CONTROL VALVE STANDARD SPECIFICATION 1.0 SCOPE 1.1 … · 2018. 7. 9. · ISA S 75.01 Flow Equation for sizing control valves S 75.02 Control valve capacity test procedure TR75.04

SPECIFICATION – CONTROL VALVE

Page 1 of 11

CONTROL VALVE STANDARD SPECIFICATION

1.0 SCOPE

This document along with datasheet specifies the requirements for the design, selection, sizing, testing, documentation and shipping of control valve, its material and accessories.

1.1 STANDARDS

IEC 60079 Electrical apparatus for explosive gas mixture IEC 60529 Degree of protection provided by the enclosures IEC 60534-8.3 Industrial process control valves, noise consideration, control valve

aerodynamic noise prediction method IEC 60534-8.4 Industrial process control valves, noise consideration, prediction of

noise generated by hydrodynamic flow IEC 61158 Fieldbus Standard for use in Industrial Control System IEC 61158-2 Physical layer specification and Service definition for Fieldbus FF 890 Function Block Application Process Part 1 FF 891 Function Block Application Process Part 2 FF 892 Function Block Application Process Part 3 FF 893 Function Block Application Process Part 4 FF 894 Function Block Application Process Part 5 IEC 61508 Functional Safety of Electrical/Electronic/Programmable Electronic

Safety related Systems. IEC 61511 Functional safety instrumented system for the process industry sector IEC 61804 Functional blocks (FB) for Process control: Electronic Device

Description IBR Indian Boiler Regulation ANSI/ASME

B 1.20.1 Pipe Threads B 16.5 Steel Pipe Flanges and Flange fittings B 16.20 Ring joint gaskets and grooves for steel pipe flange B 16.34 Radiography procedure

API American Petroleum Institute ISA S 75.01 Flow Equation for sizing control valves

S 75.02 Control valve capacity test procedure TR75.04 Control valve positioner stability 75.05.01 Control valve terminology


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75.07 Laboratory measurement of aerodynamic noise generated by control valves 75.08.01 Face to face dimensions of integral flanged Globe-style control valve bodies

(ASME Class 125,150,300 and 600)75.08.06 Face to face dimensions of flanged Globe-style control valve bodies (ASME Class 900,1500 and 2500)

75.11.01 Inherent flow characteristic and Rangeability of control valves. 75.19.01 Hydrostatic testing of control valves 75.25.01 Test procedure for control valve response measurement for step inputs TR 75.25.02 Control valve response measurement for step inputs 75.13 Method of evaluating the performance of positioners with analog input signals

and pneumatic output. 75.17 Control valve aerodynamic noise prediction RP75.23 Considerations for evaluating control valve cavitation.

NACE National Association of Common Engineers

MR0103 Materials Resistant to Sulphide stress cracking in Corrosive Petroleum Refinery Environments

ITK Interoperability Test Kit (Latest version) IS-2148 Flame proof enclosures of electrical apparatus. ANSI/FCI-70.2 Leakage Class of control valve

In case there is any conflict between various standards mentioned above and the purchaser provided specifications, the vendor shall get written clarification from purchaser before proceeding further selection/sizing of material.

1.3 BID DOCUMENT

1.3.1 Vendor shall submit the bid in two sealed parts – Technical and Priced bid. Unsealed priced bid shall not be accepted.

1.3.2 Vendor to attach following as minimum with the bidder, i. Completed data sheets signed & stamped. Signed and stamped copy of this

specification. ii. Sizing calculations which shall also include noise level in dBA, inlet and outlet

velocity, possibility of flashing/cavitation and the measures taken to eliminate/reduce these phenomena and valve percentage opening at minimum, normal and maximum flow.

iii. Back-up literature and catalogues for the offered models with model decoding details and other details for each type of control valve and accessories offered.

iv. A copy of approval for items such as limit switches, solenoid valves, Positioners, from PESO/CCE alongwith the test certificate.


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1.3.3 Vendor shall provide price against each control valve. The price shall include all the associated accessories, inspection, testing, and applicable statutory certificate requirements.

1.3.4 The offer shall include one number of AFR for control valve. The data-sheet for AFR, is attached herewith as Annexure I.

1.3.5 Purchaser intends to reduce repeated technical clarifications. Hence, vendor’s offer shall be clear and unambiguous.

1.3.6 In general no deviation is acceptable. In case of any unavoidable deviation, vendor shall list out the deviations along with technical reasons.

