Gramin Bank, Varada Gramin Bank )
8 Visvesvaraya Gramin Bank
78
79
80
81
Tamil Nadu
(1 CCB, 1 PCARDB,2 RRBs)
1 The Dharmapuri Central Cooperative Bank, Ltd, Dharmapuri
2 The Perundurai PCARDB, Ltd
3 Adhiyaman Gramin Bank
4 Pandyan Gramin Bank
82 Pondicherry
(1 SCB)
1 The Pondicherry State Cooperative Bank Ltd, Pondicherry
83
84
85
86
87
88
89
90
91
92
93
94
95
Kerala
(1 SCARDB, 1 CCB,21 PCARDBs, 2RRBs)
1 The Kerala State Cooperative Agri & Rural DevelopmentBank Ltd, Thiruvananthapuram
2 The Kannur Dist Central Cooperative Bank, ltd, Kannur
3 The Irinjalakuda PCARDB Ltd, Irinjalakuda
4 Neyyattinkara PCARDB Ltd
5 Kilimanoor PCARDB Ltd
6 Palode PCARDB Ltd
7 Kottayam PCARDB Ltd
8 Meenachil PCARDB Ltd
9 Malanad PCARDB Ltd
10 Peerumade PCARDB Ltd
11 Thodupuzha PCARDB Ltd
12 Muvvathupuzha PCARDB Ltd
13 Ernakulam PCARDB Ltd
96
97
98
99
100
101
102
103
104
105
106
107
14 Kayayannur PCARDB Ltd
15 Palakkad PCARDB Ltd
16 Alathur PCARDB Ltd
17 Chittur PCARDB Ltd
18 Ottapalam PCARDB Ltd
19 Mannarkkad PCARDB Ltd
20 Mozhikode PCARDB Ltd
21 Badagara PCARDB Ltd
22 Quilandy PCARDB Ltd
23 Thaliparamba PCARDB Ltd
24 North Malabar Gramin Bank
25 South Malabar Gramin Bank
108 Chhatishgarh
( 1 RRB)
1 Durg Rajnandgaon Gramin Bank
109 Goa (1 SCB) 1 Goa State Cooperative Bank
110
111
112
113
114
115
116
Commercial Banks 1 Allahabad Bank
2 Indian Bank
3 Punjab National Bank
4 Punjab & Sind Bank
5 State Bank of India
6 State Bank of Patiala
7 The Nainital Bank Ltd
117 8 The South Indian Bank Ltd
118 9 Karnataka Bank Ltd.
119 10 United Bank of India
120 11 Syndicate Bank
APPENDIX –III
(To be stamped as an Agreement)
Agreement for Financial Assistance under Credit Linked Capital Subsidy Scheme for Technology Upgradation ofthe Small Scale Industries(CLCSS)
This Agreement made at………………………………………..on this …………….day of………………… in the yearTwo thousand………………………………….between M/s……………………………………a Public/Private LimitedCompany/Proprietary concern, incorporated under the Companies Act of 1956 and having its Registered Officeat………………….and being an industrial concern hereinafter called the Beneficiary(which expression shallunless repugnant to the context or meaning thereof include its successors and assigns) of the One Part:
OR
FOR PARTNERSHIP FIRM
(i) Shri…….son of……….aged…….. years residing at………………………………………………
(ii) Shri…….son of……….aged…….. years residing at………………………………………………
(iii) (i) Shri…….son of……….aged…….. years residing at…………………………………………
carrying on business in partnership in the firm name and style of……………..and having their office at…..(herinafter referred to as ‘Beneficiary' which expression shall, unless it be repugnant to the subject or contextthereof, include its/his/her/their legal representatives, heirs, administrators, successors and assigns) of the Onepart.
AND
……………………………………………….(hereinafter referred to as the financing institution/bank/whichexpression shall unless repugnant to the context or meaning thereof include its successors and assigns) of theOther part.
WHEREAS
1. The Government of India appointed _____________________ as Nodal Agency (hereinafter referred to as theAgent) for channelising Credit Linked Capital Subsidy for Technology Upgradation of the Small Scale Industriesunder Ministry of SSI & ARI, Govt. of India (hereinafter referred to as “ the Scheme”) and permitting the financialinstitution/ bank under the scheme for claiming capital subsidy on the term loan sanctioned and disbursed byfinancing institution/ bank to the beneficiary.
