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CONVEYORPROEVERYTHING CONVEYORS
The Transmin - ConveyorPro range includes machinery, equipment, parts, servicing and engineering all under one roof. If you’re looking for ‘everything conveyors’ - look no further.
Backed by Transmin’s 30 year-long history and trusted reputation, the ConveyorPro Range has been carefully compiled to include everything from belt, chain, idlers and pulleys, to cleaners, tools, calibration and detection systems.
Outside of the ConveyorPro brand, we’ve partnered with a selection of trusted industry names including Berco, Thermo Scientific, and RotaVal to bolster our range across a number of industry sectors.
WHY CONVEYORPRO?
�Competitive Pricing - ConveyorPro can reduce your annual spend and save you time and money.
�High Performance, High Quality - Certified JIS, ISO, DIN, MSHA, AS, CSA.
�Industry leading lead times - Shortest lead times, Delivery options available to suit your needs.
�Customer Care - ConveyorPro supports your conveying needs - starting with our professional parts interpreters continuing through to our technical service department.
THE COMPLETE RANGE
� Belt cleaners, scrapers, tracking
�Belt supplies, types, conveyor types
�Belt tooling, belt lifters and cutters
�Mechanical splicing kits
�Hot vulcanisation kits
�Idlers and rollers
� Impact tables
� Modular/overland systems
� Pulleys and lagging
� Others
1
EVERYTHING CONVEYORS.CONVEYORPRO
IMPACT IDLER
TAIL PULLEY
RETURN IDLER
TAKE-UP BEND PULLEY TAKE-UP
BEND PULLEY
TAKE-UP PULLEY
SNUB BEND
PULLEY
SECONDARY BELT
CLEANER
PRIMARY BELT
CLEANER
IMPACT BED ASSEMBLY
BELT
HEAD/DRIVE PULLEY
TROUGHING IDLER
CONVEYOR BELT
ConveyorPro is a global supplier of high quality conveyor belt to suit all industries ranging from 300mm to 4m wide. ConveyorPro conveyor Belt is laboratory tested so we can assure our customers our conveyor belt is not only compliant but will exceed both life cycle and budget expectations.
ConveyorPro supplies to all industries and any product from rubber matting to high volume, high tensile conveying belt. ConveyorPro is your sole source supplier for all of your conveying needs, we sell and service all aspects of conveying including design.
BELT TYPES
� Steel cord
� Multiply fabric
� Bucket elevator
� Corrugated side wall
� Fire resistant
� Chevron
� Rip stop
� Heat resistant
� Chemical resistant
HARD WEARING. HIGH QUALITY. RELIABLE.
2
SPECIALISED CONVEYORPRO BELT
PROEDGE
High strength, all-in-one edge strip solution for Transmin LPFs and conventional belt feeders.
Benefits of ProEDGE:
Vastly superior strength compared to conventional glued edge strip – up to 700N before signs of fatigue (90N for conventional).
All-in-one belt with pre-supplied hot vulcanised edge strip – no need for separate gluing.
Reduces site labour and downtime repair costs.
Edging minimises spillage and keeps material away from track and componentry.
PROTOUGH
The toughest conveyor belt in the known market.
Benefits of ProTOUGH:
ConveyorPro’s maximum strength belt ideal for hard-rock mining, quarrying and recycling industries.
Made up of hybrid kevlar and steel mesh composite with special grade anti-abrasive, cut and gouge resistant cover, allowing it to withstand high impact rock falls over 3m.
Tensile strength exceeds DIN, ISO, US and AS Standards Nominal strength over >500 N/mm.
Reduces site labour and downtime repair costs.
>3m
3
CARRYING ROLLERS
Carry idlers support the belt in the section of the conveyor that transports the material. These idlers may be flat or troughed to shape the belt to prevent spillage and are available in 20°, 35° and 45° trough angles with equal or unequal roll lengths.
SPIRAL
Single directional and used where sticky materials adhere to the belt, where a corrosive environment is present or abrasive wear is a problem.
