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Corporate Presentation

Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

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Page 1: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Corporate Presentation

Page 2: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Introduction

01

Page 3: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

About UsTotal Valves Management Service

Global Operations

Energy, Utilities, Oil & Gas, Marine & Industrial

Onshore - Offshore

Workshops Operating in Key Countries

Head Office in Italy

Page 4: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

What We Do The Company provides valve repair, supply, testing, engineering support, valves diagnostic, condition monitoring, inventory management, training and a lot more to valve users, from energy, utilities, marine and manufacturing sectors as well as supplying services worldwide through:• 360 degrees worldwide service (care-o-valve spares parts and urgent assistant system)• direct stable organization in the key countries (care-o-valve workshops system)• mobile workshop services (care-o-valve mobile workshop system)• unmanned aerial vehicle inspection (care-o-valve UAV inspection)

Page 5: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Our Services

Diagnostic Equipment

OEM Parts & Procedures

Local Support & Inventory

Qualified Field Support

Maintenance Records

Global Program

Page 6: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

This is Opportunity!

• Valves Stored with No End Covers • Unfavorable Environmental Conditions

Page 7: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Customer Approvals

Page 8: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Authorised Valve Brands

Note: The above are Tier One (1) Valve Brands across the World.

Page 9: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Our Strength “Our strength is facing different challenges every day, adapting ourselves in every situation taking quick time critical decision avoiding waste of time and money.”

Davide Lisignoli, Founder.

• Quality System: Quality Management systems and International standards applied across all shop floor staff and service/repair team.• Global Footprint: Globally accepted and authorized service workshop, experience and exposure working in various critical environment across the world.• Competent Personnel: Young, skilled, highly trained and motivated team of technicians and engineers, ready to travel on site 24 hours a day and 7 days a week and qualified to operate onshore and offshore (OPITO certification, offshore safety induction and emergency training included HUET and EBS 5700).

Page 10: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

The Worldwide Service

Page 11: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Abu Dhabi

02

Page 12: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Abu Dhabi Facility• In the last years, to be as close as possible to the problems and offer the fastest solution, Care-O-Valve created and manages a service network based on workshops operating in key countries for the oil & gas industry.• In January 2012 a joint venture agreement was signed between Care-O-Valve and Emdad in Abu Dhabi UAE. Workshop breakeven in less than 1 year. • Today Emdad & Care-O-Valve is serving the Oil & Gas industry with a whole range of valve related services.

Page 13: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Abu Dhabi Facility• These services are provided in Emdad Valve Testing and Maintenance Workshop in Musaffah (M45) where a complete inspection, repair, testing, maintenance services for all kinds of valves and actuators, irrespective of type, size and class are performed. • There is also a Process Manual Valve Repair Program for Refineries, Chemical Plants, Power Generation and Pipelines. This Workshop has an in house Sandblasting and Painting Booth.

Page 14: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Workshop Facilities

Overview of the Plant Assembly Area QA/QC Area

Testing Machining Testing

Page 15: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Workshop Facilities

Lapping Activity Welding Area Machining Area

Blasting Booth Calibration Room Painting Booth

Page 16: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Workshop - Floor Plan

Note: A minimum size of 2,000 SQM.

OVERHEAD CRANE 10 TON

OVERHEAD CRANE 10 TON

OVERHEAD CRANE 5 TON

VA

LVE

CO

MP

ON

EN

TSS

TOR

AG

E A

RE

A

WA

SH

BA

SIN

CANTEEN

STORE

TOP

BOTTOM

CHANGE ROOM

VISITOR OFFICE

TOP

BOTTOMSTORAGE

CONTAINER 1 & 2

CONTAINER 3 & 4

WELDING SHOP

TESTING BAY 6

FRONT DOOR 2 FRONT DOOR 1

REAR DOOR 2 REAR DOOR 1

RA

CK

RA

CK

RA

CK

RA

CK

AS

SE

MB

LY A

RE

A

GRINDINGMACHINE

EMD-M-NO 1

EMD-M-NO 2

EMD-M-NO 5

EM

D-M

-NO

4

EMD-M-NO 10

EMD-M-NO 11

EMD-M-NO 12

WASHBASIN

DO

OR

JIB CRANE 2 TON

EM

D-M

-NO

9

EM

D-M

-NO

3E

MD

-M-N

O 6

EMD-M-NO 8EMD-M-NO 7

EMD-M-NO 13

EMD-M-NO 14

EMD-M-NO 15

EMD-M-NO 16

EMD-M-NO 17

VA

LVE

DIS

MA

NTL

E &

INS

PE

CTI

ON

AR

EA

RECEIVINGAREA

DIS

PA

TCH

AR

EA

MA

CH

INE

SH

OP

TESTING BAY 5

TESTING BAY 4

TESTING BAY 3

TESTING BAY 2

TESTING BAY 1

PSV TESTINGBAY 7

TESTING BAY 8

PAINTINGBOOTH

JIB CRANE 2 TON

MA

CH

INE

SH

OP

BLASTINGBOOTH

BLA

STI

NG

MA

CH

INE

(FO

R S

MA

LL V

ALV

E)

