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Electrical Safety Code Of Practice 2010Risk ManagementDepartment of Justice And Attorney-GeneralElectrical Safety Office Queensland
Citation preview
JAG 09/3198
Electrical Safety Office QueenslandTelephone 1300 650 662Website www.justice.gov.au
Electrical Safety Code Of Practice 2010 Risk Management
Department of Justice And Attorney-General
Electrical Safety Office Queensland
1Contents
Part 1. Introduction .................................................................................................. 4
1.1 Application and scope of Code ................................................................................. 4
1.2 Legislative framework ............................................................................................... 4
1.3 What is a code of practice? ....................................................................................... 5
1.4 What is this Code about? .......................................................................................... 5
1.5 Electrical safety obligations ...................................................................................... 6
1.6 Obligations of a person who conducts a business or undertaking (employer or self-employed person) ......................................................................... 6
1.7 How can I meet my obligations? ............................................................................... 7
Part 2 : Overview of Requirements ..........................................................................9
2.1 Legislative basis for the risk management process ................................................................................... 9
2.2 What is risk management? ........................................................................................ 9
2.2.1 Why use this Code? ......................................................................................................... 10
2.3 Defining the context ................................................................................................ 11
2.4 Risk management: The 5 step process ....................................................................12
2.4.1 Who should conduct the risk management process? ..................................................... 14
2.4.2 Types of risk assessments ............................................................................................. 14
2.4.3 When to use the process ............................................................................................... 15
2.5 Consultation ............................................................................................................17
2.5.1 Who should be involved in consultation? ...................................................................... 18
2.5.2 Benefits of consultation ................................................................................................. 19
2.6 Record keeping ........................................................................................................19
Part 3 : Electrical Risk Identification...................................................................... 21
3.1 Step 1: Identify risks ................................................................................................21
3.1.1 Introduction ...................................................................................................................21
3.1.2 What is electrical risk? ...................................................................................................21
3.1.3 How to identify electrical risks .......................................................................................21
3.1.4 Categorising electrical risks .......................................................................................... 22
3.1.5 What if . . . ? ................................................................................................................. 22
3.2 How to look for and identify electrical risks ............................................................ 23
3.2.1 Visual inspection and observation ................................................................................ 23
3.2.2 Structured approach ..................................................................................................... 23
3.2.3 Some other points to keep in mind .............................................................................. 25
23.3 What to look for - examples of electrical risks ....................................................... 25
3.3.1 Workplace safety culture .............................................................................................. 26
3.4 When electrical risks are identified ......................................................................... 26
3.5 Applied case study: Risk identification ................................................................... 27
Part 4 : Risk Assessment except for Licensed Electrical Workers Undertaking Live Electrical Work ..............................................................29
4.1 Step 2: Assess the risks .......................................................................................... 29
4.1.1 What is risk? ................................................................................................................. 29
4.2 Why assess the risks? ............................................................................................. 29
4.3 How to assess risks ................................................................................................ 30
4.3.1 Likelihood and consequences ...................................................................................... 30
4.3.2 Estimating likelihood and consequences ...................................................................... 30
4.3.3 Risk rating .................................................................................................................... 34
4.4 Applied case study Risk assessment.................................................................... 36
Part 5: Risk Management for Licensed Electrical Workers Undertaking Live Electrical Work ..........................................................................................38
5.1 Introduction ............................................................................................................ 38
5.2 Risk matrix for live work ......................................................................................... 42
5.3 Summary ................................................................................................................ 48
Part 6 : Treat, Implement, Monitor and Review .....................................................49
6.1 Step 3: Decide on risk treatment measures ............................................................ 49
6.1.1 The risk treatment hierarchy ......................................................................................... 49
6.1.2 Consultation ................................................................................................................. 50
6.1.3 Selecting the most appropriate risk treatment measures ............................................. 50
6.2 Eliminate the risk .....................................................................................................51
6.2.1 Safe design ....................................................................................................................51
6.2.2 Policies and procedures.................................................................................................51
6.3 Prevent or minimise exposure to the risk................................................................ 52
6.3.1 When exposure to the risk cannot be minimised by other means ................................ 53
6.4 Step 4: Implement risk treatment measures ........................................................... 54
6.4.1 Implementation plans ................................................................................................... 54
6.4.2 Additional steps for implementation ............................................................................ 55
6.5 Step 5: Monitor and review .................................................................................... 57
6.5.1 Monitoring the effectiveness of risk treatment measures ..................................... 57
6.5.2 Reviewing the risk management process ...................................................................... 58
6.6 Applied case study Treat, monitor and review ..................................................... 58
3Appendix A: Forms for record keeping ................................................................... 61
Form 1: Electrical risk identification ................................................................................61
Form 2: Risk assessment and treatment ........................................................................ 62
Form 3: Risk identification ............................................................................................. 63
Form 4: Risk assessment ............................................................................................... 64
Form 5: Risk treatment measures .................................................................................. 65
Form 6: Risk treatment implementation plan ................................................................. 66
Form 7: Review of risk treatment measures ................................................................... 67
Form 8: Electrical risk register........................................................................................ 68
Appendix B: Glossary of terms used in this Code ..................................................69
Appendix C: List of Electrical Safety Codes of Practice .......................................... 74
4Part 1. Introduction
1.1 Application and scope of Code
This Electrical Safety Code of Practice 2010 Risk Management (theCode)wasmadeon18December2009.
ThisCodefirstcommencedon1January2010.
ThisCodeexpires10yearsafteritfirstcommenced.
1.2 Legislative framework
TheQueenslandElectrical Safety Act 2002(theAct)isdirectedateliminatingthehumancosttoindividuals,familiesandthecommunityofdeath,injuryanddestructionthatcanbecausedbyelectricitynotonlyinworkplacesbutthroughoutthecommunity.
TheActsetsouttheobligationsthatemployers,employees,workers,designers,manufacturers,importersandpersonsincontrolofelectricalequipmentmustmeetinordertocomplywiththerequirementsofthelaw.Thefundamentalprincipleofthelegislationistosetlegalrequirementstoensuretheelectricalsafetyoflicensedelectricalworkers,otherworkers,licensedelectricalcontractors,consumersandthegeneralpublic.
TheWorkplace Health and Safety Act 1995(theWHSAct)placesobligationsoncertainpersonstoensureworkplacehealthandsafety.Workplacehealthandsafetyisensuredwhenpersonsarefreefromdeath,injuryorillnessandtheriskofdeath,injuryorillnesscreatedbyworkplaces,relevantworkplaceareas,workactivitiesorplantorsubstancesforuseataworkplace.
WheretheWHSActandtheActapply,therequirementsoftheActtakeprecedence.
ThepurposeoftheElectrical Safety Regulation 2002(theRegulation)isto:
ensuretheelectricalsafetyoflicensedworkers,otherworkersandlicensedelectricalcontractors;
enhanceconsumerprotectioninrelationstoelectricalwork;and
ensureelectricalequipmenthiredorsoldiselectricallysafe.
5TheRegulationprescribesrequirementsfortheperformanceofliveworkandcodesofpracticegivepracticaladviceonwaystomanagetheobligationssetdownintheActandtomeettherequirementsoftheRegulation.
Referencestolegislation,AustralianStandardsandotherdocumentsinthisCodearecurrentatthetimeofprinting.Fromtimetotimeamendmentsaremadetolegislation.Theusershouldthereforechecktoensureapplicablelegislationiscurrentatthetimeofreading.
Note:Theremaybeadditionalnon-electricalrisksintheworkplace,whichhavenotbeenspecificallyaddressedinthisCode.Theserisksshouldbeassessedtoensurethatrisktreatmentmeasuresareimplementedandreviewedtopreventorminimiseexposuretotheserisks.PleaserefertotherelevantWorkplace Health and Safety Queensland Codes of Practice.
1.3 What is a code of practice?
Acodeofpracticeisadocumentmadeundersection44oftheAct.Itgivespracticaladviceonwaystodischargeelectricalsafetyobligations.Includedinacodearewaystoidentifyandmanageexposuretorisksofinjuryandpropertydamagecaused,directlyorindirectly,byelectricity.
Undersection45oftheAct,acodeofpracticedoesnotstateallthatapersonmustdo,ormustnotdo,todischargetheirelectricalsafetyobligation.However,thepersonfailstodischargetheelectricalsafetyobligationifthey:
(a) contravene,orotherwiseactinconsistentlywith,thecodeofpractice;and
(b) donotfollowawaythatisaseffectiveas,ormoreeffectivethan,thecodeofpracticefordischargingtheelectricalsafetyobligation.
1.4 What is this Code about?
ThisCoderecommendspracticalmethodsformanagingelectricalrisksanddefinesandexplainsthefivestepriskmanagementprocesstoperformtomakesureallelectricalrisksareminimised.ThisCodecoversthefivestepriskmanagementprocessforelectricalworkperformedbylicensedelectricalworkers,illustratedinFigure1.Itdescribes:
identifyingelectricalriskspresentforelectricalwork;
assessingorevaluatingrisksforelectricalwork;
decidingonrisktreatmentmeasures;and
implementingandmonitoringrisktreatmentmeasures.
6Inpractice,adocumentedriskassessmentcouldformpartofaworkmethodstatementforelectricalwork.AppendixAcontainsformsthatcanbeusedtorecordtheriskmanagementprocessdetailedhere.
Section11oftheRegulationstatesthat,subjecttothecircumstancesdescribedinsection12,liveworkmustnotbeperformed,andthateachexposedpartistobetreatedasifitwereenergiseduntilitisisolatedandproventonotbeenergised.Toworkde-energised,youmustfirsttesttoascertainwhethertheelectricalpartisde-energisedornot.
Part 5 of this Code relates to risk management specifically for licensed electrical workers undertaking live electrical work, and also describes and illustrates the risk / consequence matrix to be used by licensed electrical workers performing live electrical work.
Approvedhighvoltagelivelinework,underahighvoltagelivelineworkmanagementplanasprescribedundersection13oftheRegulation,isnotcoveredbythisCode.However,highvoltagelivelineworkersaresubjecttothisCodeforelectricalworkactivitieswhilenotperforminghighvoltagelivelinework.
1.5 Electrical safety obligations
Sections29to40oftheActplaceobligationsoncertainpersonstoensureelectricalsafety.Electricalsafetyisensuredwhenapersonorpropertyisfreefromelectricalrisk.Thismeansthattheelectricalrisk1tothepersonorpropertyisaslowasreasonablyachievable,havingregardtolikelihoodofharmandlikelyseverityofharm.Ensuringelectricalsafetyinvolvesidentifyingandmanagingexposuretorisksattheworkplaceorelectricalequipmentattheworkplace.
1.6 Obligations of a person who conducts a business or undertaking (employer or self-employed person)
TheActplacesobligationsonapersonwhoconductsabusinessorundertaking.Theobligationsapplywhetherornottheperson:
conductsthebusinessorundertakingasanemployer,self-employedpersonorotherwise;or
worksonavoluntarybasis.