2. The beneficiary has requested the financing institution/bank for providing assistance under the Scheme to theextent of Rs…….(Rupees……………….only) for setting up a project under small scale industries, which thefinancing institution/bank has agreed to lend in proportion to the investment made or to be made in purchase ofmachineries for technology upgradation programme by the Beneficiary as per terms and conditions provided inthe Agreement executed between the financing institution/bank and the Beneficiary.
3. The Agent has agreed to act as nodal agency for Government of India for channelising disbursement of capitalsubsidy sanctioned to the Beneficiary by the financing institution /bank, and the parties hereto desire to enter into
an agreement for the said purpose, being these presents providing for the terms hereinafter appearing.
NOW THESE PRESENTS WITNESS AND IT IS HEREBY AGREED BY AND BETWEEN THE PARTIESHERETO AS FOLLOWS:
1. The Beneficiary, hereby , covenants:
a) That the Beneficiary will comply with and faithfully observe all terms and conditions of the said Scheme andalso all the subsequent amendments and modifications and additions thereto together with the conditions of thesanction of the said financial assistance.
b) That the Beneficiary will allow the officers of the Agent and/or the Government of India or any other person orpersons authorized, by the Agent or by Government of India or by the Governing & Technology ApprovalBoard(GTAB) to inspect the work for which the capital subsidy has been granted and also the machines, plant,appliances, tools, equipments, etc. for the procuring of which the subsidy has been granted and will furnish suchinformation concerning the machines, plant implements, etc., for procuring of which the capital subsidy has beengranted or concerning the matter connected with the capital subsidy or incidental thereto as the Agent or theGTAB or their nominees may, from time to time require.
c) That the Beneficiary will not change the place or location of the industrial unit entirely or partly, nor enter intopartnership with any one, or change its constitution by merger, amalgamation or in any manner nor theBeneficiary effect disposal of fixed capital investment without the express prior permission of the Agent inwriting.
d) The Beneficiary unit shall remain in commercial production for a period of at least three years after installationof eligible plant and machinery on which subsidy under CLCSS has been obtained, otherwise, the entire amountof subsidy along with the interest to be charged from the date of disbursal to the date of refund will have to berefunded by the Beneficiary unit. This is except in cases where the unit remains out of production for shortperiods not exceeding three months due to reasons beyond its control such as shortage of raw material / power,etc. to the satisfaction of the lending institution / concerned PLI.
2. It is further hereby agreed and declared by and between the parties hereto, that in any of the following cases,namely,
a) where the Beneficiary has obtained the capital subsidy by misrepresentation as to an essential fact, or byfurnishing of false information; or,
b) where the Beneficiary fails to furnish the prescribed statement or information which it is called upon to furnish,
If the Beneficiary commits breach of any one of the covenants herein contained or of the terms and conditions ofthe Scheme as amended from time to time, the Beneficiary shall refund the same forthwith to the financinginstitution/bank together with interest at the then prevailing prime lending rate of financing institution/bank.
3. The interpretation/clarification/decision of agent or GTAB regarding the eligibility, subsidy and any otherbenefits of a unit/borrower under the Scheme, either before or after release of the loan facility by the financinginstitution/bank shall be binding on the beneficiary and the beneficiary will not raise any objection either againstagent/financing institution/ bank.
4. It is hereby further agreed and declared that the stamp duty chargeable on these presents, shall be paid and
borne by the Beneficiary and that the Beneficiary will also be liable to bear the expenses, if any, incurred byenforcing the terms and conditions of these presents.
IN WITNESS WHEREOF the Beneficiary has caused its common seal to be affixed hereto and to duplicatehereof on the day, month and year first hereinabove written and the financing institution/bank has caused thesepresents and the said duplicate to be executed by the hand of Shri……………(Name & Designation) of bank, ashereinafter appearing.
THE COMMON SEAL OF……………………………………………………………………………………
LIMITED has pursuant to the Resolution of its Board of Directors passed in that behalf on the…..day of….hereunto been affixed in the presence of Shri ……….and Shri…….Shri……, Director who have signed thesepresents in token thereof and Shri…….Secretary*/Authorised* person who has signed/countersigned the same intoken thereof.