1.3.7 Vendor, in general, shall desist from any alternate offer unless it is necessary due to changes in the datasheet conditions. Any alternate offer shall include separate pricing and all sizing calculations.

1.3.8 If at any stage, till the completion of order, the offered instruments and accessories are found unsuitable for the specified operating conditions, vendor shall replace the same with suitable make/model no. to meet the specifications without any schedule & cost implications.

1.3.9 The technical catalogues shall be in English language. Any offer without technical catalogue shall be considered as incomplete and is liable for rejection.

2.0 GENERAL 2.1. Datasheet provides the process and operating information for the design & selection of control

valve and materials for the project. 2.2. The vendor is responsible for the design and construction of the supplied control valves for the

services and conditions specified in the requisition. 2.3. Vendor shall check the following,

i. Check the calculation of the selected Cv value and rangeability for the given data. The rangeability shall be 30:1, as a minimum.

ii. Actuator shall be sized as per shut-off differential pressure indicated. Actuator should work with air and should not require any lubrication. Vendor to note that the maximum air pressure available is 4kg/cm2 and accordingly vendor shall size & select the actuator.

iii. Material selection for valve body, trim, packing material and other parts of the valve for the fluid and its operating condition indicated.

iv. Materials used for other accessories like, air filter regulators, solenoid valves, limit switches, positioners, pilot relays, volume boosters, locking relays, interconnecting tubing, fittings etc. on the basis of site condition and other applicable standards. In case the vendor’s calculation indicates cavitation, vendor must offer anti-cavitation valve.

v. Perform the prediction calculation noise, cavitation and flashing for all process condition and suggest suitable measures for controlling the same within the permissible limits. In case the vendor’s calculation indicates noise more than 85dB, vendor must offer low noise trim.


Page 4 of 11

vi. Inform the purchaser if there is any irregularity in datasheet and take written approval before supplying any valve.

2.4. If a control valve is provided with an actuator and/or accessories from other source, but supplied as part of the control valve requisition, the responsibility of the overall valve assembly (valve complete with actuator and/or accessories) shall be with the control valve vendor.

2.5. Vendor shall follow purchaser approved vendor list for all the accessories. If the approved vendor list is not available, vendor shall take prior approval from the purchaser.

2.6. For similar service conditions, different valve model should not be offered. The variety of types and sizes of control valves and supplied related materials ordered under the requisition shall be minimised.

2.7. Vendor shall offer standard control valve models unless the process service conditions are so severe that special control valves are needed.

2.8. Valves with more than 600# rating shall undergo 100% radiography as per applicable ANSI standard.

2.9. All control valve accessories shall be supplied in fully assembled conditions complete with 1/4” air tubing. Material of tube and tube fitting shall be Stainless Steel .

2.10. The leakage class shall be as per the datasheet. Soft seat for the leakage class VI shall be offered.

2.11. Control valve stroking time shall be as follows, Body size Maximum stroking time 2 inches 10 seconds 3 inches 15 seconds 4 inches 15 seconds 6 inches 20 seconds 8 inches 35 seconds 10 inches 50 seconds > 10 inches to be specified

2.12. Digital (Smart Type) positioner with diagnostic capability shall be provided and shall meet the

following requirements as minimum: The valve positioner shall be intrinsically safe. The positioner sensor and sensing mechanism shall be rugged and shall not be

affected by line/valve vibration. The performance of the positioner shall be immune to above vibration.

The electro-pneumatic positioner shall be suitable for 2/3/4 way field adjustable split-range current input with 100% pneumatic out put.

The positioner input & output range shall be field adjustable without any hardware modification. The output from the positioner shall be available for both single acting as well as double acting actuator.

Positioner direct/reverse action shall be field adjustable. For easy verification of transducer and positioner calibration, transducer output gauge

to the positioner shall be preferred. The positioner shall either have self controlling internal air regulator or external air set.


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The positioner shall have minimum pressure cut-off feature for positioner protection. The positioner shall be a two-wire device, which shall operate on two-way digital

communication mode. All engineering, configuration, diagnostic and maintenance related data shall be provided by the positioner.

Each positioner shall be operable, configurable & accessible (remote) through HART compatible hand held configurator or field bus configurator as applicable.

The environmental protection for the electro-pneumatic positioner shall be IP65/ NEMA 4X.

The pneumatic portion of the electro-pneumatic positioner shall be forced balance type pneumatic valve positioner with SS304/SS316 wetted parts and low air consumption.