1 Electricalriskmeanstherisktoapersonofdeath,shockorinjurycauseddirectlybyelectricityororiginatingfromelectricity.Italsoincludestherisktopropertyofdamagecausedbyacathodicprotectionsystemorlossordamagecauseddirectlybyelectricityororiginatingfromelectricity.
7Apersonwhoconductsabusinessorundertakinghasageneralobligationtoensurethebusinessorundertakingisconductedinawaythatiselectricallysafe.Additionalspecificsafetyobligationsapplyto:
electricityentities;
employersorself-employedpersons;
manufacturers,importersandsuppliersofelectricalequipment;
designers,installersandrepairersofelectricalequipmentandelectricalinstallations;
personsincontrolofelectricalequipment;and
workersandotherpersonsataplacewhereelectricalequipmentislocated.
WherethisCodeprovidesadvicetoemployersandself-employedpersonsonmanagingexposuretoelectricalrisks,otherpersonswhoconductabusinessorundertakingmayalsofindthisadviceapplicable,dependingontheircircumstances.
1.7 How can I meet my obligations?
TherearethreetypesoflegislativeinstrumentsprovidedforintheActthatassisttomeetelectricalsafetyobligations:regulations,ministerialnoticesandcodesofpractice.Ifthereisaregulationorministerialnoticethatprescribesawayofpreventingorminimisingexposuretoarisk,orprohibitsexposuretoarisk,apersonmustfollowtheprescribedway.
Ifthereisacodeofpracticestatingawayofmanagingexposuretoarisk:
(a) thestatedwaymustbeadoptedandfollowedtomanagetheexposuretotherisk;or
(b) apersonmustadoptandfollowanotherway,thatgivesthesamelevelofprotectionagainsttherisk,andtakereasonableprecautionsandexerciseproperdiligence.
Ifthereisnoregulation,ministerialnoticeorcodeofpracticeaboutarisk,apersondischargesthepersonselectricalsafetyobligationforexposuretotheriskbydoingbothofthefollowing:
8(a) adoptingandfollowinganywaytodischargethepersonselectricalsafetyobligationforexposuretotherisk;and
(b) takingreasonableprecautions,andexercisingproperdiligence,toensuretheobligationisdischarged.
ThisCodeshouldbereadinconjunctionwiththeAct,theRegulation,andotherrelevantcodesofpractice.HardcopiesofthesedocumentsareavailablefromtheQueenslandGovernmentBookshopbyphoning(07)38838700or1800801123(outsideBrisbane),orbyvisitingwww.bookshop.qld.gov.au.
FurtherinformationonelectricalsafetyisavailablefromtheDepartmentofJusticeandAttorney-Generalwebsiteatwww.electricalsafety.qld.gov.auorbyphoningtheInfolineon1300650662.
9Part 2 : Overview of Requirements
2.1 Legislative basis for the risk management process
ThepurposeoftheActistoestablishalegislativeframeworkforpreventing:
personsbeingkilledorinjuredbyelectricity;and
propertybeingdestroyedordamagedbyelectricity.
2.2 What is risk management?
RiskmanagementisdefinedbytheAustralian/NewZealandStandardAS/NZS ISO 31000:2009 Risk Managementasthecoordinatingofactivitiestodirectandcontrolanorganisationwithregardtorisk.
Thetermhazardisoftenusedasanidentifierofpotentialsourcesofrisk.Howeverinthepracticalapplicationofriskmanagementprinciples,itistheriskitselfthatmustbeaddressed.TheAS/NZS ISO 31000:2009 Risk Management Standard(theStandard)referstotheidentificationofrisk,whilethetermhazardisusedinWorkplaceHealthandSafetyandElectricalSafetylegislationinthesamecontext.Similarly,riskcontrolisreferredtointheStandardasrisktreatment.ThesedistinctionsaredefinitionalonlyandthetermsriskandtreatmentareusedinthiscodeforthepurposesofclarityandconsistencywiththeStandard.
TheriskmanagementprocessrequiredbytheWHSActissystematicallydividedintofivesteps:
1. identifyhazards(risksundertheStandard),basedonexperience,recordeddataandotherinformation;
2. assessrisksthatmayresultbymakinganevaluationofthelevelofriskstothehealthandsafetyofworkers,basedontheconsequencesandlikelihoodofharm;
3. decideoncontrolmeasures(risktreatmentmeasuresundertheStandard)fromthehierarchyofcontrol(risktreatmenthierarchy)i.e.eliminate,substitute,isolateorengineerouttherisks,orreducethemthroughadministrativemeasuresorpersonalprotectiveequipmenttopreventorminimisetheleveloftherisks.Thisshouldbeachievedbyselectingthehighestordercontrol(treatment)methodpossibleandthenproceedingdownthelistinorder;
4. implementtheselectedcontrol(treatment)measure(s)intheworkplace;and
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5. monitorandreviewtheeffectivenessofthecontrol(treatment)measurestoensurethattheyareworkingcorrectlytocontroltherisksandthatnootherriskshavebeenintroduced.
NOTE:CompliancewiththeriskmanagementprocessdoesnotexcuseapersonfromensuringworkplacehealthandsafetyorfromcomplyingwithanobligationundertheAct.
Effectiveriskmanagementinvolvesidentifyingalloftherisksintheworkplace,andthencarryingoutariskassessmentforeach,toassessitsseverity,beforedecidingitspriorityfortreatment.Whencarryingoutariskassessment,determinetherisksthathavethegreatestpotentialtocauseharmandagreaterlikelihoodofoccurring.Theserisksaretreatedfirst,followedbythelessseriousrisks.
Attentionshouldbegiventorisksthatmaybeeasytofixbutmayhavelowriskpriorityscores(e.g.powerleadsacrossthefloor).Theserisksshouldbefixedpromptly.Particularattentionshouldbegiventorisksthatmayhaveverylowlikelihoodofcausingharmbutmayresultinmajorconsequences.
2.2.1 Why use this Code?
ThisCodeprovidesadviceonthegeneralprocessofriskmanagementforuseinallindustrieswheretheremaybeelectricalrisks.Theproceduralstepstomanagerisksare:
1. Regulation or ministerial notice Ifthereisaregulationorministerialnoticethatprescribeswaysofcontrollingelectricalrisks,theregulationorministerialnoticemustbefollowed.
2. Code of practice Ifthereisnoregulationbutthereisacodeofpracticemadeaboutanelectricalrisk,theneitherthecodemustbefollowedoranotherwaythatgivesthesameorbetterlevelofprotectionagainsttheriskmustbeadoptedandfollowedwhilsttakingreasonableprecautionsandexercisingproperdiligence.
3. Guidance material Ifthereisnoregulation,ministerialnoticeorcodeofpracticemadeaboutanelectricalrisk,guidancematerialcanbeusedasaresourceintheriskmanagementprocess.
4. Unspecified Foridentifiedrisksthatdonotfallintoanyoftheabovecategories,therisksshouldbeassessedusingtheriskmanagementprocess.MoredetailsontheriskmanagementprocessaregiveninotherpartsoftheCode.
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2.3 Defining the context
Itisimportanttoconsiderthecontextinwhichtheriskmanagementprocesstakesplacebeforethefivestepsareundertaken.Definingthecontextincludeslookingatallaspectsoftheactivitybeingassessed.Arethereinteractionswithotherrisks?Oneofthemajordifficultiesinconductingeffectiveriskmanagementoccurswhenactivitiesassociatedwiththeelectricalriskarenotclearlydefined.Eachactivitycanhavemanyrisksandmanypotentialriskevents.
Definingthecontextinvolvesidentifying:
workprocesses,practices,activitiesandtasksthatwillbeanalysedintheelectricalriskmanagementprocessandthestepsinvolved;
thepeopleinvolvedincarryingoutthoseworkprocessesandinwhatcapacity;
whetherthepeopleinvolvedaresufficientlycompetent/skilled/experienced;and
whatitemsofelectricaloroperatingplantareused.
Todefinethecontextitisessentialtoensureextensiveconsultation,whichincludesallworkersdoingthetasks,employers,safetyofficersandexpertsregardingelectricalriskstobeidentified.
Consultation is the foundation of good risk management.
You have to do it, not just talk about it.
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2.4 Risk management: The 5 step process
Thefivebasicstepsintheworkplacehealthandsafetyriskmanagementprocesssetoutbelowshouldbefollowedtomanageexposuretoelectricalrisks.ThestepsareillustratedbelowinFigure1.
Step 1 Identify risks
Step 2 Assess and prioritise
risks
Step 3 Decide on risk treatment measures including risk
treatment hierarchy
Step 4 Implement risk
treatment measures
Step 5 Monitor and review Consultation
should be carried out at each step of
this process
Preparation: Define the context.
Identify tasks, activities, work processes and practices for assessment
Figure 1: The five step risk management process
13
The five step risk management process is preceded by:
Preparation definethecontext(seePart2.3ofthisCode);and
identifyactivity/task/workarea/personneltobeassessed.
then:
Step 1: Identify all risks: observe,inspect,investigate,communicateandconsult;and
makearecordoftherisksidentified.
Step 2: Assess the risks these risks create: assessandprioritisetherisks;
dealwiththehighestpriorityrisksfirst;and
dealwithlesserrisksorleastsignificantriskslast.
Step 3: Decide on measures to treat the risks: eliminatetherisk;
ifeliminationoftheriskisnotpossible,selectthesetreatmentmeasuresinthefollowingorderofpreference:
(i) substitution;
(ii) isolation(notadministrative);
(iii)minimisationbyengineeringmeans;
(iv)applicationofadministrativemeasures;and
(v) useofpersonalprotectiveequipment(PPE).
Step 4: Implement appropriate risk treatment measures to: adequatelytreattherisks;
notcreateotherrisks;and
allowworkerstodotheirworkwithoutunduediscomfortordistress.
Step 5: Monitor the risk treatment measures and review the process: A: Monitor Havethetreatmentmeasuresbeenimplementedasintended?
Arethetreatmentmeasuresadequate?
Didtheimplementationoftreatmentmeasurescreateotherrisks?
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B: Review Hasanythingchangedovertimesincetheriskprocesswasimplemented?
Isthetreatmentofrisksstilladequate?
Wastheriskmanagementprocessconductedeffectively?
Thesefivestepscanbeappliedinalltypesofworkplaces.Insomecasesitmaybemoreeffectivetoperformmorethanonestepatatime.Thewaytheriskmanagementprocessisimplementedcandependonthetypeofbusinessactivityandtasksinvolvedattheworkplace.Forexample,asmallbusinessmaydealwithitsrisksdifferentlytoaverylargebusiness.
2.4.1 Who should conduct the risk management process?
Itisimportantforthepersonconductingtheriskmanagementprocesstoremainasobjectiveandpracticalaspossible.
Thepersonconductingtheprocessshould:
considerwhatactuallyhappensintheworkplace;
reviewexistingassessmentsandanypreviousincidents;
determinewhetheranyexistingrisktreatmentmeasuresareadequateandmakesureallrelevantrisksareaddressed;
consultwiththeworkerswhoareinvolved,astheworkersaretheonesexposedtotherisksandareinabetterpositiontobeabletoidentifyalltherisks;
informmanagement(ifthepersonisnotmanagement)whothendecidesontherisktreatmentmeasuresinconsultationwiththeworkers;and
monitorandreviewtheeffectivenessoftheimplementedtreatmentmeasuresandtheentireriskmanagementprocess.