SIGNED AND DELIVERED BY the within named bank by the hand of Shri……..(Name & Designation), anauthorized official of financing institution/bank.
OR
IN WITNESS WHEREOF the partners of the Beneficiary have set their respective hand hereto and to aduplicate hereof on the day, month and year first hereinabove written and bank has caused these presents andthe said duplicate to be executed by the hand of Shri……..(Name & Designation) of financing institution/Bank ashereinafter appearing.
1)* SIGNED AND DELIVERED BY the within named Shri…………………….Partner of……………..the withinnamed Partnership Firm.
2)* SIGNED AND DELIVERED BY the within named …………By the hand of Shri…………….in pursuance tothe Board Resolution dated and common seal has been affixed in presence of Shri…………..who has signed intoken thereof.
SIGNED AND DELIVERED BY the within named FI/NSIC/Bank/SFC by the hand of Shri……………..authorisedofficial.
(*whichever is applicable).
Note: Relevant Board Resolution authorizing the person(s) to execute the document on behalf of theBeneficiary has to be submitted with the Agreement.
APPENDIXIV
Application form for assistance under Credit Linked Capital Subsidy Scheme for Technology Upgradtion of theSmall Scale Industries(CLCSS)
(To be submitted in triplicate, Photocopies may be used)
1. Name of the firm/company…………………………………………………………………………
2.Constitution (Proprietary concern, partnership firm, Pvt. Ltd. Co., Public Ltd. Co., Coop. Societies)
3.Name(s) of sole proprietor/partners/directors……………………………………………… ……………………………………………………………………… …………………… ……………………….
4. Category of borrower(women entrepreneur, SC/ST, Physically handicapped, Exservicemen, etc.)
5.Registered Office Address ………………………………………………………………Pin……………………………….
Phone No.……………………………………………………….Fax……………………………….
Email…………………………… …………………………… ………………………………….
6. Factory Address…………………………… …………………………………………….Pin………
Phone………………………………… …………………… Fax……………………………….
Email……………………………… ………………… …………………………………………
7. Location of factory – Backward or Nonbackward area…………………………………….
8. Date of incorporation/commencement of production………………………………………..
9. Product(s)/Subsector…………………………………… ……………………………………..
10.Installed capacity………………… ………… …………………………… …………………….
11. Past Performance (for last three years on the basis of audited balance sheets – in respect of existing units.In respect of new units projections for next three years may be given).(a) Financial position
(Rs. In lakh)
Financial Year
(Y1)
Financial Year
(Y2)
Financial Year
(Y3)
I Net block
II Current assets
III Current liabilities
IV Term Loan
V Share Capital
VI Reserve & Surplus
(less accumulated losses)
VII Networth(V+VI)
(b) Working results
(Rs. In Lakh)
Financial Year
(Y1)
Financial Year
(Y2)
Financial Year
(Y3)
I Total Sales
II Gross profit(Before interest &depreciation)
III Depreciation
IV Interest
V Operating Profit
VI Net Profit(after tax)
12. Total cost of scheme(as approved by Bank/FI)(Rs. in lakh)
13. Total Sources of funding (as approved by Bank/FI) (Rs. in lakh)
Term Loan………………………………………………………
Add share capital ……………………………………………….
Internal accruals…………………………………………………
Capital Subsidy …………………………………………………
14. Time frame for completion of the project……………………….
15. Incremental benefits from implementation of the project(indicate in terms of capacity utilization, increasedsales, exports, reduction in cost of production, increase in productivity, quality upgradation, attainment ofpollution standards – give quantitative results).
16. List of eligible plant and machinery along with their detailed specifications, rates, quantities and total valuefor which subsidy under CLCSS is claimed.
DECLARATION
I/We, hereby declare that the information given above and the statement and other papers enclosed are to thebest of our knowledge and belief are true and correct.
