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8/22/2019 Copy of Methodology
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GIGATECH INC.
METHOD STATEMENT
ELECTRICAL RACEWAYS INSTALLATION WORKS
A. Scope of Works
This method statement describes the work execution plan for the installation of
raceways and their accessories in conjunction with the Electrical Boxes
installation. Raceway types include the following:
1. Rigid Steel Conduit (RSC)
2. Intermediate Metallic Conduit (IMC)
3. Unplasticized Polyvinylchloride Conduit (PVC)
4. Flexible Metallic conduit (FMC)
5. Liquid tight flexible Metallic conduit (LFMC)
6. Cable Trays, Cable Ladders, Wire ways and Wire Gutters
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated
shop drawings and have been approved for implementation. Necessary work
permits shall have been applied for and approved including requisite Job Hazard
Analysis. Equipment intended for used shall have been expected and tagged safe
for use. The skilled and labourer doing the installation work shall have undergone
safety orientation and shall have been familiarized with the procedures related to
their works.
C. Procedure for Installation
1. Examination
1.1 Examine surfaces to receive raceways, boxes and enclosures for
compliance with installation tolerances and other conditions affecting
performance of raceway installation.
1.2 Do not proceed with installation until unsatisfactory conditions have
been corrected.
2. Delivery and Storage
2.1 Non-metallic conduits stored on site prior to installation shall be placedon a flat surface off the ground and shall be protected from
construction debris and direct rays of the sun.
2.2 Damaged, oxidized, warped, improperly stored material or with
excessive amounts of foreign debris will be removed from the project
site and replaced with new materials.
3. Sleeving and Block Out works
3.1 Sleeving and block out work shall be implemented during setting up of
formworks.
3.2 Prepare all sleeves and block outs and ensure the use of proper
materials.3.3 Coordinated with the general contractor and set the sleeves/block outs.
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4. Site Fabrication
4.1 All raceways shall be properly cut square and reamed smooth at the
ends and all joint made tight. Cut ends of conduit with hand or power saw.
4.2 Threads cut on job shall have same effective lengths, thread
dimensions and taper as factory-cut threads.
4.3 Threads cut on job shall have same effective lengths, threaddimensions and taped as factory-cut threads.
4.4 Used raceway fittings compatible with raceways and suitable for use
and location
4.5 Make bends and offset will be skilfully done so that the inside diameter
will not be reduced.
4.6 Field-made bends and offsets shall be made with hickey or conduit-
bending machine.
5. Meeting
5.1 Coordinate and confirm schedule and sequence of work with other
trades.
5.2 Coordinate and confirm installation procedure
5.3 Prepare and secure necessary permits (installation permit, hot works
permit, etc.) before actual start of installation work.
6. Marking
Mark anchor locations in accordance with the specified spacing requirement.
Check actual condition of anchors.
7. Hangers/Supports
7.1 Hangers and supports installation is to be implemented upon strippingof formworks.
7.2 Install hangers/supports according to specified material, size, type and
spacing.
7.3 Where raceway support members are welded to structural building
framing, scrape, brush, clean and apply one coat of zinc rich primer to
welding.
8. Raceway Installation
8.1 Installation of raceway is to be implemented upon completion of
hangers and supports installation and will not coincide with the wet
work stage (partition, topping, etc.)8.2 For overhead installations beyond the comfortable and safe reach of
workers, provide approved ladders or erect sufficient and safe
scaffolds
8.3 Install and seal raceways in accordance with approved shop drawings.
8.4 Surface of the raceways shall be checked for any dents prior to
installation.
8.5 Keep raceways at least 150mm away from parallel runs of flues and
steam or hot-water pipes. Install horizontal raceway runs above water
and steam piping.
8.6 Install raceways level and balance and at proper elevations. Provide
adequate headroom.
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8.7 During construction provide temporary closures of taped polyethylene
on open raceway to prevent foreign matter from entering the raceway
system. Conduits shall be capped during construction and shall remain
closed until ready for use.
8.8 In all cases, where conduits rise from concrete slab or footings, they
shall be accurately held in place during concrete application andfinishing by means of suitable templates or spacer protector caps.
8.9 Penetrations of raceways through fire-rated vertical (walls/partitions)
and horizontal (floor/ceiling assemblies) barriers shall be filled with
approved firestop material.
8.10 Protect stub-ups from damage where conduits rise through the
floor slab. Arrange so box or enclosure where the stub-ups terminate
may be positioned with sufficient height above finished floor surface
is indicated in drawings.
8.11 Support pull boxes independent.
8.12 Run concealed raceways with a minimum of bends, in the
shortest practical distance considering the type of building
construction and obstructions, unless otherwise indicated.
8.13 Install exposed raceways parallel to or at right angles to nearby
surfaces of structural members and follow the surface contours as
much as practical.
8.13.1 Run parallel or banked raceways together on common
supports where practical.
8.13.2 Make bends in parallel or banked runs from the same
centreline to make bends parallel. Use factory elbows where
elbows can be installed parallel. Otherwise, provide field bends
for parallel raceways.8.14 Apply coat of protective paint to conduits where protective
coating is damaged. Do not paint conduit threads.
8.15 Join raceway fittings designed and approved for the purpose
and make joint tights
8.15.1 Make raceway termination tight. Used bonding bushings
or wedges at connections subject to variation. Used bonding
jumpers where joints cannot be made tight.
8.15.2 Use insulating bushings to protect conductors.
8.16 Unplasticized polyvinylchloride conduits (PVC) shall be
jointed using approved PVC cement. Ensure that joints are properly
bonded/made to prevent intrusion of dust or liquid.8.17 Terminations: Where raceways are terminated with locknuts
and bushings, align raceways to enter squarely and install locknuts
with dished part against the box. Where terminations are not secure
with 1 locknut, use 2 locknuts: inside and 1 outside the box.
8.18 Install pull wires with empty raceways. Use no. 14 AWG zinc-
coated steel or monofilament plastic line with not less than 200-lb
(90.9 kg) tensile strength. Leave at least 300mm slack at each end of
the pull wire.
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8.19 Flexible connections: Use maximum of 1800mm flexible
conduit for recessed and semi-recessed lighting fixtures; for
equipment subject to vibration, noise transmission, or movement; and
for all motors. Install separate ground conductor across flexible
connections.
8.20 Complete raceway installation before starting conductorinstallation.
9. Cleaning
9.1 On completion of installation, including outlet fittings and devices,
inspect exposed finish. Remove burrs, dirt and construction debris
and repair damaged finish, including chips, scratches and abrasions.
9.2 Clean inside of conduits by mechanical means to remove all foreign
materials, burrs, dirt, construction debris and moisture before pulling
wires or cables.
10. As-built Drawings
10.1 As-built drawings shall be progressively prepared as installation
proceeds.
D. Equipment and Tools
1. Hickey
2. Hydraulic puncher
3. Electric drill
4. Blow torch
5. Threading machine
6. Grinder7. Hand tools
E. Materials
Materials to be used shall be approved brands. Similarly, fittings and accessories
shall be of approved brands. Submittals and samples shall be submitted for
approval following the technical specifications.
F. Personnel Responsibilities and Supervision
Gigatech Inc. shall provide direct labor or sub-contractors to carry out the actual
installation works. GTC shall ensure that sufficient manpower is available for the
timely progress and completion of the works. GTC shall provide supervision to itsworkers and shall prepare coordinated shop drawings for the services installation.
GTC shall prepare and follow schedule in line with the Master Construction
Programme.
G. Inspection
Inspection procedures to ensure compliance in installation shall be carried out by
GTC prior to the Engineers inspection and approval. Adjustments/rectifications
shall be undertaken as required.
H. Health and Safety
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GTC shall carry out its works in the safest manner possible. Job hazard analysis
shall be prepared and approved prior to setting out with specific tasks to be
performed. The health of its workers shall be a paramount concern of GTC.
I. Conformance Criteria and Standards
Industry reference standards indicated in the technical specifications andconstruction contract shall be followed and complied with.
ELECTRICAL BOXES INSTALLATION WORKS
A. Scope of works
This method statement describes the work execution plan for the installation of
electrical boxes and their accessories in conjunction with the Raceways Systems
installation. Types of electrical boxes and fittings include the following:
1. Outlet boxes
2. Junction boxes
3. Splice boxes
4. Pull boxes
5. Floor boxes
6. Conduit bodies
7. Bushings
8. Locknuts
9. Knock out closures
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated shop
drawings and shall have been approved for implementation. Necessary work permits
shall have been applied for and approved including requisite Job Hazard Analyses.
Equipment intended for use shall have been inspected and tagged safe for use. The
labor force doing the installation work shall have undergone safety orientation and
shall have been familiarized with the procedures related to their work.
C. Procedures for Installation
1. Examination
1.1 Examine surfaces to receive raceways, boxes and enclosures forcompliance with installation tolerances and other conditions affecting
performance of raceway installation.
1.2 Do not proceed with installation until unsatisfactory conditions have
been corrected.
1.3 Review all approved shop drawings to avoid conflicting interferences
and minimize site adjustments.
1.4 Outlet boxes to be provided shall not be smaller that required and
shall be larger if required by Code for the number and size of
conductors to be installed.
2. Block Out Work2.1 Block out work shall be implemented during setting up of formworks.
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2.2 Prepare all block outs and ensure the use of proper materials.
2.3 Coordinate with the general contractor and set the sleeves/block outs.
2.4 Where embedded raceways terminate to embedded boxes, electrical
boxes should be accurately installed to form as the blocking-out work
itself.
2.5 Outlet boxes installed in poured concrete or cast in place shall beconcrete-tight type. The box depth shall allow 50mm minimum on
concrete cover.
3. Meeting
3.1 Coordinate and confirm schedule and sequence of work with other
trades.
3.2 Coordinate and confirm installation procedure
3.3 Prepare and secure necessary permits (installation permit, hot works
permits, etc.) before actual start of installation work.
4. Marking
4.1 Mark another locations in accordance with the specified spacing
requirement
4.2 Check actual condition of anchors.
5. Hangers/supports
5.1 Hangers and supports installation is to be implemented upon stripping
of formworks.
5.2 Install hangers/supports according to specified material, size, type and
spacing.
5.3 Where support members are welded to structural building framing,scrape, brush, clean and apply one coat of zinc rich primer to welding.
5.4 Support every box from structure as follows:
5.4.1 Secure to wood screws
5.4.2 Secure to hallow masonry with toggle bolts
5.4.3 Secure to metal with sheet metal screws, machine bolts
or clamps
5.4.4 Anchors for solid masonry and concrete shall be
expansion shields or lead shields with machine bolts.
Power actuated pin stud may be used.
5.4.5 Secure outlet boxes to metal studs with spring steel
clamp which wraps around entire face of stud and digsinto both sides of stud. Clamp shall be screwed to stud.
5.4.6 Where box is supported/suspended below structure,
support from structure with threaded steel rod. Secures
rod directly to outlet boxes with double nuts. For boxes
larger than 450mmx450mmx150mm, construct
40mmx40mmx14 gauge metal channel frame and
secured by bolts to box. The frame is secured to
threaded rod at each corner.
5.4.7 Boxes directly attached to structure shall be supported
in conformance with the code.
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6. Electrical Boxes Installation
6.1 All electrical boxes shall be complete accessible as required by Code.
Provide access panels in any non-accessible spaces to allow access to
boxes installed.6.2 Installation of electrical boxes is to be implemented upon completion
of hangers and supports installation and will coincide with the wet
works stage (partition, topping, etc.)
6.3 Install and seal electrical boxes in accordance with approved shop
drawings.
6.4 Provide an outlet box for each lighting fixtures or as indicated on the
drawings.
6.5 Outlet boxes for flush mounted lighting fixtures shall be accessible.
Where fixture installation is in non-accessible ceiling or box stud
mounted, outlet box shall be accessible when fixture is removed.
6.6 Set outlet for flush mounted devices to within 4mm of finished wall.
Box extension rings will be used as necessary.
6.7 Supports pull boxes independently. Do not put support from conduit.
6.8 Remove required knockouts only and plug all unused openings. Use
threaded plugs for cast boxes and snap-in metal plugs for sheet metal
boxes.
6.9 Outlet boxes in the same wall shall not be mounted back-to-back.
Offset 150mm minimum.
6.10Install pull boxes only in unfinished spaces or concealed above
ceilings, except when indicated on the drawings or approved by the
Consultant.6.11Install pull boxes when any of the following conditions apply:
6.11.1 Where indicated on the drawings
6.11.2 Where conduit runs exceed 45m, or as prescribed in the
specifications, from box to box from box to terminal.
6.11.3 Where a conduit run contains more than 4-90 degree
bends or the equivalent of offsets.
6.11.4 To facilitate conductor installation or to ensure that the
manufacturers maximum pulling tension is not
exceeded.
6.11.5 As described in the raceway system section of the
specifications for crossing expansion joints.6.12 Junction boxes/pull boxes installed in finished spaces shall be flush
mounted cabinets provided with trim; hinged door and flush latch and
lock to match panel trim for flush mounted electrical panelboards.
6.13Conductors shall not be spliced in pull boxes except when approved in
writing by the Engineer or where shown in drawings using approved
splicing methods.
6.14Where a pull box is required, one shall be installed for each individual
branch circuit conduit or each feeder. It shall contain only the feeder
conductors or those conductors in the conduit. A combined pull box
for multiple branch conduits or feeders is not permitted unless
approved by the Engineer or indicated in the drawings. Wheremultiple circuits are permitted within a pull box, circuit conductors
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and feeders shall be individually laced with nylon tie straps with the
identification tabs to permit identification of each circuit feeder within
the pull box.
6.15Box covers shall be in place and completely secured to the box.
7. Cleaning
On completion of installation, including outlet fittings and devices, inspect exposed
finish. Remove burrs, dirt and construction debris and repair damaged finish,
including chips, scratches and abrasions.
8. As-built drawings
8.1 As-built drawings shall be progressively prepared as installation
proceeds.
D. Equipment and tools
1. Hydraulic puncher
2. Electric drill
3. Power jigsaw
4. Grinder
5. Hand tools
E. Materials
Materials to be used shall be approved brands. Similarly fittings and accessories
shall be approved brands. Submittals and samples shall be submitted for approvalfollowing the technical specifications.
F. Personnel Responsibilities and Supervision
Gigatech Inc. shall provide direct labor or sub-contractors to carry out the actual
installation works. GTC shall ensure that sufficient manpower is available for the
timely progress and completion of the works. GTC shall provide supervision to its
workers and shall prepare coordinated shop drawings for the services installation.
GTC shall prepare and follow a schedule in line with the Master Construction
Programme.
G. Inspection
Inspection procedures to ensure compliance in installation shall be carried out by
the GTC prior to the Engineers inspection and approval.
Adjustments/rectifications shall be undertaken as required.
H. Health and Safety
GTC shall carry out its works in the safest manner possible. Job hazard analyses
shall be prepared and approved prior to setting out with specific tasks to be
performed. The health of its workers shall be a paramount concern of GTC.
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I. Conformance Criteria and Standards
Industry reference standards indicated in the technical specifications and
construction contract shall be followed and complied with.
WIRES AND CABLES (600V & Below) INSTALLATION WORKS
A. Scope of works
This method statement describes the work execution plan for installation of wires
and cables for power, control, communication and signal systems.
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated
shop drawings and shall have been approved for implementation. Necessary work
permits shall have been applied for and approved including requisite Job Hazard
Analysis. Equipment intended for used shall have been inspected and tagged safe
for use the labor force doing the installation work shall have undergone safety
orientation and shall have been familiarized with the procedures related to their
work.
C. Procedure for Installation
1. Examination
1.1 Examine raceways, boxes and enclosures to receive wires and cables
for compliance with installation tolerances and other conditionsaffecting performance of installation.
1.2 Do not proceed with installation until satisfactory conditions have
been corrected.
1.3 Do not pull wires and cables in raceways unless the raceway run is
complete.
1.4 Do not install more conductors in a raceway other than indicated on
the drawings.
2. Delivery and Storage
2.1 Deliver wires and cables in undamaged factory packaging
2.2 Stores wires and cables on elevated platforms in a clean, dry location.Protect from dirt, fumes, water and construction debris and traffic.
3. Meeting
3.1 Coordinate and confirm schedule and sequence of work with other
trades.
3.2 Coordinate and confirm installation procedure.
3.3 Prepares and secure necessary permits (Installation permit, hot works
permit, etc.) before actual start of installation work.
4. Installation
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4.1 Pull the wires/cables using prescribed pull wires except where
conductors are indicated or specified to be installed other than in a
raceway.
4.2 Conductors within all pull boxes and/or enclosures shall be grouped
and identified with nylon tie straps with circuit identification tag.
4.3 Provide identification on each control conductor at its terminal pointswith wrap-around tape wire/cable markers. ID to indicate terminal
block and point designation per control diagrams.
4.4 Color code all secondary service, feeder and branch circuit conductors
4.5 When connecting conductors, torque each terminal connection to the
manufacturers recommended torque value. A calibrated torqueing
tool shall be used to insure proper torque application.
4.6 Approved compression-type lugs and connectors shall be used for
termination as prescribed per conductor size.
4.7 Maintain phase sequence on all three-phase circuits as established
from the service equipment throughout the entire project.
4.8 Group and lace with nylon tie straps all conductors within enclosures,
e.g. panels, motor controllers, motor control center, switchboards,
terminal cabinets and fire alarm cabinets.
4.9 Make splices with conductors only within junction/splice boxes,
wiring troughs and other enclosures as permitted by Code. Do not
splice conductors in pull boxes, panel boards, safety switches,
switchboard and motor controllers or motor control centers.
4.10 Support conductors installed in vertical raceways at intervals
not exceeding distances as prescribed by Code
4.11 Control, communications or signal conductors shall be installed
in separate raceway systems.
5. Testing and Commissioning
5.1 Perform inspection and test procedures as prescribed in the
specifications.
5.2 Conduct in-house prescribed wires/cable tests.
5.3 If the in-house wires/cable tests pass or meet the requirements,
conduct witnessed tests with the presence of the Third Party testing
entity and the Owners representative
5.4 Record the results in prescribed/approved forms. The completed test
forms shall be signed by the Third Party testing entity and the
Owners representative.5.5 Prior to energization of wires and bales rated 600V, the following tests
and inspections shall be carried out.
5.5.1 Confirm that all terminations are tight and that all wires
and cables are correctly identified and adequately
protected against mechanical damage and abrasion.
5.5.2 Test polarity to ensure that all single pole and protective
devices are connected in the phase conductor only and
that all multi-pole devices are connected with correct
phase sequence.
5.6 Completed test report forms shall be submitted to the Engineer.
6. As-Built Drawings
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6.1 As built-drawings shall be progressively prepared and installation
proceeds.
D. Equipment and Tools
1. Hydraulic cable cutter2. Hydraulic crimping tool
3. Megger Insulation Resistance Tester
4. Phase sequence tester
5. Torque wrench
6. Cable basket
7. Voltmeter
8. Multi tester
9. Clamp ampere-meter
10. Hand tools
E. Materials
Materials to be sued shall be approved brands. Similarly, fittings and accessories
shall be of approved brands. Submittals and samples shall be submitted for
approval following the technical specifications.
F. Personnel Responsibilities and Supervision
Gigatech Inc. shall provide direct labor or sub-contractors to carry out the actual
installation works. GTC shall ensure that sufficient manpower is available for thetimely progress and completion of the works. GTC shall provide supervision to its
workers and shall prepare coordinated shop drawings for the services installation.
GTC shall prepare and follow a schedule in line with the Master Construction
Programme.
G. Inspection
Inspection procedures to ensure compliance in installation shall be carried out by
GTC prior to the Engineers inspection and approval. Adjustments/rectifications
shall be undertaken as required.
H. Health and Safety
GTC shall carry out its works in the safest manner possible. Job hazard analysis
shall be prepared and approved prior to setting out with specific tasks to be
performed. The health of its worker shall be a paramount concert of GTC.
I. Conformance Criteria and Standards
Industry reference standards indicated in the technical specifications and
construction contract shall be followed and complied with.
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WIRING DEVICES INSTALLATION WORKS
A. Scope of works
This method statement describes the work execution plan for the installation of
interior and exterior wiring devices with references to Raceways, Electrical Boxes
and wires and cables installation methodologies. The term wiring devices shall
include:
1. Switches
2. Dimmer Switches
3. Receptacle outlets
4. Plugs and connectors
5. Cover plates
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated
shop drawings and shall have been approved for implementation. Necessary work
permits shall have been applied for and approved including requisite Job Hazard
Analyses. Equipment intended for used shall have been inspected and tagged safe
for use. The labor force doing the installation work shall have undergone safety
orientation and shall have been familiarized with the procedures related to their
work.
C. Procedure for Installation
1. Examination
1.1 Examine surfaces where the wiring devices are going to be mounted
for compliance with installation tolerances and other conditions
affecting performance of installation.
1.2 Ensure that switches and wall dimmers shall located on the strike side
of the door.
1.3 Do not proceed with installation until satisfactory conditions have been
corrected.
1.4 Do not terminate the wires unless the circuit has passed the prescribedtest and accepted by the Engineer.
1.5 Architectural and structural features shall be coordinated with wiring
devices installation
1.6 Review Architectural and Interior drawings for wiring devices
requiring specific locations.
2. Delivery and Storage
2.1 Deliver and store wiring devices in undamaged factory packaging
2.2 Store wiring devices on elevated platforms in a clean, dry location.
Protect from dirt, fumes, water and construction debris and traffic.
3. Meeting
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3.1 Coordinate and confirm schedule and sequence of work with other
trades
3.2 Coordinate and confirm installation procedure
3.3 Prepare and secure necessary permits (installation permit, hot works
permit, etc.) before actual start of installation work.
4. Marking
4.1 Mark the prescribed mounting heights of the wiring devices, from the
centreline of the wiring devices vertically measured, prior to
positioning the outlet boxes. The vertical centreline of outlet boxes
shall be measured as accurately as possible as if the wiring device is
already installed.
4.2 Mounting heights shall be based on the reference or benchmarks as
predetermined and provided conspicuously by the structural or civil
contractor.
4.3 Actual surface finishes shall be obtained from the Architect to
predetermine mounting heights.
5. Supports and Fittings
Ensure that supports or fixing areas according to specified materials, size, type and
spacing.
Ensure that supports and fixings are complete per manufacturers recommendation.
Each wiring device shall be fixed in place, levelled and square with Architectural
lines and finishes.
6. Installation
6.1 Wiring devices shall be installed in accordance with themanufacturers recommendation.
6.2 Installation of wiring devices shall be done after completion of
Architectural finishes
6.3 Utmost care should be observed and practiced at all times to ensure
neat and clean installation of wiring devices
6.4 Approved gloves shall be worn by workers to at all times during
installation in order to avoid marks on the finished ceiling or adjacent
surface finishes as well as on the wiring device itself.
6.5 For overhead installations beyond the comfortable and safe reach of
workers, provide approved ladders.
6.6 Local switches which are shown near doors shall be located at thestrike side of the doors as finally hung.
6.7 Receptacles installed with major axis horizontal above the backsplash.
6.8 Mount all wiring devices within outlet boxes to allow cover plate to be
in contact with wall on all sides.
6.9 Align devices with major axis of wiring device parallel to adjacent
predominate building feature, e.g. door frames or countertops.
6.10 Connect the grounding terminal or each wiring device to the
equipment grounding conductor of the circuit, or where no
equipment grounding conductor is installed, connect to the metallic
outlet box grounding lug with a bonding jumper conductor.
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6.11 Grounding conductors connection to wiring devices shall be made
such that removal of the device will not interrupt the ground
continuity of the downstream devices.
6.12 Where outlet boxes for wiring devices are not within 4mm of
finished wall surface, install extension ring to bring it within the
tolerance in order to secure support for the wiring device6.13 Protect all wiring devices and cover plates from paint and
construction debris/material. All devices and cover plates shall be
clean, undamaged and unscratched. Delay installation of wiring
devices until wiring work and painting or wall paper works are
completed.
7. Testing and commissioning
Perform inspection and test procedure as prescribed in the specifications.
Prior to energizing circuitry, test wiring devices for electrical continuity and correct
polarity connections.
After energizing circuitry, test wiring devices to demonstrate compliance with
requirements.
Conduct in-house prescribed tests. If the in-house tests pass or meet the requirements,
conduct witnessed test with the present of the Third Party testing and the Owners
representative.
Record the results in prescribed/approved forms. The completed tests forms shall be
signed by the Third Party testing entity and the Owners Representative.
Completed test reports forms shall be submitted to the Engineer.
8. As-Built Drawings
8.1 As-built drawings shall be progressively prepared as installationproceeds.
D. Equipment & Tools
1. Hydraulic cable cutter
2. Hydraulic crimping tools
3. Megger Insulation Resistance Tower
4. Phase sequence Tester
5. Torque wrench
6. Cable basket
7. Voltmeter
8. Multi-tester9. Clamp amper-meter
10. Hand-tools
E. Materials
Materials to be used shall be approved brands. Similarly, fittings and accessories
shall be approved brands. Submittals and samples shall be submitted for approval
following the technical specifications.
F. Personnel Responsibilities and Supervision
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Gigatech Inc. shall provide direct labor or sub-contractors to carry out the actual
installation works. GTC shall ensure that sufficient manpower is available for the
timely progress and completion of the works. GTC shall provide supervision to its
workers and shall prepare coordinated shop drawings for the services installation.
GTC shall prepare and follow a schedule in line with the Master Construction
Programme.
G. Inspection
Inspection procedures to ensure compliance in installation shall be carried out by
GTC prior to Engineers inspection and approval adjustment/rectifications shall be
undertaken as required.
H. Health and Safety
GTC shall carry out its works in the safest manner possible. Job hazard analyses
shall be prepared and approved prior to setting out with specific tasks to be
performed. The health of its workers shall be a paramount concern of GTC.
I. Conformance Criteria and Standards
Industry reference standards indicated in the technical specifications and
construction contracts shall be followed and complied with.
LIGHTING FIXTURES INSTALLATION WORKS
A. Scope of Works
This method statement describes the work execution plan for the installation of
interior and exterior lighting fixtures.
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated
shop drawings and shall have been approved for implementation. Necessary work
permits shall have been applied for and approved including requisite Job Hazard
Analyses. Equipment intended for use shall have been inspected and tagged safefor use. The labour force doing the installation work shall have undergone safety
orientation and shall have been familiarized with the procedures related to their
work.
C. Procedure for Installation
1. Examination
1.1 Examine surfaces where the lighting fixtures and/ or their supports are
going to be mounted for compliance with installation tolerances and
other conditions affecting performance of installation.
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1.2 Do not proceed with installation until unsatisfactory conditions have
been corrected.
1.3 Do not terminate the wires unless the circuit has passed the prescribed
test and accepted by the Engineer.
1.4 Do not install lighting unless the supporting system for each unit is
completed.1.5 For mounting on drop ceiling, lighting fixtures shall not be installed
until such time the ceiling suspension systems are complete.
2. Delivery and Storage
2.1 Deliver and store lighting fixtures and their associated equipment in
undamaged factory packaging.
2.2 Store lighting fixtures with and their associated equipment on elevated
platforms in a clean, dry location. Protect from dirt, fumes, water and
construction debris and traffic.
2.3 Stack lighting fixtures in undamaged factory packaging per
manufacturers recommendation. Do not stack lighting fixtures more
than what is allowed.
2.4 Do not stack unpacked lighting fixtures.
3. Meeting
3.1 Coordinate and confirm schedule and sequence and sequence of work
with other trades.
3.2 Coordinate and confirm installation procedure.
3.3 Prepare and secure necessary permits (installation permit, hot workspermit, etc.) before actual starts of installation work.
4. Marking
4.1 Mark anchor locations in accordance with the specified spacing
requirement.
4.2 Check actual condition of anchors.
5. Hangers/Supports
5.1 Hangers and supports installation is to be implemented upon strippingof formworks.
5.2 Install hangers/supports according to specified materials, size, type and
spacing.
5.3 Where support members are welded to structural building framing,
scrape, brush, clean and apply one coat of zinc rich primer to welding.
5.4 All lighting fixtures shall be supported fro the building structure.
5.5 Support all lighting fixture as recommended by manufacturer.
5.6 Ensure that each lighting fixture weight is equally distributed to the
support system in order to maintain a level and stable position.
6. Installation
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6.1 Lighting fixtures shall be installed in accordance with the
manufacturers recommendation. Do not remove protective plastic
covering over the fixture as delivered.
6.2 Approved gloves shall be worn by workers to all times during
installation in order to avoid marks on the finished ceiling or adjacent
surface finishes as well as on the fixture itself.6.3 For overhead installations beyond the comfortable and safe reach of
workers, provide approved ladders or erect sufficient and safe
scaffolds. Do not place any fixture on the ladder.
6.4 Install flush mounted fixtures in suspension system type acoustical tile
or plaster, stucco or sheet rock ceiling with adjustable brackets integral
with the fixture. Brackets shall be adjustable from the inside of the
fixture.
6.5 Install surface mounted fixtures on suspended ceilings with a light
weight channel above the ceiling attached by nylon tie straps to two
members of the ceiling suspension system. Two support channels are
required for each 1.2m fixture.
6.6 Surface and wall mounted incandescent fixtures shall be mounted on
fixture stud in outlet box.
6.7 Approved solder less connectors such as wire nuts shall be used for
termination and as prescribed.
6.8 All fixtures with lamp positions, tilt, shutter rotation or other types of
adjustment shall be roughly adjusted at the time of installation. The
Architect will determine the final aiming and/or adjustments of all
adjustable fixtures during the final inspection. Fixtures serving areas
where daylight is predominant will be adjusted after sunset.
7. Testing and Commissioning
7.1 Perform inspection and test procedures as prescribed in the
specifications.
7.2 Do not remove protective plastic covering over fixture louvers unto the
final
inspection. All installed fixtures shall be free from dirt or fingerprints
prior to
acceptance.
7.3 All lamps shall be illuminated and operational at the time of the final
inspection. Lamps not providing 100% output shall be replaced.7.4 Conduct in house prescribed tests. If the inhouse tests pass or meet the
requirements, conduct witnessed tests with the presence of the Third
Party testing entity and the Owners representative.
7.5 Record the results in prescribed/approved forms. The completed test
forms shall be signed by the Third Party testing entity and the Owners
representative.
7.6 Completed test report forms shall be submitted to the Engineer.
8. As-Built Drawings
8.1 As-built drawings shall be progressively prepared as installationproceeds.
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D. Equipment & Tools
1. Megger Insulation Resistance Tester2. Lux Meter
3. Voltmeter
4. Multi- Tester
5. Clamp ampere-meter
6. Hand tools
E. Materials
Materials to be used shall be approved brands. Similarly, fittings and accessories
shall be of approved brands. Submittals and samples shall be submitted for approved
following the technical specifications.
F. Personnel Responsibilities and Supervision
Gigatech Inc. shall provide direct labor or sub-contractors to carry out the actual
installation works. GTC shall ensure that sufficient manpower is available for the
timely progress and completion of the works. GTC shall provide supervision to its
workers and shall prepare coordinated shop drawings for the services installation.
GTC shall prepare and follow a schedule in line with the Master Construction
Programme.
G. Inspection
Inspection procedures to ensure compliance in installation shall be carried out by
GTC prior to the Engineers inspection and approval. Adjustments/rectifications shall
be undertaken as required.
H. Health and Safety
GTC shall carry out its works in the safest manner possible. Job hazard analyses shall
be prepared and approved prior to setting out with specific tasks to be performed. The
health of its workers shall be a paramount concern of GTC.
I. Conformance Criteria and Standards
Industry reference standards indicated in the technical specifications and construction
contract shall be followed and complied with.
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MAIN POWER DISTRIBUTION WORKS
A. Scope of Works
This method statement describes the work execution plan for the installation of main
power distribution system with references to Raceways, Electrical Boxes, Electrical
Connections and Wires and Cables installation methodologies. The work shall
include (applicable to and including Owner-supplied where installation shall be done
by GTC):
1. Main Low Voltage Switchboards
2. Feeders
3. Distribution panels
4. Panel boards5. Meter Centers
6. Motor Control Centers
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated shop
drawings and shall have been approved for implementation. Necessary work permits
shall have been applied for and approved including requisite Job Hazard Analyses.
Equipment intended for use shall have been inspected and tagged safe for use. The
labor force doing the installation work shall have undergone safely orientation and
shall have been familiarized with the procedures related to their work.
All legworks and arrangements with the Power Company shall be executed for the
permanent electrical service on behalf of the Owner. Application charges shall be to
the account of the Owner in the event that they are not included or not available
during tender.
C. Procedure for Installation
1. Examination
1.1 Examine locations for compliance with installation tolerances and otherconditions affecting performance of installation.
1.2 Review all details and installation particulars pertaining to Owner-
supplied equipment.
1.3 Do not proceed with installation until unsatisfactory conditions have been
corrected.
2. Delivery and Storage
2.1 Deliver distribution equipment in undamaged factory packaging.
2.2 Store equipment on elevated platforms in a clean, dry location. Protect
from dirt, fumes, water and construction debris and traffic
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2.3 As much as practicable, the equipment should be delivered and brought
up to its actual mounting location.
2.4 Approved hauling machinery shall be utilized.
2.5 Do not stack distribution equipments.
3. Meeting
3.1 Coordinate and confirm schedule and sequence of work with other trades.3.2 Coordinate and confirm installation procedure.
3.3 Prepare and secure necessary permits (installation permits, hot works
permits, etc.) before actual start of installation work.
4. Marking
4.1 Mark anchor locations in accordance with the specified spacing requirement.
4.2 Check actual condition of anchors.
4.3 Mark the prescribed mounting heights of surface mounted equipment.
Mounting heights shall be based on the references or benchmarks as
predetermined and provided conspicuously by the structural or civil
contractor. Actual surface finished shall be obtained from the Architect to
predetermine mounting heights.
5. Supports and Fixings
5.1 Ensures that supports or fixing are according to specified material, size,
type and spacing.
5.2 Ensures that supports and fixing are complete per manufacturers
recommendation.
5.3 Each equipment shall be fixed in place, levelled and square withArchitectural lines and finishes.
6. Installation
6.1 Where the delivery of the equipment to its actual mounting location is not
practical, approved system of moving the equipment shall be employed.
6.2 Where construction elevators cannot accommodate the weight of the
equipment and hauling crew, crane shall be used. Provide wood planks
sufficient to support the equipment on the space where it will be placed.
6.3 Manufacturers recommended maximum angle of tilt for certain equipment
shall be strictly observed. Do not tilt equipment beyond what is allowed.6.4 Approved pipes shall be used as rollers to facilitate horizontal movement
of distribution equipment where cranes and hoists are not suitable. The
diameters of pipes together with temporary steel plate ramps shall be
chosen so as to match the thickness of the pad where they shall be
mounted onto.
6.5 Utmost care and attention shall be observed when moving equipment to its
final location so that damage to structures or the equipment itself is
avoided.
6.6 During hauling of equipment, prescribed security procedures shall be
implemented to avoid personnel injury.
6.7 Approved hardware shall be utilized to ensure levelling of equipment asrequired.
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6.8 Surface-mounted panels shall be secured to the structure by a minimum of
four fastening devices. Panel boards 600 amperes and higher shall be
secured by a minimum of eight fastening devices.
6.9 Enclosures shall be mounted where indicated on the drawings. Install
supports to the structure with specified fastening devices.
6.10 Flushed mounted panels in concrete structures shall be cast-in place whereconstruction is by casting. Approved fixing materials and methods shall
be employed per case. As much as practicable, the actual panel should
terminated to the raceway system and shall be casted in place to minimize
removal and adjustment works.
6.11 Attach enclosure directly to masonry, concrete or wood surfaces except in
exterior or moist locations where 40mm stand off steel channel shall be
provided.
6.12 Power circuit conduits, cable and bus ways shall terminate in the respective
section that the circuit breaker is located.
6.13 Nylon tie straps shall be used to group conductors. Only one conductor
shall be terminated at each terminal. Conductors shall be arranged neatly
in the wiring space.
6.14 Splicing conductors in equipment enclosure shall not be allowed.
6.15 Conductors not terminating in an enclosure section or unit shall not be
extend or pass that section or unit.
6.16 No termination shall be allowed unless respective conductors pass the
prescribed test and accepted by the Engineer.
6.17 Protect all wiring distribution equipment from paint and construction
debris/materials. All equipments shall be clean, undamaged and
unscratched.
7. Testing and Commissioning
7.1 Perform inspection and test procedures as prescribed in the specifications
and in accordance with the manufacturer recommendation.
7.2 Prior to energizing circuitry, test equipment foe electrical continuity and
correct polarity connections.
7.3 After energizing circuitry, test equipment to demonstrate compliance with
requirements.
7.4 Conduct in-house prescribed tests. If the in-house tests pass or meet the
requirements, conduct witnessed tests with the presence of the Third Party
testing entity and the Owners representative.7.5 Record the results in prescribed/approved forms. The completed test
forms shall be signed by the Third Party testing entity and the Owners
representative.
7.6 Completed test report forms shall be submitted to the Engineer.
8. Field Quality Control
8.1 Visual and Management Inspection
8.1.1 Verify that equipment enclosure interiors are clean and free from
accumulated dust, films, moist and other foreign material.8.1.2 Inspect and clean all bus and support insulators.
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8.1.3 Inspect all electrical and mechanical components for condition and
any evidence of unseated/disconnected circuit breakers.
8.1.4 Check circuit breaker connection integrity to bus.
8.1.5 Inspect bolted connections. Torque wrench tightens or remake
questionable connections.
8.1.6 Inspect for missing or loose hardware or accessories.8.1.7 Inspect ground bus connection.
8.1.8 Operate key and door interlock devices to ensure proper operation.
8.1.9 Protective Relays: remove relay from base. Visually inspect each
relay and base from damage and or broken parts. Check contacts
clearances. Check electrical connections for proper contact. Make
adjustments as necessary.
8.2 Electrical Tests:
8.2.1 Insulation Resistance Test: test main secondary bus and feeder
circuits phase-to-phase and phase to ground with all
instrumentation and control wiring disconnected.
8.2.2 Energize any space heater circuits to ensure proper operation.
8.2.3 Protective Relays: Megger each relay circuit to relay frame.
Perform operational tests as prescribed in the specifications.
8.3 Instruments and Meter Tests: inspect panel-mounted instruments and
meters. Clean and check for calibration accuracy. Make minor
adjustments as necessary.
9. As-Built Drawings
9.1 As-built drawings shall be progressively prepared as installation proceeds.
D. Equipment & Tools
1. Crane
2. Rollers
3. Hydraulic cable cutter
4. Hydraulic crimping tool
5. Megger Insulation Resistance Tester6. Phase sequence tester
7. Torque wrench
8. Cable basket
9. Voltmeter
10. Multi-Tester
11. Clamp ampere-meter
12. Hand tools
E. Materials
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Materials to be used shall be approved brands. Similarly, fittings and accessories
shall be of approved brands. Submittals and samples shall be submitted for approval
following the technical specifications.
F. Personnel Responsibilities and Supervision
Gigatech Inc. shall provide direct labor or sub-contractors to carry out the actual
installation works. GTC shall ensure that sufficient manpower is available for the
timely progress and completion of the works. GTC shall provide supervision to its
workers and shall prepare coordinated shop drawings for the services installation.
GTC shall prepare and follow in line with the Master Construction Programme.
G. Inspection
Inspection procedures to ensure compliance in installation shall be carried out by
GTC prior to the Engineers inspection and approval. Adjustments/rectifications shall
be undertaken as required.
H. Health and Safety
GTC shall carry out its works in the safest manner possible. Job hazard analyses shall
be prepared and approved prior to setting out with specific tasks to be performed. The
health of its workers shall be a paramount concern of GTC.
I. Conformance Criteria and Standards
Industry reference standards indicated in the technical specifications and construction
contract shall be followed and complied with.
ELECTRICAL CONNECTIONS FOR EQUIPMENT
A. Scope of works
This method statement describes the work execution plan for the electrical
connections for equipment with references to Raceways, Electrical Boxes and Wires
and Cables, Lighting Fixtures and wiring Devices installation methodology. The typesof connections shall include the following:
1. To switchgear and switchboards
2. To panel boards and distribution boards
3. To motor controllers/motor control centers
4. To emergency generator system
5. To busways/busducts
6. To meter center
7. to elevators
8. To communications and data, controls and signalling systems
9. To MVAC, plumbing and fire protection systems
10. To packaged sets of mechanical equipment such as fans, pumps, compressors,etc.
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11. To lighting fixtures and lighting controls
12. To wiring devices
13. To master units of FDAS, telecommunication systems, BMS, Security
Systems and Public Address Systems
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated shop
drawings and shall have been approved for implementation. Necessary work permits
shall have been applied for and approved including requisite Job Hazard Analyses.
Equipment intended for use shall have been inspected and tagged safe for use. The
labor force doing the installation work shall have undergone safely orientation and
shall have been familiarized with the procedures related to their work.
C. Procedure for Installation.
1. Examination
Examine all associated electrical connections for compliance with installation
tolerances and other conditions affecting performance of installation.
Do not proceed with installation until unsatisfactory conditions have been corrected.
2. Meeting
Coordinate and confirm schedule and sequence of work with other trades.
Coordinate and confirm installation procedure.
Prepare and secure necessary permits (installation permit, hot works permit, etc.)before actual start of installation work.
3. Installation
Electrical Connections shall be made in accordance with the requirements of the
manufacturers written instructions, the Code and Industry practices.
Equipment installation work shall be coordinated with the electrical connection work
Electrical power connections shall be in accordance with the manufacturers written
instructions and wiring diagrams.
Sizes of wires and connectors shall be compatibly selected to ensure sound interfacing
between the electrical power supply and the equipment.Wires and cables shall be prepared for termination by stripping the covering armor,
jacket, insulation and/or shielding properly to ensure a uniform and neat appearance.
Wires and cables shall be cut to lengths as practical as possible to allow ease of
arrangement as well as facilitate inspection, testing and maintenance. Sufficient slack
should be provided to allow future reconnections.
Conductor terminations, terminal lugs, terminals as well as conductors, shall be rated
for the operating temperature of the circuit.
Splices shall be covered with electrical insulations equivalent to or of higher rating
than the insulations of the conductors being spliced.
Flexible conduits suitable to application shall be provided for motor connections and
for other connections that will be subject for movements or vibrations.
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4. Testing and commissioning
Perform inspection and test procedures as prescribed in the specifications.
Terminations shall be tightened firmly. Tightening of connections to switchgears,switchboards, transformers, panel boards, motor control centers, meter centers, and
other power connections shall be done in the presence of the Engineer and prior to
energization of t he equipment.
5. As-Built Drawings
As built drawings shall be progressively prepared as installation proceeds.
D. Equipment and Tools
1. Hydraulic cable cutter
2. Hydraulic crimping tool
3. Megger Insulation Resistance Tester
4. Phase sequence tester
5. Torque wrench
6. Cable basket
7. Voltmeter
8. Multi-tester
9. Clamp ampere-meter
10. Hand tools
E. Materials
Materials to be used shall be approved brands. Similarly, fittings and accessories shall
be approved brands. Submittals and samples shall be submitted for approval following
the technical specifications.
F. Personnel Responsibilities and Supervision
Gigatech Inc. shall provide direct labor or sub-contractors to carry out the actual
installation works. GTC shall ensure that sufficient manpower is available for the
timely progress and completion of the works. GTC shall provide supervision to itsworkers and shall prepare coordinated shop drawings for the services installation.
GTC shall prepare and follow a schedule in line with the Master Construction
Programme.
G. Inspection
Inspection procedures to ensure compliance in installation shall be carried out by
GTC prior to Engineers inspection and approval adjustment/rectifications shall be
undertaken as required.
H. Health and Safety
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GTC shall carry out its works in the safest manner possible. Job hazard analyses shall
be prepared and approved prior to setting out with specific tasks to be performed. The
health of its workers shall be a paramount concern of GTC.
I. Conformance Criteria and Standards
Industry reference standards indicated in the technical specifications and construction
contracts shall be followed and complied with.
GROUNDING SYSTEM INSTALLATION WORKS
A. Scope of Works
This method statement describes the work execution plan for the installation of
grounding system with reference to raceways, electrical boxes, wires and cables, main
distribution and lightning protection system installation methodologies.
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated shop
drawings and shall have been approved for implementation. Necessary work permits
shall have been applied for and approved including requisite Job Hazard Analyses.
Equipment intended for used shall have been inspected and tagged safe for use. The
labor force doing the installation work shall have undergone safety orientation and
shall have been familiarized with the procedures related to their work.
C. Procedure for Installation
1. Examination
Examine electrical system components to be connected to the grounding
system for compliance with installation tolerances and other conditions
affecting performance of installation.
Do not proceed with installation until unsatisfactory conditions have been
corrected.
2. Meeting
Coordinate and confirm schedule and sequence of work with other trades
Coordinate and confirm installation procedure
Prepares and secure necessary permits (installation permit, hot works permit,
etc.) before actual start of installation work.
3. Installation
All metallic non-current carrying parts of the electrical system including
raceways, electrical boxes, equipment enclosures, machine frames, wire
ways and all other conductive system components in close proximitywith electrical circuits shall be grounded
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For the utility service entrance, the star point (or neutral) of the secondary
winding at each sub station transformer shall be solidly
grounded/connected to ground via associated main low voltage
switchgear ground bus.
For separately derived system (Generator set), the frame and alternator
winding star point ( or neutral) shall be connected solidly, separately anddirectly to ground.
There shall be no solid connection between the utility neutral and the neutral
of the separately derived system. There shall be no connection between
neutral and ground other than as specified in the preceding paragraphs.
Install grounding conductors from the main substation ground bus to the
ground grid network.
Bond the main water line entering the buildings as shown in the drawings.
The following systems will be bonded to the grounding installation at the main
sub-station ground bus as shown in the drawings:
Cold Water piping system
Lightning protection system
Building steel
Communications grounding systems
Connections to building steel shall be made to the reinforcing steel of vertical
columns by exothermic welding. Exothermic connections shall be of
suitable type for each application.
Grounding conductors for feeders and branch circuits as shown on the
drawings shall be properly and electrically connected to their
corresponding terminals such as ground bus and ground terminals.Attach equipment grounding conductor to the equipment to be grounded with
bolt or sheet metal screw dedicated as grounding connection only.
Each telephone cabinet shall be provided with separate grounding conductor
as shown on drawings. The MDF grounding shall be connected to the
main grounding bus as indicated.
For each building expansion joints, a flexible copper bonding jumper shall be
connected to the building steel by suitable from physical abuse.
Bonding jumpers shall be installed in concealed locations away from physical
abuse.
Auxiliary riser closets shall be provided with separate ground riser conductor
as shown on the drawings.Lighting fixtures shall be grounded with a green insulated ground wire secured
to the fixture with a bond lug, screw or clip intended for the purpose.
Approved compression-type lugs and connectors shall be used for termination
as prescribed per conductor size.
4. Testing and commissioning
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Perform inspection and test procedures as prescribed in the specifications.
Inspect wiring system junction point locations for proper grounding
Verify connections of grounds and connection types, e.g. mechanical,
exothermic or hydraulic
Verify proper connection to all components of building service entrancegrounding system.
Note all system components that are interconnected and the type of connection
Upon completion of installation of grounding system, tests the resistance-to-
ground of the ground grid network.
If the in-house wire/cable tests pass or meet the requirements, conduct
witnessed tests with the presence of the Third Party testing entity and the
Owners representative.
Record the results in prescribed/approved forms. The completed test forms
shall be signed by the Third Party testing entity and the Owners
representative.
Completed test report forms shall be submitted to the Engineer.
5. As-Built Drawings
As-built drawings shall be progressively prepared as installation proceeds.
D. Equipment and Tools
1. Hydraulic cable cutter
2. Hydraulic crimping tool
3. Earth resistance tester
4. Megger Insulation Resistance tester5. Torque wrench
6. Multi-tester
7. Hand tools
GROUNDING SYSTEM INSTALLATION WORKS
A. Scope of works
This method statement describes the work execution plan for the installation of
grounding system with reference to raceways, electrical boxes, wires and cables, maindistribution and lightning protection system installation methodologies.
B. Preparatory Works
Materials intended for use shall have been submitted and approved. Coordinated shop
drawing and shall have been approved for implementation. Necessary work permits
shall have been applied for approved including requisite Job Hazard Analyses.
Equipment intended for use shall have been inspected and tagged safe for use.
The labor force doing the installation work shall have undergone safety orientation
and shall have been familiarized with the procedures related to their work.
C. Procedure for Installation
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1. Examination
1.1 Examine electrical system components to be connected to the
grounding system for compliance with installation tolerances and
other conditions affecting performance of installation.
1.2 Do not proceed with installation until unsatisfactory conditions havebeen corrected.
2. Meeting
2.1 Coordinate and confirm schedule and sequence of work with other
trades.
2.2 Coordinate and confirm installation procedure.
2.3 Prepare and secure necessary permits (installation permit, hot works
permit, etc.) before actual start of installation works.
2.4
3. Installation
3.1 All metallic non-current carrying parts of the electrical system
including raceways, electrical boxes, equipment enclosures, machine
frames, wireways and all other conductive system components in
close proximity with electrical circuits shall be grounded.
3.2 For the utility service entrance, the star point (or neutral) of the
secondary winding at each substation transformer shall be solidly
grounded/connected to ground via associated main low voltage
switchboard ground bus.
3.3 For separately derived system (Generator set), the frame and
alternator windings star point (or neutral shall be connected solidly,separately and directly to ground.
3.4 There shall be no solid connection between the utility neutral and
neutral of the separately derived system. There shall be no
connection between neutral and ground other than as specified in the
preceding paragraphs.
3.5 Install grounding conductors from the main substation ground bus to
the ground grid network.
3.6 Bond the main water line entering the building as shown in the
drawings.
3.7 The following systems will be bonded to the grounding installation
at the main sub-station ground by as shown in the drawings.3.7.1 Cold water piping system
3.7.2 Lightning protection system
3.7.3 Building steel
3.7.4 Communication grounding system
3.8 Connections to buildings steel shall be made to the reinforcing steel
of vertical columns by exothermic welding. Exothermic connections
shall be of suitable type for each application.
3.9 Grounding conductors for feeders and branch circuits as shown on
the drawings shall be properly and electrically connected to their
corresponding terminals such as ground bus and ground terminals.
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3.10 Attach equipment grounding conductor to the equipment to be
grounded with bolt or sheet metal screw dedicated as grounding
connection only.
3.11 Each telephone cabinet shall be provided with separate grounding
conductor as shown on the drawings. The MDF grounding shall be
connected to the main grounding bus as indicated.3.12 For each building expansion joints, a flexible copper bonding
jumper shall be connected to the buildings steel by suitable
exothermic welding.
3.13 Bonding jumpers shall be installed in concealed locations away from
physical abuse.
3.14 Auxiliary riser closets shall be provided with separate ground riser
conductor as shown on the drawings.
3.15 Lighting fixtures shall be grounded with a green insulated ground
wire secured to the fixture with a bond lug, screw or clip intended
for the purpose.
3.16 Approved compression-type lugs and connectors shall be used for
termination as prescribed per conductor size.
4. Testing and commissioning
4.1 Perform inspection and test procedures as prescribed in the
specifications.
4.2 Inspect wiring system junction point locations for proper grounding
4.3 Verify proper connections of ground and connection types, e.g.
mechanical, exothermic, or hydraulic
4.4 Verify proper connection to all components of building service
entrance grounding system.4.5 Note all system components that are interconnected and the type of
connection.
4.6 Upon completion of installation of grounding systems, test the
resistance-to-ground of the ground grid network.
4.7 If the in-house wire/cable tests pass or meet the requirements,
conduct witnessed test with the presence of the Third Party testing
entity and the Owners representative.
4.8 Record the results in prescribed/approved forms. The completed test
forms shall be signed by the Third Party testing entity and the
Owners representative.
4.9 Completed test report forms shall be submitted to the Engineer.
5. As-built drawings
As-built drawings shall be progressively prepared as installation proceeds.
D. Equipment and Tools
1. Hydraulic Cable Cutter
2. Hydraulic crimping tool
3. Earth Resistance Tester
4. Megger Insulation Resistance Tester
5. Torque Wrench6. Multi-tester
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7. Hand tools
LIGHTNING PROTECTION SYSTEM INSTALLATION WORKS
A. Scope of Works
This method statement describes the work execution plan for the installation
of grounding system with references to raceways, wires and cable, main
distribution and grounding system installation methodologies.
B. Preparatory Works
Materials intended for use shall have been submitted and approved.
Coordinated shop drawings and shall have been approved for implementation.
Necessary work permits shall have been applied for and approved including
requisite Job Hazard Analyses. Equipment intended for use shall have been
inspected and tagged safe for use. The labor force doing the installation work
shall have undergone safety orientation and shall have been familiarized with
the procedures related to their work.
C. Procedure for Installation
1. Examination
1.1 Examine electrical system components to be protected by the system
for compliance with installation tolerances and other conditions
affecting performance of installation.1.2 Do not proceed with installation until unsatisfactory conditions have
been corrected.
2. Meeting
2.1 Coordinate and confirm schedule and sequence of work with other
trades.
2.2 Coordinate and confirm installation procedure.
2.3 Prepare and secure necessary permits (installation permits, hot works
permits, etc.) before actual start of installation work.
3. Installation
3.1 Install lightning protection system as indicated in the drawings in
accordance with equipment manufacturers written instructions and
in compliance with applicable requirements of the Code and
Standards.
3.2 Coordinate with other work including electrical wiring and roofing
work as necessary to interface installation of lightning protection
system.
3.3 Conduits intended for the down conductor from air terminals shall be
installed maintaining a downward course and minimizing bends ofthe downward conductor as recommended by manufacturer.
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3.4 Approved bimetallic connectors/connections suitable for the purpose
shall be used with dissimilar metals connection.
3.5 Bonding of metal objects and systems at roof level and elsewhere on
the structure shall be complete as required and specified.
3.6 Connect each down conductor independently to a ground to a ground
rod and the grounding resistance loop.3.7 Provide equipment grounding and bonding connections sufficiently
tight to assure permanent and affective grounds and bonds for
specified connections.
4. Testing and Commissioning
4.1 Perform inspection and test procedures as prescribed in the
specifications.
4.2 Inspect wiring system junction point locations for proper grounding.
4.3 Verify connections of grounds and connection types, e.g.
mechanical, exothermic or hydraulic.
4.4 Verify proper connection to all components of building service
entrance grounding system.
4.5 Note all system components that are interconnected and the type of
connection.
4.6 Upon completion of installation of grounding system, test the
resistance-to-ground of the ground grid network.
4.7 If the in-house wire/cable tests pass or meet the requirements,
conduct witnessed tests with the presence of the Third Party testing
entity and the Owners representative.
4.8 Record the result in prescribed/approved forms. The completed testforms shall be signed by the Third Party testing entity and the
Owners representative.
4.9 Completed test report forms shall be submitted to the Engineer.
5. As-Built Drawing
5.1 As-built drawings shall be progressively prepared as installation
proceeds.
D. Equipment & Tools
1. Hydraulic cable cutter
2. Hydraulic crimping tool
3. Earth Resistance Tester
4. Megger Insulation Resistance Tester
5. Torque wrench
6. Multi-Tester
7. Hand tools
E. Materials
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Materials to be used shall be approved brands. Similarly, fittings and
accessories shall be of approved brands. Submittals and sample shall be
submitted for approval following the technical specifications.
F. Personnel Responsibilities and Supervision
Gigatech Inc. shall provide direct labor or sub-contractors to carry out the
actual installation works. GTC shall ensure that sufficient manpower is
available for the timely progress and completion of the works. GTC shall
provide supervision to its worker and shall prepare coordinated shop drawings
for the services installation. GTC shall prepare and follow a schedule in line
with the Master Construction Programme.
G. Inspection
Inspection procedures to ensure compliance in installation shall be carried out
by GTC prior to the Engineers inspection and approval.
Adjustments/rectifications shall be undertaken as required.
H. Health and Safety
GTC shall carry out its works in the safest manner possible. Job hazard
analyses shall be prepared and approved prior to setting out with specific tasks
to be performed. The health of its workers shall be a paramount concern of
GTC.
I. Conformance Criteria and Standards
Industry reference standards indicated in the technical specifications and
construction contract shall be followed and complied with.