IMPACT IDLERS
ConveyorPro impact idlers are designed to provide a cushioning effect and prevent damage to the belt at the loading point. These idlers may be troughing or flat types with grooved, moulded rubber rolls.
RETURN IDLERS
ConveyorPro carrying belt training idlers assists in keeping the belt centered on the conveyor. Actuating shoe type is used on belt traveling in either direction. Positive type is used on belt traveling in one direction only and is illustrated. Normal spacing is 100 feet and not within 50 feet of the head or tail pulley.
ADJUSTABLE IDLERS
ConveyorPro return belt training idlers are used for the same purposes as are carrying training idlers. They are of the actuating shoe type, belt travel — both direction, and the positive belt travel — one direction only. Normal spacing is 100 feet and not within 50 feet of the head or tail pulley.
IDLERS & ROLLERS
TYPES OF ROLLERS & IDLERS
36
maximum Belt Speed 4.5m/s
BEARING DESIGNATION: 6204*
SHAFT DIAMETER: 25mm
ROLLER DIAMETER: 102mm or 114mm or 127mm**
IDLER DIMENSIONS (mm)
IDLER SETS MASSES
UNIT MASSES
BW20º
30º
35º
45º
PLAINIMPACT
FRAME ONLY
MASS 1 ROLL
AB
CD
CD
CD
CD
EF
MRP TOTAL MRP TOTALPLAIN IMPACT
400154
650231
498256
435266
412289
38656
1766.6
16.4—
—7.1
3.1—
450172
700237
550265
484276
459302
42956
1767.2
17.4—
—7.5
3.3—
500189
750243
599273
531286
504314
47056
1767.7
18.4—
—7.8
3.6—
600224
850255
700291
626306
596339
55556
1768.7
20.5—
—8.4
4.0—
650244
900262
757301
681317
649353
60356
1769.3
21.6—
—8.8
4.3—
750278
1000274
855318
774337
739377
68556
17610.3
24.9—
—10.7
4.7—
800294
1050279
901326
818346
781388
72456
17610.7
26.0—
—11.1
5.0—
900331
1150292
1008344
919367
879415
81356
17611.8
28.2—
—11.9
5.4—
1000358
1250301
1086358
993383
950434
87856
17612.6
31.2—
—13.7
5.8—
1050383
1300309
1158370
1061397
1016451
93956
17613.4
32.7—
—14.2
6.1—
1200436
1450328
1310397
1206428
1156489
106756
17614.9
36.1—
—15.6
6.8—
* For bearing ratings refer to page 31.
** Depending on belt width (BW) refer to page 19.
57
356 LEAD
E
2 SLOTS Ø16 x 25FOR M12 BOLTS
B+44
D
A
B
F
C
BELT TRAVEL
3 Roll Offset Trough Idlers
60
Maximum Belt Speed 7.7m/s
BEARING DESIGNATION: 6306*
SHAFT DIAMETER: 35mm, 40mm, 45mm
ROLLER DIAMETER: 152mm or 178mm or 194mm**
IDLER DIMENSIONS (mm)
IDLER SETS MASSESUNIT MASSES
BW
20º30º
35º45º
PLAINIMPACT FRAME
ONLY
MASS 1 ROLL
A B C D C D C D C D E F MRP TOTAL MRP TOTALPLAIN IMPACT
750 284 1000 360 886 407 833 427 801 466 726 140 257 27.4 49.4 — — 12.9 12.2 —
800 300 1050 376 932 426 877 448 843 489 765 150 268 28.5 52.8 — — 14.9 12.6 —
900 337 1150 389 1039 444 978 469 941 515 854 150 268 31.0 56.8 — — 15.7 13.7 —
1000 364 1250 404 1117 464 1052 490 1012 540 919 165 274 32.8 64.0 — — 20.5 14.5 —
1050 389 1300 413 1189 476 1120 505 1078 558 980 165 274 34.5 66.9 — — 21.1 15.3 —
1200 442 1450 442 1341 514 1265 546 1218 606 1108 180 285 38.1 77.1 — — 26.7 16.8 —
1350 494 1650 459 1491 540 1407 576 1355 643 1233 180 285 41.6 84.0 — — 29.0 18.3 —
1400 500 1700 470 1508 551 1423 587 1371 655 1248 200 293 42.0 93.1 — — 37.6 18.5 —
1500 547 1800 486 1644 574 1552 614 1495 688 1361 200 293 45.2 101.4 — — 39.4 20.7 —
1600 567 2000 510 1701 602 1606 644 1548 720 1410 240 311 46.5 119.6 — — 55.7 21.3 —
1800 631 2200 532 1885 634 1781 680 1716 766 1564 240 311 50.8 129.4 — — 59.7 23.3 —
2000 706 2400 579 2101 693 1986 744 1914 840 1745 280 332 55.9 161.8 — — 81.9 26.6 —
2200 785 2600 606 2329 732 2202 790 2123 896 1936 280 332 61.2 187.4 — — 87.5 33.3 —
2400 846 2800 667 2504 803 2369 865 2284 979 2083 350 372— —
—
2500 871 3000 675 2576 815 2437 879 2350 996 2143 350 372— —
—
* For bearing ratings refer to page 31.
