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M-5 CORE RIG PARTS LIST March 9, 2015 Part #1890002

CORE RIG PARTS LIST - Ethodemarketing.diamondproducts.com.ethode.com/media/documents/... · 2018. 1. 10. · M-5 CORE RIG PARTS LIST March 9, 2015 Part #1890002 . ... 5 2800017 1

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  • M-5 CORE RIG

    PARTS LIST

    March 9, 2015

    Part #1890002

  • Table of Contents

    Combination Angle Stand Assembly .................................................................................................. 4 ‐ 5 

    Anchor Drill Stand Assembly .............................................................................................................. 6 ‐ 7 

    Combination Angle Base Assembly.................................................................................................... 8 ‐ 9  

    Vacuum Pump Assembly (115V) ........................................................................................................ 10 

    Vacuum Pump Assembly (230V) ........................................................................................................ 11 

    Single Switch/Dual Outlet (115V) ...................................................................................................... 12 

    Dual Switch/Dual Outlet for Weka Motor (230V).............................................................................. 14 ‐ 15 

    Dual Switch/Dual Outlet for Weka Motor (115V).............................................................................. 16 ‐ 17 

    Carriage Assembly ............................................................................................................................. 18 

    Quick Disconnect Motor Mount Assembly ........................................................................................ 19 

    Wheel Assembly for Combination Base............................................................................................. 20 

    Wheel Assembly for Anchor Stand .................................................................................................... 21 

    Spoke Handle Assembly ..................................................................................................................... 22 

    Switch Mounting Clamp Assembly .................................................................................................... 23 

    Slot Cap Assembly .............................................................................................................................. 23 

    Anchor/Swivel Masts for Combination Angle Stand ......................................................................... 24 

    Anchor Mast for Anchor Stand .......................................................................................................... 25 

    Warranty ............................................................................................................................................ 28 

    Accessories 

    Quick Disconnect Outrigger Extensions 7” ........................................................................................ 26 

    Quick Disconnect Outrigger Extension 10” ........................................................................................ 26   

     

     

     

     

  • View ShowingCeiling Jack

    10

    Full View

    M5 Combination Angle Stand Assembly with 40" Mast #4220030with 50" Mast #4220032with 60" Mast #4220031

    1

    6

    8

    9

    14

    77

    14

    11 13

    12

    45

    3

    2

    4

    4

  • ITEM PART NO. QTY. DESCRIPTION 1 4600106 1 M-5 Mast 40"

    4600134 1 M-5 Mast 50"4600123 1 M-5 Mast 60"

    2 4220083 1 Combination Angle Base Assembly3 2900396 2 Cap Screw, Soc. Hd., 5/16-18 x 1/2"4 2400186 2 Magnetic Catch5 2400146 1 Wrench, 3/4" Combination6 4600121 1 Mast Top7 2900175 2 Cap Screw, Soc. Hd., 3/8-16 x 1"8 4600105 1 Handle Plate9 2400145 1 Handle

    10 4645016 1 Ceiling Jack11 4600128 1 M-5 Carriage Assembly12 4600129 1 M-5 Spoke Handle Assembly13 4600130 1 QD Motor Mount Assembly14 2900247 4 Cap Screw, Soc. Hd., 1/4-20 x 3/4"

    M5 Combination Angle Stand Assembly with 40" Mast #4220030with 50" Mast #4220032with 60" Mast #4220031

    5

  • 15

    PARTIAL VIEWWITH CEILING JACK

    13

    13

    7

    6

    14

    1213

    1011

    11

    1207

    84

    9

    5 16

    21

    21

    18

    2

    1

    17

    19

    3

    4

    3

    4

    2

    7

    4

    FULL VIEW

    M-5 Anchor Drill Stand Assemblywith 40" Mast #4220080with 50" Mast #4220082with 60" Mast #4220081

    6

  • ITEM PART NO. QTY. DESCRIPTION1 4600115 1 M-5 Anchor Mast 40"

    4600135 1 M-5 Anchor Mast 50"4600127 1 M-5 Anchor Mast 60"

    2 2900400 2 Cap Screw, Hex Hd., 1/2-13 x 3-3/4"3 4600117 2 Mast Bushing4 2900084 4 Lock Washer, 1/2" Split5 2900129 1 1/2"-13 Jam Nut6 4645038 1 M-1 Anchor Base7 2900542 4 Tap Bolt, Hex Hd., 1/2-13 x 3-1/2"8 2900086 2 Cap Screw, Hex Hd., 1/2-13 x 1"9 4645046 1 Wheel Assembly10 4600121 1 Mast Top11 2900175 2 Cap Screw, Soc. Hd., 3/8-16 x 1"12 4600105 1 Handle Plate13 2900247 4 Cap Screw, Soc. Hd., 1/4-20 x 3/4"14 2400145 1 Handle15 4645016 1 Ceiling Jack16 2400146 1 Wrench, 3/4" Combination17 4600128 1 M-5 Carriage Assembly18 4600129 1 M-5 Spoke Handle Assembly19 4600130 1 QD Motor Mount Assembly20 4600139 1 Switch Mounting Clamp Assembly21 2400186 2 Magnetic Catch

