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Department of Biomedical, Human Factors, & Industrial Engineering Copyright 2001 by Dr. Gallimore, Wright State University Error You've carefully thought out all the angles. You've done it a thousand times. It comes naturally to you. You know what you're doing, its what you've been trained to do your whole life. Nothing could possibly go wrong, right ?

Copyright 2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

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Page 1: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Error

• You've carefully thought out all the angles.

• You've done it a thousand times.

• It comes naturally to you.

• You know what you're doing, its what you've been trained to do your whole life.

• Nothing could possibly go wrong, right ?

Page 2: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Think Again.

Page 3: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Cost of Ignoring Human Factors is

Poor Quality!• Increased probability of accidents and errors • Less spare capacity to deal with emergencies • Increased labor turnover • Lower productive output • Increases in lost time • Higher medical costs • Higher material costs • Increased absenteeism • Low quality work • Injuries, strains

Page 4: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Human Error and Accidents

“Human beings by their very nature make mistakes; therefore, it is unreasonable to expect error-free human performance.”

Shappell & Wiegmann, 1997

Page 5: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Human Error and Accidents

It is not surprising then, that human error has been implicated in 60-80% of accidents in complex systems.

In fact, while accidents solely attributable to environmental and mechanical factors have been greatly reduced over the last several years, those attributable to human error continue to plague organizations.

Page 6: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Org

aniz

atio

nal F

acto

rsUnsafe

Supervisi

on

Preconditions

Unsafe Acts

Where do we usually look to prevent

accidents?

Page 7: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Human Error and Accidents

• Why is the human blamed?– It is human nature to blame what appears to be the active operator

when something goes wrong.– Our legal system is geared toward the determination of

responsibility, fault, and blame.– It is easier for management to blame the worker than to accept the

fact that the workplace, procedure, environment, or system needs improving.

– The forms we fill out to investigate accidents are usually modeled after the unsafe act, unsafe condition dichotomy.

Page 8: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Org

aniz

atio

nal F

ailu

res

Unsafe Superv

ision

Preconditions

Unsafe Acts

Where should we look to prevent

accidents?

Operating Environment

Page 9: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Human Factors Analysis and Classification System (HFACS)

• HFACS is based on the “Swiss Cheese” model of error by James Reason (1990)

• Applied to human error analysis in aviation by – Scott Shapell, Ph.D., Civil Aeromedical Institute and – Doug Wiegmann, Ph.D., University of Illinois

Page 10: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

HFACS: Guiding Principles

• Principle 1: Health care systems are similar in nature to other complex productive systems.

• Principle 2: Human errors are inevitable within such a system.

• Principle 3: Blaming errors on the human is like blaming a mechanical failure on the device.

• Principle 4: An accident, no matter how minor, is a failure of the system.

• Principle 5: Accident investigation and error prevention go hand-in-hand.

Page 11: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Latent Conditions Excessive cost cutting

Inadequate promotion policies

Latent Conditions Deficient training program

Improper crew pairing

Active and Latent Conditions Poor team work/team resource management

Loss of situational awareness

Failed orAbsent Defenses

OrganizationalFactors

InputsEconomic

inflation

Few qualified professionals

Regulations

Government policies

UnsafeSupervision

Preconditionsfor

Unsafe Acts

UnsafeActs

Adapted from Reason (1990) Accident/Injury

Active Conditions Incorrect calculation of dosage

Incorrect use of equipment

Did not communicate all needed information

Did not check device

Breakdown of A Productive System

Page 12: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Violations

ExceptionalRoutine

UNSAFEACTS

UNSAFEACTS

ErrorsErrors

PerceptualErrors

DecisionErrors

Skill-BasedErrors

UNSAFEACTS

UNSAFEACTS

ErrorsErrors

DecisionErrors

DECISION ERROR Rule-based Decisions - If X, then do Y - Highly Procedural Choice Decisions - Knowledge-based Ill-Structured Decisions - Problem solving

UnsafeActs

Page 13: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Violations

ExceptionalRoutine

UNSAFEACTS

UNSAFEACTS

ErrorsErrors

PerceptualErrors

DecisionErrors

Skill-BasedErrors

UNSAFEACTS

UNSAFEACTS

ErrorsErrors

Skill-BasedErrors

SKILL-BASEDERRORS

Attention Failures - Breakdown in information scan - Inadvertent operation of control Memory Failure - Omitted item in checklist - Omitted step in procedure - Forgot to check device