The offered positioner shall meet the following performance characteristics: o Overall control accuracy shall be +/- 0.5% of calibrated span o Repeatability shall be less than +/- 0.25% of span. o Hysteresis shall be less than +/- 0.5% of span. o Vendor shall supply the valve’s operating signatures in the form of hard copy and

soft copy for each control valve. The positioners with fieldbus output shall meet the following requirements.

o All positioners must satisfy the requirement of the field bus registration laboratory with applicable checkmark like FieldBus foundation, Profibus Nutzerorganisation e.v (PNO) or as specified in the datasheet.

o All positioners shall have analog output(AO) and controller blocks (PID) o All positioners must be interoperable and shall have valid interoperability test

clearance like ITK latest version for foundation field bus or equivalent. o The positioner shall support peer-to-peer communication with two wire

communicator and bus powered supply. o The positioner shall not be polarity sensitive. o The positioner in hazardous area shall be certified as per entity concept or shall be

FISCO approved. o Internal software shall be configured by the vendor including the following

information: Serial Number Device tag (Tag No.) Process description/service

o Positioners shall be capable of supporting incremental device description(DD) for extra functionality and/or software revisions in Device memory.

The positioners shall be suitable to operate with commercially available asset management softwares and shall support the following features, as minimum: o It shall allow multimaster for configuration, calibration, diagnosis and maintenance.

The primary could be a host computer and secondary could be a hand held communicator.

o It shall be capable of implementing universal commands. It shall be possible to communicate all commands of commercially available asset management system to/from smart positioner.


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2.13. All positioners shall have metallic casing and cover either of stainless steel or of anodized aluminium.

2.14. Fieldbus positioners shall support EDDL requirements as per IEC 61804/FDT/DTM requirements, as specified in this specifications.

2.15. The electro-pneumatic positioner shall be mounted on the valve yoke, fully tubed, complete with input and output gauges and air filter regulator with output gauges. The positioner port connection shall be ¼” NPT(F). Cable connection shall be ½” NPT(F) complete with aluminum plug. Data-sheet of electro-pneumatic positioner is attached herewith as Annexure–II.

2.16. Vendor shall size the control valve with process parameter units as indicated in the datasheet. Sizing calculation units other than that specified in datasheet shall not be accepted.

2.17. Vendor shall select the control valve sizing such that valve openings is as under: At max flow – less than 90% open At normal flow – around 75% open At min. flow – more than 10% open 2.18. Body-to-bonnet and, if required, body-to-bottom flange gaskets shall be of the spiral wound

type. Unless otherwise dictated by the process conditions, the gasket material shall be AISI 316 type stainless steel, graphite filled. Compressed Asbestos Fibre (CAF) gaskets shall not be used.

2.19. All identification and/or instruction plates on the valve, actuator and accessories shall be of stainless steel and be fixed with screws or rivets.

2.20. For trims which are not of the one-piece plug and stem type, the plug and stem shall be attached together by a suitable threaded design and provided with a locking device to prevent accidental separation or plug rotation during operation. Locking devices shall not be fitted through holes in the pressure casing.

2.21. Special attention shall be paid to fixing of the seat ring in order to prevent loosening due to vibration. Adhesive compounds shall not be used for the locking of seat rings.

2.22. Whenever cavitation conditions are expected, vendor shall select a special anti-cavitation trim design and shall use trim material of sufficiently high hardness.

2.23. Whenever the possibility of aerodynamic noise in a control valve exists under any operating condition specified in the datasheet, vendor shall select a special low noise trim for that application.

2.24. For throttling control applications with unbalanced valves, the flow direction should be "flow tending-to-open".

2.25. The packing materials shall be: - PTFE-based for temperatures at the packing below 200°C; - Graphite-based, for temperatures at the packing between 200°C and 600°C.

Packing shall not contain asbestos. 2.26. Stelliting may be considered for valves in services like

2.26.1. Erosive, cavitating or choked flow. 2.26.2. Wet gas or steam service with a pressure drop greater than 5 bar. 2.26.3. Other services in which the pressure drop is greater than 20 bar at temperatures above 300 °C.


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Whenever used, Stelliting shall be for complete plug, seat joint and orifice. Stelliting of seating surface alone is not acceptable.

2.27. For sour service, NACE MR0175 shall apply to the control valve (but not to the gaskets).Pressure-retaining bolting (even if not directly exposed to the process fluid) shall comply with NACE MR0175.

2.28. Actuators shall be sized to provide, under minimum air supply conditions, sufficient torque or thrust to position and fully stroke the inner valve against the maximum differential pressure that may develop under the specified process and/or start-up conditions within the specified time.

