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© Copyright 2013, First Solar, Inc.

© Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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Page 1: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

© Copyright 2013, First Solar, Inc.

Page 2: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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First Solar’s Long-Standing Leadership and Commitment to Recycling

• Established first global and comprehensive module recycling program in the PV industry in 2005

• Only PV company offering globally available high-value recycling

• Recycling facilities are operational in all manufacturing plants

• Scalable to accommodate future high volumes

— ~48,000 metric tons recycled to date

• Continuously improving processes and technology and reducing operational costs

First Solar is the industry leader in responsible

module end-of-life management.

Page 3: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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First Solar Product Development Approach

• Striving for continuous improvement of our technologies and ensuring recyclability

• Recyclability is fully integrated in module design

• Budgets for the product development projects include recycling process upgrades

• All technology improvement projects are tracked through CMS (Change Management System)

• Development Engineering Projects are gated through several phases of their development

• Module improvement projects require timely implementation of recycling process upgrades

Page 4: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

© Copyright 2013, First Solar, Inc.

Page 5: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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First Solar’s Module Recycling Technology – Version 1

Unrefined Semiconductor Material (USM)*

Precipitation

Semiconductor Material

Dissolution

Solid-Liquid Separation

Hammermill

Clean Glass

Shredder

Laminate Material Separated from Glass

Glass Rinsing

Glass- Laminate Material

Dewatering

IN

Dry Process

Wet Process

Warranty End-of-

Life/Manufacturing

Module Scrap

Page 6: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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Third Party Refining Process to Semiconductor Grade CdTe

Size Reduction Pulping

Main Leach

Copper Treatment

Tellurium Reduction

Cadmium Precipitat-

ion

TeO2 to Electro-winning

Cd(OH)2

USM

Page 7: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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• Up to ~90% of the module weight is recovered; most of this is glass.

- Glass will be reused in new glass products

• Estimated recovery of Te and Cd is up to ~95%

- The unrefined semiconductor material is packaged for further processing by a third party recycling partner to create semiconductor material for use in new modules.

• Material which is not able to be recovered is disposed of in accordance with waste disposal requirements, e.g., laminate.

Product Recovery and Quality

Page 8: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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First Solar’s Recycling Process Design Progression

• V1 Recycling (2006) V2 Recycling (2011) • Based on the mining industry • Batch process • Moving glass and liquid from

process to process • Volume output – 10 tons/day • Capital investment - $5M

• Based on the chemical industry • Batch process • Based on keeping the glass fixed and

moving the liquids thru the material • Volume output – 30 tons/day • Capital investment - $7M

Page 9: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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First Solar’s Module Recycling Technology – Version 2

~ 95% recycling of semiconductor material

~ 90% recycling of glass

Tellurium Product

Shredder Hammermill Crushed/Milled Scrap Holding Bin

Laminate Material

Clean Glass Cullet

EVA/Glass Separation

Cadmium Product

Reactor Columns (Film Removal Solid/Liquid Separation)

Metals Precipitation

Third-party Cd/ Te separation and

refining

Page 10: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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The Future of PV Recycling

• 3rd generation continuous process recycling

— More efficient 7/24 operations

— 30 tons/day capacity

— Higher quality USM

— Targeting costs below hazardous waste disposal by 2015

• Recycling facilities will be smaller and mobile by 2027

— In-country recycling will minimize transportation costs

• 4th generation high volume recycling

— 350 tons/day capacity for large markets

Page 11: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

© Copyright 2013, First Solar, Inc.

Page 12: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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V2 V3 V1 V- Mobile V 4

0

200

400

600

800

1000

1200

1400

1600

0.0

0.2

0.4

0.6

0.8

1.0

2007 2012 2017 2022 2027

Re

cycl

ing

Pro

du

ctio

n V

olu

me

(M

T/W

k)

No

rmal

ize

d R

ecy

clin

g P

roce

ss C

ost

Year

First Solar Recycling Relative Cost Trend

Recycling Process Relative Cost Recycling Production (MT/Wk)

Continuously Driving Down Costs for Sustainable PV Recycling

Page 13: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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Life Cycle Benefits of CdTe PV Module Recycling

Sinha, P., M. Cossette, and J.-F. Ménard. 2012. End-of-life CdTe PV Recycling with Semiconductor Refining. Proceedings: 27th EU PVSEC, Frankfurt, Germany, pp. 4653 – 4656.

• Recycling requires energy and materials

— This increases the life cycle environmental impact of CdTe PV

• Recycling produces products (copper, glass, CdTe)

— This displaces primary sources of these products

— This is counted as environmental credit

• The credits are greater than the impacts

— The net impact is beneficial

Process Value Unit per m2 module

Materials and Fuels

Transport (20 tonne truck) 11.2 tonne-km

Recycling electricity 4.4 kWh

Sulfuric acid 0.083 kg

Deionized water 5.4 kg

Hydrogen peroxide (50% in water) 0.57 kg

Sodium hydroxide (50% in water) 0.10 kg

Emissions

Cd emissions to air 5.89×10-9 kg

Cd emissions to water 8.92×10-8 kg

Waste to Treatment

Disposal of plastics to municipal incineration 0.62 kg

Disposal of inert glass waste to inert waste landfill 0.13 kg

Page 14: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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Socio-Economic and Environmental Benefits of High Value PV Recycling

• All PV technologies require responsible end-of-life management

— Use of environmentally sensitive materials (Pb, Cd, As, In, Se) compounds are common in the industry

— Reclaiming critical materials (Ag, In, Te) is important to long-term sustainability of PV

• High value recycling provides socio-economic and environmental benefits

— Maximizes resource recovery and minimizes impact of environmentally sensitive materials

— Reclaiming energy and carbon intensive materials (Si) reduces the life cycle impacts of PV

— Inclusion of PV in the EU WEEE Directive is expected to yield ~ 16.5 billion EUR in 2050*

• Ambitious recovery targets which go beyond mass-based approach are needed

*Bio Intelligence Service. 2011. Study on photovoltaic panels supplementing the impact assessment for a recast of the WEEE Directive.

Page 15: © Copyright 2013, First Solar, Inc. · PDF file2 . First Solar’s Long-Standing Leadership and Commitment to Recycling • Established first global and comprehensive module recycling

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Ensuring Sustainable Supply of Raw Materials through Recycling

• Minimizing environmental impacts and maximizing resource recovery

• 10–50% of the Te needed for CdTe PV production could realistically come from EOL modules by 2040

• Material and conversion efficiency measures combined with recycling reduces tellurium demand per Watt peak

• “The CdTe-PV industry has the potential to fully rely on tellurium from recycled end-of-life modules by 2038”

— Improvements in material efficiency

— Scaling of efficient collection and recycling systems

M. Marwede and A. Reller, Future recycling flows of tellurium from cadmium telluride photovoltaic waste, Resources, Conservation, and Recycling 69 (2012) 35-49.