Course File MME 103 Materials for Manufacturing

8/19/2019 Course File MME 103 Materials for Manufacturing

1/24

1. Name of the Teacher Ankush Sharma

2. Subject Name Materials for Manufacturing (MME 103)

3. Session 2015-2016, !! Semester

4. Class M" #ech (Manufacturing), Semester- $, %atch& 2015-201'


2/24

DEPARTENT !" EC#AN$C#A% EN&$NEER$N&

. Tech 1st 'ear 1st Semester (anufacturin)* Time Table

"AC+%T' NAE, Ankush Sharma

C!+RSE NAE, Materials for Manufacturing (MME 103)

T!TA% -!R %!AD, ours

T$E

DA'

/,2010,1 10,111,10 11,1012,0

12,001,00

01,0001, 01,02,0 02,003,4

03,404,40

!N

T+E

MME103(*)

#"+-3310 M"

#ech

-ED

MME103(*

) #"+-3310

M" #ech

T#+

MME103(*

) #"+-3310

M" #ech

"R$

MME103(*)

#"+-3310 M"

#ech


3/24

Sllabus Co

MME 103 MATERIALS FOR MANUFACTURING

Rationale& Manufacturing #echnologist nee!s to hae knole!ge of arious t./esof materials hich are aailale along ith the /ro/erties hich ma. e chosen for

the manufacture of an. com/onent /art machine"

DETA$%ED C!NTENTS

1. "errous etal Allos 1"1 +eie of cr.stal structure

1"2 Soli! solutions

1"3 $ron-aron s.stem1" #ransformation /rocesses relate! to /hase changes

1"5 ### !iagrams, isothermal an! continuous cooling1"6 ast $rons

1"' eat #reatment rocesses

2. Nonferrous etals an5 Allos 2"1 Aluminum an! Aluminum Allo.s

2"2 o//er an! o//er Allo.s2"3 4ickel an! 4ickel Allo.s

2" Su/er-allo.s2"5 #itanium an! #itanium Allo.s

2"6 Sha/e-Memor. Allo.s2"' Amor/hous Allo.s

3. Polmers 3"1 Structure of ol.mers

3"2 #hermo/lastics

3"3 #hermosetting lastics3" A!!ities in lastics

3"5 eneral ro/erties an! A//lications of #hermo/lastics3"6 eneral ro/erties an! A//lications of #hermosetting lastics

3"' %io!egra!ale lastics

3" Elastomers (+uers)

4. Ceramics6 &rahite6 an5 Diamon5 "1 Structure of eramics"2 eneral ro/erties an! A//lications of eramics

"3 ra/hite

" 7iamon!. Comosite aterials 5"1 Structure of +einforce! lastics5"2 ro/erties of +einforce! lastics

%

T P C

4 4


4/24

Course #an5out(Academic Year 2015 -2016, odd semester)

M Tech (Manufacturing), Semester- I, atch! 2015-201"

7ate& Aug" 2015

Course co5e , E 103

Course Title , ATER$A% "!R AN+"ACT+R$N&

$nstructorinChar)e , An7ush Sharma

1 Scoe 8 !bjecti9e, #he /rimar. goal of this course is to hel/ the stu!ents in learning

aout the !ifferent materials hich are use! in manufacturing, selection of arious t./esof materials accor!ing to a//lication, smart materials" 8/on successful com/letion of this

course, the stu!ent ill e ale to select the material accor!ing to their re9uirement"

2 Course Descrition,1. "errous etal Allos 1"1 +eie of cr.stal structure

1"2 Soli! solutions

1"3 $ron-aron s.stem

1" #ransformation /rocesses relate! to /hase changes1"5 ### !iagrams, isothermal an! continuous cooling

1"6 ast $rons1"' eat #reatment rocesses

2. Nonferrous etals an5 Allos 2"1 Aluminum an! Aluminum Allo.s2"2 o//er an! o//er Allo.s

2"3 4ickel an! 4ickel Allo.s2" Su/er-allo.s

2"5 #itanium an! #itanium Allo.s2"6 Sha/e-Memor. Allo.s

2"' Amor/hous Allo.s

3. Polmers 3"1 Structure of ol.mers

3"2 #hermo/lastics

3"3 #hermosetting lastics

3" A!!ities in lastics3"5 eneral ro/erties an! A//lications of #hermo/lastics

3"6 eneral ro/erties an! A//lications of #hermosetting lastics3"' %io!egra!ale lastics

3" Elastomers (+uers)

4. Ceramics6 &rahite6 an5 Diamon5 "1 Structure of eramics

"2 eneral ro/erties an! A//lications of eramics"3 ra/hite

" 7iamon!