2.29. The material of the actuator case or housing shall be steel or anodised aluminium. Cast iron (e.g. ASTM A48) shall not be used.

2.30. The actuator spring shall be fully enclosed and cadmium or nickel plated to resist atmospheric corrosion.

2.31. Valve body (actuator & bonnet) surfaces, to be painted or coated, shall be dry and free from burrs, weld spatters, flux, dust, grease, oil and other foreign matter before any paint is applied. Colour of the valve shall be RED for air-fail-to-close and GREEN for air-fail-to-open valves.

2.32. The control valve shall be provided with a standard stainless steel identification plate. At least the following information shall be clearly stamped on the plate:

- Manufacturer's name or trade mark; - Manufacturer's model/type number (valve and actuator); - Manufacturer's serial number; - Body pressure rating; - Size (body and trim/Cv value); - Material (body and trim); - Type of plug (characteristic); - Bench setting or spring range; - Action on air supply and/or signal failure.

2.33. In addition, each control valve shall be provided with a stainless steel tag plate, which shall be fixed to the control valve with a stainless steel wire. This plate shall be marked with the purchaser tag number and service as stated in the datasheet.

2.34. The direction of flow, the valve body rating, the body material and, where applicable, the TSO direction(s) shall be clearly indicated by a permanent mark cast in or stamped on the valve body, not painted.

2.35. Site conditions: the site environment conditions are as follows, Ambient temperature (Max/Min.) : 45 C / 12 C Relative humidity : 100 % at 32 C Maximum recorded rainfall : 102 mm in 1 hour


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3.0 INSPECTION AND TESTING 3.1 Vendor shall submit following test certificates and test reports for purchaser’s

review./APPROVAL before dispatch. 3.1.1 Material test certificate with detailed chemical analysis from the foundry for each casting. 3.1.2 Pneumatic test certificate for all pneumatic actuator at a pressure not less than one and half

(1.5) times the actuator design pressure. 3.1.3 Test certificate for each valve giving detail of hydrostatic tests, calibration/stroke checks, seat

leakage tests, valve characteristics, testing of accessories etc. 3.1.4 Internal Inspection should include following tests / checks.

3.1.4.1 Physical dimensional checks and workmanship. 3.1.4.2 Hydrostatic test, calibration checks, linearity & hysteresis check, seat leakage and

Actuator leak / pressure tests. 3.1.5 IBR certificate in form IIIC for all valves under IBR certification. 3.2 The face-to-face dimensions of flanged globe-body control valves shall be as given in the

relevant standard. All dimensions (including overall height) shall be as shown on the vendor drawings. The flange face finish shall be checked as per standard.

3.3 Hydrostatic testing shall be in accordance with IEC 534-4, with the test duration as follows: Valve size Test duration 2 inches 1 minute 3 inches to 8 inches 2 minutes 10 inches 3 minutes

3.4 The seat leakage test shall meet the requirements given in ANSI/FCI 70-2 for the specified seat leakage class.

3.5 Vendor to submit detail test and inspection plan after placement of order. 3.6 For inspection of control valve, vendor to inform the purchaser 15 days in advance. 4.0 DELIVERY 4.1 Delivery period shall be 4 months from the date of purchase order. 4.2 All necessary precautions shall be taken for adequate protection of the valves, including

accessories, during shipment and outdoor storage at their destination. 4.3 Before leaving the factory, all openings in the valve body shall be provided with temporary

closures to prevent entry of dirt or other materials. 4.4 During transport and storage, the valve ends shall be protected with suitable close fitting

protectors (e.g. plastic caps) or covers of at least 3 mm thick and securely fastened by an adequate number of bolts.

4.5 Open threaded connections, e.g. air connections of actuators, positioners and accessories, shall be fitted with thread protectors to prevent the ingress of moisture.

4.6 The stuffing boxes of valves with graphite-based packing shall be protected against the ingress of moisture.


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5.0 DOCUMENTATION 5.1 The results of the inspections and tests by the vendor shall be made available to the purchaser

as part of a package of final certified documents and drawings. 5.2 Vendor shall provide complete spare parts list of all equipment supplied. 5.3 Vendor shall submit two hard copies and one soft copy (CD) for the following,

5.3.1 Operating and instruction manual for each type. 5.3.2 Sizing calculation details, filled-in datasheet etc. 5.3.3 Certified drawings for each control valve and its accessories, which shall

provide dimensional details. Dimensions of clearance space for maintenance work, weight of completely assembled valve, internal constructional details, materials of construction of actuator, wiring diagram, orientation with respect to flow direction marked on the body.