** Depending on belt width (BW) refer to page 19.
3 Roll Inline Trough Idlers
Document Title, 40pt WhiteSub Heading, 17pt White
Conveyor machinery, equipment, parts, servicing and engineering - all under one roof.ConveyorPro Range
ConveyorPro supplies a wide range of idler assemblies to suit most conveyor applications – engineered according to the highest industry standards.
ConveyorPro frames and brackets are all hot dip galvanised, to AS NZS-4680, for greater corrosion resistance and durability in a wide range of surface and underground environments.
Contact ConveyorPro today to view the idler and roller catalogue or download it from the website.
Contact us for our Idler & roller catalogue.
4
PULLEYS & LAGGING
ConveyorPro partners with leading pulley and lagging manufacturers, worldwide, with the view to provide our customers with the most cost effective and quality products, ensuring maximum life and minimal downtime. Our range means we can supply you with any type of pulley and lagging.
ConveyorPro’s experienced service team can repair your existing pulleys, saving you time and money, as well as install your new pulleys. We can supply you with any type of repair kit or tooling you need to maintain and repair your conveying systems ensuring smooth running operations.
ConveyorPro has pulleys to suit all applications and covers the entire range of requirements.
TYPES OF PULLEYS
� Drive/head pulleys
� Idler pulleys
� Return/tail pulleys
� Snub pulleys
� Take-up pulleys
� Bend pulleys
ConveyorPro pulleys can be engineered and constructed to suit your specific bulk material application or selected from our standard pre-engineered range. The shells are normally made from heavy wall pipe but can also be rolled to suit specific requirements. Stainless steel pulleys are also available.
Our recommended method for shaft-to-end disc fitting is by internal locking elements which provide a demountable key-less high torque connection. The easy release capability permits the removal of the shell from the shaft for maintenance. Other types of shaft connections are available and these include compression hub, taper fit, or welded shaft for the less critical applications.
5
IMPACT TABLE/BEDS
ConveyorPro modular impact tables are engineered with maximum capacity in mind, ensuring full containment in and around the load zone.
Modular impact beds are also designed with universal components that result in an effective, yet affordable, solution.
The system allows you to control your impact zone design by using an all-bar section in high-impact areas and slider impact section where you require lower impact resistance or sealing.
When both styles are used together you can achieve ultimate performance in your load zone.
TYPES OF IMPACT TABLES/BEDS
�20°, 35° and 45° Troughed
�Solid mounting
�Adjustable
�Isolation mounting
�Replacement impact bars
�Designs to suit all applications
� Impact rollers
�Impact roller belt supports
BELT CLEANERS
ConveyorPro global sourcing means we provide primary and secondary belt scrapers and cleaners to suit all applications. We partner with world leading belt scraper/ cleaner manufacturers to give you the advantage. Choose from local Australian ingenuity or International excellence, whatever works for you?