UnsafeActs

Page 14: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

DecisionErrors

Violations

ExceptionalRoutine

UNSAFEACTS

UNSAFEACTS

ErrorsErrors

PerceptualErrors

Skill-BasedErrors

UNSAFEACTS

UNSAFEACTS

PerceptualErrors

ErrorsErrors

PERCEPTUALERRORS

Misread label Misread chart Misjudge type of auditory alarm

UnsafeActs

Page 15: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

DecisionErrors

Exceptional

Violations

Routine

UNSAFEACTS

UNSAFEACTS

ErrorsErrors

PerceptualErrors

Skill-BasedErrors

UNSAFEACTS

UNSAFEACTS

Violations

Routine

ROUTINE (INFRACTIONS)(Habitual departures from rules condoned by management)

Violation of Orders/Regulations/Standard Operating Procedures -not checking ID bands -failure to confirm allergy status when ordering antibiotic in doctors office -Double check system for blood transfusion -Side bed rails not raised

Failed to Adhere to policy Not Current/Qualified for procedure Improper Procedures

UnsafeActs

Page 16: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Routine

Violations

Exceptional

UNSAFEACTS

UNSAFEACTS

ErrorsErrors

PerceptualErrors

DecisionErrors

Skill-BasedErrors

Exceptional

UNSAFEACTS

UNSAFEACTS

Violations

Exceptional

EXCEPTIONAL(Isolated departures from the rules not condoned

by management)

Violated - Keep drugs on floor- Extending surgical procedure without patient consent

Accepted Unnecessary Hazard Not Current/Qualified for Procedure Violated standard medical practice

UnsafeActs

Page 17: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Personal Readiness

Crew Resource Mismanagement

Adverse Physiological

States

Physical/Mental

Limitations

Adverse Mental States

Substandard Conditions of

Operators

Substandard Conditions of

Operators

Substandard Practices of Operators

Substandard Practices of Operators

PRECONDITIONSFOR

UNSAFE ACTS

PRECONDITIONSFOR

UNSAFE ACTS

Substandard Conditions of

Operators

Substandard Conditions of

Operators

Adverse Mental States

ADVERSE MENTAL STATE

Loss of Situational Awareness Circadian dysrhythmia Alertness (Drowsiness) Overconfidence Complacency Task Fixation

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 18: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

PRECONDITIONSFOR

UNSAFE ACTS

Substandard Conditions of

Operators

Substandard Conditions of

Operators

Substandard Practices of Operators

Substandard Practices of Operators

Personal Readiness

Crew Resource Mismanagement

Adverse Physiological

States

Physical/Mental

Limitations

Adverse Mental States

PRECONDITIONSFOR

UNSAFE ACTS

Substandard Conditions of

Operators

Substandard Conditions of

Operators

Adverse Physiological

States

ADVERSE PHYSIOLOGICALSTATES

Medical Illness Extreme fatigue

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 19: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Substandard Conditions of

Operators

Substandard Conditions of

Operators

Substandard Practices of Operators

Substandard Practices of Operators

PRECONDITIONSFOR

UNSAFE ACTS

Personal Readiness

Crew Resource Mismanagement

Adverse Physiological

States

Physical/Mental

Limitations

Adverse Mental States

PRECONDITIONSFOR

UNSAFE ACTS

Substandard Conditions of

Operators

Substandard Conditions of

Operators

Physical/Mental

Limitations

PHYSICAL/MENTALLIMITATIONS

Lack of Sensory Input Limited Reaction Time Incompatible Physical Capabilities Incompatible Intelligence/Aptitude

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 20: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

CREW RESOURCEMISMANAGEMENT

PRECONDITIONSFOR

UNSAFE ACTS

Crew Resource Mismanagement

Substandard Practices of Operators

Substandard Practices of Operators

PRECONDITIONSFOR

UNSAFE ACTS

Personal Readiness

Adverse Physiological

States

Physical/Mental

Limitations

Adverse Mental States

Substandard Conditions of

Operators

Substandard Conditions of

Operators

Substandard Practices of Operators

Substandard Practices of Operators

Crew Resource Mismanagement

Not Working as a Team Poor team Coordination Improper Briefing Before a Procedure Inadequate Coordination of materials/technologies/human resources

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 21: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