5.3.4 Copy of the type test certificates 5.3.5 Installation procedure for control valves and their accessories. 5.3.6 Calibration, configuration and maintenance procedures including replacement

of its parts/internals wherever applicable. 5.3.7 Control valve operating signatures for smart positioners or field bus based

positioners. 5.3.8 Device descriptor (DD) files for configuring Smart positioner/Fieldbus

parameters. 5.3.9 Common File Formats (CFF) for integrating the fieldbus positioner into the

control system.

6.0 Fieldbus Positioner 6.1 Vendor to refer Annexure – III for Fieldbus positioner specification. Signal shall be suitable for

Foundation Fieldbus Protocol (FF Protocol) 6.2 In addition to the specification listed in section 2.12 above, FF positioner shall meet the

following requirements. 6.2.1 Capability to become device link master required for each fieldbus positioned. 6.2.2 Vendor shall indicate clearly in the offer whether the offered device supports

EDDL or FDT/DTM. Vendor shall also submit filled up datasheet for offered positioner, in attached format along with model no. and model decoding detail along with the offer.

6.2.3 Vendor to ensure that for Fiedlbus positioners DD files and Device Support files shall be in native format. Vendor shall configure node address before shipment.

6.2.4 Vendor to ensure that for Fieldbus positiners following minimum data shall be filled in excel format. FF Registered product code Device Type Manufacturing ID number ITK revision


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Firmware revision Device Revision DD File revision CF file revision Hist Test Comlition Clarify whether output splitter (OS) block is available.

6.2.5 Device Descriptor (DD) files for configuring the FF device parameters and Common File Format(CFF) files for integrating the device into the system shall be provided by the vendor for offline configuration from DCS and the same shall match with the device configuration details of the positioner.

6.2.6 Back-up LAS functionality shall be disabled at the time of shipment. All FF & HART devices shall be shipped in the Ready to Run mode.

6.2.7 Vendor to ensure that the fieldbus positioners shall be able to communicate to Universal Hand Held Communicator (model 475F). In case vendor’s positioned is not able to accept commands from HHC and vendor has his own proprietary communicator, vendor shall supply his proprietary communicator as a part of the base offer. Price of same shall be included in the base quoted price of the control valve.

6.2.8 High power trunk field barrier concept shall be followed. 7.0 PERFORMANCE TEST AND GUARANTEE Vendor shall guarantee the equipment supplied for satisfactory performance for a period of 12

months from the date of commissioning or 18 months from the date of supply whichever is earlier. Any deficiency observed during this period shall be set right by the vendor without any further price implication.

Vendor to note that in case vendor/manufacturer’s visit is found necessary because of non-functional behavior or not meeting agreed specification during warranty period, this shall be considered as per warranty agreement. Vendor shall depute their expert, as required within short notice period.

8.0 Mandatory Spares 8.1 Bidder shall supply following Mandatory spares as per below list. Price for the same shall be

included in the base price of each valve. 8.2 Minimum 1no. of each type, size, rating of Trim set consisting of seat, seat ring/seal ring, plug

with stem, cage (wherever applicable) 8.3 Minimum 1no. of each type of positioner with links of each type and make. 8.4 5% (subject to min. 1) of Bonnet gaskets, gland packing, piston O-rings, bearing and liner. 8.5 5% (subject to min. 1) of any special accessories provided with control valve like boosters

position transmitters, proximity switches, quick exhaust valves, air failure valve, etc.

Vendor shall provide detailed part number/model number of each mandatory spare item along with unit price in their offer.


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9.0 Approved Vendor list for SMART/FF Positioner - Dresser - Fisher - Metso - Samson

10.0 ANNEXURES 10.1 Annexure – I : Air filter regulator(AFR) data sheet 10.2 Annexure – II : SMART Positioner data sheet 10.3 Annexure – III : Fieldbus Positioner data sheet

Annexure – I Air pressure regulator Make : *. Model No. : * Qty : 1no. with each valve Regulator Type : Filter Regulators with gauge Fluid inlet pressure : Max: 6.0 kg/cm2g Min: 2.0 kg/cm2g

Design: 3.0 kg/cm2g Adjustable Range : 0-7.0 kg/cm2g Output gauge size : 50mm Connection : 1/4 inch NPT (F) Regulation Characteristics: outlet pressure shall be constantly maintained at required pressure for