RA

CK

RA

CK

WO

RK

TAB

LE

PSV WORK TABLE

PSV ROOM

PSV WORK TABLE

PSVLAPPINGMACHINE

CALIBRATION WORKSHOP

QC

& H

SE

OFF

ICE

PR

OD

UC

TIO

NO

FFIC

E

RA

CK

WO

RK

TAB

LEW

OR

KTA

BLE

WO

RK

TAB

LEW

OR

KTA

BLE

WO

RK

TAB

LEW

OR

KTA

BLE

Page 17: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Scope of Services Complete valve inspection, machining, repair, testing, packing and documentation services for all kinds of valves and actuators, irrespective of type, size and class.

Field Machining, Technical Bolting,Turnaround Shutdown and outage Services, Fugitive Emissions Control.

Valve Inspection

Machining Testing Process Manual Valve Repair

Valve Sealing, Flushing etc.

Page 18: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Detail Scope of Services• Installation, commissioning, supervision• On-Site Testing and Calibration• Diagnosis and on-site repair• Shut down and project management• Training programs on operation & safety• Spare parts supply• Valve modifications: - Conversion from Soft Seal to Metal Seat - Modification from Manual-gearbox Operation to Actuation - Seal Technology Upgrading• Flange re-facing, in-line, valve seat restoration, pressure seal restoration, machining services Valve Diagnostic Technologies.

Page 19: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Detail Scope of Services• Documentation and Record Keeping• Wellheads and Christmas Trees Inspection, Testing and Repair under API Certification• Choke Valves Inspection, Testing and Repair• Weld Overlay - Inconel, Satellite and CrMo• Welding capabilities TIG, MIG & ARC through Carbon Steels to High Alloys• Certified specialist pressure welding.• Preventative systems - inline testing• PSV test rigs - onshore/offshore• Sealant & Lubrication injection services• Control Valve diagnostics & services• PSV Online Test• Instrument Calibration Service

Page 20: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Korea

03

Page 21: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Korea Facility• In response to the continuosuly expanding South Korean Oil&Gas business, in May 2018 Care-O-Valve opened a new workshop in Busan, South Korea;• The brand new 1000 m2 fully equipped workshop is strategically located 1 hour drive from HHI offshore yard and 45 minutes drive from Samsung Heavy Industries and DSME yard.

Seoul

South Korea

Gimhae City

Busan

Page 22: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Korea Facility• Care-O-Valve Korea is managed by experienced italian Care-O-Valve engineers and is capable of providing a full range of valve related services: - Manual and actuated valve refurbishment and modification, sizes 1’’ to 48’’; - Complete valve and actuator inspection, troubleshooting and failure analysis; - Valve hydro testing and nitrogen testing up to 1000 bar; - Tanks for submerged gas tests; - Lifting capacity up to 30 tons; - Fully trained and experienced workforce; - Compilation of detailed repair reports; - Online PSV testing; - Committed to health, safety and environment;

Page 23: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Korea Facility• Care-O-Valve Korea will be authorized by all the main valve manufacturers, thus allowing all other Care-O-Valve workshops to provide their services to the same manufacturers and their end users.

Page 24: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Workshop Facilities

Overview of the Plant Overhead Crane Cryogenic Tank

Test Bench #1 #2 #3 #4

Page 25: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Site Service Care-O-Valve Korea also provides a full range of valve related site services:• On site troubleshooting & failure analysis;• Detailed daily reports to customers;• Supervision and technical support during valve installation and commissioning (functional test, leak test, pressure test);• On site repairs and modifications;• Valve trainings to workers and project staff;• Valve preservation;• Valve emergency sealing;• Valve engineering consulting (material selection, bolting stress calculations);• Consulting in spare parts selection;• On site flange repair with portable flange refacing machines.