PRECONDITIONSFOR

UNSAFE ACTS

Substandard Conditions of

Operators

Substandard Conditions of

Operators

Substandard Practices of Operators

Substandard Practices of Operators

Personal Readiness

Crew Resource Mismanagement

Adverse Physiological

States

Physical/Mental

Limitations

Adverse Mental States

PRECONDITIONSFOR

UNSAFE ACTS

Substandard Practices of Operators

Substandard Practices of Operators

Personal Readiness

PERSONAL READINESSReadiness Violations

Rest RequirementsSelf-Medicating

Poor Judgement Poor Dietary Practices Overexertion While Off Duty

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 22: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

UNSAFESUPERVISION

UNSAFESUPERVISION

InadequateSupervision

PlannedInappropriate

Operations

Failed toCorrectProblem

SupervisoryViolations

UNSAFESUPERVISION

UNSAFESUPERVISION

InadequateSupervision

INADEQUATE SUPERVISION Failure to Administer Proper Training Lack of Professional Guidance

UnsafeSupervision

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 23: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

UNSAFESUPERVISION

UNSAFESUPERVISION

InadequateSupervision

PlannedInappropriate

Operations

Failed toCorrectProblem

SupervisoryViolations

UNSAFESUPERVISION

UNSAFESUPERVISION

PlannedInappropriate

Operations

INAPPROPRIATEPRACTICES

Risk without Benefit Improper Work Tempo Poor Team Pairing

UnsafeSupervision

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 24: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

InadequateSupervision

PlannedInappropriate

Operations

Failed toCorrectProblem

SupervisoryViolations

UNSAFESUPERVISION

UNSAFESUPERVISION

UNSAFESUPERVISION

UNSAFESUPERVISION

Failed toCorrectProblem

FAILED TO CORRECT AKNOWN PROBLEM

Failure to Correct Inappropriate Behavior Failure to Correct a Safety Hazard

UnsafeSupervision

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 25: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

InadequateSupervision

PlannedInappropriate

Operations

Failed toCorrectProblem

SupervisoryViolations

UNSAFESUPERVISION

UNSAFESUPERVISION

UNSAFESUPERVISION

UNSAFESUPERVISION

SupervisoryViolations

SUPERVISORY VIOLATIONS Not Adhering to Rules and Regulations Willful Disregard for Authority by Supervisors

UnsafeSupervision

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 26: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

OrganizationalClimate

ResourceManagement

ResourceManagement

OperationalProcess

ORGANIZATIONALINFLUENCES

ResourceManagement

ResourceManagement

ORGANIZATIONALINFLUENCES

RESOURCE MANAGEMENT Human Monetary Equipment/Facility

OrganizationalInfluences

UnsafeSupervision

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 27: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

OrganizationalClimate

ResourceManagement

ResourceManagement

OperationalProcess

ORGANIZATIONALINFLUENCES

ORGANIZATIONALINFLUENCES

OrganizationalClimate

ORGANIZATIONALCLIMATE Structure Policies Culture

OrganizationalInfluences

UnsafeSupervision

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 28: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

OrganizationalClimate

ResourceManagement

ResourceManagement

OperationalProcess

ORGANIZATIONALINFLUENCES

ORGANIZATIONALINFLUENCES

OperationalProcess

OPERATIONALPROCESS

Operations Procedures Oversight

OrganizationalInfluences

UnsafeSupervision

Preconditionsfor

Unsafe Acts

UnsafeActs

Page 29: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Human Factors has been Effectively Applied to a Variety of Complex

Systems• Aviation

– Design of aircraft– Air Traffic control

• Nuclear Power Plants• Manufacturing• Aerospace

– Space station– Space shuttles

• Anesthesiology• Computer Systems• Remotely Operated Vehicles• Automobiles

Page 30: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Example System Benefits

• Reduction in reported incidents and accidents

• Reduction in error• Improved communication• Reduced personnel

requirements because tasks can be more easily accomplished

• Increased customer satisfaction• More quality time with

customers

• Reduced job injuries• Reduced patient waiting times• Less “lost” information (forms,

documents, etc)• Better handoff• Reduced workload• Increased worker job

satisfaction• Etc…

Page 31: Copyright  2001 by Dr. Gallimore, Wright State University Department of Biomedical, Human Factors, & Industrial Engineering Error You've carefully thought

Department of Biomedical, Human Factors, & Industrial Engineering

Copyright 2001 by Dr. Gallimore, Wright State University

Acknowledgements

• Thanks to Scott Shapell, Ph.D. from the Civil Aeromedical Institute and Doug Wiegmann, Ph.D. from the University of Illinois for permission to use and edit slides from their presentation “A Human Factors Approach to Accident Analysis and Prevention”.