5/24

. Comosite aterials 5"1 Structure of +einforce! lastics

5.2 Properties of Reinforced Plastics

3 %ecture lan:Course Plan,

%ecture

No.

%earnin)

!bjecti9es

Toics to be co9ere5

1-2 %asics of Material

Engineering

%asic $ntro!uction aout materials, Material

science, Material Engineering

3 Selection of Materials

for mechanical

/ro/erties

Mechanical /ro/erties of materials

-' r.stal structure +eie of cr.stal structure, Soli! solutions

-10 Ferrous Metal

Alloys

$ron-aron s.stem ,#ransformation /rocesses

relate! to /hase changes ,### !iagrams, isothermalan! continuous cooling cures, ast $rons , eat

#reatment rocesses

11-15 Nonferrous Metals

and Alloys

Aluminum an! Aluminum Allo.s, o//er an!

o//er Allo.s, 4ickel an! 4ickel Allo.s, #itaniuman! #itanium Allo.s

16-1: Polymers Structure of ol.mers, #hermo/lastics#hermosetting lastics, A!!ities in lastics,

eneral ro/erties an! A//lications of #hermo/lastics, eneral ro/erties an! A//lications

of #hermosetting lastics, %io!egra!ale lastics,

Elastomers (+uers)

20-25 eramics Materials Structure of eramics, eneral ro/erties an!A//lications of eramics, ra/hite, 7iamon!

26-2 Composite

Materials

Structure of +einforce! lastics, ro/erties of+einforce! lastics

0- A!ances Materials or

Materials for future

Su/er-allo.s, Sha/e-Memor. Allo.s


6/24

4 E9aluation Scheme,

Sr.

No.

E9aluation

Comonent

Duratio

n

a;.

ar7s

Date Nature of

Comonent

1 #est $ :0 mins" 0 1-0:-2015

to

23-0:-2015

lose! %ook

2 #est $$ :0 mins" 0 5-11-2015to

:-11-2015

lose! %ook

3 Assignments ;ariale 10 lose! an!or

o/en %ook

Atten!ance ------- 10

5 En!

E


7/24

Engineering Materials an! their A//lications>, (th

E!ition), Bai co, 1:::5" harles"B"A"", an! rane "A"A", >Selection an! 8se of Engineering Materials>, ( 3r!

E!ition ), %utterorth - eiremann, 1::'6" Materials Science an! Engineering - An $ntro!uctionC Dilliam 7" allister Br", Si


8/24

%ist of Stu5entsAca!emic Fear 2015-16, !! Semester

M" #ech (Manufacturing), Semester- $, %atch& 2015-201'

Sr. No. Re)istration No. Name &rou

1 BU2015PM!0

02Ro"an #"arma

-1

2 BU2015PM!0

0$ %i&rant %erma

-1

3 BU2015PM!0

0'Pa(an )umar

-1


9/24

Assi)nments

Assi)nment No. = 1

aterials for anufacturin) (E 103*

. Tech (anufacturin)* (Semester $*

>us.1. 7ifferentiate eteen material science an! material engineering"

>us.2. Dhat !o .ou mean . su/er /lasticit.G

>us.3. Eus." 7efine orkstrain har!ening"


10/24

Assi)nment No. = 2



>us.1. 7efine fracture" Dhat are the mo!es of fractureG

>us.2. 7efine transgranular an! intergranular fracture

>us.3. Eus.4. Dhat is 7ual hase *o Allo. steel (7*A) an! here might .ou use it" Eus.?. hat are high strength lo allo.s steelsG ie their t./ical a//lications"

>us.@. ite the /rimar. !ifferences eteen elastic, anelastic, an! /lastic !eformation ehaiors"

>us.. hat are the functions of coatingsG


11/24

Assi)nment No. = 3



>us.1. %riefl. eus.3. %riefl. eus.. (a* or the Si2-Al23 s.stem, hat is the ma


12/24

Assi)nment No. = 4



DES$&N PR!us.1. Some of our mo!ern kitchen cookare is ma!e of ceramic materials" *ist at least threeim/ortant characteristics re9uire! of a material to e use! for this a//lication"

>us.2. Drite short notes on /ol.meric materials that are use! in the /ackaging of foo! /ro!uctsan! !rinks" $nclu!e a list of the general characteristics of materials that are use! for these

a//lications"

>us.3. Dhat are the smart materialsG %riefl. eus.. Suggest the material ase! on the /ro/erties hich can e use! at cr.ogenic tem/eratures"


