6
1

Cored wire injection system

Embed Size (px)

DESCRIPTION

Manufacturer of Wire Feeding Machine for Steel Melting Shop, Wire Injection Systems, Aluminium Wire Injection Machine, Wire Injecting System, Cored Wire Injector, Wire Injection Machine. Wire Feeding Machine for Ladle Refining Furnace. Cored Wire Feeding System, Cored Wire Feeder Machines for Steel Industries, Cored Wire Injection Machine, CaSi Cored Wire Injection, Cored Wire Injection, Aluminium wires Injection Machine, Wires Injection, Injection Machines for Ladle Treatment, Wire Feeder, Cored wire Feeder for VOD, EAF, LRF, VD

Citation preview

Page 1: Cored wire injection system

1

Page 2: Cored wire injection system

2

Page 3: Cored wire injection system

3

CORED WIRE FEEDING MACHINE Our machine is designed to allow for the injection of One to Six wires alternatively or simultaneously.

Assortment of these machines allows precise feeding of Aluminium wires and cored wires from between 9 to

21mm wire sequentially or simultaneously at speeds from 0 to 300 meter / min. The machine is made up of the following elements:

APPLICATIONS: - Inject solid Aluminum wire and cored wire for

• For controlling the shape of inclusions.

• To improve fluidity and cast ability.

• To improve the cleanness and cold ductility for wire drawing.

• To control blowholes and improve mach inability.

• Desulphurisation in steel casting. SALIENT FEATURES:-

• Up to 6 strands can be used for cored as well as solid wire with following specification.

• For cored wire size up to 21 mm in diameter.

• For solid wire size up to 16 mm in diameter.

• Maximum speed of injection 300 M/min adjustable by variable A.C. / D.C Drive.

• Can be used to feed wires simultaneously or sequentially at set speed.

• Fully automatic with PLC Control. We supply standard feeders as well as tailor-made units with all required accessories, such as:

• Telescopic Feeding Tubes (Including Water Cooled) • Guide Pipes with Guiding Rolls

• Number of pinch rolls per strand: 3 Nos.

• Box with cylindrical gearing with inclined teeth.

• Funnel for the guidance of the wire.

• Automation electrical equipment.

• Heavy-duty time belts and time pulleys

to avoid slip for Power transmission system.

Page 4: Cored wire injection system

4

The acquisition and control machines with the following technical Characteristics:

Operating temperature: 0…55 ºC

Storage temperature: 50 …85 ºC

Humidity: 5 - 95 %, without condensation

Acceptable shocks during operation: up to 30 G, for 11 seconds

Vibrations peak to peak: 5 Hz - 2 Hz, 0.381 mm.

Isolation tension: 1500 V, AC

In order to avoid any incident during function, the machine is endowed with electric shutting off. Control Unit

Auto-manual selector switch for initial operation control potentiometer to control speed of machine as per size and length of wire push buttons like start, stop, inch, reverse, Emergency stop. DOCUMENTATION

The following documentations will be accompanied with each supply.

Technical Description & Characteristics.

Functioning.

Instruction manual

Maintenance Instructions

Assembly mounting drawing

List of the spares parts require for one year function.

Page 5: Cored wire injection system

5

TECHNICAL CHARACTERISTICS

Dimensions 1 Strand 2 Strand 4 Strand 6 Strand Length 1000 mm 1200 mm 1600 mm 1600 mm Width 800 mm 1000 mm 1600 mm 1800 mm Height 1500 mm 1500 mm 1550 mm 1900 mm Weight 1200 Kgs. 1800 Kgs. 3100 Kgs. 5200Kgs.

Technical Performances

Driving Power 10 H.P. AC 25 H.P. AC 50 H.P. AC 50 KW D.C.

Injection speed 0 – 5 M/ Sec. 0 – 5 M/ Sec. 0 – 5 M/ Sec. 0 – 5 M/ Sec.

Number of wires ONE TWO FOUR SIX

Tube (Wire) diameter 9 – 13 mm 9, 13, & 16 mm 9, 13, 16 & 21mm 9, 13, 16 & 1mm

Diameter of the motive pulling rolls

220 mm 220 mm 220 mm 220 mm

Diameter of the motive pulling rolls

190 mm 190 mm 190 mm 190 mm

Electrical Supply

Supply voltage for power 550 /380 VAC 3 Phase ±10% 50 Hz -+ 3 % 3 phase

Supply voltage for Control 110/220 /25VAC through double wound transformer 2.5 KVA

Other 25V DC Enclosure main Size -App.2000mm x 600 mm x 500 mm, free standing, Protection – IP

55 Paint-powder coating Weight app.500 kg. To 900 Kg.

Dimensions of adding material coil

Inner Diameter 500 mm to 600 mm.

Outer Diameter 800 mm to 1500 mm

Width 800 mm to 1050 mm

Coil weight 1200 Kg. to 2800 Kg

Page 6: Cored wire injection system

6

CORE VALUES

Customer Loyalty & Customer Satisfaction.

Commitment to Quality.

Continuous Communication

Aim and achieve efficiency improvements and loss reduction.

Be open to change and adopt best practices in operations and project management to improve systems availability, quality and security.

Create an environment that motivates employee performance and

values their contribution.

Develop and train employees, enhance their skills by job rotation and job enrichment and encourage them to take greater responsibilities.

Ensure that system reliability, safety and security are not compromised.

Please contact for more details: REMSO CONTROL TECHNOLOGIES PVT. LTD. D-157, GREATER NOIDA EXPORT PROMOTION INDUSTRIAL PARK, KASNA, GREATER NOIDA, DIST:- GAUTAM BUDH NAGAR,201308,INDIA Phone: +91-120-4290183 , Fax: +91-120-4295183, Mobile :+91-9810339183 Email ID : [email protected] , [email protected] www.remso.com