Page 26: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Value Added Services

04

Page 27: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Mobile Workshop• After a long field experience Care-O-Valve has understood the importance to be ready, when required, to take action also in the remote and high risk areas with all the technical capacities developed over the years.• To be ready Care-O-Valve has designed a mobile container work shop (20 ft & 40 ft) full equipped for any kind of requirement and operation, suitable for onshore & offshore facilities.• The Care-O-Valve Mobile Workshop could be an opportunity of development connected to the workshop business.• The workshop is usually provided with all the necessary employees and tools necessary for the specific activities.

Page 28: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Mobile Workshop Model

Pillar Drilling & Bench Grinder.

Capacity/Size:Electrically operated

¾’’ drill capacity.

After a long field experience Care-O-Valve has understood the importance to be ready, when required, to take action also in the remote and high risk areas with all the technical capacities developed over the years. To be ready Care-O-Valve has designed a mobile container work shop (20 ft & 40 ft) full equipped for any kind of requirement and operation, suitable for onshore & offshore facilities.

The workshop is usually provided with all the necessary employees and tools necessary for the specific activities.Power requirement: 30 KWCertification: • Generator Compliance to Zone II • Overhead Crane Lift Rating Certification • Jib Crane Lift Rating Certification • Container Maximum Load Rating CertificationEach Mobile Workshop includes:

Mobile Workshop

Work Benches.Capacity/Size:5ft L x 3Ft W x 3Ft H.

Overhead Crane and Jib Crane.Capacity/Size:1 Ton capacity.

Safety Valves Test Rig.Capacity/Size:From 1” to 16”.

Water Test: up to 435 barGas Test: Nitrogen up to 435 bar.Leak Detection: API527 PSV test

equipment.

Ansi Bubbler Digital Bubbles Counter: 3bls/sec. max Water Column Max 32cc.

Diesel Engine Generator. Model:YH550DTLS‐5B Yanmar, JapanCapacity/Size: Type: Enclosed, Silent type. Voltage: 220‐380V. Fuel tank capacity: 85 liters.

Air compressor, screw type + Refrigeration Air Dryer + Hyperfilter & Vertical TankModel:ROTAR QUADRO 1510 Fini, Italy Capacity/Size: Air flow:52.6Cfm, 1490LMin,93m3/hr Free air delivery: 894L/MIN, 31.56Cfm Max. pressure: 10 bar.Vertical Tank: 300 Ltr, 10 bar 1

Center Lathe.Capacity/Size:Medium SizeSwing over bed 10’’ Dist B/W centers -18’’.

Tools Trolley & Hand Tools Kit Box.

Capacity/Size:Medium Size.

Hand Tools, Air Tools,

Miscellaneous & Accessories.

Capacity/Size:Various.

1x Pressurization Skid.Model: Think’ PC Progetti, mod. SKM-100, Made in Italy.Capacity/Size:Water Test: up to 700 bar.Gas Test: Nitrogen up to 460 bar.

Page 29: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

• We are fully equipped to provide close visual and thermal inspections and surveys for Oil & Gas plant, Chemical Industries, Power Utilities, Civil Building and any kind of buildings and landscape.• Our qualified personnel can provide you full detailed reports, thanks to our software, HD images and videos that will allow you to take critical decision and aiming to money saving.

Unmaned Aerial Vehicle

Page 30: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Unmaned Aerial Vehicle• Thermal imaging can be used to locate overheating spot in any kind of plant, facility and construction. The camera integrate to a UAV allows to reach the highest point minimize the risk, avoiding working at heights and dangerous conditions.• Care-O-Valve is also investing in thermal camera for gas detection surveys. Thanks to the latest technology of the sector thermal camera can also reveal gas leakage from valves, flanges, fittings or any other components.

Page 31: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

Care-O-Valve Qualifications Care-O-Valve is ISO9001 and ISO14001 certified. Our control quality department is steadily committed in following and assisting any internal process to guarantee the maximum quality level to our customers.  Mobility, Qualified Service, Accrued Experience are the factors driving to COST SAVING. Our personnel is highly qualified and ready for your service wherever you need.

Page 32: Corporate Presentation - care o valve Presentation 2018.pdf · • PSV test rigs - onshore/offshore ... & Bench Grinder. Capacity/Size: Electrically operated ¾’’ drill capacity

ItalyVia Fatebenefratelli, 3020121 Milano, Italy.

Ph.: +971 50 6920823Ph.: +39 346 8663510

Abu DhabiEMDAD L.L.C, P.O. Box 4118, Abu Dhabi, U.A.E.

Ph. : +971 50 6920823

South Korea7,Golden root-ro 129beongil, Juchon-Myeon, Gimhae 621-842Busan

Ph. : +39 349 9316699