+/- 5% of flow variations. Filter : 5 microns Sintered Bronze; Diaphragm : Reinforced neoprene Inner Valve Assembly : SS-316. Body : SS Bowl : Metallic Spring : Nickel plate steel Mounting Accessories : Required Drain plug/ Spindle : Required

1

2

3

4567891011

ANNEXURE - II

SITE

CO

ND

ITIO

NS

ZONE I, GAS GROUP IIA / IIB, T4

95%RH (MAX), 5% RH (MIN)

AREA CLASSIFICATION

RELATIVE HUMIDITY

VIBRATION IMMUNITY

Mettalic, Die Cast Aluminium with Epoxy Paint

HOT & HUMID , CORROSIVE CLIMATIC CONDITIONS

GEN

ERA

L HOUSING MATERIAL

MOUNTING

EXECUTION

FUNCTION

DEGREE OF PROTECTION

With Control Valves

Electronic typeIP65 as per IS13947 or betterIntrinsically Safe

STROKE RANGE

mA to Pneumatic

5 - 100 mm Up to 10 g 20-80 Hz

DATASHEET

ITEM DESCRIPTION: SMART POSITIONER

TAG NO. MFY-423

PRINCIPLE

11121314

1516

1718192021222324252627

OUT PUT

AIR SUPPLY

<0.01 scfmMax 4.0 Kg/cm2 through AFR

HART COMPATIBILITY

FEEDBACK TYPE

HYSTERESIS

< 0.25%

ACCURACY (LINEARITY)

DISPLAY

VIBRATION IMMUNITY

< 0.5%LOAD IMPEDANCE 800 ohm @ 24 VDC

0.2 - 10% adjustable

PROCESSOR

PNEUMATIC CONNECTION

AIR CONSUMPTION

4 -20 mA 2 wire + Hart Suitable for isolator MTL 5046 or equivalent

Up to 10 g 20-80 Hz

1/4" NPT (F)

Yes16 bit

Pneumatic signal to actuatorINPUT

: +/- 0.5%

ELEC

TRIC

AL

CH

AR

ATE

RIS

TIC

S

REPEATABILITY

DEAD BAND

ACTION Direct ( field reversible)

ELECTRICAL CONNECTION 1/2" NPT (F) + Al plugGraphicPosition retransmission Facility

2728

29

30

313233

34

Notes:

PROJECT- DM 08.04.13 SCPR No- By Date CHKD APPD

REV.0

VENDOR -

TERMINAL BLOCK

ARU

Yes

BENZENE AUGMENTATION

MOUNTING

CERTIFICATIONYes. ATEX (cenelec) ; CE Directives,EMC as per EEC & EN

NAME PLATE

PLANT -

Shall be suitable for 2.5 sq.mm Conductors. Flying leads are not acceptable.

ZERO & SPAN ADJUSTMENT

0.2 - 10% adjustable

Yes. SS name Plate to be provided.CABLE GLAND

Yes, Shall be mounted on Control valve.

Yes. SS double Compression Gland.

Vendor shall attach the above datasheet duly filled,stamped and signed along with the offer.

ACCESS- ORIES

CATALOGUE/ MANUAL Required for the offered model.

DATA SHEET NO.

DEAD BAND

BHARAT PETROLEUM CORPORATION LTD.MUMBAI REFINERY

123

General 45 Line Size6 Inlet line I.D78 Body Size9 Guiding1011

Body 12131415 Lubricator161718192021

Trim Matl.Plug/Disc/Ball&SeatOther Wetted Parts

Type

No. of PortsEnd conn. Flgd. & RatingFacing & Finish

Bonnet TypePacking Material

Isol. ValveTrim Characteristics

Tag No.Inlet Line No.Outlet Line No.Service

ScheduleOutlet Line I.D

Type of BodyPort Size

Body material

Seat Ring Gasket MaterialANSI Leakage Class

Wash Water3"

Globe*

*

40* *

** 1

300#RF 125RAAH

ASTM A216 WCC*

SS 316L + Stellited

3" 40* *

Wash Water

300#RF 125RAAH

ASTM A216 WCB*

Globe* ** 1

** *

** *

Equal %SS 316 + StellitedSS 316 + Stellited

class IVspring-diaphragm

SS 316L + Stellited*

Equal %


CONTROL VALVE DATA SHEETFlow : Liquid - MT/D Gas - m3/Hr Steam - MT/D Pressure: Kg/cm²g Temperature: ° C Level/length: mm

DFV-158A DFV-158B

21Actu- 22 Close Atator 23

24Posi- 25tioner 26

27 Input28 Bypass2930

Options 3132333435 Fluid 36 Flow Liq-Min Max 4.5 m3/hr 14.4 m3/hr 4.5 m3/hr 14.4 m3/hr37 Flow Steam-Min Max38 Flow Water-Min Max39

Service 40 dP @FlowRateMin Max 1.9 0.5 1.9 0.5Condi- 41tions 42 Temp. Oper.

43 Specific gravity44 Cp/Cv

16.7

Open At

Handwheel & Location

Type

I/P ConverterSolenoid Valve

Limit Switch

Air Supply Pressure

Filter With Gauge

Max

Normal

Air Failure Position

Normal

OutputGauge

Mol. Wt.

Radiography of Welds & CastingBody/Bonnet Gasket Material

State

Inlet Pr. - Normal

1500.959

Compress Factor

dPressure Shut OffMax. 96.7

Normal

Normal

* *OPEN

Not Required

4.0 kg/cm2

Not RequiredNot Required

FF *

LIQUID

0.7

Required 2nos.

Sour water12 m3/hr

Not Required

RequiredNot Required

Required*

* *spring-diaphragm

OPENNot Required

Electro-Pneumatic(SMART)

spring-diaphragm



4.0 kg/cm2FF *

Not Required Required 2nos.

Required*

Sour water Liquid12 m3/hr

0.959

Type Electro-Pneumatic(SMART)

16.796.7 150

10.3 Kg/cm20.7

10.3 Kg/cm2

44 Cp/Cv45 Flash %46 Deg.of Superheat47 Vapour Pr.kg/cm2A48 Cv Min.

Valve 49 Cv Nor.Data 50

51 Velocity m/s OutletModel 52 ValveNo. 53 Positioner

54

Date By APPD

REV.0

* *max 85

2. All the * mark vendor shall specify.

Viscosity (cp)

Solenoid Valve

Critical Pr.Cv Max.Selected Cv

InletActuator

Predicted Sound Level dBA

* ** *

1.9

Compress Factor

* ** *

% of Solids

DATA SHEET NO.

CHKD

* ** Not required

* *max 85

Not Required

* *1.9

Note: 1. Vapour pressure and critical pressure shall be in Kg/cm2a. All other pressure values are in Kg/cm2g, unless otherwise specified. IBR Certification Not Required

* Not required

ORDER NO.REQUISITION NO.OWNER: BPCL,REFINERY,MUMBAI.INDIAPLANT - CDU-4 UNIT - VENDOR -

0.70.7


1

2

3

General 4

5 Line Size

6 Inlet line I.D

7

8 Body Size

9 Guiding

10

11

Body 12

13

14

15 Lubricator

16

17

18

19

20

21

Actu- 22 Close At

ator 23

24

Posi- 25

tioner 26

27 Input

28 Bypass

29

30

Options 31

32

33

34

35 Fluid

36 Flow Liq-Min Max 4.5 m3/hr 14.4 m3/hr 4.5 m3/hr 14.4 m3/hr

37 Flow Steam-Min Max

38 Flow Water-Min Max

39

Service 40 dP @FlowRateMin Max 1.9 0.5 1.9 0.5

Condi- 41

tions 42 Temp. Oper.

43 Specific gravity

44 Cp/Cv

45 Flash %

46 Deg.of Superheat

47 Vapour Pr.kg/cm2A

48 Cv Min.

Valve 49 Cv Nor.

Data 50

51 Velocity m/s Outlet

Model 52 Valve

No. 53 Positioner

54

Date By APPD

REV.

0

DFV-158C DFV-158D

0.7

0.7

10.3 Kg/cm2

0.7

16.7

96.7 150

10.3 Kg/cm2

ORDER NO.

REQUISITION NO.

OWNER: BPCL,REFINERY,MUMBAI.INDIA

PLANT - CDU-4 UNIT -

VENDOR -

CONTROL VALVE DATA SHEET

Flow : Liquid - MT/D Gas - m3/Hr Steam - MT/D Pressure: Kg/cm²g Temperature: ° C Level/length: mm


Note: 1. Vapour pressure and critical pressure shall be in Kg/cm2a. All other pressure values are in Kg/cm2g, unless otherwise specified.

IBR Certification Not Required

* Not required

Not Required

* *

1.9

* *

* Not required

* *

max 85

0.959

Required

*

Sour water Liquid

12 m3/hr

Not Required

Required

Not Required

4.0 kg/cm2

FF *


OPEN

Not Required


class IV

spring-diaphragm

Not Required

Equal %

SS 316 + Stellited

SS 316 + Stellited

class IV

* *

spring-diaphragm

SS 316L + Stellited

*

Equal %

*

* *

*

* *

300#

RF 125RAAH

ASTM A216 WCB

*

Globe

* *

* 1

3" 40

* *

Wash Water

LIQUID

0.7

Required 2nos.

