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Corr ScienceCorr Science
Presented
By
Tom Spenceley
&
Jerry Bauer
Corr ScienceCorr ScienceRepresents the Following Companies:
Access Plugs & Flange Andritz AutomationTeledyne Cormon CorrocoatCorrview Ion Science Flsmith/Gmax Pepperl+FuchsRoxar Specialized TechStructural Integrity OLI
Why do we need sand detectors?
• Early warning of sand production• Identification of individual wells producing sand• Optimising production Monitoring accumulation of
sand• Preventing lines filling with sand• Checking integrity of sand screens• Reducing the risk of erosion
Sand ProblemsSand Problems
• Sand in oil or gas • Pipe wall erosion• Damage to production equipment• Reservoir degradation• Filter replacement - time and expense• Solids cleaning
System SolutionsSystem Solutions
• Provides quantitative and qualitative indication of solids production
• Optimisation of production rates• Enables damage assessment of pipes &
valves• Determination of methods of control
There are three different types of Sand There are three different types of Sand DetectorsDetectors
• Sand Probe
• Sand Erosion Particle Detector (SEPD)
• Ultra Sonic SensorUltra Sonic Sensor
Sand Probe (Sand Probe (Ceion® Sand Erosion Sensor)Ceion® Sand Erosion Sensor)
• Intrusive• Cost Effective• Can be used on straight
pipe (Angle Probe)• Accrete readings for Wall
Loss of pipe• Real Time or Stand alone
Overview• Patented technology• Ceion® metal loss for cumulative damage• Integrated passive acoustic element for
instantaneous sand detection
Measures:• Cumulative metal loss• Erosion rate• Instantaneous sand detection• Sand rate detection (0.01g/s estimated)• Flow regime indication
Sand Erosion Particle DetectorSand Erosion Particle Detector(SEPD)(SEPD)
Embedded CEION® DSP Acoustics
Acoustic
Erosion
8TU-SMP
Other features:
• Embedded DSP for real-time frequency analysis.
• 1MHz sampling speed
• Frequency analysis up to 500kHz
• FFT completed every ms and averaged 1000 times. (i.e. result every 1s)
• Configurable band pass filtering
• Configurable gain amplification
• High S-N ratio
SEPDTM Probe
Embedded CEION® DSP Acoustics
9TU-SMP
• Passive acoustic transducer technology
• Measures sand production in oil, gas or multiphase wells
• Compact and ultra sensitive
• Detects smaller particles at lower flow velocities than competitors
• Non-intrusive
SAM 400 TCSAM 400 SAM 400
Measurement principle (ultra sonic)Measurement principle (ultra sonic)
• The detector is installed down stream of a 90° bend
• Sand impacts the inner pipe wall
• Detection Limits: • Velocity >1.0 m/s, • particle size > 15 m
RSI-650 Sand InjectorRSI-650 Sand Injector
• The injector will inject a calibrated The injector will inject a calibrated amount of sand into the stream at a amount of sand into the stream at a current velocity for a set time. current velocity for a set time.
• Up stream of Roxar Sand Sensor.Up stream of Roxar Sand Sensor.
• With a With a Analogue or a Analogue or a digital barrier digital barrier we can hook up we can hook up to the PLC to the PLC
Thank you and
Are there any questions?
Corr ScienceCorr Science