CORROSION-RESISTANT MATERIALSENGINEERED FOR IMMERSION, FLUE GAS, FLOORING AND SECONDARY CONTAINMENT

At Sauereisen, we’re not contentto simply sell you a constructionproduct. We want to provideyou the most appropriate chemical-resistant system foreach application...and the broadest selection of corrosion-resistant materials anywhere.

Our “engineered systems”approach to each job distin-guishes us from our competitors. Based on the environmental considerations of your project,

we recommend the optimum products for the job. In doing that, we’re able to drawon our extensive line of provenchemical-resistant products that protect concrete or steel in both new construction andrehabilitation projects. We alsospecify superior methods ofmaterial application to ensurecorrosion resistance...and evenrecommend ways to repair thesubstrate, when that’s necessary.

We offer you a progressive selection of organic linings andmaterials that provide

exceptional corrosion resistanceand low permeability to a widevariety of chemicals. Likewise,the technology of our inorganicproducts offers resistance to high acid concentrations andtemperatures through 2000ºF.

Sauereisen products are groupedinto six main categories—Coatings, Linings, Flooring,Polymer Concretes, Refractoriesand Mortars. Described in the following sections of thisbrochure, they are supported by several accessory products and an extensive technical service program.

Early in life, C. Fred Sauereisenreceived an excellent grounding in thermally conductive and electrically-insulating materials byworking with George Westinghouseon the first porcelain insulator. Ashe pursued his interest in ceramics,he founded Sauereisen Cement in1899 introducing a line of high-temperature inorganic adhesives.

In time, the acid-resistant nature ofthe cements suggested expansion

into corrosive applications.Sauereisen Cement first enteredindustrial markets by modifying itsspecialty cement formulations andusing them as chimney mortars in the power industry. Furtherdevelopment led to monolithicrefractories then organic coatingsand linings.

Today, Sauereisen is positioned as an inclusive supplier of corrosion-resistant materials

of construction. Our product linesoffer engineered solutions for nearly all chemical concentrations,temperature ranges and applicationmethods. The worldwide networkof Sauereisen representatives,teamed with manufacturing facilities in North America,Europe and the Pacific Rim,provides global product distribution.

GROWING WITH INDUSTRY

SAUEREISEN…AN OVERVIEW

COATINGS

LININGS

Sauereisen coatings and linings may beapplied by airless spray. Virtually all ofSauereisen products emit no VOC’s.

Because of their advanced reinforcement, Sauereisen liningsare a step above coatingsbecause they withstand signifi-cant physical abuse and are verylow in permeability. Typically,these materials are used asstand-alone linings in primaryand secondary containmentareas. These corrosion barriersare spray or trowel-applied at athickness from 40 to 125 mils.Specific binder systems availableinclude epoxies, novolak epoxiesand vinyl esters.

• FibreCrete Series—Sprayapplied fiber-reinforced epoxy linings

• SewerGard Series—Polymer linings formulated for municipal wastewater

• Vinyl Ester FibreLine—Fiber-reinforced vinyl ester lining

• Fast-Trak Lining—Monolithiclinings to protect tile structures

Applied by spray or roller, thesethin-film, resin-based corrosionbarriers are used as stand-alonecoatings or high-gloss sealantsover other materials. Typicalapplication thickness is 10 mils or less. Systems available include epoxies, vinyl esters, and urethanes.

They include:

• ConoGlaze Series—high glossepoxy coatings

• Urethane Glaze—High temper-ature coating/sealer for floors

• VEGlaze—Vinyl ester polymertopcoat

• Fast-Trak Glaze—Vinyl esterand novolak epoxy coatings forpulp & paper plants

A wide spectrum of epoxies,novolak epoxies and urethanesare the products of choice basedon proven performance. Theresin-rich composition andunique filler systems are what setour materials apart. Under stan-dard application conditions, top-coating is not required toachieve ultimate chemical resis-tance. Sauereisen flooring sys-tems are also known for theirskid-resistance, appearance, andease of sanitizing.

These flooring products are all resin-based materials applied by pour-and-spread,trowel or roller. Food &Beverage plants, along withother chemical processing facilities, offer numerous applications.

• ConoCrete Series—Epoxy flooring available in threeincreasing grades of chemicalresistance

• Arctikure—Epoxy flooring for cold curing environments

• ConoSpread—A flowableepoxy “slurry coat” that maybe customized by broadcast preferences

• Self-Leveling Epoxy—Low viscosity floor coatings thatcombine chemical resistancewith expedient applicationmethods

Sauereisen monolithic flooring conforms to USDA requirements.

FLOORING

POLYMER CONCRETESSauereisen’s polymer concretesare heavy-duty castables with achemical-resistant matrix. Thismakes them the perfect solutionfor areas where more than a surface overlay is required.Application and reinforcementtechniques are similar to workingwith Portland concrete. Themajor advantage is an extremelychemically-resistant infrastructurecompleted in a fraction of thetime.