The risk management process is the key to systematically managing safety in the workplace.
Theriskmanagementprocessenablestheobligationholdertoshowthatalltherelevantfactorshavebeenconsideredandthestepsneededtotreattheriskshavebeentaken.Accordingly,itisimportanttodocumenteachstepoftheprocesstoshowyouhavecompliedwiththeobligation.
2.4.2 Types of risk assessments
Riskassessmentscanbeclassifiedintothreecategories,howeverthefirsttwotypesofriskassessmentareappropriateformostworkplaces:
15
1. Strategic risk assessmentisconductedattheworkplanningstageandperiodically.
2. Operational risk assessmentisconductedimmediatelybeforetheworkstarts.
3. Specific requirements:riskassessmentsofcredibleemergenciesincludingfirstaid.
Strategicriskassessmentsareplannedandsystematic.Theassessmentsarecarriedoutthroughouttheworkprocess,arecomprehensive,anddocumenttheprocessesofinteractionandcontrol.
Operationalassessmentsaresimplifiedprocessestocheckthatrisksandtreatmentmeasuresareasexpected.Suchassessmentsalsoassistintaskinduction.Achecklistcanbeusedforthispurpose.Thisstyleofriskassessmentisimportantasmanyriskscanbeidentifiedwheretheymayhavebeenmissedinastrategicriskassessment.
Specificassessmentsmayinvolveareviewofcredibleemergencyevents.Thesecanalsobeundertakenusingthefivestepriskmanagementprocess.Forexample,duringStep2,theriskeventisthecredibleemergencythatcouldoccur.
2.4.3 When to use the process
Electricalsafetyriskmanagementisanongoingprocessandmustbeundertakenatvarioustimesincluding:
NOW,ifithasnotbeendonebefore;
whenplanningormakingachange;
afteranincident(and/oranearmiss);
atregularorscheduledintervalsappropriatetothenatureoftheworkplaceandtheriskspresent;
whenlegislativeobligationschange(includingregulations);and
beforeworkstarts.
Now
Iftheprocesshasnotbeendonebeforetomakesureelectricalsafetyismanagedattheworkplace,dosonow.
Whenever planning or making a change
Riskmanagementismoreeffectivewhenundertakenduringtheplanningphase(i.e.beforeworkstartsoratthedesign,developmentortenderingstage).
16
Wheneverworkplacechangesaremadetoworkers,workpracticesortheenvironment,includingtoolsandequipment,theriskmanagementprocessshouldbeappliedtomanageanynewrisks.
Anychangesmadetoequipment,workpracticesandotherfactorsthatcaninfluencerisks,shouldbediscussedwiththeworkersaffectedbythechangesbeforetheyaremade,inordertoincorporateasmuchinformationinthedecision-makingprocessaspossible.
Someexamplesofplannedoractualchangesthatmayoccuratworkplacesatvarioustimesare:
startinganewproject;
changesinworkproceduresand/orpractices;
changestotheworksiteduringconstructionphases;
changesinworkschedules(e.g.introducingextendedworkhoursorshiftwork);
changesinhowmaterialsandsubstancesareused,whousesthemandhowmuchisused;
changesintheuseorlocationoftools,equipmentormachinery;
discoveryofnewinformationaboutapreviouslyunknowndesignormanufacturingfault,oraboutapreviouslyunidentifiedrisk;
introducingnewworkerswithdifferentskilllevelsorworkersreturningafterperiodsawayfromthetask;
changesinacontrolmeasureafterreviewingtheeffectiveness;and
planstodesignanewfacilityorpremisesincludingthelayoutoftheworkareaandfit-out.
After an incident
Ifanincident(oranearmiss)occurs,theelectricalsafetyriskmanagementprocessmustbereviewedtodeterminewhetherchangestotheparticulartaskareneededandifalternativeoradditionalcontrolsneedtobeintroduced.Anychangesshouldbediscussedwithallworkersperformingthetask.
At regular or scheduled intervals
Theriskmanagementprocessshouldberepeatedregularlyoratscheduled
17
intervalsappropriatetotheworkplace2.Theperiodbetweenrepeatingtheprocesswilldependonthenatureoftherisksandthedegreeofchangelikelyintheworkactivity.Generally,theriskmanagementprocessshouldbeundertakenmoreoftenifthereis:
ahighlevelofriskinvolvedwiththeworkactivity;
ahigherlikelihoodthatanincidentorinjurywilloccur;and
thepotentialformoreseriousconsequencessuchasdeathorpermanentdisabilityfromanincident.
Bothregularandscheduledintervalsshouldbeclearlyidentified,definedandapprovedbymanagement.Theyshouldberecordedinascheduleorregisterthatisregularlyreviewedandmonitored.Thisregistershoulddefineresources(time/money)andresponsibilitiestoensuretheprocessoccurs.AsampleregistercanbeviewedinPart4ofthisCode.
When legislative obligations change
Whenchangesaremadetoworkplacehealthandsafety,electricalsafety,oranyotherlegislationthatmightaffecttheworkoperationsorenvironment,allexistingrisksshouldbereviewed.
Before work starts
Checkstoidentifyfaults,misplaceditemsorotherriskstostaffshouldbedonebeforeanyworkactivitystarts.Checklistscanbeusedtoassesstherisks.
2.5 Consultation
Consultationfosterscooperationanddevelopspartnershipsbetweengovernment,employersandworkerstoensureworkplacehealthandsafetyandelectricalsafety.Consultationmeanstoinformandtoseekadviceorinformationfromthepeopleinvolvedwiththeworkplace,workandindustry.
Consultationshouldtakeplaceateverystageoftheriskmanagementprocessincludingwhen:
newworkprocesses,equipmentortoolsarebeingdesigned,purchasedormodified(consultearlytoallowchangestobeincorporated);
identifyingproblemjobswhichrequireassessment;
establishingprioritiesfortheassessmentofproblemjobsandduringtheriskassessmentprocess;
2 UndertheWorkplace Health and Safety Act 1995section96(7)(b),aworkplacewithaWorkplaceHealthandSafetyOfficer(WHSO)isrequiredtoassesshazardsandrisksatleastonceevery12months.
18
decidingonrisktreatmentmeasurestomanageexposuretoelectricalriskfactors;
reviewingtheeffectivenessofimplementedtreatmentmeasuresandidentifyingwhetherfurtherrisksofinjuryhavebeencreatedbythechosenmeasures;and
decidingthecontentsofproceduraldocuments,asexperiencedworkerscanhelpmakesuretheyareasrelevantaspossibletotheactualworksituation.
2.5.1 Who should be involved in consultation?
TheWHSActprovidesforformalconsultationthroughworkplacehealthandsafetyrepresentatives(WHSRs),workplacehealthandsafetyofficers(WHSOs),andworkplacehealthandsafety(WHS)committeeswherethesearerequiredorareactiveintheworkplace.
TheWHSAct:
providesfortheelectionbyworkersofoneWHSR,whomustbeaworker;
providesfortheelectionbyworkersofmorethanoneWHSR(whomustbeworkers),withagreementbetweentheemployerandworkers,whereeachWHSRthenrepresentsaparticularpartoftheworkplace;and
coverstheestablishment,compositionandproceedingsofWHScommittees.
Fordetailsonthelegislativerequirementsforformalconsultation,refertotheDepartmentofJusticeandAttorney-Generalwebsiteatwww.worksafe.qld.gov.au.
Acomprehensiveconsultationprocesswillalsohelptoachievebetterelectricalsafetyoutcomesthroughtheriskmanagementprocess.Theconsultativegroupcouldinclude:
electricalworkers;
supervisors;
WHSRs;
WHSOs;
WHScommittees;
electricalcontractors;
electricalsuppliers;
additionalexternalbodiessuchasotherorganisationsusingsimilarprocessesoractivities;and
specialistgroupssuchaselectricalengineers.
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2.5.2 Benefits of consultation
Consultationbetweenmanagementandworkersisbeneficialthroughouttheriskmanagementprocessbecauseit:
bringstogetherdifferentareasofexpertisetoidentifyandanalyserisksandallowsthosewithdaytodayexperienceoftheriskstoprovidevaluableinput;
allowsworkerstohaveownershipoftherisksandthesolutions;
increasesthelikelihoodthatworkerswillbecommittedtoimplementingtherisktreatmentmeasuresbecausetheyunderstandwhytheyarebeingimposed;
increasesworkersmorale,satisfactionandretentionrates,asstafffeeltheyarebeinglistenedtoandinvolved;
improvestrust,communicationandteamwork;
improvesproductivityasaresultofbetterdecision-makingprocesses;and
contributestodevelopingapositiveelectricalsafetycultureintheworkplace,byincreasingteamcommitmenttoelectricalsafety.
2.6 Record keeping
KeepinggoodrecordsoftheriskmanagementprocessdemonstratespotentialcompliancewiththeActwithrespecttotreatingrisksintheworkplace.Italsomaximisestheeffectivenessoftheprocessandassistswhenundertakingsubsequentriskassessments(theformsinAppendixAmaybeofassistance).
Someofthereasonsforkeepingrecordsabouttheelectricalriskmanagementprocessandelectricalsafetyactivitiesareto:
demonstratethattheprocesswasconductedproperly(e.g.toprovideevidence);
providearecordofrisks;
providetherelevantdecisionmakerswithariskmanagementplanforapprovalandsubsequentimplementation;
providearesponsibleandaccountablemechanismandtool;
measureprogressandchangethroughcontinuousmonitoringandreviewing;
provideanaudittrail;
complywithlegislativerequirements;and
shareandcommunicateinformation.
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Therecordsshouldshowthattheprocesshasbeenconductedproperlyandincludeinformationaboutelectricalrisksattheworkplaceaswellastherisktreatmentmeasures.Thedetailandextentofrecordingwilldependonthesizeoftheworkplaceandthepotentialformajorelectricalsafetyissues.Adequaterecordswillsubstantiatewhatthechosenrisktreatmentmeasureswerebaseduponandthebasisuponwhichtheriskassessmentwasundertaken.
Theinformationtoberecordedincludes:
theriskassessmentdate,identifiedelectricalrisks,assessedrisksandchosenrisktreatmentmeasures;
howtherisktreatmentmeasureswereimplemented,monitoredandreviewed;
relevantrelatedtrainingrecords;and
theconsultationundertakenandwhowasinvolved.
Therecordsofinformationcouldalsoincludethe:
checklists,worksheetsandanyassessmenttoolsusedinworkingthroughtheriskmanagementprocess;
namesoftheWHSO,WHSRandWHScommitteemembers;
plansforchanges;and
plansforthedevelopmentandimplementationofrisktreatmentmeasures.
Everyoneintheworkplaceshouldbeawareofrecordkeepingrequirements,includingwhichrecordsareaccessibleandwheretheyarekept.