ConveyorPro scrapers are spring-tensioned for optimal belt contact and cleaning efficiency that have a seamless interface. Our products have universal mounting plates for easy installation on chutes or open-head conveyors that require simple maintenance and only 100m of horizontal clearance.
CLEANER TYPES
�Drive/head pulleys
�Primary conveyor belt cleaners
�Secondary conveyor belt cleaners
�Vee plow conveyor belt cleaners
�Diagonal conveyor belt cleaners
�U-type conveyor belt cleaners
�Spiral conveyor belt cleaners
�Rotary brush conveyor belt cleaners
�Reversing conveyor belt cleaners
�V Plough Cleaners
�Diagonal Plough Cleaners6
ConveyorPro partners with leading skirting systems around the world, from generic to special execution systems.
Our range of skirting fits all and our duty to you as a technical solution provider always comes in handy, when choosing over a variety of brands.
TRACKING & SKIRTING TYPES
�Individual adjusting skirting to fit contour of belt
�Standard quick changeout skirting
�Hard and soft skirting
�Hard and poly-skirting with vacuum operation
BELT TOOLING & ACCESSORIES
Safe conveyor belt maintenance starts with choosing the right tools. Choose from our selection of belt maintenance products including belt clamps, belt cutters, belt lifters, belt squares and belt skivers — all with built-in safeguards to help prevent on-the-job injuries.
TOOLING
�Alligator staple system
�Baler belt skiver
�Belt clamps
�Belt lifters
�Belt ploughs
�Electric belt cutters
�Lacing
�Rivet hinged system
�Rivet solid plate system
ACCESSORIES
� Polyurethane repair materials
� Splice kits
� Belt protection systems
� Pulley lagging
� Adhesives
� Trackers
� Tramp magnets
� Skirting systems
TRACKING & SKIRTING
7
TRANSMIN SERVICING
TRANSMIN SPECIALISES IN A RANGE SERVICING AND ENGINEERING SOLUTIONS.
Transmin’s dedicated and highly trained service division supports mining and materials handling operations right across Australia. We provide comprehensive on-site and off-site servicing of both Transmin and third party OEM equipment.
Transmin provides a range of strategic site maintenance and optimisation services, including;
� Shutdown and maintenance planning
� HAZOP assessments
� Risk based inspections
� Systems de-bottlenecking
� General engineering support services
For major equipment overhauls and refurbishments, Transmin can accommodate all manner of site equipment at our facilities in Malaga, Perth. Transmin has over 4000sqm of fully-equipped workshop facilities suitable for heavy assembly, fabrication and dedicated servicing of mechanical and hydraulic equipment.
The range of equipment we service includes;
� Feeders and Conveyors
� Hydraulic boom systems;
� Mineral sizers and crushers;
� Hydraulic cylinders;
� Ball mills and chargers;
� Bin activators;
� Bin gates;
� Bucket elevators;
� Industrial shredders;
� Lime preparation plants;
� Flocculent & reagent processing plants;
� Rotary valves;
� Belt scales;
� Density gauges; and
� Tilt switches
8
OUR CLIENTS
9
Johannesburg Perth BrisbaneSantiago
W I N N E RINNOVATION
EXCELLENCE AWARD
2012
W I N N E RC.Y. O'CONNOR AWARD
FOR EXCELLENCE IN ENGINEERING & TECHNOLOGY
2012
HEAD OFFICEWestern Australia Local Call: 1300 127 091 International Call: +61 (0) 8 9270 8555 International Fax: +61 (0) 8 9249 6116
Email: [email protected]
Address: 33-37 Denninup Way Malaga Perth, Western Australia, 6090
Queensland & Northern Territory Local Call: 1300 800 609 International Call: +61 (0) 8 9270 8555 International Fax: +61 (0) 7 3636 7355
Email: [email protected]
Address: 76 Dulacca Street Acacia Ridge, Brisbane Queensland, 4110
INTERNATIONAL OFFICESSouth Africa Email: [email protected]
South AmericaEmail: [email protected]
www.transmin.com.au