Zoomlion Heavy Industry Science and Technology Co., Ltd.
OPERATO
RS MANUAL
Vision creates future
Add: Quantang Industrial Park, No. 1636, 2nd Yuanda Road, Economic and Technological Development Zone, Changsha, Hunan Province, China.PC: 410131www.zoomlion.com
Zoomlion Heavy Industry Science and Technology Co., Ltd
CRAWLER CRANEOPERATORS MANUAL
CR
AWLER
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AN
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Edition 1 5, 2014
ZCC1100H Crawler Crane Operators Manual
Operators Manual for Crawler CraneOperators Manual for Crawler Crane
I
Zoomlion appreciates your selection of ZOOMLION crawler crane for your application.
No one should operate the crane unless they read and understand the information in this manual.
This manual contains the instructions and data on the safety and operation of the crawler crane.
Follow the operation procedures to make sure that your machine operates at MAXIMUM
EFFICIENCY. The operator must keep this manual in the cab of the crane.
If there is anything in the manual that is not clear or you do not understand, please contact our
service technician. We (Zoomlion) are NOT responsible for damages from an operator who does not
obey the instructions in the OPERATORS MANUAL.
The OPERATORS MANUAL is an important part of the crane. If the crane becomes the property of
a different person, make sure that the manual stays in the cab of the crane.
The data (data, specifications, illustrations) in this manual is for cranes in production at the time of
this manuals publication. We reserve the right to make changes to this manual at any time, without
obligation.
The manual has been translated to be best of our knowledge. Zoomlion assumes no liability for
translation errors. The Chinese version of the OPERATORS MANUAL is solely applicable for
factual accuracy.
Thank you!
Mobile Crane Branch Company of Zoomlion Heavy Industry Science and Technology Co., Ltd.
Copyright
Under the copyright laws, this manual may not be copied, photocopied, reproduced, translated, or reduced to any electronic
medium or machine readable form, in whole or part, without the prior written consent of Zoomlion Heavy Industry Science
and Technology Co., Ltd.
Copyright 20XX, Zoomlion Heavy Industry Science and Technology Co., Ltd.
All rights reserved.
To Users
Operators Manual for Crawler CraneOperators Manual for Crawler Crane
III
To Users ........................................................................................................................................ I
Safety Instructions ....................................................................................................................... II
Chapter 1 Safety
1.1 Important instructions ................................................................................................... 1-1
1.1.1 Notes ............................................................................................................... 1-1
1.1.2 Alarms and warnings ........................................................................................ 1-1
1.2 Safety tips .................................................................................................................... 1-2
1.2.1 Safety precautions ........................................................................................... 1-2
1.2.2 Precautions for operator safety ......................................................................... 1-2
1.3 Environmental safety ................................................................................................... 1-2
1.4 Personnel protective equipment (PPE) ....................................................................... 1-2
1.5 Organizational safety measures ................................................................................... 1-3
1.6 Personnel qualification, requirements and responsibilities ............................................ 1-3
1.7 Safety advice regarding specific operation phases ....................................................... 1-4
1.8 Special Hazards ........................................................................................................... 1-4
1.8.1 Electrical power ................................................................................................ 1-4
1.8.2 Gas, dust, steam, smoke and noise .................................................................. 1-5
1.8.3 Welding or naked flames .................................................................................. 1-5
1.8.4 Hydraulic equipment......................................................................................... 1-5
Chapter 2 Description of Crane
2.1 Product model ............................................................................................................. 2-1
2.1.1 Product name plate and its position .................................................................. 2-1
2.1.2 Engine type and its manufacturer ..................................................................... 2-2
2.1.3 Intended use of the crane ................................................................................. 2-2
2.1.4 Classification of the crane ............................................................................... 2-2
2.2 Terminology ................................................................................................................. 2-5
2.2.1 Crane modes ................................................................................................... 2-5
2.2.2 Description of main components ....................................................................... 2-8
2.3 Product description .................................................................................................... 2-10
2.3.1 Crane working environment ............................................................................ 2-10
2.3.2 Crawler travel gear ......................................................................................... 2-10
2.3.3 Crane superstructure...................................................................................... 2-10
Contents
Operators Manual for Crawler Crane
IV
2.3.4 Overall dimensions......................................................................................... 2-12
2.4 Technical data ............................................................................................................ 2-13
2.4.1 Main technical parameter ............................................................................... 2-13
2.4.2 Specification of load hook and selection of rope reeving ................................. 2-15
2.4.3 Performance of wire rope and winch............................................................... 2-15
2.4.4 Lifting height .................................................................................................. 2-18
2.4.5 Lifting capacity chart....................................................................................... 2-21
2.4.6 Lifting capacity in assembly mode .................................................................. 2-57
Chapter 3 Safety Guidelines
3.1 Operational planning .................................................................................................... 3-1
3.1.1 Correct use of the crane ................................................................................... 3-2
3.1.2 Possible consequences resulting from improper use of the crane ..................... 3-2
3.1.3 Responsibility of relevant personnel ................................................................. 3-3
3.1.4 Work area ........................................................................................................ 3-4
3.2 Safety technical notes .................................................................................................. 3-5
3.2.1 Safety instructions for crane operator ............................................................... 3-5
3.2.2 The requirement for the crane operator during the whole operation .................. 3-5
3.2.3 Safety instructions for the rigger ....................................................................... 3-6
3.2.4 Safety instructions for the signalman ................................................................ 3-7
3.2.5 Safety instructions for crane operating crew ..................................................... 3-7
3.2.6 Electromagnetic influences ............................................................................... 3-8
3.2.7 Safety signs ..................................................................................................... 3-9
3.2.8 The potential dangers existing in crane operation ........................................... 3-17
3.2.9 Injuries due to hydraulic energy ...................................................................... 3-18
3.2.10 Scald ........................................................................................................... 3-19
3.2.11 Risk of chemical burns.....................................................