Itisarequirementundersection57ABoftheActthatanemployerorself-employedpersonmustkeeparegisteroflicensedelectricalworkers.
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Part 3 : Electrical Risk Identification
3.1 Step 1: Identify risks
3.1.1 Introduction
Workplacescontainarangeofrisks.Thisaimofthispartistogivepracticaladviceabouthowtoidentifyelectrical risksataworkplaceforthepurposeofmanagingexposuretorisksattheworkplace.
3.1.2 What is electrical risk?
Electrical risk means the risk to a person of death, shock or injury caused directly by electricity or originating from electricity. It also includes the risk to property of damage caused by a cathodic protection system or loss or damage caused directly by electricity or originating from electricity.
This is the definition of electrical risk for the purpose of this Code.
3.1.3 How to identify electrical risks
Thefirststepintheriskmanagementprocessistoidentifyelectricalrisks.Thismeanslookingforthosethingsassociatedwithelectricityattheworkplacethathavethepotentialtocauseharm.
Tobeginidentifyingelectricalrisks,askthequestions:
Whereareelectricalinstallationslocatedinthisworkplace?
Arethereanyelectricalrisksfromtheinstallationsorassociatedworkpractices?
Theseareproactivewaystoidentifyrisks.Electricalriskscanalsobeidentifiedfromrecordsofpastaccidentsandnearmisses.
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3.1.4 Categorising electrical risks
Electricalrisksarenotalwaysobviousandmaybeoverlookedbyevenexperiencedelectricalworkers.Forexample,electricalwiringmaybeinsidewallsandnotobviousorevident.
Toassistinidentifyingrisks,theymaybecategorisedasfollows:
The obvious riskisapparenttothesenses(e.g.visiblydamagedelectricalequipment).
The concealed riskisnotapparenttothesenses(e.g.electricitysupplyinfrastructureinsidewalls).
The developing riskcannotberecognisedimmediatelyandwilldevelopovertime(e.g.frayingelectricalextensioncordsduetosurfacecontact).
The transient riskisanintermittentoratemporaryrisk(e.g.useofliftingequipmentnearoverheadlinesorintermittentelectricaldefect).
Itisimportanttorememberthatanelectricalriskmaybecomemoreobviousandeasilyidentifiablewhenapersonactuallyperformsatask.
Tomakethejobofidentifyingelectricalrisksintheworkplaceeasier,prepareandestablishthecontextfortheriskmanagementprocess.Thisinvolvesidentifying:
allactivitiesinvolvedinworkprocessesandtasks;
whoisinvolvedinthoseactivities;and
itemsofplantormaterialsthatareused.
Thenmakealistofalltheelectricalrisksattheworkplace.Oncethislistofelectricalrisksiscompiled,eachriskshouldbeconsideredindividually.ExampleformstohelpwiththisprocessareattachedinAppendixA.
3.1.5 What if ...?
Havingastructuredapproachtoidentifyingelectricalrisksimprovesthechancesofidentifyingalloftherisksintheworkplace.Apersoncanaskthemselves:
Isthisactivitysafe?
Whatifthisorthatoccurs-then-whatwillhappen?
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Whenidentifyingariskapersonshouldask:
Isitpossiblethat...?
Whatwouldhappenif...?
ThisistheWhatif?approachtowhatcouldhappen.
Ask What if ...? rather than think that could not happen!
3.2 How to look for and identify electrical risks
3.2.1 Visual inspection and observation
Themostcommonandsimplewaytobegintolookforelectricalrisksistoconductregularwalk-throughvisualinspectionsoftheworkplace.Lookateachtasktheworkersdotoseeifanyelectricalrisksarepresent,suchastheuseofelectricalequipmenttohandleloadsorproximitytoelectricalinstallations.
Itmayalsobehelpfultoobservetaskperformanceandtheactivitiesinvolved,suchasset-up,operation,cleaning,maintenanceandinspection,asmoreelectricalrisksmaybecomeapparent.Thiswillprovidetheopportunitytoseewhetherthedocumentedprocedureforperformingthetaskisbeingfollowedbytheworkers,orwhetherworkersaretakingshortcutsorspeedingupwork,thuscreatingarisk.
3.2.2 Structured approach
Toimprovethechancesofidentifyingalloftheelectricalrisksintheworkplace,itwillhelptotakeanadditionalstructuredapproach.
Onewayistodividetheworkplaceintogroupingssuchas:
locations,suchasoffices,grounds,warehouseorwetareas;
functionsorproductionprocesses,suchasadministration,cooking,washing,cleaning,receiving,forming,orfinishing;
roles,suchaselectricalworkersandnon-electricalworkers;and
taskssuchasworkingwithelectricalequipment,operatingplantnearoverheadelectriclinesorclearingvegetationnearoverheadlines.
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Anotherwaytoidentifyelectricalrisksintheworkplaceistomakealistitemisingequipment,toolsandknownprocesses.Fromthislist,determinewhetherthereareanyexistingregulationsorothercodesofpracticethatapplywhichspecifyrestrictionsorrisktreatmentmeasures.Thelistwillalsoprovideausefulchecklisttoworkfrom.
Otherwaystohelpidentifyelectricalrisksinclude:
consultingworkersabout:
- problemstheyhaveencounteredindoingtheirwork;
- anymodificationstotheirworkprocesses;
- anyseriouselectricalincidents,dangerouselectricalevents,nearmisses3,oreventsthathavenotbeenreported;
- unreportedminorinjuries;
- anyunreliableormalfunctioningelectricalequipment;and
- reviewofrenovations,repairsorexpansionstobuildingsorstructuresforelectricalrisks.
conductinganelectricalsafetyaudit
seekinginformationby:
- consultingwithWorkplaceHealthandSafetyRepresentatives(WHSRs)andworkplacehealthandsafetycommittees;
- knowingtheindustrysexperienceofcommonpotentialelectricalrisks;and
- acquiringinformationfromdesigners,manufacturers,suppliers,andotherorganisations,suchasunions,employerbodiesandhealthandsafetyconsultancies.
analysing:
- recordsanddatacoveringincidentsandnearmisses,workercomplaints,sickleaveandstaffturnover;and
- maintenancerecords,resultsofsurveys,auditsorinspections.
3 Nearmissesshouldbeinvestigatedimmediatelyaftertheyoccurtoascertaintheircause.Also,workersshouldbeencouragedtoreportallinjuryincidents,eventhoseresultinginveryminorinjuries.
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3.2.3 Some other points to keep in mind
Whencollectinginformationtoidentifyelectricalrisks,considerthefollowing:
competencyandleveloftrainingofworkersandwhetheritisadequate;
howpeopleactuallyuse,clean,serviceorrepairelectricalequipment;and
howsuitablethethingsusedforthetaskare,andhowwelltheyarelocated.
Think: Although nothing has happened in the past, it may still be unsafe.
3.3 What to look for - examples of electrical risks
Lookateachtasktheworkersdotodeterminewhetheranyelectricalrisksarepresent.
Thecommonelectricalrisksandcausesofinjurycanbebrokenintothreebroadcategories4.Theyare:
Electric shockcausinginjuryordeath.Theelectricshockmaybereceivedbydirectcontact,trackingthroughoracrossamedium,orbyarcing.
Arcing, explosion, overheating or firecausingburns.Theinjuriesareoftensufferedbecausearcing,explosion,orbothoccurwhenhighfaultcurrentsarepresent.Overheatingcanalsoresultinburnsandfire.
Toxic gasescausingillnessordeath.Burningandarcingassociatedwithelectricalequipmentcausesarangeoftoxicgasesandcontaminantstobepresent.Compoundsrangingfromozonetocyanideandsulphuricacidscanbepresentaswellastheriskssuchaslowoxygencontentintheair.
Thesecommonelectricalrisksmaybepresentindividuallyorcombined.
Someworkplaceactivitiesorarrangementsmaycreateorincreaserisks,iftheyarenotproperlymanaged.Theseinclude:
purchasingpolicies(e.g.ensurethatallpurchasesofelectricalequipmentincludethenecessarydocumentationtoprovetheyareelectricallysafeandthatitiselectricallysuitable,andensurethatallelectricalworkdoneiscarriedoutbylicensedcontractors);
roles,responsibilities,andaccountabilities(e.g.iftheyarenotclearlydefined,peoplewillnotknowwhattheyhavetodo,whenorhowtodoit);
4 AS/NZS4836.2001Safeworkingonlow-voltageelectricalinstallations,section2.3andElectricalSafetyCodeofPracticeforElectricalWork(Part2)
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maintenanceandservicingprogramsforplanttocoverwearandteartoelectricalcomponentsaretobecarriedoutinaccordancewithmanufacturersrecommendationsbyappropriatelylicensedelectricalworkers;and
trainingprograms,whereriskmanagementofpropertyisemphasisedovertheriskmanagementofpeopleandsafety.
3.3.1 Workplace safety culture
Fromaverybroadperspective,theorganisationalenvironmentandcultureintheworkplace,andhowitcontributestorisks,mayformaframeworkforriskidentification.
Workplaceshaveastrongsafetyculturewhere:
managementpromotesriskawarenessandmindfulness;
electricalsafetycomesfirstinthemindsoftheworkers,whowillbelesslikelytocutcornersorengageinunsafebehaviour;and
managementencouragesworkerstospeakupwhentheyidentifyelectricalrisksintheworkplace.
Workplacesdo nothaveastrongsafetyculturewhere:
workersareencouragedtoworkoutsidetheirtrainingoraccreditationareatoachievetargets;
managementallowsworkerstocutcorners;or
skylarking,pranksorotherpracticaljokesthatincreasethelikelihoodofanaccident,aretoleratedbysupervisorsormanagers.
Intheseworkplaces,theworkerswayofthinkingisinitselfarisk;ithasthepotentialtocausethemorothersharm.
3.4 When electrical risks are identified
Oncetheelectricalrisksintheworkplacehavebeenidentified,itisgoodpracticeinariskmanagementsystemtoenterthemintoariskregister(seeAppendixA).Aregisterofallelectricalrisksinaworkplaceisanimportantreferencetool,asitcanassistinidentifyingnewelectricalrisksinothertasksintheworkplace,andprovidesarecordofactionstakentotreattheelectricalrisks.Thebestresultsinelectricalriskidentificationareobtainedwhentheworkersareconsultedintheprocess.
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Actions for Step 1: Identify electrical risks
1. Copy an electrical risk identification form (Form 1) from Appendix A of this Code.
2. Complete the electrical risk identification section on the form.
3. Transfer the description of the electrical risk and the perceived associated risk to the risk register - Form 8 from Appendix A of this Code.
3.5 Applied case study: Risk identification
ThefollowingcasestudyisanexampleofhowtousetheCode.
Information to set the context Theworkplaceisabakerythatalsoprovidescoffeeandtoast,snacksetc.Itisoneofseveralrecentlytakenoverbythesameemployer.ThebusinessislargeenoughtoincludeaWHSO(CharlesBlogg)amongthestaffmembers.Charleshasbeenworkingwiththecompanyfor12months,andhasbeenaskedtoundertakeanelectricalsafetyriskmanagementprocess.
