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Corporate Perspective Norsk Hydro (Magnesium) Corporate PerspectiveCorporate Perspective Norsk Hydro Norsk Hydro ((MagnesiumMagnesium))
SF6 and the Environment: Emission Reduction Strategies San Diego, CA, November 2002
SFSF66 and the Environment: and the Environment: Emission Reduction StrategiesEmission Reduction Strategies San Diego, CA, November 2002 San Diego, CA, November 2002
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Changing Strategy to Meet the Changing Strategy to Meet the Greenhouse Gas ChallengeGreenhouse Gas Challenge
News – November 20, 2002: The 30-year energy forecast prepared by the International Energy Agency (IEA) gives little reason for optimism. …K. Oren, Director ECCP, WBCSD
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Changing Strategy to Meet the Changing Strategy to Meet the Greenhouse Gas ChallengeGreenhouse Gas Challenge
Overall consumption may increase more than 60% …… Renewable share of total energy mix will increase to 4% (from 2%) ….. Dependence on hydrocarbons remains
1. Kyoto cannot work without Russia 2. Industry must prove the business case and
provide greater awareness to consumers 3. Exploration of emissions trading is underway 4. Beyond 2012 is unclear
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Norsk Hydro ASA Norsk Hydro ASA -- Global ResponsibilityGlobal Responsibility
More than 400 operations globally
Country locations 28 in Europe 12 in Africa 12 in Latin America 14 in Asia-Australia All of North America
Third largest light metals manufacturer globally
World’s largest magnesium producer
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Norsk Hydro ASA Norsk Hydro ASA –– Primary Environmental GoalPrimary Environmental Goal
Create efficient management ofnatural resources, as well as reducingwaste and emissions, while taking great careto insure that Hydro operationsare as kind to humans as theyare to the environment
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Environmental PrinciplesEnvironmental Principles
Established in 1993
Main issues: Mission Impact of products
Impact of production
Relevant R&D Relevant organization
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Norsk Hydro in Partnership ProgramsNorsk Hydro in Partnership Programs
World Business Council for Sustainable Development – charter member
World Bank’s Prototype Carbon Fund The Sustainable Mobility Project Greenhouse Gas Protocol The CO2 Capture Project Member – European Climate Change Programme 6, Working Group 5-Fluorinated Gases
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Global Partnerships: Global Partnerships:
Hydro is engaged in the global debate
Sustainability Corporate social responsibility
Maximize the positive impact on communities and the natural environment
Working TogetherWorking Together
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Sustainable DevelopmentSustainable Development
Focus must be on cradle to grave
Product life cycle analyses
Material flow analyses
Cooperation with industrial and public partners
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Norsk Hydro ASANorsk Hydro ASA Greenhouse gases2001
69% Agri, 16%Light Metals, 14%Energy
Multipleapproaches toreduction, e.g.,new technology tolower N2O formation duringthe production ofHNO3
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Norsk Hydro ASANorsk Hydro ASA
Eco-efficiency Developed by WBCSD
Merges essential parts of economic and ecological progress
Reported on basis of product volume
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Hydro Magnesium Hydro Magnesium –– Current SituationCurrent Situation
SF6 – dry air mixture in use Becancour primary production plant Porsgrunn remelting facility
SO2 – dry air mixture in use Bottrop remelting facility Xi’an remelting facility Porsgrunn Research foundry
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Environmental CommitmentEnvironmental Commitment
Bécancour, Oct. 29, 2001 NORSK HYDRO'S ENVIRONMENTAL PERFORMANCE AGAIN COVERED IN HONOURS
– Norsk HydroCanada keepsearning recognitionfor its performancein Environment. The Bécancour plant has received the EcoGESte Award.
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BecancourBecancour Protective Gas UsageProtective Gas Usage
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 Year
0
1
2
3
4
5
6
kg S
F6/t
Mg
Consumption of SF6 : 1990 - 1999
0.7 kg/MT in 2002. generates <15% of the emissions in 1990.
The plant now
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Becancour Becancour –– The The EcoGESte EcoGESte AwardAward
The EcoGESte Award is given for a program that monitors organizations who voluntarily commit to reduce their emission of greenhouse gases.
For the first time ever, the Government of Québec has given recognize the best achievements over the last decade.
the Award to
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Leading the Magnesium IndustryLeading the Magnesium Industry
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Ongoing Environmental CommitmentOngoing Environmental Commitment
Porsgrunn entered Mg production in 1951
Consumption of SF6 dropped below 0.6 kg/MT in 1995 and has remained there
Use of SF6 was 0.55 kg/MT in 2001
Acceptable alternative today would be SO2
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NHM Combined Plant Gas ReductionNHM Combined Plant Gas Reduction
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 Year
0
1
2
3
4
5
6
kg S
F6/t
Mg
Consumption of SF6 : 1990 - 1999
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Hydro Magnesium Hydro Magnesium GesellschaftGesellschaft
Located in Bottrop, Germany Meets all HES standards Products
Remelted ASTM alloys Custom alloys Specialty anodes
Global business perspective
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NHM Systematic Reduction of GHGNHM Systematic Reduction of GHG
1990 1991 1992 1993 1994 1995 1996 1997 1998 10
20
30
40
50
60
70
80
CO2-eq. [kg/kg Mg]
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Hydro Magnesium Hydro Magnesium Xi’anXi’an
Design basis same as HMG (Germany)
Safety, quality, health and environmental standards are same as at other NHM plants
Melt protection based on SO2/dry air
Does not employ people from the migrant work force
Suppliers must show HES improvements
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NHM Protective Gas TrialsNHM Protective Gas Trials
Research foundry recently served as testsite for IMA – SINTEF project
Becancour conducted an extensive SO2 trial in 2001
Mixing, distribution and protectionproperties were all excellent
Ingot surface and interior quality wereexcellent
Emissions were very low and amenableto capture via ventilation and gascleaning processes
SO2 trials at die casters
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Environmental Impact in Die CastingEnvironmental Impact in Die Casting
30 40 50 60 70 80 90 % die casting yield*
0
10
20
30
40
50
60
70
80
CO
2-eq
uiva
lent
s [k
g/kg
Mg]
(*component weight/shot weight)
SF6 casting operations
SO2 casting operations
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Hydro Magnesium Hydro Magnesium -- OutlookOutlook
Elimination of SF6 from all plants before the end of 2005
SO2 is an acceptable alternative Disadvantages
– Safety risks – Non-ideal working environment
Novec 612 trial is planned for Becancour in early 2003
Prepared to implement the best available technology in our plants