    M-5 Anchor Drill Stand Assemblywith 40" Mast #4220080with 50" Mast #4220082with 60" Mast #4220081

    7

  • Full View

    Combination Angle Base Assembly #4220083

    1

    26

    25

    18

    9

    17

    1891719

    16

    24

    1623

    21

    17

    22

    229

    1721

    8

    9

    1210

    5

    6

    9

    7

    7

    11

    13

    14

    917

    9

    17

    19

    16

    1615

    20

    3

    23

    3

    36

    18

    4

    8

  • ITEM PART NO. QTY. DESCRIPTION1 4600101 1 M-5 Combo Base2 4600132 1 Vacuum Gasket3 2900541 4 Tap Bolt, Hex Hd., 1/2-13 x 2-3/4"4 4600046 1 Slot Cap Assembly5 4600120 1 Vacuum Pump Platform6 2900087 4 Cap Screw, Soc. Hd., #10-32 x 5/8"7 2900016 4 Flat Washer, #10 USS8 2900086 1 Cap Screw, Hex Hd., 1/2-13 x 1"9 2900084 7 Lock Washer, 1/2" Split10 2900058 1 Flat Washer, 1/2" SAE11 4600015 1 Base Handle12 2900247 2 Cap Screw, Soc. Hd., 1/4-20 x 3/4"13 2400149 1 Spring, 1" Long14 4600022 1 Vacuum Release Valve15 2900395 1 Cap Screw, Hex Hd., 1/2-13 x 5"16 2400139 4 Clamping Bushing17 2400140 6 Tension Bushing18 2900037 4 Hex Nut, 1/2-1319 4600104 2 Mast Sliding Clamp20 2900509 1 Cap Screw, Hex Hd., 1/2-13 x 4"21 4600107 2 Angle Brace Tube22 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"23 2900403 1 Cap Screw, Hex Hd., 1/2-13 x 4-1/224 2900504 1 Cap Screw, Hex Hd., 1/2-13 x 4-3/4"25 2900129 1 Jam Nut, 1/2-1326 4600125 1 Wheel Assembly

    Combination Angle Base Assembly #4220083

    9

  • 7.3

    2.6

    7.3

    7.4

    2.1

    2.2

    2.3

    2.4

    2.5

    7.1

    34

    3

    5

    6

    1.2

    1

    5

    7.2

    ROTATE PUMPHEAD 90

    Vacuum Pump Assembly (115 Volt) #4244090

    ITEM PART NO. QTY. DESCRIPTION1 2600016 1 Vacuum Pump

    1.2 2700168 1 Muffler2 2700171 1 Water Jar Assembly

    2.1 2700014 1 Water Jar Lid2.2 2700017 1 Water Jar Gasket2.3 2700015 1 Funnel Fitting2.4 2700016 1 O-Ring2.5 2700172 1 Float Ball2.6 2700170 1 Water Trap Jar3 3200060 2 Hex Nipple, 1/4" NPT4 3200010 1 Pipe Tee, 1/4" FPT5 3200012 2 Street Elbow, 1/4" NPT6 2700164 1 Gauge, Vacuum7 4699490 1 Hose Assembly

    7.1 3200019 1 Fitting, 1/4" M. Pipe to 1/4" Hose Barb7.2 4699430 1 Air Hose, 9-1/4" Long7.3 3200017 2 Clamp, Pinch On7.4 3200018 1 Fitting, 1/8" M. Pipe to 1/4" Hose Barb

    10

  • 7.1

    7.3

    7.4

    2.1

    2.2

    2.3

    2.4

    2.5

    2.6

    34

    3

    5

    6

    1

    5

    7.2

    7.3

    ROTATE PUMPHEAD 90

    1.1

    Vacuum Pump Assembly (230 Volt) #4244091

    ITEM PART NO. QTY. DESCRIPTION1 2600017 1 Vacuum Pump (230 Volt)