Charlesdiscussedtheelectricalsafetyreviewwithhisemployerandtheyagreedonhowitwouldbedone.Charlesmadeitclearthat,althoughhewasanexperiencedWHSOforbakeries,hewouldrelyonlicensedelectricalworkerstoassistintheriskmanagementprocess.Theyagreedthatthebakerysregularelectricalcontractorshouldbeinvolvedaswellasthemanufacturers,suppliersandmaintainersofthebakeryselectricalequipment.
Inpreparationforthisreview,hedividedtheworkplaceintothreesections(bakery,coffeeshopandpublicareas).Startingwiththebakery,Charlesidentifiedthedifferentactivitiesandtasksthatarecarriedoutbytheworkers.
Theseinclude:
preparinganumberofdifferentproductssuchasbreads,cakes,slicesanddoughnuts;and
cleaningupusingwateranddetergents.
Inthecoffeeshoparea,Charlesidentifiedactivitiesassociatedwiththepreparationofcoffee,toastandothersnacks.Theseincluded:
preparingcoffee;
toastingandbutteringarangeofbreads;and
takingpaymentfromcustomers.
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Charlesalsoconductedaninspectionofthepublicarea.
Thestaffwhocarryoutthesetasksare:Tim,theheadbakerwhohas25yearsexperience;Tina,thebakersassistant(oneyearoutofherapprenticeship);andJohn,ayoungapprentice(firstyearandnotyetatapprenticeshipcollege).Charleshasmetwithallworkerstoadviseheisgoingtobereviewingtheelectricalsafetyoftheirworkplaceandhasaskedthemtothinkaboutthingstheythinkareunsafeordangerous.
The forms used throughout this case study are included in Appendix A.
Case study Awalk-throughsurveyofthebakeryandconsultationwiththeworkershasidentifiedthefollowingelectricalrisks.ThisformcanbefoundinAppendixA.
Example: Electrical risk register XYZ Retail Pty Ltd
Workplaceareaorgrouping:Bakery XYZ Retail Pty LtdRef.no:1/08Formcompletedby:C. Bloggs(printname)(sign)Dateformcompleted:26/11/08
Ref. no. Identified electrical risks Date Initials
1 Plug in electrical equipment toaster - shock risk. 25/10/08 CB
2 Lamp replacement and cleaning by staff - shock risk.
09/11/08
reported by Tina
CB
3 Overhead electric line to front of shop public area (outside) - shock risk if contacted by delivery trucks or other activities.
10/11/08
CB
4 Cleaning work in bakery may expose electrical equipment to water damage shock risk.
15/11/08 CB
Charlesrealisesthatthislistisincompleteandthatadditionalinformationshouldbeincludedafterhehasconsultedwiththelicensedelectricalworkerswhoknowthebakeryandthetypesofelectricalequipmentusedthere,andcanidentifyotherelectricalrisks.Charles,inconsultationwithrelevantlicensedelectricalworkers,willreviseandaddtothisregisterovertimee.g.asthenewownerupgradeselectricalequipmentorchangesworkprocesses.
Note: This list is not exhaustive and should not be used as a template for identifying electrical risks.
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Part 4 : Risk Assessment except for Licensed Electrical Workers Undertaking Live Electrical Work
4.1 Step 2: Assess the risks
4.1.1 What is risk?
Risk is the likelihood and consequence of injury or harm occurring.
This is the definition of risk for the purpose of this Code.
Thedegreeofriskwilldependupontheamountofexposuretotheelectricalrisk.Forexample,electricityishazardous:ithasthepotentialtoharmourhealth.Butthelevelofriskdependsonthingssuchas:
howmuchelectricalequipmentispresent;
thedegreetowhichpeopleinteractwithelectricalequipment;and
howmuchoftheelectricalequipmentisusedregularly.
4.2 Why assess the risks?
Thepurposeofariskassessmentistodetermine:
whetherthereisanylikelihoodofapotentiallyhazardoussituationcausingdeath,injuryorillnesstopeopleintheworkplace;
howseverethatriskis;and
whethertheriskneedstobetreatedandhowurgently.
Assessingorevaluatingtheidentifiedriskswiththetoolsprovidedinthispartwillhelpto:
determinewhichonesarethemostserious(i.e.thosewithgreaterlikelihoodandmostsevereconsequences);and
plantheactionsneededtotreattherisksinorderofpriority,frommostserioustoleastseriousriskstohealthandsafety.
Prioritisingrisksinthiswayissimilartotriageinahospitalsemergencydepartment.Botharesystemsofrankinginorderofimportanceandallocatinglimitedresourcestotreatthemostseriousfirst.
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ThisCodedoesnotcoverallelectricalrisksinaworkplace.Wherethereisnoregulationorcodeofpractice,ortherearegapsthatarenotcovered,ariskassessmentshouldbeundertakentodeterminesuitablerisktreatmentmeasurestocoverthedeficiency.
4.3 How to assess risks
4.3.1 Likelihood and consequences
Toassessthelevelofrisk,thelikelihoodofaneventoccurring(willithappenorcouldithappen?)andtheextentoftheconsequencesthatcouldresult(ifitdoesoccur,howseriouswilltheoutcomebe?)mustbeconsidered.Bothfactorsareequallyimportantinestablishingthelevelofriskanditisnotimportantwhichfactorisconsideredfirst.
Risk = severity of consequences x likelihood of occurrence
4.3.2 Estimating likelihood and consequences
Whenestimatingthelikelihoodofaneventorsituationoccurringandtheseverityofthepotentialconsequences,itisimportantforthepersondoingtheriskassessmenttorefertothefollowinginformation:
relevanttraining,particularlyoflicensedelectricalworkers;
pastsafetyrecords,suchassafetycommitteeinformation;
incidentstatisticsintheworkplaceorthewholeindustry;
practiceandrelevantexperienceintherelevantorganisationandothersintheindustry;
manufacturersdataorinformationonproperuseofelectricalequipment;
relevantpublishedliteraturesuchastrademagazines,researcharticles,safetyorganisationsandemployerandemployeeorganisationsmaterials;
marketresearchsuchasindustrydevelopmentofnewmaterialsandequipment;
theresultsofpublicconsultationsuchasnewpublicprojectsorinstituteinformation;
economic,engineeringorothermodelssuchasQualityAssurance(QA),TotalQualityManagement(TQM)orsafetyculture;
specialistandexpertjudgementssuchassafetyconsultantsorcaselawdecisions;and
othercodesofpractice(e.g.Working Near Exposed Live Parts or Electrical Work).
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Establishing likelihood
Thelikelihoodofaneventorsituationoccurringwilldependonboththeprobabilityandfrequencyofexposuretoarisk.Theremaybeanumberoffactorsspecifictotheworkplacethatwillinfluencethelikelihoodofaneventoccurring,suchas:
how,whereandwhenpeopleareexposedtotherisk;and
howexposurevariesovertimeorbylocation.
Tohelpestablishthebestestimateoflikelihood,thereareanumberofexamplesoffactorslistedbelowthatmayneedtobetakenintoaccount.
Factors influencing likelihood
Thefollowingfactorscanaffectthelikelihoodofaneventorsituationoccurring:
How often the task occurs:Whenthesametasksarerepeated,thelikelihoodincreases.Forexample,loadingandunloadingequipmentsuchasextensioncordsfromautemayleadtodangerousabrasionoftheinsulationonthecords.
How many people are exposed:Generally,thegreaterthenumberofpeopleexposedtotherisk,themorelikelyanincidentwilloccur.Forexample,threeshiftsofworkersina24-hourdistributioncentre,operatingelectricallypoweredconveyerbeltscouldbeexposedtoanelectricalriskifitwaspresent.
The duration of exposure:Generally,thelongerapersonisexposedtotherisk,themorelikelyanincidentwilloccur.
The position of the electrical risk relative to workers and to other risks:Forexample,anelectricianworkinginthevicinityofexposedliveparts.
The skills and competence of persons exposed:Workerswhoarenottrainedinsafeandefficientmethodsofworkaremorelikelytobeinjured.Forexample,ifaworkerhasnotbeenproperlytrainedinusinganitemofelectricalequipment,oraworkerhasnotbeentrainedinthesafeoperationofelectricallyoperatedplant,thiscouldincreasethechanceofhumanerrorleadingtodangerouseventsandinjury.
Experience of persons exposed:Forexample,aworkerwith20yearsexperienceislesslikelytomakethesamemistakeandcauseanincidentthanaworkerwithonlytwomonthsexperience.Adequatetrainingandreasonablecompetencetodoataskwillreducethelikelihoodofanincident.
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Distractions:Itismorelikelythatanincidentwilloccurwhenaworkerisnotpayingfullattentiontothetaskortheirsurroundings.Forexample,aworkerlisteningtomusicthroughheadphonesincreasesthechanceofbeingcarelesswithanitemofelectricalequipment.
Environmental conditions:Forexample,waterinthevicinityofelectricalequipment.
Condition of equipment:Theuseofdefectiveequipmentismorelikelytocauseanincident.Forexample,apowercordmaybecomewornordamagedthroughmisuse.
The effectiveness of existing risk treatment measures: - Dotheexistingrisktreatmentmeasuresrepresentgoodpractice?
- Aretheexistingrisktreatmentmeasurespreventingorminimisingexposuretotheelectricalrisk?
- Doworkersknowabouttheexistingrisktreatmentmeasures?
- Aretheexistingrisktreatmentmeasuresbeingusedorfollowed?
- Arethereadequatesystemsorproceduresinplaceinrelationtotheexistingrisktreatmentmeasures?
- Isthereadequatetrainingandsupervisioninrelationtotheexistingrisktreatmentmeasures?
- Isthereadequatemaintenanceinrelationtotheexistingrisktreatmentmeasures?
- Aretheexistingrisktreatmentmeasureseasytouseandfollow?
Thefollowingdescriptivescalecanbeusedtonominatethelikelihoodofaneventorsituationoccurringattheworkplace.
Likelihood Almost certainLikely
Possible
Unlikely
Rare
expected in most circumstances
will probably occur in most circumstances
might occur at some time
could occur at some time
may occur only in exceptional circumstances
Establishing consequences
Theseverityorrangeofthepotentialconsequencesresultingfromaneventorsituationcanbedeterminedbyanumberoffactors,suchas:
howmuchharmtheriskcouldcause;
howmanypeopleitcouldaffect;and
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whethertheharmwouldbeshortorlongterm.
Someexamplesoffactorsthatcanaffecttheseverityofconsequencesresultingfromanincidentareprovidedbelow.
Factors influencing consequences
Thefollowingfactorscanaffecttheseverityofconsequenceswhenaneventorsituationhappens:
Potential for chain reaction:Wherearisk,ifnoteliminated,mayevolveandcompoundintoanevenmoredangeroussituation.Forexample,thereisthepotentialformultipledeathswhenfellowworkersattempttoassistandrescueapersonsufferingfromelectricshock.