Sauereisen offers several organicpolymer concretes. As a group,they offer impressive physicalstrength and very low permeabil-ity. For applications subject tothe highest concentrations ofacids, a silicate-based material isavailable. Polymer concretes pro-vide chemical resistance to thecore.

Available formulations includeepoxies, novolak epoxies, vinylesters, novolak vinyl esters, andpotassium silicates.

• Acidproof Concrete —Structural Grade

• Epoxy Polymer Concrete

• Epoxy NovolaK Polymer Concrete

• Vinyl Ester Polymer Concrete

• NovolaK Vinyl Ester Polymer Concrete

Polymer concrete is easy to install and negates the vulnerability of surface defects.

Continuous mixing equipment accelerates production rates to limit downtime.

Gunited refractories are a solution where aggressive acids are combined with high temperatures.

Chemical-resistant refractoriesapplied by gunite are wellknown for their thermal insulating characteristics andspeed of application. Resistanceto high acid concentrations andtemperatures to 2100ºF are yetanother excellent benefit.

Using anchors as reinforcement,Sauereisen refractories areapplied at a minimum 2-inchthickness for such typical applications as stack linings,wastewater infrastructures and sulfur pits. Binder systems include potassium silicates andcalcium aluminates.

• Chemical-Resistant Castable—Hydraulically-setting calciumaluminate for dry gas environments

• Acidproof Concretes—Potassium silicate resistant to full concentrations of most acids

REFRACTORIES

Sauereisen’s extensive selectionof mortars range from silicatemortars for high acid/high temperature environments toorganic mortars for broad chemical resistance. Available systems include furans, epoxies,vinyl esters, sulfurs and silicates.

Typical installations are completed by either the bricklayer’s or tile setter’s method of application. These same mortarsare used for specialized tank construction.

• Furan Resin Mortar/Grout—Two-component bonding mortar

• Epoxy NovolaK Mortar/SettingBed—Versatile mortar and bedjoint with low temperaturecapability

• Epoxy Setting Bed—Bed jointused for setting tile

• Acid-Alk Mortar—Modified silicate mortar for pH’s of 0-9

• Corrosion-Resisting Mortar—Potassium silicate mortar forhigh temperatures

• Vinyl Ester Mortars—Silica and carbon-filled mortars foroxidizing environments

• Basolit Sulfur Based Mortars—Hot-melt bonding mortar

Long lasting acidbrick and tile floorswithstand diverse chemicals andextreme physical abuse.

MORTARS

Sauereisen Combats Corrosion

160 Gamma DrivePittsburgh, Pennsylvania 15238-2989 USAPhone: 412-963-0303 • Fax: 412-963-7620

E-Mail:questions@sauereisen.comhttp://www.sauereisen.com 2/01 5m

Substrate RepairChemical-resistance isn’t Sauereisen’sonly forte. Structural integrity canbe just as important in many cases.

We supplement our applicationsfrom start-to-finish with a completeline of easy-to-apply substrate repairmaterials. From minor patching toextensive substrate repair, Sauereisencan meet your needs.

• Underlayment—Fast-curing highearly strength resurfacer

• SubstrateResurfacer—Spincastmaterial to restore manholes

• ConoCrete Fast Patch—Quick curing floor patch

• InstaPlug—Hydraulic water plugfor active leaks

• H2OPruf—Cementitious waterproofing compound forweeping concrete

• Filler Compound—Epoxy for fillinguneven surfaces and bugholes

• Hydroactive Polyurethane Grout—Foaming chemical grout for cracks and voids

Membranes/Joint CompoundsSauereisen’s “engineered systems”approach is also evident in our lineof membranes and expansion joints.In many cases, these products pro-long the life of a structure protectedby other materials. Selecting theright membrane and joint compoundminimizes the vulnerability of substrate imperfections, expansionrates and long-term chemical exposure. Chemistries includeasphalts, urethanes, epoxies and synthetic rubber.

• Asphaltic Membrane — Hot-applied membrane for use under brick linings

• Fib-R-Thane—Asphalt- modified urethane with fiber reinforcement

• High Temperature Membrane —Asphaltic mastic used beneath refractories

• Sheet Membrane —Reinforced rubber elastomer supplied in rolls

• Elastomeric Joint Compound—Flexible expansion joint

• Epoxy Expansion Joint Compound—Epoxy joint material for monolithic applications

GroutsWell-known epoxy and cementitiousgrouts are ideal for machinery placement. Chemical resistance,strength and flowability are selectioncriteria.

By providing engineered systems toour customers, Sauereisen offers ahigh standard of quality.

Although traditional product linesremain successful after 100 years, ourResearch Department continuallyworks to modify and improve ourproducts. We introduce new

innovations every year to meet the ever-changing needs of our customers.

Our documented Quality Assurancesystem assures you of the highestquality in every step of our manufac-turing process—from inspection ofraw materials through production

and shipping of finished goods.Sauereisen’s highly skilled technicalservice staff frequently assists in the field. A worldwide network of agent representatives, in conjunc-tion with numerous prequalifiedSauereisen applicators, help makeour engineered systems work foryou.

ACCESSORY PRODUCTS

TECHNICAL SERVICES