    1.1 2700168 1 Muffler2 2700171 1 Water Jar Assembly

    2.1 2700014 1 Water Jar Lid2.2 2700017 1 Water Jar Gasket2.3 2700015 1 Funnel Fitting2.4 2700016 1 O-Ring2.5 2700172 1 Float Ball2.6 2700170 1 Water Trap Jar3 3200060 2 Hex Nipple, 1/4" NPT4 3200010 1 Pipe Tee, 1/4" FPT5 3200012 2 Street Elbow, 1/4" NPT6 2700164 1 Gauge, Vacuum7 4699490 1 Hose Assembly

    7.1 3200019 1 Fitting, 1/4" M. Pipe to 1/4" Hose Barb7.2 4699430 1 Air Hose, 9-1/4" Long7.3 3200017 2 Clamp, Pinch On7.4 3200018 1 Fitting, 1/8" M. Pipe to 1/4" Hose Barb 11

  • 19

    38212

    4

    20

    6 5

    7 9 8 6

    12 1511 14

    10

    17

    21

    13

    16

    18

    9

    15

    8

    ITEM PART NO. QTY. DESCRIPTION

    1 4699603 1 Rod, 1/2" - 13 x 2"2 2900129 2 1/2"-13 Jam Nut3 4699600 1 Switch Box4 2801845 1 Duplex Receptacle 20AMP 125Volt5 2400073 1 Mounting Plate6 2400074 2 Gasket7 2800085 1 AC Current Transformer8 2900090 3 Machine Screw, Rd. Hd., #6-32 x 1/2"9 2900092 2 Lock Washer, #6 Split

    10 2900091 2 Hex Nut, #6-3211 2800020 1 Amp Meter 115V, 0-25 Amp12 2800017 1 Toggle Switch 20Amp/125V13 2400075 1 On-Off Plate14 4699601 1 Switch Box Base15 2900165 4 Machine Screw, Rd. Hd., #10-24 x 7/8"16 2800050 1 Lock Nut, 3/4" Sealing17 2800043 1 Connector, 3/4" Cord18 4699602 1 Line Cord for Single Switch Control Panel19 2800023 1 Plug, 125V, 30A, Twist Lock20 2900206 1 Tap Screw, Pan Hd., #8-32 x 3/8"21 2900204 1 Nut, Toggle Switch, 15/32"-32

    Single Switch/Dual Outlet #4277537115 Volt

    12

  • Intentionally Blank

    13

  • Dual Switch/Dual Outlet Control Panel 230 Volt #4277595with Control Bracket #4699958

    for Weka Motor

    16

    8

    7

    Back View of Control Panel

    16

    15

    15

    25

    18

    17

    4

    25

    18

    8

    9

    3

    1

    11

    18

    13

    14

    19

    1920

    20

    12

    5

    2

    22

    3

    18

    3

    21

    3

    6

    2123

    10

    7

    14

  • Dual Switch/Dual Outlet Control Panel 230 Volt #4277595for Weka Motor

    ITEM PART NO. QTY. DESCRIPTION1 4699440 1 Control Box Body2 4699460 1 Cover Plate3 2900159 4 Machine Screw, Pan Hd., #10-24 x 5/8"4 2800016 1 Toggle Switch, 16A/125V5 2800017 1 Toggle Switch, 20A/125V6 2800020 1 Amp Meter 115V, 0-25 Amp7 2800045 1 Flanged Outlet, 15 Amp, 250 Volt8 2800046 1 Flanged Outlet, 20 Amp, 250 Volt9 2900172 1 Machine Screw, Rd. Hd., #10-24 x 1-1/4"

    10 2900038 4 Lock Washer, #10 Split11 2900050 4 Hex Nut, #10-2412 2800050 1 Lock Nut, 3/4" Sealing13 2800043 1 Connector, 3/4" Cord14 4699507 1 Line Cord for 230 Volt - 14"15 2900052 2 1/4-20 x 1.25" Hex Head Cap Screw16 2900024 2 Lock Washer, 1/4" Split17 2800085 1 AC Current Transformer18 2900090 6 Machine Screw, Rd. Hd., #6-32 x 1/2"19 2900091 2 Hex Nut, #6-3220 2900092 2 Lock Washer, #6 Split21 2900204 2 Nut, Toggle Switch, 15/32"-3222 1800254 1 ON/OFF Vacuum Pump Label23 1800253 1 ON/OFF Drill Motor Label

    ITEM PART NO. QTY. DESCRIPTION25 4699958 1 Control Box Bracket

    Control Bracket

    15

  • Dual Switch/Dual Outlet Control Panel 115V #4277594 with Control Bracket #4699958

    for Weka Motor

    24

    17

    7

    9

    1

    13

    14

    15

    18

    12

    2

    20

    226

    21

    23

    24

    19

    35

    8

    10

    19

    19

    411

    3

    25

    16

    Back View of Control Panel

    16

    8

    717

    25

    16

  • ITEM PART NO. QTY. DESCRIPTION1 4699957 1 Control Box2 4699460 1 Cover Plate3 2900159 4 Machine Screw, Rd. Hd., #10-24 x 5/8"4 2800016 1 Toggle Switch 16Amp/125V5 2800017 1 Toggle Switch 20Amp/125V6 2800558 1 Amp Meter 115V, 0-30 Amp7 2800018 1 Flanged Outlet, 15 Amp, 125 Volt8 2800039 1 Flanged Outlet, 30 Amp, 125 Volt9 2900172 1 Machine Screw, Rd. Hd., #10-24 x 1-1/4"10 2900038 4 Lock Washer, #10 Split11 2900050 4 Hex Nut, #10-2412 2800050 1 Lock Nut, 3/4" Sealing13 2800171 1 Connector, 3/4" Cord14 4699506 1 Line Cord for 115 Volt - 14"15 2800023 1 Plug, 125V, 30A, Twist Lock16 2900052 2 Cap Screw, Hex Hd., 1/4-20 x 1-1/4"17 2900024 2 Lock Washer, 1/4" Split18 2800085 1 AC Current Transformer19 2900090 7 Machine Screw, Rd. Hd., #6-32 x 1/2"20 2900091 2 Hex Nut, #6-3221 2900092 2 Lock Washer, #6 Split22 1800253 1 ON/OFF Drill Motor Label23 1800254 1 ON/OFF Vacuum Pump Label24 2900204 2 Nut, Toggle Switch, 15/32"-32

    Dual Switch/Dual Outlet Control Panel 115V #4277594 for Weka Motor

    ITEM PART NO. QTY. DESCRIPTION25 4699958 1 Control Box Bracket

    Control Bracket

    17

  • 2 3

    1

    4

    3

    7

    96

    14

    4

    2

    3

    3

    2

    11

    12

    13

    4

    865

    102

    4

    M-5 Carriage Assembly #4600128

    ITEM PART NO. QTY. DESCRIPTION1 4600102 1 M-5 Carriage2 4600017 4 Guide Adjuster3 4600018 4 Carriage Guide4 2900285 6 Cap Screw, Button Hd., 3/8-24 x 1/2"5 4600112 1 M-5 Pinion Gear6 2400141 2 Pinion Bearing7 2900386 2 Set Screw, Soc. Cone Point, 1/4-20 x 1/4"8 4600113 1 Pinion Lock Bushing9 2900391 1 Roll Pin, 1/4" x 1"

    10 2400138 1 Indexing Plunger 1/2-1311 4600108 1 Cam Lock Shaft12 2400143 1 Ball Plunger M813 4600109 1 Cam Shaft Housing14 4600110 1 Cam Shaft Bushing

    18

  • Quick Disconnect Motor Mount Assembly #4600130

    4

    5

    1.2

    6

    3

    4

    3

    1.3

    42

    3

    3

    4

    2

    1.1

    ITEM PART NO. QTY. DESCRIPTION

    1 4600157 1 QD Motor Mount Assembly

    1.1 4600103 1 QD Motor Mount1.2 2400144 1 Bronze Bearing, 1-3/8" x 1"1.3 4600111 1 Support Tube2 2900089 4 Cap Screw, Soc. Hd., 1/4-28 x 1"3 2900399 4 Cap Srew, Soc Hd., 1/4-20 x 1-1/2"4 2900398 4 Cap Screw, Soc. Hd., M8-1.25 x 40mm5 4600131 1 Key, 3/8" Sq. x 3"6 2900397 1 Parallel Key, 10mm x 8mm x 80mm

    19

  • Wheel Assembly #4600125for Combination Base

    ITEM PART NO. QTY. DESCRIPTION1 4646079 1 Wheel Mount Bracket2 2400004 2 Wheel, 6"3 2500008 4 Set Collar, 5/8" with Set Screw4 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2"5 2900084 2 Lock Washer, 1/2" Split6 4600126 2 Spacer, 5/8" Long

    6

    5

    1

    3

    23

    3

    2 3

    6

    5

    4

    4

    20

  • Wheel Assembly #4645046for Anchor Stand

    ITEM PART NO. QTY. DESCRIPTION1 4646077 1 Wheel Mount Bracket Assembly2 2400004 2 Wheel, 6"3 2900128 2 Flat Washer, 5/8" USS4 2500008 2 Set Collar, 5/8" with Set Screw