Volumes of materials:Forexample,thepotentialconsequencesofaleakofasmallamountofwaterintotheworkplacenotinanareawhereitemsofelectricalequipmentarebeingusedmayberelativelyminor,comparedwiththepotentialconsequencesofthereleaseofalargeamountofthewater.Electricitypluswaterisanincreasedrisk.
Position of the worker relative to the risk:Forexample,workersworkingclosetoelectricalequipmentaremorelikelytocomeintocontactwithfaultyequipmentthanthoseworkingfurtheraway.
Forces and energy levels:Forexample,thehigherthevoltageofelectricityandthepossibilityofahighcurrentflowingthroughaperson,themoreseveretheconsequencesarelikelytobe.
Thefollowingdescriptivescalecanbeusedtonominatetheconsequencesofaneventorsituationoccurringattheworkplace.
Consequences CatastrophicMajor
Moderate
Minor
Insignificant
death
extensive injuries, loss of production
medical treatment
first aid treatment only
no injuries
Consideringtheconsequencesofaneventorsituation,theremaybeafinelinebetweenaninsignificantandacatastrophicoutcome.Insomesituations,anearmissthatresultsinnoinjurycouldjustaseasilyhavebeenfatal.
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4.3.3 Risk rating
Thelevelofrisk,representedbyariskscore(number)andriskstatement(letter),isdeterminedbytherelationshipbetweenlikelihoodandconsequence.Todeterminethelevelofrisk:
plottheestimatedlevelsoflikelihoodandconsequenceonthefollowingriskprioritycharttofindtheriskscoreandstatement;then
refertotheriskscoreandstatementcharttoseewhatactionsneedtobetaken.
In the event of a licensed electrical worker performing live electrical work, they should use the risk / consequence matrix in Part 5 of this Code.
Risk priority chart (risk score and statement) except for performing live electrical work (refer to Part 5 of this Code)
LIKELIHOODHow likely is it to happen?
CONSEQUENCES: How severely it hurts someone (if it happens)?
Insignificant
(no injuries)
Minor (first aid
treatment only)
Moderate (medical
treatment)
Major (extensive
injuries, loss of
production)
Catastrophic (death)
Almost certain - expected in most circumstances
3 H
3H
4A
4A
4A
Likely - will probably occur in most circumstances
2M
3H
3H
4A
4A
Possible - might occur at some time
1L
2M
3H
4A
4A
Unlikely - could occur at some time
1L
1L
2M
3H
4A
Rare - may occur, only in exceptional circumstances
1L
1L
2M
3H
3H
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Risk score and statement
Score and statement
Action
4 A: Acute
ACT NOW Urgent - do something about the risks immediately. Requires immediate attention.
3 H: High
Highest management decision is required urgently.
2 M: Moderate
Follow management instructions.
1 L: Low
OK for now. Record and review if any equipment/ people/ materials/ work processes or procedures change.
Itisimportanttonotethattheseriskscoreshavenoabsolutevalueandshouldonlybeusedforcomparison.
Thisstageoftheriskassessmentprovidesthebasisforrankingorprioritisingrisksinorderofimportancefrom1to4(4beingthehighestriskscoreandthemostimportant).Whentheriskscoresforalltherisksintheworkplacehavebeencompared,theresultingrankingwillbeaguidetotheorderinwhichtheserisksshouldbeaddressed.Whenmorethanoneriskhasthesamerankingandnotallcanbedealtwithatonce,therisksmayneedtobereassessedtodeterminewhichisthemostimportanttodealwithfirst.
Togetthebestresultsfromariskassessment,consultwithasmanypeopleaspossibleintheworkplaceincludingtheWHScommittee,WHSRs,WHSOs,supervisors,managersandotherswithknowledgeandexperience.
Simplified adviceNo or low risk - continue activityIf it is not at all likely that anyone will be exposed to a hazardous situation or event, then there is no risk, and no risk control measures are required.
Moderate or high risk continue activity under management instruction.If it is possible or likely that a person will be exposed to a hazardous situation or event, then risk control measures are urgently required.
Acute risk stop activity nowIf there is an acute or immediate risk to health or safety, the process / activity in question must be ceased until measures are taken to remove the acute or immediate risk.
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4.4 Applied case study Risk assessment
Fromtheelectricalriskregister,risksarenowassessedtodeterminetheirseverity.ThisexampleusestheformRiskassessmentandcontrol(Form2)fromAppendixA,andfocusesononeoftheelectricalrisksidentifiedintheexampleinPart3ofthisCode.Aseparateformshouldbeusedforeachrisk.
Example: Risk assessment and control
Fillinoneformforeachriskidentifiedattheworkplace.
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Workplaceareaorgrouping:Bakery XYZ Retail Pty Ltd Ref.no:1/08Formcompletedby:C. Bloggs(printname)(sign)Dateformcompleted:26/11/08
Risk identificationRisk: Plug-in electrical equipment toaster shock risk.Associatedrisk: Person using toaster could receive a shock if toaster has been splashed with water.Specificcircumstancesrelatingtotherisk: Toaster is located adjacent to hand washing facilities. It is a hygiene requirement that staff are required to wash hands before and after using any equipment.Personsatrisk:All workers who use the toaster.
Risk assessment Existingrisktreatmentmeasures(ifany):
Likelihood:(tick) Almostcertain Likely Moderate Unlikely Rare
Consequences:(tick) Catastrophic Major Moderate Minor Insignificant
Riskrating: Acute
Risk controlThis risk must be treated immediately. The toaster must not be used again until the risk has been eliminated. Possible risk treatment options:Elimination:
Substitution:
IsolationorEngineering:
Administrativeorpersonalprotectiveequipment:
Preferredrisktreatmentoptions(andwhy):
Implementation plan
Treatment option
Associated activities
Resources required
Person(s) responsible
Proposed implementation date
Sign off and date
Scheduled review date
ReviewArerisktreatmentmeasuresinplace? Yes. No,comment(whynot?):Arerisktreatmentmeasurespreventingorminimisingtherisk? Yes. No,comment(whynot?):Arethereanynewproblemswiththerisk? No. Yes,comment(whatarethey?):
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Part 5 : Risk Management for Licensed Electrical Workers Undertaking Live Electrical Work
5.1 Introduction
Thispartcoversallliveelectricalworkthatismadeupoftestingandotherwork,andalsoincludesworkingnearliveelectricalparts.Itgivespracticalwaysofmanagingtheelectricalrisksassociatedwithliveelectricalworkperformedbylicensedelectricalworkers.ItappliesafivestepriskmanagementprocessthatobligationholdersundertheActshouldfollowtomakesureallelectricalrisksforelectricalworkareaslowasreasonablyachievable.
Effectiveriskmanagementinvolvesidentifyingallworkplacerisks,thencarryingoutariskassessmentforeachrisktoassesstheseverityofariskbeforedecidingitspriority.Whenperformingariskassessment,determinetherisksthathavethegreatestpotentialtocauseharmandagreaterlikelihoodofoccurring.Theserisksaretreatedfirst,followedbythelessseriousrisks.
Thefivebasicstepsintheworkplacehealthandsafetyriskmanagementprocessshouldbefollowedtomanageexposuretoelectricalrisks.Thesestepsare:
1. identifyrisks,basedonexperience,recordeddataandotherinformation;
2. assesstheassociatedrisksbymakinganevaluationofthelevelofriskstothehealthandsafetyofworkers,basedontheconsequencesandlikelihoodofharm;
3. selectrisktreatmentmeasuresfromtherisktreatmenthierarchy(e.g.eliminate,substitute,isolateorengineerouttherisks,orreducethemthroughadministrativemeasuresorpersonalprotectiveequipment)byselectingthehighestordertreatmentmethodpossibleandthenproceedingdownthelistinorder;
4. implementorapplytheselectedrisktreatmentmeasure(s)intheworkplace;and
5. monitortherisktreatmentmeasurestoensurethattheyareworkingcorrectlytocontroltherisksandthatnootherriskshavebeenintroduced.
DetailedinformationaboutthisprocesscanbefoundinPart2ofthisCode.
Thissectionprovidespracticaladvicetoemployers,self-employedpersonsandlicensedelectricalworkersabouthowtoidentifyelectricalrisks.Training
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andexperienceenableslicensedelectricalworkerstoidentifyrisksandcarryoutaneffectiveriskassessmentthatwillprovidethemeasurestoeliminateorsignificantlyreducetheriskofaseriouselectricalincidentordangerouselectricaleventoccurring.FurtherinformationonidentifyingrisksandconductingriskassessmentscanbefoundinParts3and4ofthisCode.
Inliveelectricalworkbeingperformedbyalicensedelectricalworker,theremaybeafinelinebetweenaninsignificantandacatastrophicoutcomeifaseriouselectricalincidentordangerouselectricaleventoccurs.Giventheseriousnessofelectricityasariskforlicensedelectricalworkersworkinglive,intheabsenceofanyrisktreatmentmeasures,thematrixratingforconsequenceswouldchieflybeinthehighzone.
Section11oftheRegulationstatesthat,subjecttothecircumstancesdescribedinsection12,liveworkmustnotbeperformed,andthateachexposedlivepartistobetreatedasifitwereenergiseduntilitisisolatedandproventobenotenergised.Toworkde-energised,thelicensedelectricalworkermustfirsttesttoascertainwhethertheelectricalpartisde-energisedornot.Testingisconsideredtobelivework.
Whileitisrequiredtoworklivetotestbeforeanelectricalpartcanbede-energised,thispartiswrittenontheunderstandingthat,fromtimetotime,licensedelectricalworkerswillberequiredtocarryoutliveelectricalwork.Thiscanonlybedoneaftertheactionsdescribedinsection12oftheRegulationhavebeencarriedout.
Section 12 Requirements for performance of live work5
(1) Thefollowingcircumstancesarerequiredfortheperformanceoflivework--
(a) itisnotpracticabletoperformtheelectricalworkotherthanbyliveworkbecauseof1ormoreofthefollowing
(i) itisnecessaryintheinterestsofsafety,whetherornotelectricalsafety,fortheworktobeperformedwhiletheelectricalequipmentthesubjectoftheelectricalworkisenergised:
Example for subparagraph (i) Itmaybenecessaryintheinterestsofroadsafetyforasetoftrafficlightstoremainoperatingwhileelectricalworkisperformedonthelights.
5 Electrical Safety Regulation 2002,section12,Requirementsforperformanceoflivework.
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(ii) asupplyofelectricityisnecessaryfortheproperperformanceoftheelectricalwork;
(iii) thereisnoreasonablealternativetoperformingtheelectricalworkbylivework;Example for subparagraph (iii) Itmaybenecessary,toavoidwidespreadoutages,toperformelectricalworkonworksofanelectricityentitybylivework.
(b) theemployerorself-employedpersonhasprepared,inadocument,ariskassessmentoftheperformanceofthelivework;
(c) theperformanceoftheelectricalworkisinaccordancewithasafesystemofwork;Example Asafesystemcouldincludepreventingpersonsfromaccessingtheareawhereliveworkisbeingperformedifthepersonsarenotneededfortheperformanceofthework.
