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Cooling cover PR-14038 Document/Revision No. IM-EN-CCPR43/1.02 Effective: September 5, 2017 Instructions

Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

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Page 1: Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

Cooling cover PR-14038

Document/Revision No. IM-EN-CCPR43/1.02Effective: September 5, 2017

Instructions

Page 2: Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

Cooling cover instruction manual

Document/Revision No. IM-EN-CCPR43/1.02 Effective: September 5, 2017

Page 3: Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

1 Introduction 1

© Copyright K-Patents 2017. All rights reserved.

1 Introduction

The cooling cover adds water cooling to a PR-43 refractometer when the refractometer

temperature threatens to rise too high for its electrical components. A cooling cover

is needed when the ambient temperature is over 45°C (113°F) or the refractometer

internal temperature alarm has been triggered, which happens when the internal tem-

perature rises over 65°C (149°F). It is recommended to use cooling cover when internal

temperature rises above 60°C (140°F). The cooling cover is installed between the name-

plate and the sensor cover.

Figure 1.1 Cooling cover

Page 4: Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

2 Cooling cover instruction manual

Document/Revision No. IM-EN-CCPR43/1.02 Effective: September 5, 2017

2 Installation

2.1 Installing the cooling cover

The cooling cover delivery contains the following parts:

• Cooling cover

• 2 x screw M4x25 Torx DIN7895

• O-ring PR-14002-FPM

• desiccant (dryer)

Important: Before opening refractometer the cover and touching the electronic parts,

ensure that theworking table and the person is grounded. Wearwrist or foot grounding

equipment.

ESD

ESD

P4-034

Wear wrist or foot grounding equipment

Page 5: Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

2 Installation 3

© Copyright K-Patents 2017. All rights reserved.

To install the cooling cover:

1. Remove the nameplate. Detach the cable connectors from the circuit board. Then

unscrew the circuit board. Remove the desiccant and O-ring, they are not needed

any more.

2. Add the new O-ring and the new desiccant to the cooling cover and screw on the

circuit board. Reattach the cable connectors to the circuit board.

3. Insert cooling cover into the refractometer, add nameplate and fasten with the new

longer screws. Note that there is no O-ring between the nameplate and the cooling

cover.

Page 6: Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

4 Cooling cover instruction manual

Document/Revision No. IM-EN-CCPR43/1.02 Effective: September 5, 2017

1. R

emov

e co

ver

plat

e an

d de

tach

cab

le c

onne

ctor

s

from

the

circ

uit b

oard

2. T

hen

rem

ove

circ

uit b

oard

, des

icca

nt d

ryer

a

nd O

-rin

g fr

om th

e co

ver

plat

e

3. In

stal

l new

O-r

ing

and

desi

ccan

t dry

er s

uppl

ied

wit

h th

e co

olin

g co

ver

to c

oolin

g c

over

and

then

att

ach

circ

uit b

oard

4. R

eatt

ach

cabl

e co

nnec

tors

to c

ircu

it b

oard

and

inse

rt c

oolin

g co

ver

into

Ref

ract

omet

er

and

att

ach

wit

h co

ver

plat

e

Cove

r pl

ate

T20

T10

Cove

r pl

ate

(do

not r

eins

tall

O-r

ing)

M4x

25 T

orx

A2 D

IN78

95sc

rew

s (s

uppl

ied

with

cool

ing

cove

r) T

20

Cool

ing

cove

r

Cool

ing

cove

r

O-r

ing

O-r

ing

Des

icca

nt d

ryer

Des

icca

nt d

ryer

Circ

uit b

oard

Cabl

e co

nnec

tors

Circ

uit b

oard

Cabl

e co

nnec

tors

P4-0

32

Page 7: Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

2 Installation 5

© Copyright K-Patents 2017. All rights reserved.

2.2 Connecting cooling water

Cooling water recommendations

Temperature 5-25°C (41-77°F)

Pressure max. 6 bar (87 psi)

Flow max. 0.25 l/min (0.7 GPM)

The flow can be quite a bit belowmaximum as long as the sensor internal temperature

stays below 60°C (140°F). K-Patents recommends that used water is directed to a drain.

The coolant connection is a 1/8" NPT female thread. Connect inlet to one and outlet to

the other connection, it doesn’t matter whichway they are connected, because cooling

cover is symmetrical.

P4-033

1/8” NPT (F) Thread

Figure 2.1 Connecting the coolant hose

Page 8: Cooling cover PR-14038 instructions - K-Patents · 2017. 10. 19. · IM-EN-CCPR43/1.02 Effective:September5,2017 1. Remove cover plate and detach cable connectors from the circuit

K-Patents OyP.O. Box 77FI-01511 Vantaa, Finlandtel. +358 207 291 570fax +358 207 291 [email protected]

K-Patents, Inc.1804 Centre Point Circle, Suite 106 Naperville, IL 60653, USAtel. (630) 955 1545fax (630) 955 [email protected]

K-Patents (Shanghai) Co., LtdRoom 1509, Tomson Commercial Building, No.710Dongfang RDPudong District, Shanghai, Chinatel. +86 21 5087 0597/0598fax +86 21 5087 0598

www.kpatents.com