Place: Signature(s)Date: Name and designation Seal of the company
SMALL INDUSTRIES DEVELOPMENT BANK OF INDIA
ADDRESSES OF OFFICES
HEAD OFFICE
SIDBI TOWER,
15, ASHOK MARG,
LUCKNOW – 226 001
TEL : (0522) 2288547 / 2288550
REGIONAL OFFICES
Kolkata 11, Dr. U.N. Brahmachari Street, 8 th Floor,Opp. La Martiniere Girls School, Kolkata – 700 017. Tel. : 2280 1382, 2280, 1228,2240 4183, 22404228, Fax: (033) 22404093
Guwahati IDBI Building, 2 nd & 3 rd Floor, Opp. Sentinel Press, G.S. Road, Tel. : 252 4020/2457102 Fax: (0361) 2529545
New Delhi Ground Floor, Videocon Tower,E1, Rani Jhansi Road,Jhandewalan Extension, New Delhi – 110 055 Tel. : 23682473 – 77 Fax: (011) 23682461, 23682464
Chennai 480, Anna Salai,P.B. No. 1312,Nandanam, Chennai – 600 035Tel. : 24361893, 24330286 24330964, 24342176 Fax : (044) 24340348
Mumbai SME Development Centre C11, GBlock, Bandra Kurla ComplexBandra(E)Mumbai – 400 051. Tel. : (022) 55531100 Fax : (022) 55531202
BRANCH OFFICES
AgartalaB.K. Chowmuhani,Krishna Nagar, 1 & 11 Floors,Harish Thakur Road,Agartala – 799 001 Tripura Tel: 2323320, 2311632Fax: (0381) 2323320
Ahmedabad Navijivan Amrit Jayanthi Bhawan Post Bag No. 10, Navjivan PO, Ahmedabad – 380 014Tel : 2754306267Fax : (079) 27541086
AizawlMardin Tuikhuahtiang,
Aurangabad Jeevan Suman, LIC Building
Aizwal – 796 001, Mizoram Ist Floor,Tel : 2323424, 2311504Fax : (0389) 2323424
Plot No. 3, N5, Near CIDCO Office Town Centre, Post Box No. 675, Aurangabad – 431 003 Tel : 2472494Fax : (0240) 2472266
AndheriSamruddhi venture park,Upper Ground Floor,MIDC Industrial Area,Andheri (East)Mumbai 400093Tel. 28353062, Fax(022 28329602)
Baddi No. 3236, Basanti Bagh, Sai Road Baddi Distt. Solan( HP) Tel (01795) 247385 Fax(01795) 247385
Ambattur207 AIEMA Tower, 2 nd Floor,Ist Main RoadAmbattur Industrial Estate,Ambattur, Chennai600 058
Bangalore Khanija Bhavan,5 th Floor, East Wing, 49, Race Course, Bangalore – 560 001TEL : 22207227 – 30Fax : (080) 22207179
Baroda Ist Floor, Landmark Building, Race Course Circle, Post Box NO. 3711, Baroda – 390 007 Tel : 2338679, 2338611, 2310797Fax : (0265) 2338680
Bhopal Shikhar Varta Building 3 rd Floor, Press Complex,Maharana Pratap Nagar, Zone – 1, P.B. No. 24, Bhopal – 462 011.Tel : 2760393, 2552491 Fax : (0755) 2555838
Bhubaneswar OCHC Building (4 th Floor), Near Ram Mandir, Janpath, Bhubaneswar – 751 001 Tel : 2404854, 2405278 Fax : (0674) 2404476
ChandigarhSCO 145146, 1, 11 & 111 Floors,Sector 17C, P.B. No. 92,Chandigarh – 160 017 Tel : 5000654Fax : (0172) 5000650
Coimbatore Gowtham Centre,1055/7, Avanashi Road, Post Box No. 4033, Coimbatore – 641 018 Tel : 2213684, 2210279, 2213896 Fax : (0422) 2211926
DehradunInternational Trade Centre,
Dimapur IDC House, Kohima Road,
2 nd Floor, 59/4, Rajpur Road,Dehradun – 248 001Tel : 2743119Fax : (0135) 2742288
Post Box No. 45, Dimapur – 797 112 Tel : 225641 Fax : (03862) 225641
Faridabad NH5, R/2,Neelam Badshah Khan Road,N.I.T., Faridabad – 121 001Tel : 2414419Fax : (0129) 2414392
GangtokRagasha Building, Nam – Nam Road, Gangtok – 737 101 Sikkim Tel : 203028 Fax : (03592) 203028
GurgaonUdyog MinarGround Floor,Vanijya Nikunj,Udyog Vihar, PhaseV,Gurgaon 122 001Tel 2349487Fax ( 0124) 2349487
Hyderabad101,Saifabad, Building,Post Box No. 130,Hyderabad – 500 004Tel : 23234454, 23210247,23231344Fax : (040) 23236870
