Upload
egs1977
View
242
Download
2
Embed Size (px)
Citation preview
7/27/2019 Conveyor Belts 1
1/30
F o r t o p p e r f o r m a n c e , e n d u r a n c e a n d e c o n o m y
PHOENIX
CONVEYOR BELTSYSTEMSP R O G R A M O F C O N V E Y O R B E L T S
7/27/2019 Conveyor Belts 1
2/30
in conveying applications worldwide.
Dedication to all aspects of the manu-
facturing process and
the highest level of quality control
standards ensure that our prod-
ucts provide the best value to our
customers. With over 100 years
of experience and a multitude of
World Records, Phoenix Conveyor
Belt Systems GmbH continues to de-
monstrate its position as a global lea-
der in conveyor belt technology.
Phoenix has established a respected
global market presence based upon
innovative product design and cutting
edge technology. Our line of conveyor
belt products is developed from
engineered product designs that have
been tested and proven to provide the
highest level of product performance
PHOENIX CONVEYOR BELT
SYSTEMS GMBH
7/27/2019 Conveyor Belts 1
3/30
Manufacture of the first
co nveyor belt.
The b elts tens ion ca r-
rier initia lly c ons iste d of
fabric made from cotton
and rayon sta ple.
1904Manufacture of
the first steel-cord
co nveyor belt.
1956Introduc tion of the
P HOENOTEC a ctive
protection system,
co nsisting o f synthetic
individual cords.
1973
From the s ta rt of conveyor
belt production more than
100 yea rs a go...
Delivery of the w orlds
strongest generator-
operated conveyor
belt; with the highes t
dyna mic s plice fatigue
strength worldwide.
For the El Abra copper
mine.
1995Delivery of 5,500 m oftype St 4000 conveyorbelt for the Pierina goldmine in P eru, situatedat 4,200 m above s ealevel. It is the s teepes toverland co nveyor belt,w ith a n inclina tion of 18 .
1998
7/27/2019 Conveyor Belts 1
4/30
...to the mos t mod ern, high-
performa nce, conveyor belts foruse a bo ve a nd underground.
First delivery of
the w orlds hea viest
co nveyor belt;
with a we ight
of 52 metric tons.
1981Delivery of the worlds
strongest underground
conveyor belt PHOENCORD
St 7500 for the Prosper
Haniel mine.
1986elivery of the worldsst self-extinguishingeel-co rd c onveyorlt, for use und er-ound.
975The first P VG co nveyorbelt; with a PVC-impregnated ca rca ssand CR c overs.
1979
The long est c onveyo r
belt on earth is c onvey-
ing limes tone from a
mine loc a ted in India
ac ross the state border
to a cement plant in
Ba nglades h. The
single flight conveyor
is 17,000 m long.
2006The long es t pipe convey or
belt w orldw ide. The lates t
pathb reaking app lica tion
is a 16.4 km long b elt
(8,172 m center distance)
for the conveyance of
hot clinker from a cement
fac tory to the port on
the upper run of the con-
veyor, a nd c oa l and lime-stone from the p ort to the
fac tory on the bottom run.
2007elivery a nd as semb ly
the w orlds stronges t
nveyor belt the
HOENOCORD
7800, for the Los
elambres copper
ine.
999Delivery of the hea vies tco nveyor be lt reelsworldwide for thehighes t e levatedcopper mine worldwide Collahua si. Oneconveyor belt reel typeSt 6300 weighs 58 t.