(d) theemployerorself-employedpersonauthorisestheperformanceoftheliveworkonlyafterconsultationwiththepersonincontroloftheelectricalequipmentthesubjectoftheelectricalwork;
(e) thepersonwhoperformstheliveworkhasappropriatetrainingfortheperformanceofthelivework;
(f) testingequipmentappropriatetotheperformanceoftheliveworkhasbeengiventothepersonperformingtheelectricalwork,thetestingequipmenthasbeenproperlymaintained,andthepersonperformingtheelectricalworkmakesproperuseofthetestingequipmentinperformingthework;
(g) clothingandpersonalprotectiveequipmentappropriatetotheperformanceoftheliveworkhasbeengiventothepersonperformingtheelectricalworkandthepersonperformingtheelectricalworkmakesproperuseoftheclothingandequipmentinperformingthework;
(h) otherthanforexemptelectricalwork,theisolationpointoftheelectricitysupplyfortheelectricalequipmentthesubjectoftheelectricalwork
(i) hasbeenclearlyidentified;and
(ii) isabletobereachedquicklywithouttheneedtoclimboverorshiftobstructions;
(i) theareawheretheelectricalworkisperformedisclearofobstructionstotheextentnecessaryforeasyaccesstoandfromthearea;
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(j) thereisasafetyobserverobservingtheperformanceoftheelectricalworkunless
(i) theworkinvolvestestingelectricalequipment;and
(ii) theriskassessmentpreparedunderparagraph(b)doesnotshowthereisahighrisktoelectricalsafetyinperformingthetestingoftheelectricalequipment.Example for subparagraph (ii) Ifariskassessmentdoesnotshowthereisahighrisktoelectricalsafetyinperformingthetestingofthepolarityofaninstalledoutlet,asafetyobserverisnotrequiredtoobservetheperformanceofthework.
(2) Inthissection
exempt electrical workmeans
(a) electriclinework;or
(b) electricalworkonaconsumerselectricalinstallationcarriedoutonthesupplysideofthemainswitchonthemainswitchboardfortheinstallation,iftheisolationpointoftheelectricalsupplyfortheinstallationisnotreasonablyaccessiblefromtheareawheretheelectricalworkiscarriedout.
Example of when isolation point is not reasonably accessible from the area where electrical work is being carried outtheelectricalworkiscarriedoutataplaceandtheisolationpointisatasubstationlocatedatanotherplace.
safe system of work,forliveworkonalowvoltageelectricalinstallation,includes,butisnotlimitedto,asystemofworkthatcomplieswiththeprovisionsofAS/NZS4836:Safeworkingonlow-voltageelectricalinstallationsaboutensuringthesafetyofpersonswhileperforminglivework.
safety observermeansapersonwho
(a) observestheperformanceofelectricalwork;and
(b) iscompetenttohelpapersonperformingtheelectricalwork;and
(c) hasbeenassessedinthelast6monthstobecompetenttorescueapersonperformingelectricalworkandprovideresuscitation.
Licensedelectricalworkershaveundergonetrainingandacquiredexperiencetoensuretheyaretechnicallycompetentandequippedtocarryoutelectricalwork
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inawaythatiselectricallysafe.Thistrainingincludeselectricalriskmanagementknowledgeandwillsignificantlyreducethelikelihoodofaseriouselectricalincidentordangerouselectricaleventoccurring. It does not, however, replace the necessity of carrying out a risk assessment as required in section 12(1)(b) of the Regulation, before commencing electrical work.
This part (part 5) describes and illustrates the risk / consequence matrix to be used by licensed electrical workers performing live electrical work.
Inmanycircumstances,therisksassociatedwithundertakingliveelectricalworkcanbeequivalenttothoseassociatedwithelectricalworknearexposedliveparts.EvaluationoftherisksanddevelopmentofrisktreatmentmeasuresasdescribedintheElectrical Safety Code of Practice 2010 Working Near Exposed Live Partswillprovidefurtherassistanceindevelopingsafeworkpractices.
5.2 Risk matrix for live work
Trainingandexperiencetogetherwiththehighlyspecialisedtestingandpersonalprotectiveequipmentutilisedbyalicensedelectricalworkeralongwiththerequirementsfortheperformanceofliveworksetdowninsection12oftheRegulation,significantlyreducesthelikelihoodofaseriouselectricalincidentordangerouselectricaleventoccurring.Italsoreducestheconsequencesifonedoesoccur.
Forthesereasons,thematrixshownbelowdiffersfromthatincludedinPart4ofthisCodeandreflectstheapplicationofsection12(1)oftheRegulation.
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Risk priority chart for live work
LIKELIHOOD OF HARMHow likely is it to happen?
CONSEQUENCES: Likely severity of harm
Insignificant(no injuries)
Minor(first aid treatment only)
Moderate (medical treatment)
Major (extensive injuries)
Catastrophic (death)
Almost certain: expected in most circumstances
Low Moderate High High High
Likely: will probably occur in most circumstances
Low Moderate High High High
Moderate: might occur at some time
Low Moderate Moderate High High
Unlikely: could occur at some time
Low Low Moderate High High
Rare: may occur only in exceptional circumstances
Low Low Low Moderate Moderate
Thisstageoftheriskassessmentprovidesthebasisforrankingorprioritisingrisksinorderofimportancefromlowtohigh.Whentheriskscoresforalltherisksintheworkplacehavebeencompared,theresultingrankingwillbeaguidetotheorderinwhichtheserisksshouldbeaddressed.Whenmorethanoneriskhasthesamerankingandnotallcanbedealtwithatonce,therisksmayneedtobereassessedtodeterminewhichisthemostimportanttodealwithfirst.
Risk score and statement for live work
Score and statement Action
High Review decision to work live. In the event of no practicable alternative to working live, use a competent safety observer and follow mandated actions for live work in accordance with section 12 of the Regulation as listed in this part.
Moderate Review decision to work live. In the event of no practicable alternative to working live, follow mandated actions for live work in accordance with section 12 of the Regulation as listed in this part.
Low Follow mandated actions for live work in accordance with section 12 of the Regulation as listed in this part.
Regularly review implemented risk treatment measures.
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Forthepurposesofthisparttherearenowthreecategoriesintermsofrisk:low,moderateandhigh:
Low risk,forexample:
testingofaninstalledoutletwherethereisnodamagetotheoutletandwherefaultcurrentprotectionisutilisedontheelectricalinstallation;or
faultfindingonadomesticwashingmachinewherethecircuitisprotectedbyasafetyswitch.
Case study
Anelectricalworkerisdirectedtoinspectfordamage,andtestthepolarityof,allelectricaloutletsonthefloorofanofficebuilding,followingreportsofbrokenfaceplatesonoutlets.
1. Theelectricianfirstinspectstheswitchboardwhichsuppliestheoutletsonthefloorandidentifiesthatallthepowercircuitsareprotectedbysafetyswitchesmountedontheboard.
2. Thepolaritytestistobeundertakenwiththecircuitsenergisedandtheelectricianidentifiesthatthisislivework,subjecttoariskassessmentundersection12oftheRegulation.Thetestinstrumenttobeusedisamulti-meterwithprobesincorporatingexposedmetaltips,andwhichhasbeentestedwithintheprevioussixmonths.Personalprotectiveequipment,includinginsulatedglovesandboots,andlongsleevedclothing,arealsotobeused.
3. Onreferringtotheriskassessmentmatrix,thelikelihoodofharmisconsideredunlikelyandtheconsequencesintheeventofanincidentlikelytobeminor.Onthisbasis,theelectricianconcludesthattheriskislow.
4. Inspectionoftheoutletsthenproceeds.
Moderate risk,forexample:
LVtestingonasinglephaseswitchboardorequipmentwherefaultcurrentprotectionisutilisedintheelectricalinstallation;or
faultfindingonapermanentlyconnectedappliancewherefaultcurrentprotectionisutilisedontheelectricalinstallation.
Case study
Anelectricianiscalledouttoadomesticpropertytoreplaceanelectricstove.
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1. Theelectricianfirstinspectstheinstallationforaccessissuesandthentheswitchboardtodeterminethelocationoftheisolatorforthestovecircuit.
2. Theworkthenproceedsinaccordancewithsection12oftheRegulation,includingtheuseofcorrectpersonalprotectiveclothingandequipment.
3. Afteridentifyingandisolatingthestovecircuitattheswitchboard,theelectricianutilisesanon-contactelectricityproximitydetectoronthesupplycableatthestovewhichindicateswhetherthecircuitremainsenergisedandobtainsanilreading.Itisthennecessarytoconfirmthattheapplianceisde-energisedbyusingasuitabletestinstrumentsuchasamulti-meter.
Inthiscase,theenvironmentisdryandwelllitwithaccesstothetestareabeingunobstructed.Therearenoexposedliveparts,otherthanthosebeingtested.
Theisolationpointhasbeenidentifiedandcanbeeasilyaccessedifnecessary.
Protectiveclothingandequipment,includinginsulatedglovesandboots,insulatedmat,eyeprotection,andlongsleevedcottonclothingisutilised.
Thetestingequipmenttobeusedhasbeentestedwithintheprevioussixmonths.
4. Onreferraltotheriskassessmentmatrix,thetestingisnotindicatedasahighrisk.Withsection12risktreatmentmeasuresinplace,theriskofanincidentintermsoflikelihoodandconsequencesissignificantlyreducedandisconsideredlow.Assuch,nosafetyobserverisrequired.
5. Theterminalcoveristhenremovedandthetestequipmentisconnectedtotheexposedterminals,withtheresultbeingaprovende-energisedcircuit.
6. Theelectricianproceedswiththeinstallationofthenewstoveincludingconfirmationofearthcontinuityand,uponcompletion,re-energisesthestovecircuitattheswitchboard.
7. Itisthennecessarytotestthepolarityofthenewlyinstalledstoveandtore-fittheterminalcover.Asthisistobedonewiththecircuitenergised,allsection12requirementsagainapply.
8. Afterconsideringallthesefactors,theelectriciandeterminesthat,inaccordancewiththeriskanalysismatrix,theriskismoderateandtheuseofasafetyobserverisnotrequired.
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Thiscasestudyshowsthat,byensuringsection12risktreatmentmeasuresareinplaceandtherearenootherrisks,thelikelihoodofanincidentoccurringduringtestingismoderateandtheconsequenceifonedidoccurwouldbenogreaterthanmoderate,resultinginamoderateriskwhencalculatedusingtheriskassessmentmatrix.
High Risk,forexample:
performingworkoncommercialthree-phaseswitchboardequipment;or carryingoutelectricalworkataplacewheretheisolationpointisatasub-
stationlocatedinanotherplace.
Case study
Anelectricianisrequiredtofindthecauseofanintermittentpartiallossofpoweronthefifthfloorofamulti-levelhospitalcomplexhousingcritical-caremonitoringequipment.Thepowersupplyforthebuildingisthroughathree-phasemainswitchboardlocatedonthegroundfloor,thenviasub-mainswitchboardssituatedoneachfloor.
1. Theworktobeundertakenrequiresvisualinspectionandphysicaltestingofthesub-boardandsub-maincomponents.Thetestingrequiresincludescontactwithliveconductorsincloseproximitywithotherliveparts.
2. Inthiscase:
theenvironmentisdryandwell-litwithaccesstothetestareabeingunobstructed;
thereareexposedlivepartsadjacenttothosebeingtested;
theisolationpointhasbeenidentifiedandcanbereadilyaccessedifnecessary;
protectiveclothingandequipmentincludinginsulatedglovesandboots,aninsulatedmat,eyeprotectionandlongsleevedcottonclothingisutilised;and
thetestingequipmenttobeusedhasbeentestedwithintheprevioussixmonths.
Onreferraltotheriskassessmentmatrix,withallsection12requirementsinplace,thelikelihoodofharmismoderateandtheconsequencesintheeventofanincidentoccurringarenotlikelytoexceedmoderate.Onthatbasis,theoverallriskisconsideredmoderateandnosafetyobserverisrequired.
3. Thetestingisthenperformedandtheproblemisidentifiedasafaultycircuitbreakerwhichmustbereplaced.Onconferringwiththehospital
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administrationstaff,itisfoundthatthepowertotheequipmentservicedbythesub-maininstallationcannotbedisconnectedforevenashortperiod,asitiscriticaltopatientcare.Theelectriciandeterminesthereisnoalternativetotheperformanceofliveworkunderthecircumstances.Referencetotheriskmanagementmatrixconfirmsthat,shouldtheworkbeundertakenlive,thelikelihoodofharmislikely,withtheconsequencesbeinghigh.Theworkthereforecannotproceedwithoutaqualifiedsafetyobserverinattendance,andthisisarranged.
4. Theelectricianandsafetyobserverconferontheworktobeundertakenandthelocationandaccesspointforthesupplyisolator,andallprotectiveequipmentaspreviouslyusedisagaindeployedbybothworkers.Appropriatetoolsareselectedtofurtherminimisetheriskofanincidentduringperformanceofthework.Abarrieriserectedtopreventaccesstotheworkareaduringtheperformanceoftherepairandthesafetyobserverdeterminestheequipmentandcourseofactionrequiredinthecaseofanincidentoccurring.
5. Theelectricianthenproceedstoundertakethereplacementofthefaultycircuitbreakerwiththeinstallationenergised,withthesafetyobserverbeingalerttoanyemergingdangerduringthecourseoftherepair.
6. Oncompletionofthework,thesub-maininstallationissecuredandtheaccessbarrierremoved.
Variables for consideration in risk assessment
Thecasestudiesaboveareprovidedbywayofguidanceonlyandtheoutcomeoftheriskassessmentcanbeincreasedfromtolowtomoderateorhighbyoneoracombinationofanyothervariables,including:
adequacyoflightingpoorlightorshadow;
accessobstructionstotheworkarea,whetherthroughequipmentdesignorplacement;
surfaceswetorcontaminatedareas;
generalenvironmentdust,insects,vermindamage;
impactofothersiteactivitiesthepresenceofothertradesorworkactivitiesintheworkarea;and
switchboardswithhighprospectivefaultcurrents.
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5.3 Summary
Asystematicriskmanagementprocessisalegalobligationwhenundertakingliveelectricalwork.Theprocessprescribesawayofdischargingtheelectricalsafetyobligationofanemployerorself-employedpersontoensurethepersonsbusinessorundertakingisconductedinawaythatiselectricallysafe.
Thefivebasicstepsintheriskmanagementprocessprovideaprocesstoidentifyandassessrisks,andmanageexposuretothoserisks.WhenusedinconjunctionwiththeriskmatrixforliveworkandworkingnearliveelectricalpartscontainedinthisPart,thepotentialexiststosignificantlyreducetheriskofpotentialdeathandinjurywhenperformingliveelectricalwork.
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Part 6 : Treat, Implement, Monitor and Review
6.1 Step 3: Decide on risk treatment measures
Theaimofthispartistogivedetailedandpracticaladviceabouthowtoselectrisktreatmentmeasures,andimplement,monitorandreviewtheireffectiveness.
Stepthreeoftheriskmanagementprocessisaboutdecidinghowtotreattheelectricalrisksthathavebeenidentified.Risktreatmentmeasuresmustfollowanestablishedhierarchyassetoutinsection27AoftheWHSAct.
6.1.1 The risk treatment hierarchy
Anobligationholder6mustdecideontheappropriatenessofrisktreatmentmeasures.Obligationholdersmuststartatthetopofthehierarchyillustratedbelowandselectmeasuresfromthehighestorderpossible.
Risk treatment hierarchy
A. eliminating the risk;
B. if this is not possible, the risk must be minimised by measures considered in the following order:
i. substituting the risk with one giving rise to a lesser risk; if not then
ii. isolating the risk from anyone who may be at risk; if not then
iii. minimising the risk by engineering means; if not then
iv. applying administrative measures; if not then
v. using personal protective equipment.
Most effective
measure
Least effective
measure
Therisktreatmentmeasurescanbedividedintothreelevels:
thehighestlevelincludesmeasuresthataddresstheriskatthesource,orwhereitcomesfrom(i.e.elimination,substitution);
thesecondlevelmeasuresinterveneintheriskscoursebetweenthesourceandaworker(i.e.isolationorengineering);and
thethirdandlowestlevelmeasuresareimplementedatthepointoftheworker(i.e.administrativemeasures,personalprotectiveequipment).
Inmanycases,itwillbenecessarytouseacombinationofmeasurestoappropriatelymanageexposuretoarisk.Forexample,tominimiseexposure
6 Forinformationonobligationholders,pleaserefertoPart1ofthisCode.
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toariskinvolvingelectricity,thesupplyofelectricitycouldbedisconnected(elimination),saferworkprocedures(administrativemeasures)introducedandpersonalprotectiveequipmentprovidedforworkerstousewhenensuringelectricalpartsarede-energised.
Table 1: Risk treatment measures and examples of use
Risk treatment measure
Comment Examples of use
Elimination Treat the risk at the source. This is the most effective treatment measure and removes the risk by changing the work processes.
Disconnect electricity, re-route electricity away from work site.
Substitution Replace the electrical risk with an alternative that has a lower risk.
Battery or air-driven tools could be substituted for electrically powered tools.
Isolation Remove or separate people from the source of the risk.
Use rubber mats (isolating barrier) to separate workers from being in contact with a concrete floor (conductive path).
Minimise by redesigning
Change the physical characteristics of the plant or workplace to remove or reduce the risk.
Modify a machine so it can be used by remote control; use a limiting device to prevent plant from entering an exclusion zone.
Administrative measures
Use policies, procedures, signs and training to treat risk.
Use a safety observer and/or tigertails.
Personal protective equipment (PPE)
Provide equipment or clothing designed to protect the worker.
Provide rubber-soled boots and insulating gloves.
6.1.2 Consultation
Consultationwithworkersandotherswhomaybeaffectedbytherisksintheworkplaceisessentialatallstagesoftheriskmanagementprocess,butparticularlyinstepthree,astheworkersandothersmaybeabletosuggestwaystoeffectivelymanagetherisksandallowthemtooperateefficientlyintheirjobs.
6.1.3 Selecting the most appropriate risk treatment measures
Whenselectingthemostappropriatetreatmentmeasures,thereareanumberoffactorsthatwillinfluencethedecision,includingworkersopinions,butitisimportanttokeepinmindthattheobjectivesoftheActaretopreventpeopledying,beinginjuredorbecomingillasaresultofexposuretoelectricalrisksattheirworkplaces.
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Whenselectingarisktreatmentmeasure,itisimportanttobeabletojustifywhythatparticularmeasurewaschosen,ratherthanahigherlevelmeasure.Forexample,theremustbeagoodreasonwhyadministrativemeasurese.g.asignwaschosentotreattheriskinsteadofchoosingamethodthateliminatessubstitutes,isolatesorengineersouttherisk.
SimplyfollowingtherisktreatmenthierarchydoesnotnecessarilymeancompliancewiththeActand/ortheWHSAct.
Whenrisktreatmentmeasuresareselectedtheyshould:
adequatelytreatexposuretotherisknowandwillcontinuetodosoovertime;
notcreateanotherrisk;
allowworkerstodotheirworkwithoutunduediscomfortordistress;and
beproportionatetothedegreeandnatureoftherisk(i.e.highriskandsevereconsequencesshouldhavesubstantialpermanentsolutions).
6.2 Eliminate the risk
Eliminatingtheriskcompletelyisthemosteffectivetreatmentandmustalwaysbeattemptedfirstwhendecidingonrisktreatmentmeasures.Thismaymeandiscontinuingdangerousworkpractices,removingdangeroussubstances,orintroducingnewequipment(e.g.de-energisinglinesorre-locatingplantawayfromthevicinityofelectriclines).
6.2.1 Safe design
Oneofthewaystoeliminateariskatthesourceisbyaddressingsafetyissuesduringthedesignstageofequipment,structuresandprocesses.Forexample,determininglay-outorset-upofaworkareaatthedesignstageoftheconstructionofaworkplacecaneliminateelectricalrisksandreducetherisksofworkersbeinginjuredinthatworkplaceorothernegativeeffectsontheenvironmentandpeopleoutsidetheworkplace.
6.2.2 Policies and procedures
Ahighpercentageofelectricalriskscanbeeliminatedorminimisedatthesourcethroughsoundpoliciesandproceduresrelatingtopurchasing,installingandcommissioningplant,materialsandfacilities.Forexample,purchaseelectricalequipmentthatisfitforpurposeandensureworkersareproperlytrainedtousetheequipment.
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6.3 Prevent or minimise exposure to the risk
Ifanelectricalriskcannotbeeliminated,thereareanumberoftreatmentmeasuresthatcanbeusedalone,orincombinationwithothermeasures,topreventorminimiseexposuretotherisk.
Substitutioninvolvesreplacingtheriskwithonethatpresentsalowerandmoremanageablerisk.Examplesofsubstitutioninclude:
replacingplantorequipmentwithamoresuitabletype,suchassubstitutingconductivemetalscaffoldingwithnon-conductivescaffolding;and
replacingapedestalfanwithaceilingfaninarestaurantkitchentoeliminatethetrackingofanelectriccordacrossadampfloor;insulationoncordmaybecomewornandfrayedandcauseanelectricalrisk.
Isolationreferstoisolatingorseparatingtheriskfromtheperson,orthepersonfromtherisk.Examplesofisolationinclude:
installingscreensorbarriersaroundelectricallyhazardousareastopreventdirectorindirectcontactwithliveelectricalparts;
enclosingorguardingdangerouselectricalequipmenttopreventencroachmentintoanexclusionzone;and
isolatingtheelectricitysupplyfromelectricalequipment.
Engineering measures (redesign)involveschangingthedesignoftheworkplace,equipmentorworkprocesstominimisetherisk.Itrequiresthinkingaboutwaystheworkcouldbedonedifferentlytoma