Imphal Hermitage Office Complex Imphal Urban Coop. Bank M.G. Avenue, Post Box No. 14, Imphal – 795 001Manipur Tel : 2221878Fax : (0385) 2221878
Indore Commerce House, Ist Floor,7, Race Course Road,New PalasiaIndore – 452 001Tel : 2435337, 435338Fax : (0731) 2538025
Itanagar Injo's Complex, Ist Floor, VIP Road, Bank Tinali, Itanagar – 791 111 Arunachal Pradesh. Tel : 2211822, 2214749 Fax : (0360) 2211822
JaipurIst & 2 nd Floors, Umrao Complex,Sansar Chandra Road,Post Bog No. 46,Jaipur – 302 001Tel : 2364792, 2363860, 2364614Fax : (0141) 2363890
JammuOB26, “Grid Bhawan”. Ground Floor, Post Box No. 21 Rail Head Complex,Jammu – 180 012. Tel : 2474306 Fax : (0191) 2474305
Jamshedpur Kanpur Shantiniketan Building, Ist Floor,Main Road, Bistupur,Jamshedpur – 831 001Tel:2 426140Fax : (0657) 2426140
KanpurKrishna Tower, Ist Floor, 15/63, Civil Lines, Kanpur – 208 001. Tel : 2303069, 2303324, 2303325 Fax : (0152) 2303294
JalandharUppar Ground Floor,Hotel Centre Point,BMC Chowk, JalandharTel 5061241Fax(0181) 5061241
Kochi Mercy Estate, 2 nd Floor,Ravipuram, Post Box No. 1672,M.G. Road,Kochi – 682 015Tel : 2366367, 2366688, 2382493Fax : (0484) 2374994
LudhianaSCO 16 & 17, 1 ST Floor , Dholewai Chowk, G.T. Road, Opposite Ludhiana Stock Exchange, Ludhiana – 141 001 Tel : 277576061 Fax : (0161) 2535766
Lucknow SIDBI Tower,Ground Floor,No. 15, Ashok Marg,Lucknow 226 001
Nagpur 6 th Floor, Usha Complex,345, Kingsway,Nagpur – 440 001Tel : 2553201Fax : (0712) 2553202
PanajiEDC House, 6 th Floor,Dr. Atmaram Borkar Road, Panji – 403 001, Goa, Tel : 2462939 Fax : (0832) 2461900
NashikIst Floor, Pingle Complex,Opp kulkarni Garden,Sharanpur Road,Nashik 422 002Tel 5607853
Noida C60, Sector2, Noida 201301(UP) Tel 2545790Fax(0120) 2545790
Patna Hotel Minar Building, Part II,2 nd Floor, Exhibition Road,Post Bag No. 220,
Pondicherry Ist Floor, 99, Ambalathadayar Madam Street, Post Box No. 113, Pondicherry – 605 001
Patna – 800 001.Tel : 2230053, 2230054Fax : (0612) 2230915
Tel : 2332324, 2221006 Fax : (0413) 2339040
Pune Suryakiran Hotel Building,Ist Floor, C8,Mumbai Pune Road,Chinchwad, Pune – 411 019.Tel : 7474333, 7476043, 7463230Fax : (020) 7474555
Raipur 2 nd Floor, Chawla Complex, Devendra Nagar Road, Sai Nagar, Raipur – 492 009 Tel : 2527797, 2523733 Fax : (0771) 2523732
Rajkot Ist Floor, “Nirmal”17 Ram Krishna Nagar CornerOpp Commissioner BangalowOff Yagnik RoadRajkot
Ranchi 1 st Floor, 20,Near Rajender Chowk,Ranchi – 834 002Tel : 2308686Fax : (0651) 2308433
ShillongChabaya Main Road, Doranda M.G. Road, Post Box No. 101, Meghalaya Tel : 222639, 502267Fax : (0364) 222639
Surat U3137Megh Mayur PlazaSurat Dumas RoadParle Point, Surat 395007
Shimla Jeevan Jyoti Block No. 1&2,Lala Lajpat Rai Chowk,The Mali,Shimla – 171 001Tel : 2812582, 2811970Fax : (0177) 2811392
Tirupur 1 st Floor, Tirupur Regulated MarketComplexP.B. No. 58, Palladam Road, Tirupur – 641 601Tel : 241894, 208073 Fax : (0421) 241891
Thane 102, R.M. Pride Building, Ram Murti Road,Thane(West) 400602Tel – 25391298Fax (022) 25391298
Varanasi 3 rd Floor, Anant Complex,D64/132 – K. Sigra,Varanasi 221 010Tel : 223948, 223465Fax : (0542) 224193
Visakhapatnam Door No. 47155, Gupta Buildings, 2 nd Floor, Daimond Park Road, Visakhapatnam – 530 016 Tel : 2568946Fax : (0891) 2540303.
NATIONAL BANK FOR AGRICULTURE AND RURAL DEVELOPMENT
HEAD OFFICE
Plot No.C24, 'G' Block, BandraKurla Complex,
Post Box No.8121, Bandra (E),
MUMBAI 400 051 .
Tel 02226530004, Fax02226530082
Addresses of Regional Offices / Sub Office
Tripura R.O. (Agartala) General Manager Palace Compound (East), Uzirbari Road, Tripura Regional Office, Post Box No. 9,
Agartala – 799 001. Tel: 0381 2224125, 2202378 Fax: 0381 – 2224125
Gujarat R.O. (Ahmedabad) Chief General Manager, Gujarat Regional Office, NABARD Tower, Opp. Municipal Garden, P.B. No. 8, Usmanpura, Ahmedabad – 380 013 Tel: 079 27551959 Fax: 079 – 27551584
Mizoram R.O. (Aizawal) OfficerinCharge, Mizoram Regional Office,
Ramhlun Road (North), Bawngkawn,
Aizawal – 796 012, Mizoram. Tel: 0389 – 2340815 Fax: 0389 – 2340815
Karnataka R.O. (Bangalore) Chief General Manager, Karnataka Regional Office,
113/1, Jeevan Prakash Annexe,
J.C. Road, P.B. No. 29,
Bangalore – 560 002. Tel: 080 – 22223125 Fax: 080 – 22222148
Madhya Pradesh R.O. (Bhopal) Chief General Manager, Madhya Pradesh Regional Office,
E5, Arera Colony, Bittan Market, P.O Ravishankar Nagar, P.B. No. 513,
Orissa R.O. (Bhubaneswar) Chief General Manager Orissa Regional Office,
Ankur, 2/1, Nayapalli, Civic Centre, P.B. No. 179,
Bhopal – 462 016. Tel: 0755–2464775 Fax: 0755–2466188
Bhubaneswar – 751 015. Tel: 0674–2553884
Fax: 0674–2552019
Punjab and Haryana R.O. (Chandigarh) Chief General Manager, Punjab and Haryana Regional Office,
Plot. No. 3, Sector 34A, P.B. No. 7, Chandigarh – 160 022. Tel: 0172–5046700 Fax: 0172–5046702
Tamil Nadu R.O. (Chennai) Dr. Prakash Bakshi Chief General Manager,
Tamil Nadu Regional Office,
105–106, 48 Mahatma Gandhi Road,
P.B. No. 6074, Nungambakkam, Chennai – 600 034. Tel: 044 – 28276088 Fax: 044 – 28275732
Uttaranchal R.O. (Dehradun) Chief General Manager, Uttaranchal Regional Office 2nd Floor, Hotel Sunrise Building, 113/2, Rajpur Road, Dehradun 248001 Tel: 01352748611 Fax: 01352748610
Nagaland R.O. (Dimapur) Deputy General Manager,
Nagaland Regional Office Nagaland State Coop. Bank Bldg., Opp. Fire Station,
Dimapur – 797 112, Nagaland. Tel: 03862 – 227040
Fax: 03862 – 227040
Sikkim R.O. (Gangtok) Deputy General Manager, Sikkim Regional Office Om Niwas, Church Road, P.B. No. 46, Gangtok 737 101. Tel: 03592 – 203015 Fax: 03592 – 203015
Assam R.O. (Guwahati) Chief General Manager, Assam Regional Office Lakshmi Bhawan, Dr J C Das Road, Panbazar. P.B. No. 81, Guwahati – 781 001. Tel: 0361 – 2540873 Fax: 0361 – 2541131
Andhra Pradesh R.O. (Hyderabad) Chief General Manager,
Andhra Pradesh Regional Office 1161, R.T.C ‘X' Road Musheerabad, P.B. No. 1863 Hyderabad – 500 020. Tel: 040–27612640 Fax: 040–27611829