13/24

1st ST (>P* an5 its Solution


14/24

E9aluation Reort 1ST ST

Sr. No. Re)istration No. Name ar7s

1 BU2015PM!0

02Ro"an #"arma

25

2 BU2015PM!0

0$%i&rant %erma

Asent

3 BU2015PM!00'

Pa(an )umar2


15/24

2n5ST (>P* an5 its Solution

$D N!BBBBBB


16/24

>.4. E


17/24

Atten!ance +e/ortSr. No. Re)istration No. Name #el5 Atten5e5 a)e

1 BU2015PM!

002Ro"an #"arma

45 36 80

2 BU2015PM!

00$%i&rant %erma

45 0 0

3 BU2015PM!

00'Pa(an )umar

45 37 82


18/24

3r5 En5 Term (>P* an5 its Solution

*+ N,------

BARA UN*%!R#*/ A)NAA/!nd /erm !3amination 4 +ecemer 2015

Materials for Manufacturin6 7MM! 10$8M. /ec" 4 M! 7#emester *8

Ma3. Mar&s9 100 /ime9 $ rs.

Note:

Attempt all questions from part I, any four from part II and any two from part III.

Draw diagrams with pencil only.

PAR/:* 720 Mar&s8

;.1. #"ort ans(er type9

a8 "at is *nterstitial #olid #olution<8 "at is main di=erence et(een rass and ron>e<c8 "at is composite material<d8 "at is a super alloy<e8 ,n t"e asis of meltin6 temperature o3idation resistance yield stren6t" and

de6ree of rittleness discuss ("et"er it (ould e ad?isale to "ot (or& or to cold

(or& aluminum alloys


19/24

;.2. "at are t"e ?arious properties of aluminum alloys ("ic" ma&e t"e alloy ettert"an ase metal<

;.$. !3plain in detail "o( t"e nic&el alloys are classi@ed.

;.'. !3plain t"e ?arious additi?es ("ic" are added to plastic materials to en"ance itsproperties<

;.5. +i=erentiate et(een t"ermoplastic and t"ermo settin6 plastics.

;.. "at is t"e di=erence et(een 6ray cast iron and ("ite cast iron< o( cant"ese manufactured<

;.D. !3plain t"e ?arious properties and applications of ceramics.

PAR/:*** 7'0 Mar&s8

;.E. 7a8 rite a note on matri3 p"ase and ("at are t"e functions of matri3 p"ase.rite t"e reasons ("y t"ere must e a stron6 ond et(een @er and matri3 at t"eirinterface<

78 (rite a note on role of composite material in iomedical @eld.

;.. !3plain t"e s"ape memory alloys. i?e e3ample of t"ese type of alloys.

;.10. !3plain *ron 4 *ron Caride eGuilirium p"ase dia6ram. #"o( t"e ?arious p"asec"an6es (it" respect to temperature.


20/24

E9aluation Reort En5 Term

Sr. No. Re)istration No. Name ar7s

1 BU2015PM!0

02Ro"an #"arma

63

2 BU2015PM!0

0$%i&rant %erma

Asent

3 BU2015PM!00'

Pa(an )umar 65

&ra5e sheet

Sr. No. Re)istration No. Name &ra5es

1 BU2015PM!0

02Ro"an #"arma

%

2 BU2015PM!0

0$ %i&rant %erma

++A

3 BU2015PM!0

0'Pa(an )umar

%


21/24

Atten5ance Re)isterAttache!


22/24

Detention %ist 4one

"ailure %ist 4one

Atten5ance re)ister 5ul si)ne5 an5 comlete5 Attache!

Detail of E;tra classes hel5 4one

%ist of stu5ents resent in e;tra classes 4one

Sllabus co9ere5 in e;tra classes 4one

E;ert %ecture(s* or)aniFe5 4one

Date 8 Name of E;ert %ecture(s* 4one

$n5ustr isit Detail ($f an* 4oneToic etc. 4one

An other toic ($f an* 4one


23/24

onclu!ing +emarks

#he s.llaus coers most of the im/ortant to/ics of materials such ferrous an! nonferrous

materials, /ol.mers a//lication of ceramics an! com/osite materials, smart materials etc"

in !etail hich hel/e! the stu!ents in learning aout the materials, smart materials,

selection of arious t./es of materials accor!ing to a//lication"

Stu!ents atten!e! the classes regularl."

resentations ere assigne! to the stu!ents on some to/ics"

hamer consultation hours ere hel! for /resentations"

De can a!! some e


24/24

Documents

Course File MME 103 Materials for Manufacturing