    3 2

    1

    4

    21

  • 1

    3 6

    4 5

    2

    ITEM PART NO. QTY. DESCRIPTION1 4600114 1 Handle Housing2 2900125 1 Hex Nut, 1/4-203 2900052 1 Cap Screw, Hex Hd., 1/4-20 x 1-1/4"4 4600012 2 Feed Handle5 2400155 4 Knob, Tapered, Push On6 2900390 1 Washer, 1/4" Cushion

    M-5 Spoke Handle Assembly #4600129

    22

  • 4

    1

    3

    2

    Switch Mounting Clamp Assembly #4600139

    ITEM PART NO. QTY. DESCRIPTION1 4600138 1 Switch Mounting Plate2 2900414 1 Cap Screw, Hex Hd., 1/2-13 x 4-1/4"3 2900058 1 Flat Washer, 1/2" SAE4 2900084 1 Lock Washer, 1/2" Split5 2900037 1 Hex Nut, 1/2-136 2900129 1 Jam Nut, 1/2-13

    ITEM PART NO. QTY. DESCRIPTION1 4600004 1 Slot Cap with Balls2 2400003 1 Slot Cap Gasket3 2400130 1 Slot Cap Knob4 2400169 1 Knob Gasket

    Slot Cap Assembly #4600046

    23

  • 3 4

    M-5 Anchor/Swivel Masts

    1

    ITEM PART NO. QTY. DESCRIPTION1 4600122 1 M-5 Anchor/Swivel Mast 32"2 4600106 1 M-5 Anchor/Swivel Mast 40"3 4600134 1 M-5 Anchor/Swivel Mast 50"4 4600123 1 M-5 Anchor Swivel Mast 60"

    2

    24

  • 1 2

    M-5 Anchor Masts

    3

    ITEM PART NO. QTY. DESCRIPTION1 4600115 1 M-5 Anchor Mast 40"2 4600135 1 M-5 Anchor Mast 50" 3 4600127 1 M-5 Anchor Mast 60"

    25

  • 1.2

    4

    Extension 10" #4400313

    1.31.1

    5

    3

    2

    6

    Quick Disconnect Outrigger

    6

    ITEM PART NO. QTY. DESCRIPTION1 4400314 1 M-5 QD Outrigger 7"

    1.1 4400518 1 M-5 Outrigger-7" Extension1.2 2400144 1 Bronze Bearing, 1-3/8" x 1"1.3 4600111 1 Support Tube2 2400143 1 Ball Plunger M83 4600109 1 Cam Shaft Housing4 4600110 1 Cam Shaft Bushing5 4600108 1 Cam Lock Shaft

    6 2900285 2 Cap Screw, Button Hd., 3/8-24 x 1/2"

    ITEM PART NO. QTY. DESCRIPTION1 4400316 1 M-5 QD Outrigger 10"

    1.1 4400519 1 M-5 Outrigger 10" Extension1.2 2400144 1 Bronze Bearing, 1-3/8" x 1"1.3 4600111 1 Support Tube2 2400143 1 Ball Plunger M83 4600109 1 Cam Shaft Housing4 4600110 1 Cam Shaft Bushing5 4600108 1 Cam Lock Shaft

    6 2900285 2 Cap Screw, Button Hd., 3/8-24 x 1/2"

    2

    3 Extension 7" #4400312

    1.3

    1.264

    1.1

    6

    Quick Disconnect Outrigger

    5

    26

  • 27

  • EQUIPMENT AND PARTS WARRANTY

    Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.

    THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.

    28

    http://www.diamondproducts.com/

    1 CoverM-5Part #1890002

    2 All Blank Page3 TOC Master4_5 M5 Combination Angle Stand Assm6_7 M5 Anchor Drill Stand Assembly8_9 Combination Angle Base Assembly 422008310 Vacuum Pump Ass. 115 V 424409011 Vaccuum Pump Ass. 230 V 424409112 M5 Single Switch and Dual Outlet 115V #427753713 Intentionally Blank Page14_15 M5 Control Dual Switch and Dual Outlet 230V #427759516_17 M5 Control Dual Switch and Dual Outlet 115V #427759418 Carriage Assm. 460012819 Quick Disconnect Motor Mt Assem. 460013020 Wheel Assembly Combination Base 460012521 Wheel Assembly Anchor Stand 464504622 Spoke Handle Assembly 460012923 M5 Switch Mounting Clamp 4600139 and Slot Cap Assm 460004624 M-5 Anchor Swivel Masts 25 M-5 Anchor Masts26 M1 QD Disconnect Extension 7 and 10 in27 All Blank Page28 Warranty PageWARRANTYDiamond Products warrants all equipment manufactured by it against defectsTHIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSEDOR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBYDISCLAIMED.