Copyright © A3 No: 5BOILER-01 · 1 5inchboiler-08-boiler rear section end plate blower nipple ... 3 68 4 107 3 3 6.5 6.5 52 3 3 r6 ... drawing contents model scale:

447.58 17.62

215

8.46

117 4.61

QTY. PART NUMBER1 5INCHBOILER-01-FIRE BOX REAR PLATE1 5INCHBOILER-02-FIRE BOX FRONT PLATE1 5INCHBOILER-03-FIRE BOX MANTEL2 5INCHBOILER-04-FIRE BOX SUPPORT-12 5INCHBOILER-05-FIRE BOX SUPPORT-21 5INCHBOILER-06-FIRE DOOR MOUNTING RING1 5INCHBOILER-07-BOILER REAR SECTION END PLATE1 5INCHBOILER-08-BOILER REAR SECTION END PLATE BLOWER NIPPLE1 5INCHBOILER-09-BOILER REAR SECTION END PLATE WATER GAUGE NIPPLE4 5INCHBOILER-10-BOILER REAR SECTION END PLATE STAY NIPPLE.SLDPRT1 5INCHBOILER-11-BOILER REAR SECTION END PLATE REGULATOR NIPPLE2 5INCHBOILER-12-BOILER REAR SECTION END PLATE FIRE DOOR HINGE1 5INCHBOILER-13-BOILER REAR SECTION END PLATE REGULATOR NIPPLE SEAL1 5INCHBOILER-14-BOILER REAR SECTION END PLATE REGULATOR COVER PLATE1 5INCHBOILER-15-FIRE DOOR LEDGE1 5INCHBOILER-16-FIRE DOOR1 5INCHBOILER-17-FIRE DOOR HINGE PIN1 5INCHBOILER-18-FIRE DOOR HANDLE1 5INCHBOILER-19-BOILER REAR SECTION MANTEL1 5INCHBOILER-20-BOILER REAR SECTION FRONT PLATE1 5INCHBOILER-21-FOUNDATION RING3 5INCHBOILER-22-BOILER REAR SECTION FEEDPUMP VALVE BOX NIPPLE1 5INCHBOILER-23-BOILER REAR SECTION SAFETY VALVE NIPPLE1 5INCHBOILER-24-BOILER REAR SECTION WATER GAUGE NIPPLE1 5INCHBOILER-25-BOILER FRONT SECTION SHELL1 5INCHBOILER-26-BOILER FRONT SECTION DOME FOUNDATION RING1 5INCHBOILER-27-DOME MOUNTING RING1 5INCHBOILER-28-DOME TUBE1 5INCHBOILER-29-DOME TUBE LID1 5INCHBOILER-30-BOILER TUBE FRONT PLATE17 5INCHBOILER-31-BOILER TUBE1 5INCHBOILER-32-STEAM SUPPLY MOUTING PLATE1 5INCHBOILER-33-STEAM SUPPLY MOUTING PLATE NIPPLE4 5INCHBOILER-34-STAY END NUT2 5INCHBOILER-35-BOILR STAY1 5INCHBOILER-36-STEAM SUPPLY REGULATOR1 5INCHBOILER-37-STEAM SUPPLY REGULATOR VALVE ROD2 5INCHBOILER-38-GRATE HINGE BRACKET6 5INCHBOILER-39-GRATE FLOOR BEAM-11 5INCHBOILER-40-GRATE FLOOR BEAM-21 5INCHBOILER-41-GRATE FLOOR BEAM-31 5INCHBOILER-42-GRATE COVER PLATE2 5INCHBOILER-43-GRATE HINGE PLATE1 5INCHBOILER-44-GRATE HINGE PIN2 5INCHBOILER-45-GRATE LEDGE BRACKET1 5INCHBOILER-46-GRATELOCKING PIN1 5INCHBOILER-47-STEAM SUPPLY REGULATOR HAND WHEEL2 5INCHBOILER-48-BOILER REAR SUPPORT1 5INCHBOILER-49-INFO PLATE1 5INCHBOILER-M3-DOME NUT20 5INCHBOILER-M3x5 RIVET20 5INCHBOILER-M4x13.5 RIVET30 5INCHBOILER-M4x16.5 RIVET10 5INCHBOILER-M4x4 RIVET18 5INCHBOILER-M4x5 RIVET

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 01-22-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:01 OF 04

JDW DRAUGHTING SERVICES

No: 5"BOILER-01GENERAL ARRANGEMENT AND SECTIONS

LOCOMOTIVE BOILER FOR T3 "BADENIA" FOR 5inch (127mm) GAUGE

NOTES: ORIGINAL DESIGN BY F. GROSSE - HOLFORT; NVM-VC APPROVAL No 594; WORKING PRESSURE 6BAR (87psi) DRAWN BY Mr. A.H.M.GOG - TILBURG; DATED OCTOBER 2001 NVM DRAWING NUMBER 20.20.014

DATE APRIL 2014JDWDS

CU 39 39

R13

R39

R26

26 26

59

34

21 21

35

10

10

16 16

4

50

89

SCALE 1:2 3

15 R6

CU 13.5 13.5 13.5 13.5

13.5

12.5

12.5

52.5

24 16 16

4

10ALL

FOR ALL OTHER DIMENSION DETAILS REFER TO PART 01

SCALE 1:2

CU

23.5 15 15 15 107

30

15

45

105

4

15 23.5 A

ASCALE 1:2 26 26

90

20°

30°

3

61.5

7

5.5

SECTION A-A SCALE 1 : 2

THIS INNER CONTOUR TO FOLLOW OUTER CONTOUR OF PART 01

7 7

14

14

20 20 20 20 13.5

3

CU

R53

R2

R2

2 3

3.6

10

10

14

16 7

SCALE 1:2

17.5 24 24 24 17.5

10

10

22

24 5.5 24 24 24 4

7

13.5 20 20 20 20 107

3

CU

R53

10 7

36.8

14

16

10

R2

R2

107

FOR ALL OTHER DIMENSION DETAILS REFER TO PART 04SCALE 1:2CU

36 42 48

28

34

40

R9

R6

R3

8 4 4

07

CU 14 12 12 20 20

32 41

R53

84 R23.5

10

10

30

11

16 16 37 37

55

32

54

10

38

21 21

28

71

17

17

R6 4

4

14

2.5

07

SCALE 1:2

3

15 R4

BRZ

M8

18

8 4

14

BRZ

M6

14

10

4 6

BRZ 4.5 4

18

M8

12

BRZ

R8

R3 M3 M3

R3

11 11

5 10

3 6

6

BRZ

12

3

6

12

R4.5 4

5

M4

6

9 TEFLON

ORVETON

5

10

1

BRZ M5

3 3

FOR ALL OTHER DIMENSION DETAILS REFER TO PART 11

3 6

BRZ 10

2

9

3.5

M2.5

7 2

4

5

STEEL WASHER

BRZ

3 2

1 7.5 7.5 7.5 7.5

6

5

36

44

6

16

26

10

SCALE 1:1.5

4

9

5 1

3

S/S

2

4

39

SCALE 1:2

S/S

3 3

30 R3 6

SCALE 1:1.5

5.5 2

CU

15 15 15 15 35

136

147

6

25

15 8

5

4 A

LL

14 12

19 51

43.5

13

B

BD

D12 HOLES EQUALLY SPACED AT 20 INTERVALS6 HOLES CLOCKWISE AND 6 HOLES COUNTER CLOCKWISE

19

SCALE 1:2

37 37

R53

R21 84

85

20°

30°

20° 20°

SECTION B-B SCALE 1 : 2

THIS INNER CONTOUR TO FOLLOW OUTER CONTOUR OF PART 07

8

20°

SECTION D-D SCALE 1 : 2

CU

R53

3

37 37

20° 20° 20° 20°

R23.5

47

78.3

37.2 6

11

25

3 4

SCALE 1:2 11 12 113

3

15

3

68

4

107

3

3

6.5 6.5

52

3

3

R6

SCALE 1:2

CU

4

8

BRZ

M8

16

5 5

12

BRZ

8

24

5 5

14

SCALE 1:1.5

CU

BRZ24

12 25

18

29

5

6

SCALE 1:1.5

R55

.5

R6

8

M6

6.3

24

CU

58

36 40

SCALE 1:3

CU

36 R5

11

3 SCALE 1:2

01 02

03

04

05

06

08

09

10

11 13

14

15

16

17

18

19

20

21

22

23

28

29



A3Copyright ©

TITLE




No: 5"BOILER-02PARTS AND ASSEMBLIESLOCOMOTIVE BOILER FOR T3 "BADENIA" FOR

5inch (127mm) GAUGE



BRZCU

5

101

106

171 14

8

211 12

12

286

R3

36

HOLES TO BE MATCHED WITH HOLES IN PARTS 19 AND 20

SCALE 1:3

16 3

R53SCALE 1:2

36

40

56

M4

48 PCD D&T 6 HOLES EQUALLY SPACED ON PCD

BRZ

40

4

56

MATCH HOLES WITH PART 26

SCALE 1:2

30CU

13.5 13.5

12.5

12.5 13.5

2

20 20

36

32

101

12 12

13.5 13.5 13.5

13.5 13.5 13.5 13.5

10

30

SCALE 1:2

14

8 8 6

6

3

DETAIL E SCALE 1 : 2

CU

293

10

8

SCALE 1:2

CU

3 3 16

3

12

3

3mm THICK

MATCH ALL HOLES WITH PART 30

BRZ

10 5

16

8

14

BRZ 14H

EX

M5

M8

10 3

CU

M5

M5

8 8 2 2 400

36

BRZ

CU

16 16

10DAA

11 20.5

A

AR50.5 36 14 8DAA

22 19

18.5

6

99 4

SECTION A-A SCALE 1 : 2

S/S

10

12 310 20 5

M3

M5

7

BRZ

3

15

10

8.5 8.5

4

6.5

SCALE 1:1.5

BRZ

98

8

84

4

10

3mm THICK SCALE 1:2BRZ

43

8

3mm THICKSCALE 1:2 BRZ

43

4

5mm THICKSCALE 1:2

S/S

10x9=90 7 11

6.5

4x8

=32

6.5

4

5

MATERIAL 1mm THICK

BRZ

R4

4 20

4

3.5

3mm THICKR12

S/S

3 3 72

4

8

8

PRESS FIT

BRZ

12

10

3

7

5 5

4

R3

S/S

M4

4 72

3

8

PRESS FIT

BRS

20

M

3

5

11PCD

3mm THICKSCALE 1:2

BRS

100

ANGLE 12x12x2S/S

21 23

11

13 1

0.5mm THICK

04

05

SA-101

SA-102

SA-101SA-101

06

01

03

02SA-103

1816

17

09

1014 11 07

4910

12

12

08

15

SA-104SA-10348

48

19

24 2223

20

3

SA-108

29

28

27

SA-108

2526 27

31

32

33 34

35

37

38

39

40

41

42

43

4445

46

4748

49



A3Copyright ©

TITLE





5inch (127mm) GAUGE



SA-104

SA-102

21

38 38

45

4544

46

SA-110

SA-105

36

26

22

37

SA-108

22

25

SA-109

SA-106

3310 1032

SA-109

SA-110

40

41

43

43

39

12 SA-106

2.7

SA-110

NOTES:1. ALL BOILER PARTS WHICH ARE UNDER STEAM PRESSURE SHALL BE SILVER SOLDERED.2. ALL PARTS WHICH DO NOT HAVE SIGNIFICANT FORCES APPLIED CAN BE SOLDERED TOGETHER USING SOFT SOLDER.3. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.4. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.5. PREFERABLY ALL TAPPED HOLES TO BE METRIC FINE (MF).6. ALL MATERIALS SPECIFIED ON THE DRAWINGS ARE INACCORDANCE WITH THE SPECIFICATION(S) AS PER NVM-VC APPROVAL No594.7. BEFORE THE BOILER IS BEING USED IT SHOULD BE TESTED TO TWICE THE MAXIMUM WORKING PRESSURE USING WATER PRESSURE.8. A CERTIFICATE OF COMPLIANCE SHOULD BE OBTAINED FROM THE APPROPRIATE AUTHORITIES.

MATERIAL ABBREVIATIONS:CU = COPPERBRS = BRASS.BRZ = BONZE OR GUN METALS/S = STAINLESS OF SILVER STEEL.

OTHER ABBREVIATIONS:DAA = DRILL AFTER ASSEMBLYSA-XXX = SUB-ASSEMBLY-XXX



A3Copyright ©

TITLE





5inch (127mm) GAUGE



Documents

Copyright © A3 No: 5BOILER-01 · 1 5inchboiler-08-boiler rear section end plate blower nipple ... 3 68 4 107 3 3 6.5 6.5 52 3 3 r6 ... drawing contents model scale: