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www.AFLglobal.com or 800-866-7385 Wire Products 431 © 2003, AFL, all rights reserved. PP-3-00779, Revision 4, 4.6.15 Specifications are subject to change without notice. COPPERCLAD CopperClad wire and strand combines the strength of steel with the conductivity and corrosion resistance of copper. These properties make CopperClad wire and strand ideal for many utility, telecommunication, and general industry applications. What is CopperClad Wire? CopperClad wire is a composite in which a concentric copper cladding is metallurgically bonded to a steel core through a continuous, solid-cladding process using pressure rolling for primary bonding. The copper cladding thickness remains constant surrounding the steel. It measures from 6% of the overall wire diameter for 30% conductivity wires, and 10% of the overall wire diameter for 40% conductivity wires. Different steel grades for the steel core result in Dead Soft Annealed, High Strength and Extra High Strength characteristics. What is CopperClad Strand? CopperClad strand is concentrically stranded cable of one to three layers with left-hand lay in the outer layer, unless otherwise specified. All individual wires are the same size. Features Stronger Than Copper The steel component of CopperClad wire creates a strong conductor which can withstand more mechanical abuse than solid copper wire. Its superior mechanical strength makes CopperClad wire less likely to be damaged during installation, or fatigue from vibration or bending. Easy installation CopperClad wire and strand has been specially designed with a low carbon steel core to give the maximum amount of flexibility while maintaining high strength. A special heat treat process results in a very malleable wire that is easy to handle and install without special tools or equipment. CopperClad wire and strand is also lighter than solid copper of the same size. Theft Resistant Because the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value, discouraging theft and leaving the grounding system intact. Corrosion Resistant CopperClad wire and strand exhibits the same corrosion resistant properties as copper, but maintains the high strength of steel. CopperClad Wire and Strand Applications • Utility Market • Telecommunications Market • Military

CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

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Page 1: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

www.AFLglobal.com or 800-866-7385

Wire Products

431

© 2003, AFL, all rights reserved. PP-3-00779, Revision 4, 4.6.15Specifications are subject to change without notice.

COPP

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CopperClad wire and strand combines the strength of steel with the conductivity and corrosion resistance of copper. These properties make CopperClad wire and strand ideal for many utility, telecommunication, and general industry applications.

What is CopperClad Wire?

CopperClad wire is a composite in which a concentric copper cladding is metallurgically bonded to a steel core through a continuous, solid-cladding process using pressure rolling for primary bonding. The copper cladding thickness remains constant surrounding the steel. It measures from 6% of the overall wire diameter for 30% conductivity wires, and 10% of the overall wire diameter for 40% conductivity wires. Different steel grades for the steel core result in Dead Soft Annealed, High Strength and Extra High Strength characteristics.

What is CopperClad Strand?

CopperClad strand is concentrically stranded cable of one to three layers with left-hand lay in the outer layer, unless otherwise specified. All individual wires are the same size.

Features

Stronger Than CopperThe steel component of CopperClad wire creates a strong conductor which can withstand more mechanical abuse than solid copper wire. Its superior mechanical strength makes CopperClad wire less likely to be damaged during installation, or fatigue from vibration or bending.

Easy installationCopperClad wire and strand has been specially designed with a low carbon steel core to give the maximum amount of flexibility while maintaining high strength. A special heat treat process results in a very malleable wire that is easy to handle and install without special tools or equipment. CopperClad wire and strand is also lighter than solid copper of the same size.

Theft ResistantBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value, discouraging theft and leaving the grounding system intact.

Corrosion ResistantCopperClad wire and strand exhibits the same corrosion resistant properties as copper, but maintains the high strength of steel.

CopperClad Wire and Strand

Applications

• Utility Market• Telecommunications Market• Military

Page 2: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

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Wire Products

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COPPERCLA

D

Dead Soft Annealed CopperClad Wire and Strand

CopperClad wire and strand has been utilized and relied upon for years as a strong, non-rusting, efficient grounding conductor. Combining the strength of steel with the conductivity and corrosion resistance of copper, CopperClad wire and strand provides a long-lasting, low impedance path to the earth. It is also less susceptible to theft because it is a bimetallic product and does not have the high scrap value of solid copper. When annealed, CopperClad wire and strand exhibits the flexibility necessary for easy handling.

To eliminate the possibility of damage from lightning strikes or short-circuit conditions, an efficient, reliable grounding system is necessary to rapidly dissipate the surge current to ground. Whatever the grounding application may be, there is a CopperClad conductor available in the size, conductivity and strength that is required.

ApplicationsGrounding Conductors for Primary Surge ArrestersSelecting Dead Soft Annealed (DSA) CopperClad wire as the grounding conductor for primary surge arresters permits a continuous length of conductor to be installed from the arrester to the buried grounding electrode. This is a practice which is not usually recommended with aluminum conductors. The steel core of the DSA CopperClad ground wire provides a rugged lead. It can withstand more mechanical abuse and is less susceptible to vibration-induced fatigue than solid copper or aluminum wire.

When DSA CopperClad wire is used in place of copper, the grounding conductor is far less likely to be stolen. This feature is important not only from an economic standpoint, but also from the standpoint of safety and reliability. Often, the fact that a copper downlead has been removed is not evident until a surge current causes a failure in the system.

Connectors Standard connectors used for copper wire can be used on all CopperClad products. This also includes exothermic connections.

Selecting the Right Size for Your Application Design engineers should be concerned with two factors when selecting a conductor for a ground grid. The conductor must: meet the maximum fault current for a certain duration, and meet a minimum breaking load as required by the substation design (typically 5,000 pounds).

Traditionally, we have used a chart comparing the ampacity ratings of copper and CopperClad CCS that allowed the user to visually select the CopperClad equivalent. For example:

• The equivalent to 4/0 copper per the graph is 19#9 40% DSA

• A typical maximum fault current for a distribution substation is ~18 kA at 30 cycles

• A 2/0 copper or 7#6 CCS conductor will meet this requirement instead of the larger size 4/0 copper commonly used for ground grids

• 7#6 CCS Conductor safety margin—30%

• Most engineers upsize to 4/0 copper in order to meet the mechanical strength requirement

• 7#6 CCS meets the fault current and mechanical strength requirements

Page 3: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

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© 2003, AFL, all rights reserved. PP-3-00779, Revision 4, 4.6.15Specifications are subject to change without notice.

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Our coated product goes one step further. The grey PVC jacket wrapping the outside of our strong CCS effectively makes the wire in question look at first glance like simple galvanized steel—and as such of no interest to copper thieves.

Cut It—Strip It—Connect It.

We’ve listened to our users, and we know that fast installations mean more ground gets covered when trenching in grounding wire. Time is money. Just cut the wire, strip the PVC coating at the terminal end, and connect it as you would copper. Simple.

Copper Theft

The money lost in copper thefts aren’t even the greatest concern. A recent FBI criminal intelligence assessment warns: “Copper thieves are threatening U.S. critical infrastructure by targeting electrical substations.... The theft of copper from these targets disrupts the flow of electricity... and presents a risk to both public safety and national security."

For a few dollars in money, thieves risk their lives and those of service providers, field workers, and customers. Ungrounded facilities can be an epic disaster in case of fault. In these uncertain times, a safe and steady supply of electricity is paramount to maintaining our way of life. AFL's CopperClad represents another first-line defense in the fight to keep our energy grids safe and secure.

Physical and Electrical Characteristics—CopperClad Jacketed DSA Conductors

40% CONDUCTIVITY

NO. OF STRANDSCATALOG NUMBER

CONDUCTOR SIZE AWG

DIAMETERLENGTH

PER SPOOL

MIN BREAKING

LOADSWEIGHT

CROSS SECTION AREA

APPROXIMATE SHORT-TIME FUSING

CURRENT AT 30 CYCLES (kA)inch ft lbf lbs/kft cmil

7CCS07104D-JV * 7#10

Stranded 7W0.306 160 1994 205 72685 9.83

7CCS2STR4D-JV 2 AWG

Stranded 7W0.258 134 1435 145 51772 7.00

7CCS4STR4D-JV 4 AWG

Stranded 7W0.204 214 897 91 32368 4.38

1 CCS01024-JV 2 AWG Solid 0.258 134 2023 200 66368 8.98

1 CCS01044D-JV 4 AWG Solid 0.204 214 1272 116 41738 5.65

1 CCS01064D-JV 6 AWG Solid 0.162 338 800 73 26244 3.55

NOTE: Standard green spools weigh approximately 25 lbs. (11.3 kg) and have 2 inch (5.1 cm) arbor holes. Other packaging options are available.

* Available in 50 lb. coil.

Dead Soft Annealed CopperClad Wire and Strand (cont.)

Page 4: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

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© 2003, AFL, all rights reserved. PP-3-00779, Revision 4, 4.6.15Specifications are subject to change without notice.

COPPERCLA

D

CopperClad Jacketed

Because the conductive copper of CopperClad bimetallic wire is always solid, it doesn’t crack, flake or peel like plated products can. So you can rest assured of the highest quality bimetallic conductors available on the market.

CopperClad Jacketed is available on spools that are12" diameter, 2" arbor hole, approximately 25 lb. capacity and packed 20 to a pallet. Other packaging configurations are available upon request. Ask your representative to explain your options.

Approximate Short-Time Fusing Currents—CopperClad DSA Conductors

40% CONDUCTIVITY

NO. OF STRANDS SIZE

DURATION OF CURRENTIN kA

3 CYCLES (0.05 SEC.)

6 CYCLES (0.10 SEC.)

9 CYCLES (0.15 SEC.)

30 CYCLES (0.5 SEC.)

60 CYCLES (1.0 SEC.)

120 CYCLES (2.0 SEC.)

7 7 No. 10 26.94 19.05 15.56 8.52 6.02 4.26

7 2 AWG 22.14 15.66 12.79 7.00 4.95 3.50

7 4 AWG 13.84 9.79 7.99 4.38 3.10 2.19

1 2 AWG 24.60 17.40 14.20 7.78 5.50 3.89

1 4 AWG 17.85 12.62 10.31 5.65 3.99 2.82

1 6 AWG 11.23 7.94 6.48 3.55 2.51 1.78

Dead Soft Annealed CopperClad Wire and Strand (cont.)

Page 5: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

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STOP COPPER THEFT ONCE AND FOR ALL

Copperweld® CAMO™ represents a tremendous leap forward in the fight against copper theft. DSA Copperweld® copper-clad steel conductors have been an excellent alternative to copper for grounding applications for almost a century. Providing a low-impedance path to ground, ample fault current capacity and high tensile strength, they're a natural for grounding poles and substations.

We've long marketed Copperweld® as a theft-deterrent. It works on three levels:

• Magnetic — Most thieves now test wire for copper purity by placing a magnet on it. Copper isn't magnetic, steel is.

• Hard to cut — Savvy thieves know when the wire resists their cutters that they're not dealing with soft, pliable copper.

• Low scrap value — If they ignore the signs and cut anyway, the joke will be on them. The scrap value of CopperClad is that of cheap ferrous mixed-metal. It's not worth the risk. So they may cut once, but not again.

DSA CopperClad wires – physical and electrical characteristics (TABLE 1)

CONDUCTOR SIZEAWG

DIAMETERMINI BREAKING LOADS WEIGHT CROSS SECTION

AREA

APPROXIMATE SHORT-TIME FUSING CURRENT AT

30 CYCLES (KA)40% COND 30% CONDLBS/KFT KG/KM

INCH MM LBF kN LBF kN CMIL MM2 40% COND 30% COND19-Wire Strand

19 No. 5 0.910 23.10 17246 76.7 19402 86.3 1769 2632 628665 318.55 85.07 73.6819 No. 6 0.810 20.57 13679 60.8 15389 68.5 1403 2088 498636 252.66 67.46 58.4319 No. 7 0.722 18.33 10853 48.3 12210 54.3 1113 1656 395627 200.47 53.50 46.3319 No. 8 0.643 16.32 8606 38.3 9682 43.1 883 1314 313733 158.97 42.43 36.7519 No. 9 0.572 14.53 6821 30.3 7674 34.1 700 1041 248660 126.00 33.65 29.14

4/0 0.528 13.40 5801 25.8 6526 29.0 595 885 211475 107.16 28.60 24.777-Wire Strand

7 No. 4 0.613 15.57 8015 35.7 9017 40.1 819 1218 292169 148.04 39.52 34.237 No. 5 0.546 13.86 6354 28.3 7148 31.8 649 966 231613 117.36 31.34 27.147 No. 6 0.486 12.34 5040 22.4 5670 25.2 515 766 183708 93.09 24.85 21.537 No. 7 0.433 11.00 3998 17.8 4498 20.0 408 608 145757 73.86 19.71 17.077 No. 8 0.386 9.79 3171 14.1 3567 15.9 324 482 115586 58.57 15.63 13.547 No. 9 0.343 8.72 2513 11.2 2827 12.6 257 382 91612 46.42 12.40 10.747 No. 10 0.306 7.76 1994 8.9 2243 10.0 204 303 72685 36.83 9.83 8.512 AWG 0.258 6.55 1435 6.4 1614 7.2 145 216 51772 26.23 7.00 6.064 AWG 0.204 5.18 897 4.0 1009 4.5 91 135 32368 16.40 4.38 3.79

Single Wire Strand2 AWG 0.258 6.54 2023 9.0 2275 10.1 184 274 66358 33.62 8.98 7.774 AWG 0.204 5.19 1272 5.7 1431 6.4 116 172 41738 21.15 5.65 4.896 AWG 0.162 4.11 800 3.6 900 4.0 73 108 26244 13.30 3.55 3.08

The only catch has been the appearance: CCS looks like copper. But no more. Through Fuishi Copperweld's ingenious patent-pending process, we have developed a method of permanently changing the color of the shiny outer copper layer to a dark grey without affecting conductivity or connectivity. The CAMO™ conductors look like low-cost galvanized steel, and thieves will simply walk right past it.

Protect your smart grid the smart way with Copperweld® CAMO™.

Page 6: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

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COPPERCLA

D

Approximate Short-Time Fusing Currents of Dead Soft Annealed CopperClad Conductors

(TABLE 2)

CONDUCTOR SIZEAWG

DURATION OF CURRENT IN CYCLES OR SECONDS3 CYCLES(0.05 SEC)

6 CYCLES(0.10 sec)

9 CYCLES(0.15 SEC)

30 CYCLES(0.5 sec)

60 CYCLES(1.0 SEC)

120 CYCLES(2.0 sec)

CURRENT IN KA40% CONDUCTIVITY

19-Wire Strand19 No. 5 269.02 190.22 155.32 85.07 60.15 42.5419 No. 6 213.33 150.85 123.17 67.46 47.70 33.7319 No. 7 169.17 119.62 97.67 53.50 37.83 26.7519 No. 8 134.17 94.87 77.46 42.43 30.00 21.2119 No. 9 106.40 75.23 61.43 33.65 23.79 16.82

4/0 90.45 63.96 52.22 28.60 20.23 14.307-Wire Strand

7 No. 4 124.97 88.37 72.15 39.52 27.94 19.767 No. 5 99.11 70.08 57.22 31.34 22.16 15.677 No. 6 78.60 55.58 45.38 24.85 17.57 12.437 No. 7 62.33 44.07 35.98 19.71 13.94 9.857 No. 8 49.43 34.95 28.54 15.63 11.05 7.827 No. 9 39.20 27.72 22.63 12.40 8.77 6.20

7 No. 10 31.08 21.98 17.95 9.83 6.95 4.912 AWG 22.14 15.66 12.79 7.00 4.95 3.504 AWG 13.84 9.79 7.99 4.38 3.10 2.19

Single Wire Strand2 AWG 28.39 20.07 16.39 8.98 6.35 4.494 AWG 17.85 12.62 10.31 5.65 3.99 2.826 AWG 11.23 7.94 6.48 3.55 2.51 1.78

30% CONDUCTIVITY19-Wire Strand

19 No. 5 232.99 164.75 134.52 73.68 52.10 36.8419 No. 6 184.76 130.65 106.67 58.43 41.31 29.2119 No. 7 146.52 103.60 84.59 46.33 32.76 23.1719 No. 8 116.20 82.17 67.09 36.75 25.98 18.3719 No. 9 92.15 65.16 53.20 29.14 20.60 14.57

4/0 78.34 55.39 45.23 24.77 17.52 12.397-Wire Strand

7 No. 4 108.23 76.53 62.49 34.23 24.20 17.117 No. 5 85.84 60.70 49.56 27.14 19.19 13.577 No. 6 68.07 48.13 39.30 21.53 15.22 10.767 No. 7 53.98 38.17 31.17 17.07 12.07 8.547 No. 8 42.81 30.27 24.72 13.54 9.57 6.777 No. 9 33.95 24.01 19.60 10.74 7.59 5.37

7 No. 10 26.92 19.04 15.54 8.51 6.02 4.262 AWG 19.18 13.56 11.07 6.06 4.29 3.034 AWG 11.99 8.48 6.92 3.79 2.68 1.90

Solid Wire2 AWG 24.59 17.38 14.19 7.77 5.50 3.894 AWG 15.46 10.93 8.93 4.89 3.46 2.446 AWG 9.72 6.88 5.61 3.08 2.17 1.54

Page 7: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

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Coils

All CopperClad wire, 3 and 7 strand, is available in 50 lb, 100 lb, and 200 lb coils.

40% CONDUCTIVITYCONDUCTOR

CONFIGURATIONCATALOG NUMBERS

CONDUCTOR SIZE AWG

OVERALL DIAMETER

MIN BREAKING LOADS

WEIGHTCROSS

SECTION AREAI2t

APPROXIMATE SHORT-TIME

FUSING CURRENT AT 30 CYCLES

(kA)

NOMINAL DC

RESISTANCE AT 68°F (Ω /KFT)

STRANDING AWG inch mm lbf kN lbs/kft kg/km cmil mm2 kA2s

1 2 CCS01024D No. 2 0.258 6.54 2023 9.0 186.1 276.94 66368 33.63 40.29 8.98 0.39071 4 CCS01044D No. 4 0.204 5.19 1272 5.7 117.0 174.16 41738 21.15 15.94 5.65 0.62121 6 CCS01064D No. 6 0.162 4.12 800 3.6 73.6 109.54 26250 13.30 6.30 3.55 0.98773 4 CCS03044D 3 No. 4 0.440 11.18 3626 16.1 353.9 526.67 125215 63.45 143.43 16.94 0.20873 5 CCS03054D 3 No. 5 0.392 9.96 2874 12.8 280.5 417.51 99263 50.30 90.13 13.43 0.26333 6 CCS03064D 3 No. 6 0.349 8.87 2280 10.1 222.5 331.16 78732 39.89 56.70 10.65 0.33193 7 CCS03074D 3 No. 7 0.311 7.90 1809 8.0 176.6 262.75 62467 31.65 35.70 8.45 0.41843 8 CCS03084D 3 No. 8 0.277 7.03 1434 6.4 140.0 208.36 49537 25.10 22.45 6.70 0.52763 9 CCS03094D 3 No. 9 0.247 6.26 1137 5.1 111.0 165.14 39262 19.89 14.10 5.31 0.66573 10 CCS03104D 3 No. 10 0.220 5.58 902 4.0 88.0 131.02 31151 15.78 8.88 4.21 0.83903 12 CCS03124D 3 No. 12 0.174 4.42 567 2.5 55.4 82.38 19586 9.92 3.51 2.65 1.33447 4 CCS07044D 7 No. 4 0.613 15.57 8015 35.7 827.4 1231.34 292169 148.04 780.87 39.52 0.08967 5 CCS07054D 7 No. 5 0.546 13.86 6354 28.3 655.9 976.13 231613 117.36 490.72 31.33 0.11317 6 CCS07064D 7 No. 6 0.486 12.34 5040 22.4 520.2 774.23 183708 93.09 308.72 24.85 0.14257 7 CCS07074D 7 No. 7 0.433 11.00 3998 17.8 412.8 614.29 145757 73.86 194.34 19.72 0.17977 8 CCS07084D 7 No. 8 0.386 9.79 3171 14.1 327.3 487.13 115586 58.57 122.21 15.63 0.22667 9 CCS07094D 7 No. 9 0.343 8.72 2513 11.2 259.4 386.09 91612 46.42 76.77 12.39 0.28587 10 CCS07104D 7 No. 10 0.306 7.76 1994 8.9 205.8 306.33 72685 36.83 48.33 9.83 0.360319 5 CCS19054D 19 No. 5 0.910 23.10 17246 76.7 1787.4 2659.98 628665 318.55 3615.33 85.03 0.041819 6 CCS19064D 19 No. 6 0.810 20.57 13679 60.8 1417.7 2109.81 498636 252.66 2274.45 67.45 0.052719 7 CCS19074D 19 No. 7 0.722 18.33 10853 48.3 1124.8 1673.96 395627 200.47 1431.80 53.51 0.066519 8 CCS19084D 19 No. 8 0.643 16.32 8606 38.3 892.0 1327.45 313733 158.97 900.39 42.44 0.083819 9 CCS19094D 19 No. 9 0.572 14.53 6821 30.3 707.0 1052.12 248660 126.00 565.62 33.63 0.105719 - CCS4/0 0.528 13.40 5801 25.8 601.2 894.78 211475 107.16 409.10 28.60 0.124319 10 CCS19104D 19 No. 10 0.510 12.94 5412 24.1 560.9 834.76 197289 99.97 356.05 26.69 0.13337 - CCS2/0 2/0 0.414 10.51 3652 16.2 377.0 561.01 133115 67.45 162.09 18.01 0.1967

Specifications and Ordering Information

Dead Soft Annealed CopperClad Wire and Strand for Grounding Applications

3-Wire CopperClad

Strand

7-Wire CopperClad

Strand

19-Wire CopperClad

Strand

Single Wire CopperClad

Strand

Wire3-Wire Strand

7-Wire Strand

19-Wire Strand

Wire3-Wire Strand

7-Wire Strand

19-Wire Strand

Wire3-Wire Strand

7-Wire Strand

19-Wire Strand

Wire3-Wire Strand

7-Wire Strand

19-Wire Strand

Page 8: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

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COPPERCLA

D

Coils

All CopperClad wire, 3 and 7 strand, is available in 50 lb, 100 lb, and 200 lb coils.

Specifications and Ordering Information

Dead Soft Annealed CopperClad Wire and Strand for Grounding Applications (cont.)

30% CONDUCTIVITYCONDUCTOR

CONFIGURATIONCATALOG NUMBERS

CONDUCTOR SIZE AWG

DIAMETERMIN BREAKING

LOADSWEIGHT

CROSS SECTION AREA

I2tAPPROXIMATE SHORT-TIME

FUSING CURRENT AT 30 CYCLES

(kA)

NOMINAL DC

RESISTANCE AT 68°F (Ω /KFT)

STRANDING AWG inch mm lbf kN lbs/kft kg/km cmil mm2 kA2s

1 2 CCS01023D No. 2 0.258 6.54 2276 10.1 184.1 274.04 66368 33.63 30.26 7.78 0.52091 4 CCS01043D No. 4 0.204 5.19 1431 6.4 115.8 172.34 41738 21.15 11.97 4.89 0.82831 6 CCS01063D No. 6 0.162 4.12 900 4.0 72.8 108.39 26250 13.30 4.73 3.08 1.31693 4 CCS03043D 3 No. 4 0.440 11.18 4079 18.1 350.2 521.17 125215 63.45 107.73 14.68 0.27613 5 CCS03053D 3 No. 5 0.392 9.96 3234 14.4 277.6 413.15 99263 50.30 67.70 11.64 0.34833 6 CCS03063D 3 No. 6 0.349 8.87 2565 11.4 220.2 327.70 78732 39.89 42.59 9.23 0.43913 7 CCS03073D 3 No. 7 0.311 7.90 2035 9.1 174.7 260.00 62467 31.65 26.81 7.32 0.55343 8 CCS03083D 3 No. 8 0.277 7.03 1614 7.2 138.5 206.18 49537 25.10 16.86 5.81 0.69793 9 CCS03093D 3 No. 9 0.247 6.26 1279 5.7 109.8 163.42 39262 19.89 10.59 4.60 0.88053 10 CCS03103D 3 No. 10 0.220 5.58 1015 4.5 87.1 129.66 31151 15.78 6.67 3.65 1.10983 12 CCS07043D 3 No. 12 0.174 4.42 638 2.8 54.8 81.52 19586 9.92 2.64 2.30 1.76507 4 CCS07043D 7 No. 4 0.613 15.57 9017 40.1 818.8 1218.48 292169 148.04 586.53 34.25 0.11837 5 CCS07053D 7 No. 5 0.546 13.86 7148 31.8 649.1 965.93 231613 117.36 368.59 27.15 0.14937 6 CCS07063D 7 No. 6 0.486 12.34 5670 25.2 514.8 766.15 183708 93.09 231.89 21.54 0.18827 7 CCS07073D 7 No. 7 0.433 11.00 4498 20.0 408.5 607.87 145757 73.86 145.98 17.09 0.23727 8 CCS07083D 7 No. 8 0.386 9.79 3567 15.9 323.9 482.04 115586 58.57 91.80 13.55 0.29917 9 CCS07093D 7 No. 9 0.343 8.72 2827 12.6 256.7 382.06 91612 46.42 57.67 10.74 0.37747 10 CCS07103D 7 No. 10 0.306 7.76 2243 10.0 203.7 303.13 72685 36.83 36.30 8.52 0.475619 5 CCS19053D 19 No. 5 0.910 23.10 19402 86.3 1768.7 2632.20 628665 318.55 2715.55 73.70 0.055019 6 CCS19063D 19 No. 6 0.810 20.57 15389 68.5 1402.9 2087.77 498636 252.66 1708.39 58.45 0.069319 7 CCS19073D 19 No. 7 0.722 18.33 12210 54.3 1113.1 1656.48 395627 200.47 1075.46 46.38 0.087419 8 CCS19083D 19 No. 8 0.643 16.32 9682 43.1 882.7 1313.59 313733 158.97 676.30 36.78 0.110219 9 CCS19093D 19 No. 9 0.572 14.53 7674 34.1 699.6 1041.13 248660 126.00 424.85 29.15 0.1390

3-Wire CopperClad

Strand

7-Wire CopperClad

Strand

19-Wire CopperClad

Strand

Single Wire CopperClad

Strand

Wire3-Wire Strand

7-Wire Strand

19-Wire Strand

Wire3-Wire Strand

7-Wire Strand

19-Wire Strand

Wire3-Wire Strand

7-Wire Strand

19-Wire Strand

Wire3-Wire Strand

7-Wire Strand

19-Wire Strand

Page 9: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

www.AFLglobal.com or 800-866-7385

Wire Products

439

© 2003, AFL, all rights reserved. PP-3-00779, Revision 4, 4.6.15Specifications are subject to change without notice.

COPP

ERCL

AD

Dead Soft Annealed CopperClad Conductors

Approximate Short-Time Fusing Currents—40% Conductivity

CONDUCTOR SIZEDURATION OF CURRENT IN CYCLES OR SECONDS

IN kANO. OF

STRANDSAWG I2t

3 CYCLES (0.05 SEC.)

6 CYCLES (0.10 SEC.)

9 CYCLES (0.15 SEC.)

30 CYCLES (0.5 SEC.)

60 CYCLES (1.0 SEC.)

120 CYCLES (2.0 SEC.)

19 19 No. 5 3616.62 268.95 190.17 155.28 85.05 60.14 42.52

19 19 No. 6 2275.27 213.32 150.84 123.16 67.46 47.70 33.73

19 19 No. 7 1432.31 169.25 119.68 97.72 53.52 37.85 26.76

19 19 No. 8 900.71 134.22 94.91 77.49 42.44 30.01 21.22

19 19 No. 9 565.82 106.38 75.22 61.42 33.64 23.79 16.82

19 CCS4/0 409.24 90.47 63.97 52.23 28.61 20.23 14.30

7 7 No. 4 781.15 124.99 88.38 72.16 39.53 27.95 19.76

7 7 No. 5 490.90 99.09 70.06 57.21 31.33 22.16 15.67

7 7 No. 6 308.83 78.59 55.57 45.37 24.85 17.57 12.43

7 7 No. 7 194.41 62.36 44.09 36.00 19.72 13.94 9.86

7 7 No. 8 122.26 49.45 34.97 28.55 15.64 11.06 7.82

7 7 No. 9 76.80 39.19 27.71 22.63 12.39 8.76 6.20

7 7 No. 10 48.35 31.10 21.99 17.95 9.83 6.95 4.92

7 2 AWG 24.53 22.15 15.66 12.79 7.00 4.95 3.50

7 4 AWG 9.59 13.85 9.79 7.99 4.38 3.10 2.19

7 CCS2/0 162.09 56.94 40.26 32.87 18.00 12.73 9.00

1 2 AWG 40.31 28.39 20.08 16.39 8.98 6.35 4.49

1 4 AWG 15.94 17.86 12.63 10.31 5.65 3.99 2.82

1 6 AWG 6.31 11.23 7.94 6.48 3.55 2.51 1.78

Page 10: CopperClad Wire and Strand - WESCO InternationalBecause the copper cladding is permanently bonded to the central steel core, CopperClad wire and strand offers very little scrap value,

www.AFLglobal.com or 800-866-7385

Wire Products

440

© 2003, AFL, all rights reserved. PP-3-00779, Revision 4, 4.6.15Specifications are subject to change without notice.

COPPERCLA

D

Dead Soft Annealed CopperClad Conductors

Approximate Short-Time Fusing Currents—30% Conductivity

CONDUCTOR SIZEDURATION OF CURRENT IN CYCLES OR SECONDS

IN kANO. OF

STRANDSAWG I2t

3 CYCLES (0.05 SEC.)

6 CYCLES (0.10 SEC.)

9 CYCLES (0.15 SEC.)

30 CYCLES (0.5 SEC.)

60 CYCLES (1.0 SEC.)

120 CYCLES (2.0 SEC.)

19 19 No. 5 2715.55 233.05 164.79 134.55 73.70 52.11 36.85

19 19 No. 6 1708.39 184.85 130.71 106.72 58.45 41.33 29.23

19 19 No. 7 1075.46 146.66 103.70 84.67 46.38 32.79 23.19

19 19 No. 8 676.30 116.30 82.24 67.15 36.78 26.01 18.39

19 19 No. 9 424.85 92.18 65.18 53.22 29.15 20.61 14.57

19 19 No. 10 267.44 73.14 51.71 42.22 23.13 16.35 11.56

7 7 No. 4 586.53 108.31 76.59 62.53 34.25 24.22 17.12

7 7 No. 5 368.59 85.86 60.71 49.57 27.15 19.20 13.58

7 7 No. 6 231.89 68.10 48.15 39.32 21.54 15.23 10.77

7 7 No. 7 145.98 54.03 38.21 31.20 17.09 12.08 8.54

7 7 No. 8 91.80 42.85 30.30 24.74 13.55 9.58 6.77

7 7 No. 9 57.67 33.96 24.01 19.61 10.74 7.59 5.37

7 7 No. 10 36.30 26.94 19.05 15.56 8.52 6.02 4.26

1 2 AWG 30.26 24.60 17.40 14.20 7.78 5.50 3.89

1 4 AWG 11.97 15.47 10.94 8.93 4.89 3.46 2.45

1 6 AWG 4.73 9.73 6.88 5.62 3.08 2.18 1.54