Manipur R.O. (Imphal) Deputy General Manager,
Manipur Regional Office 89/686, Lalambung, RIMS Road, Lamphelpat, Imphal – 795 004, Manipur. Tel: 0385 – 2410706 Fax: 0385 – 2416191
Arunachal Pradesh R.O. (Itanagar) General Manager Arunachal Pradesh Regional Office,
Rajasthan R.O. (Jaipur) Chief General Manager, Rajasthan Regional Office,
VIP Road, Bank Tinali, P.B. No. 133, Itanagar – 791 111, Arunachal Pradesh. Tel: 0360 – 2215967 Fax: 0360 – 2212675
3, Nehru Place, Tonk Road, P.B. No. 104, Jaipur – 302 015. Tel: 0141–2740821 Fax: 0141–2742161
Jammu & Kashmir R.O. (Jammu) Chief General Manager, J&K Regional Office B2, 4th Floor, South Block Bahu Plaza Complex, P.B. No.2, Jammu – 180 012. Tel: 0191 –2472355 Fax: 0191 –2472337
West Bengal R.O. (Kolkata) Chief General Manager, West Bengal Regional Office,
Abhilasha, 2 nd Floor, 6, Royd Street, P.B. No. 9083, Kolkata – 700 016. Tel: 033 – 22267943 Fax: 033 – 22494507
Uttar Pradesh R.O. (Lucknow) Chief General Manager,
Uttar Pradesh Regional Office Commerce House, Habibullah Estate, 11, M G Marg P.B. No. 364, Hazaratganj, Lucknow – 226 001. Tel: 0522 – 2623644 Fax: 0522 – 2627256
New Delhi R.O. (New Delhi) General Manager,
New Delhi Regional Office 24, Rajendra Place, New Delhi 110 008 Tel: 011 51539353 Fax: 011 51539187
Goa R.O. (Panaji) General Manager,
Goa Regional Office,
302, Nizari Bhavan, Menezes Braganza Road, Panaji, Goa – 403 001. Tel: 0832 – 2420053 Fax: 0832 – 2223429
Bihar R.O. (Patna) Chief General Manager,
Bihar Regional Office Maurya Lok Complex, Block "B", 4 & 5 Floors, Dak Bunglow Road, P.B. No. 178,
Patna – 800 001. Tel: 0612 – 2223985 Fax: 0612 – 2238424
Jharkhand R.O. (Ranchi) Chief General Manager,
Jharkhand Regional Office Kali Babu Street, Upper Bazar, Ranchi 834001 Tel: 06512208647 Fax: 06512209107
Meghalaya R.O. (Shillong) OfficerinCharge,
Meghalaya Regional Office Dipu Cottage, Upper Lachaumiere, Shillong – 793001. Tel: 0364 – 2501518 Fax: 0364 – 2227463
Himachal Pradesh R.O. (Shimla) Chief General Manager, Himachal Pradesh Regional Office,
Block No.32, S D A Commercial Complex,
Kerala R.O. (Thiruvananthapuram) Chief General Manager,
Kerala Regional Office Post Box No. 5613,
Dev Nagar, Kusumpti, Shimla – 171 009, Himachal Pradesh. Tel: 0177–2622258 Fax: 0177–2622271
Punnen Road, Statue Junction, Thiruvananthapuram – 695 039. Tel: 0471 – 2323859 Fax: 0471 – 2324358
Sub Office
Port Blair OfficerinCharge, Kannada Sangha Building, Ground Floor, 18, Tagore Road, Head Post Office, Port Blair – 744 101. Tel: 03192 – 233308 Fax: 03192 – 237696
Srinagar Cell OfficerinCharge, Main Gate of Amar Singh College, Gogjibagh, Srinagar – 190 008. Tel: 0194 –2310280
Fax: 01942310280 / 2310479