2003
Internationalborder
India
Bangladesh
India
Bangladesh
Internationalborder
7/27/2019 Conveyor Belts 1
5/30
C ontents
2 P ro duc tio n pro gra m
Steel-cord conveyor belts
4 P HOENOC ORD
Textile conveyor belts
8 DUOFLEX
8 P OLYFLEX
10 UNIFLEX P VG , P VC
Special conveyor belts
12 P HOENOFLEX
12 P HOENAMID
13 MAG MA
14 P HOENOP IP E
15 P HOENOC ORD EOB
16 P HOENIX MVF-A
17 P HOENOTOP
Protection systems
for conveyor belts
18 P HOENOTEC
18 P HOENOC ARE S L
19 Belt splices
20 Testing centre
22 Service
7/27/2019 Conveyor Belts 1
6/30
2
PHOENOCORD PHOENOCORD
DUOFLEX POLYFLEX POLYFLEX
with PHOENOTEC
with PHOENOTEC
Steel-cord conveyor belts
Textile conveyor belts
P hoenix Conveyor Belt Systems
Gmb H is the technologica l lea der
worldwide for the construction
and produc tion of c onveyor belts.
P hoenix conveyor belts ha ve been
operating in many countries around
the w orld for more tha n 100 yea rs.
Enduring and economical.
Production program
UNIFLEX PVC UNIFLEX PVG
7/27/2019 Conveyor Belts 1
7/30
7/27/2019 Conveyor Belts 1
8/30
10 mm running s ide
bonding plate
19 mm carrying side
P HOENOTEC
transverse reinforceme nt
stee l-cord tension c arrier
PHOENOCORD 1800 / St 7800-19T/10 X
are used to develop a large number of new belt
co nstructions to mee t the g row ing requirements .
The criteria to be c ons ide red a re: high d yna mic
efficiency; resista nce to rotting and co rros ion;
low elongation; meeting the fire-protection and
electros tatic s afety req uirements ; thermal sta bility
and chemica l resistance.
PHOENOCORD steel-cord conveyor belts:
Smallest elongation with long conveyor routes.
High breaking strength with highest capacity.
Long working life with the lowest need for maintenance.
Economical use above and below ground.
Phoenix has been developing and fabricating
ste el-cord co nveyor belts for more tha n 50 yea rs
already. A broad palette of steel-cord conveyor
belts up to a width of 3,200 m and individua l
lengths weighing up to 58 metric tons per unit are
manufactured o n the bas is o f a huge number of
materials. Deca des of knowledge and experience
4
PHOENOCORD
S teel-cord conveyor belts
7/27/2019 Conveyor Belts 1
9/30
9
7/27/2019 Conveyor Belts 1
10/30
6
1975 Phoenix supplied the worldsfirst self-extinguishing conveyor
belt, type PHOENOCORD St 4000.
1986 The worlds strongestconveyor belt with a breaking
strength of 8,200 N/mm was
installed in the Prosper-Haniel
mine by Phoenix. This 1,400 mm
wide, PHOENOCORD St 7500
could hold the weight of 3 Boeing
747s (Jumbo jets) without tearing.
1995 Phoenix supplied a 20 kmlong steel-cord conveyor belt for
the El Abra copper mine. The de-livery and commissioning of this
1,600 mm wide PHOENOCORD
St 6800 presented a challenge
for man and material. A total
of 56 splices were made under
extreme climatic conditions in
order to commission and endless
splice the belt.
1999 Phoenix was again ableto demonstrate its outstanding
performance worldwide, for thehighest strength conveyor belts.
The 24 km long and 1,800 mm
wide PHOENOCORD St 7800
with PHOENOTEC transverse
reinforcement runs in two tunnel
systems of the Los Pelambres
copper mine. Up to 25 MW of
energy is generated by the down-
hill conveyance of the ore.
PHOENOCORD
Phoenix has been the leading manufacturer
of high-strength c onveyor belts to mee t
dema nding c onditions o f use, for dec ad es.
Heightdifference1,310 m
TF 1
TF 2
Los Pelambres
feeding stationat 3,200 mabove sea level
Los Pelambres, Chile
S teel-ca ble c onveyor belts
7/27/2019 Conveyor Belts 1
11/30
7/27/2019 Conveyor Belts 1
12/30
carrying side cover
intermediate rubbe r
textile, tension carrier ply
running s ide cover
textile, tension carrier ply
DUOFLEX
and POLYFLEX
carrying side cover
textile, tension carrier ply
running s ide cover
carrying side cover
bonding rubber
synthetic cords
bonding rubber
textile tension
ca rrier p lies
running side co ver
P hoenix co nveyor belts a re d es igned for the res pec tive a pplica tion.
Our application engineers are already advising the customer during the
planning of conveyor belt systems, in order to find an optimum solution.
8
Textile c onveyor beltsfor a bove ground
P hoenix manufactures a huge number of standa rd
conveyor belts besides steel tension carriers and
spe cial conveyor belts. The co vers c onsist of a nabrasion-resistant rubber quality, with high values
for strength a nd elonga tion. P hoenix co nveyor belts
usua lly ha ve so lid rubber ed ges . P hoenix offers
P HOENOTEC s ynthetic c ord trans verse reinforce-
ment to the user as an ac tive protection sys tem
a ga inst extreme impa cts . The belts a re endless
jointed b y mea ns o f well-know n splicing sys tems.S plicing ma terials of a cc la imed, spe cialized
companies can be used as well.
We would be glad to inform you
about special solutions.
POLYFLEXMultiply belt
with PHOENOTEC
transverse
reinforcement
POLYFLEXMultiply belt
DUOFLEXTwo-ply belt with
intermediate rubber
7/27/2019 Conveyor Belts 1
13/30
Phoenix is the major specialist for constructing and
producing conveyor belts of all types. Phoenix con-
veyor belts are supplied in various grades of covers,
which are adapted to special requirements and
conditions of use such as:q fire-protection safety,
q resistance to aggressive transported materials like
chemical mediums, fats and oils,q extreme abrasion
resistance with highly abrasive bulk materials.
9
7/27/2019 Conveyor Belts 1
14/30
UNIFLEX PVCUniflex PVC conveyor belts consist of a PVC-
impregnated solid woven traction carrier and
PVC covers. Uniflex PVC conveyor belts are
ideally suited for rough usage below ground,
and they meet the strictest safety regulations
for fire-protection.
UNIFLEX PVG
10
Phoenix achieved the first official approval
worldwide for this type of belt in the year
1979. The palette of conveyor belts was up
to a belt breaking strength of 3,500 N/mm.
Phoenix had already begun to develop self-
extinguishing textile conveyor belts with solidwoven tension carriers and rubber covers for
a wide range of strengths during the 1970s.
The P VC plas tomer and the CR elas tomer were
used as ba sic materials. A new g eneration of
belts wa s created, w hich a re d istinguished by
the follow ing features.
Durability by means of high
abrasion resistance.
Dynamically efficient
fatigue-resistant splices bymeans of vulcanization or
mechanical fastening.
High static and dynamic
tear-off resistance of the
tension carrier.
Resistance to ageing and
moisture.
High fire-protection safety
and low surface resistance.
UNIFLEX
Textile conveyorbelts for underground
A ge nera tion o f co nveyor belts for
high-performa nce co nveyance in
underground c oa l mines . With high
fire-protection sa fety.
7/27/2019 Conveyor Belts 1
15/30
11
The UNIFLEX PVG conveyor belt is constructed
from unconventional materials and it represents
one of the most interesting developments of
conveyor belts. In this respect UNIFLEX conveyor
belts have passed their test of suitability and
they are now given priority in fields of application
which were formerly reserved for steel-cord
conveyor belts only.
7/27/2019 Conveyor Belts 1
16/30
running side co ver
carrying side cover
bonding plate
steel-cord mesh
12
Phoenix Conveyor Belt Systems GmbH has
developed highly effective and high-performance
special conveyor belts for special duties in
systems engineering and conveyor technology.
Unlike conveyor belts which use individual steel cords
as the tension carrier, PHOENOFLEX conveyor belts
have a tension carrier that is made from steel cords
which are additionally interconnected with textile or
steel threads. PHOENOFLEX is typically used for high
temperatures such as when conveying hot bitumen.
PHOENOFLEX
The P HOENAMID c onvey or belt is a va ila ble for spe cial
applications which demand a combination of low
elongation, low weight and high strength, e.g. on
machine booms. Its tension carriers consist of aramid
cords. Special prerequisites of systems engineering
have to be met when using aramid c onveyor belts.
PHOENAMID
PHOENAMID
PHOENOFLEX
aramid-cord tens ion ca rrier
running s ide cover
carrying side cover
bonding plate
P HOENOTEC trans verse reinforcement
Special conveyor belts
7/27/2019 Conveyor Belts 1
17/30
13
The MAG MA ge neration of c onvey or belts w a s
created in order to meet the g row ing req uirements
for heat-resistant conveyor belts. It is based on
ma ny yea rs of experience with conveying ho t bulk
ma terials a nd prac tica lly oriented te sting proc edures.
P hoenix used the la test te chnology in the field of
polymeric ma terials w hen d eveloping the program
of MAGMA conveyor belts.
MAGMA co nveyor belts a re us ed for a large numbe r
of conveyed materials like cement, slag, ash, mould-
ing sand, etc.
MAGMA ensures unproblematic transport at contin-
uous tempe ratures of up to 200 C with short-term
pea ks tha t a re c ons iderab ly higher. MAG MA co nveyor
belts c a n be supplied a s single-ply, two-ply a nd multi-
MAGMA
High-temperature conveyor belts
MAGMA
ply belts. MAGMA can also be used as a steel-cord
belt for conveya nce o ver great d ista nces . The belt
splices for MAG MA ca n be mad e w ith P hoenix
splicing materials or with commercial quality materials
that a re s ufficiently resista nt to high temperatures.
carrying side cover
textile tension carrier plies
running side co ver
7/27/2019 Conveyor Belts 1
18/30
14
PHOENOPIPE
The closed conveyor belt
P HOENOP IP E co nveyor belts a re p rima rily us ed where
bulk materials mus t be c onveyed a long horizonta l and
vertica l curves in confined s pa ce s. P HOENOP IP Es
special capability of adapting to topography allows
material to be conveyed through difficult terrain and
over long distances. PHOENOPIPEs important advan-
tages are protection of the conveyed material from
environmental influences like rain and wind as well
protec tion o f the environment b y a voiding d isc harge
of the conveyed ma terial such a s a sh from pow er
sta tions a nd gyps um. Inclined a ngles o f up to 35 c an
be overcome by using PHOENOPIPE. Cost reductions
are possible by shortening the conveyor route and
avoiding transfer stations.
Closed conveyor belts are gaining
increasing importance because
they meet the growing require-
ments for a clean environment.
The ability to maneuver through
more narrow curves possibly leads
to a shorter conveyor route since
transfer stations can be avoided.
frame
carrying idler
Uppe r run
Lowe r run
PHOENOPIPEconveyor belt
conveyed ma terial
7/27/2019 Conveyor Belts 1
19/30
15
The conveyor belt is deformed when
running over the carrying rollers,
which consumes energy. Bulges
form in front of the carrying rollers.
The ad vanta ge s of the energy-sa ving P HOENOCORD
EOB c onveyor belt res ult from the spe cial visc o-
elastic properties of the running side cover. Phoenix
scientists have simulated the deformation of con-
veyor belts on idlers in elaborate FEM simulations.
It wa s esta blished while d oing s o, that the greatest
deformation oc curs directly ab ove the laye r that runs
over the ca rrying idler. Externa l influential fa cto rs
like weather and the systems condition must be
co nsidered when a sc ertaining the e nergy req uire-
ment. Trans verse reinforce ment o n the running side
enables further energy savings to be achieved.
running direction
bottomcover
idler
transversereinforcement
steelcords
The covers EOB
quality with special
visco-elastic prop-
erties reduces this
deformation and
it helps to reduce
the drive energy.
running direction
idler
PHOENOCORD
EOBThe energy-optimized conveyor belt
The finite element graphic
shows part of a belt with
loads being applied by
indentation, while it runs
over the carrying idler.
PHOENOCORD EOB conveyor belts can
dramatically reduce energy consumption
by means of visco-elastic properties
of the covers. This is an important con-
tribution to increasing the economic
efficiency of long conveyor routes.
7/27/2019 Conveyor Belts 1
20/30
16
The MVF-A q ua lity w a s s pec ia lly d eveloped for
conveying copper ore. Copper ore is sharp-
edged and highly abrasive. In addition, the ore
is frequently sprayed with sulphuric acid in order
to lea ch out the meta l from t he o re. The MVF-A
q uality copes with these a gg ress ive mechanica l
and chemica l stress es, tha nks to its high
abrasion resistant and acid protected properties.
MVF-A conveyor beltsAcid protected conveyor belts
PHOENIX MVF-A
For the most aggressive
conditions of use in mining:
high abrasion resistant,
acid protected, wear
resistant and economical.
MVF-A running side
bonding plate
MVF-A carrying side
P HOENOTECtransverse reinforceme nt
stee l-cord tension c arrier
7/27/2019 Conveyor Belts 1
21/30
17
P HOENOTOP co ver belts a re use d in syste ms w here
the conveyed ma terial has to be protected. S pecial
tra nsversely rigid belts a re use d in this c a se .
P HOENOTOP co ver belts a re flexible in the long itudinal
direction so that they can be partially lifted off from
the steel construction when loading and unloading.
The co nveyed ma terial thus rema ins protecte d a s
much as poss ible w hen loa ding a nd unloa ding.
PHOENOTOP
COVER BELT
PHOENOTOP COVER BELT
cover
cover
transverse sta bilizingreinforcement
carcass
belt width
Transversely rigid cover belt
freely s uspended width
7/27/2019 Conveyor Belts 1
22/30
The w orking life a nd func tional ca pa bility of s tee l-
cord co nveyor belts d epends more on the impact
st res se s tha n ab ras ion. The P HOENOTEC reinforce-
ment system offers ac tive protection a ga inst da mag e
that is caused by high impact energies and slitting
by foreign bod ies . The P HOENOTEC sys tem c onsists
of highly elas tic, high-tensile polyamide co rds which
a re a ligned at right a ngles to the co nveyor belts
longitudinal axis.
P HOENOTEC is vulca nized into the co nveyo r belts
co vers (ca rrying or running side , o r both). The p itch
and diameter of the co rds are esta blished ac cording
to the respective requirements. It is particularly
recommended to equip conveyor belts with
P HOENOTEC w hen the da nge r of injuries exists
from g rea t discha rge heights or foreign b od ies .
PHOENOTEC
18
A da mag ed c onveyor belt ca n cause long a nd ex-
pens ive do wntimes. P HOENOCARE SL helps to
minimize the da ma ge that results from the belt being
s lit long itudina lly. The s ys tem is preferred in critic a l
a rea s like loa ding points w ith high impa ct energies.
P HOENOCARE SL co nsists of electroinductive con-
ducto r loops which a re vulca nized into the c a rrying o r
running side and spaced according to requirements.
Monitoring sensors are fitted in front of a critical area
a nd b ehind it. The integ ra ted co nducto r loops se rve
as electromagnetic transmitters, which are scanned
by the monitoring s ens ors. The c onvey or belt is
immediately halted when it is s lit by a foreign bod y,
and the electrical circuit is interrupted as a result in
order to prevent greate r da ma ge . The belt da ma ge
ca n thus be reduced to a few metres. In ad dition, the
conveyor belt ca n be eq uipped w ith a transponder
as the data carrier.
PHOENOCARE SL
sensor loop
Protective systems
for conveyor belts
7/27/2019 Conveyor Belts 1
23/30
19
Conveyor belt splices
Making the splice
As a rule, c onveyor belts a re s pliced on
the co nveyor belt sys tem on s ite, in order
to form an end les s b elt. B elt splices rep-
res ent a we ak point in the co nveyor belt
reg a rding s trength. Making belt s plice s
therefore demands special know-how,
experience and cleanest conditions.
Phoenix Conveyor Belt Systems not only
has a team of qualified engineers who
can precisely plan and execute this work
but a lso a great number of different, highly
mod ern vulca nizing p res ses for applica -
tions ab ove a nd unde rground. This service
is available to our customers worldwide.
One proof of performa nce a re the wo rlds
strongest belt splices which Phoenix
fabricated in Chile in 1999.
7/27/2019 Conveyor Belts 1
24/30
20
Tes ting centre forconveyor belts
Quality assurance
Testing apparatus for
ascertaining the dynamic
efficiency of steel
cord-to-rubber bonding
systems.
All of the P hoenix Groups prod uction
locations and subsidiaries meet
the ISO 9001 q ua lity sta nda rd. The
certifica tion a cc ording to ISO 9001
comprises quality assurance during
development, production, assembly
and distribution. It therefore com-
pletely covers a ll of the a rea s w hich
lea d to higher sta ndards of products
and services .
Phoenix Conveyor Belt Systems
GmbH fabricates according to all the
nationally releva nt q uality s tand a rds
like DIN, S AB S , MSHA, RMA, B S ,
AS, CSA, etc.
Phoenix Conveyor Belt
Systems has the most
modern testing centre
worldwide for developing
conveyor belts. Extensive
quality tests ensure the
technological lead of
Phoenix conveyor belts.
7/27/2019 Conveyor Belts 1
25/30
21
A horizontally arranged
tension-testing ma-
chine for conveyor belt
samples up to 10 m
long. The maximum
force amounts to 2,500
kN and the maximum
test frequency is 2 Hz.
Drum friction test rig
for analysing the fire-
protection behaviour
of conveyor belts during
drum slippage. The
drum temperature,
drive performance and
belt tension are con-
tinuously registered
during the test.
Impact and rip
testing rigs
(Phoenix system)
7/27/2019 Conveyor Belts 1
26/30
22
PHOENIXCONVEYOR BELT SYSTEMS
Service
Phoenix experts are advising about detailed matters
during the planning of c onveyo r belt s yste ms . They
thus c ontribute to ens uring that the b elt c omplies w ith
the operating conditions, that the belt's technological
aspects are considered, and that a customized beltco nstruction is a chieved for use . It is o bvious tha t
a dvice for our custome rs d oes not cea se w hen the
co nveyor belt is de livered . Our as se mbly engineers
co ordina te the p ulling-in proc ed ure a nd the a ss emb ly
seq uence ba sed on our extensive know -how.
Even after this s ta ge our service co ntinues through
inspec tions of the sys tems tha t co uld be ca rried out
by our specialists on request.
7/27/2019 Conveyor Belts 1
27/30
7/27/2019 Conveyor Belts 1
28/30
7/27/2019 Conveyor Belts 1
29/30
The content of this publication is provided for information only and without responsibility. Phoenix
C onveyor B elt Systems G mbH s obligations and responsibilities regarding its products are
governed solely by the agreements under which the products are sold. Unless otherwise agreed in
writing, the information contained herein does not become part o f these agreements. T his publica-
tion does not contain any guarantee or agreed quality of Phoenix C onveyor Belt Systems G mbH s
products or any warranty of merchantability, fitness for a particular purpose and non-infringement.
Phoenix C onveyor Belt Systems GmbH may make changes in the products or services described at
any time without notice. T his publication is provided on an as is basis. To the extent permitted by
law, P hoenix C onveyor Belt Systems Gm bH makes no warranty, express or implied, and assumes
no liability in connection with the use of the information contained in this publication. P hoenix C on-
veyor B elt Systems G mbH is not liable for any direct, indirect, incidental, consequential or punitive
damages arising out of the use of this publication. Information contained herein is not intended to
announce product availability anywhere in the world. 2008 Phoenix C onveyor Belt Systems
G mbH . A ll rights reserved.
7/27/2019 Conveyor Belts 1
30/30
008
PHOENIX CONVEYOR BELT
SYSTEMS GMBH
Hannoversche Strasse 88
D-21079 Hamburg, Germany
P hone + 49-40-7667-03
Fax + 49-40-7667-2411
E mail info@phoeni cbs com
PHOENIX CONVEYOR BELT
SYSTEMS GMBH