Sour water

12 m3/hr

Not Required

Required

Not Required

Required

*

SS 316L + Stellited

Not Required

4.0 kg/cm2

Not Required

Not Required

FF *

300#

DATA SHEET NO.

CHKD

RF 125RAAH

ASTM A216 WCC

*

OPEN

*

* *

*

40

* *

*

* 1

Wash Water

dPressure Shut Off

Max. 96.7

3"

Globe

Normal

Normal

1.9

Compress Factor

* *

* *

% of Solids

* *

150

0.959

* *

State

Solenoid Valve

Critical Pr.

Cv Max.

Selected Cv

Inlet

Actuator


Inlet Pr. - Normal

Body material

Viscosity (cp)

Seat Ring Gasket Material

ANSI Leakage Class

Normal

Output

Gauge

Mol. Wt.

Radiography of Welds & Casting

Body/Bonnet Gasket Material

Max

Normal

Tag No.

Inlet Line No.

Outlet Line No.

Service

Schedule

Outlet Line I.D

Type of Body


I/P Converter


Bonnet Type

Packing Material

Isol. Valve

Trim Characteristics

Solenoid Valve

Limit Switch

Air Supply Pressure

Filter With Gauge

Open At


Trim Matl.Plug/Disc/Ball&Seat

Other Wetted Parts

Type

No. of Ports

End conn. Flgd. & Rating

Facing & Finish

Port Size

16.7

* *

max 85


123


Body 12131415 Lubricator16171819


SS 316 + StellitedSS 316 + Stellited

*

** *

Equal %

300#RF 125RAAH

ASTM A216 WCB*

* ** 1

CRUDE8" STD* *

Globe

Equal %SS 316 + StellitedSS 316 + StellitedSS 316L + Stellited

*

Equal %

** *

** *

UFV-124A & UFV-124B (2nos.)

300#RF 125RAAH

ASTM A216 WCB*

Globe* ** 1

8" STD* *

CRUDE

SS 316L + Stellited

300#RF 125RAAH

ASTM A216 WCC*

*

*

STD* *

** 1

CRUDE8"

Globe







Body material


Trim Matl.Plug/Disc/Ball&SeatOther Wetted Parts

CASE 1 (BH CRUDE) CASE 2 (LS CRUDE) CASE 3 (HS CRUDE)

192021

Actu- 22 Close Atator 23

24Posi- 25tioner 26


Options 3132333435 Fluid 36 Flow Liq-Min Max 140 m3/hr 140 m3/hr 140 m3/hr37 Flow Steam-Min Max38 Flow Water-Min Max39

Service 40 dP @FlowRateMin Max 9.3 9.3 9.3Condi- 41


Required*

7.79.4 11

7.7


7.7

HC Liquid108 m3/hr

Required 2nos.Not RequiredNot Required

OPENNot Required

4.0 kg/cm24-20mA *


Not Required

class IVspring-diaphragm* *

*

7.7

9.4 11

Required*

HC Liquid108 m3/hr

Not RequiredRequired

Not Required

4.0 kg/cm24-20mA *


OPENNot Required



Not Required

class IV

* *spring-diaphragm

*

LIQUID

7.7

Required 2nos.

HC108 m3/hr

Not Required


Required*

Not Required

4.0 kg/cm2


4-20mA *

OPEN* *

*

dPressure Shut Off

11

Normal

Normal

Seat Ring Gasket MaterialANSI Leakage Class

Normal

OutputGauge


State

Normal

Solenoid Valve

Limit Switch

Air Supply Pressure

Inlet Pr. - Normal Max

Type


I/P ConverterFilter With Gauge

Open At


9.4

7.7Condi- 41tions 42 Temp. Oper.

43 Specific gravity44 Cp/Cv45 Flash %46 Deg.of Superheat47 Vapour Pr.kg/cm2A48 Cv Min.



54

Date By APPD

REV.0

3.0 at 25 Deg C

ORDER NO.REQUISITION NO.OWNER: BPCL,REFINERY,MUMBAI.INDIAPLANT - P/H1A UNIT - OFFSITESVENDOR -

max 85

* *

Not Required

* *


* Not requiredIBR Certification Not Required

* Not required

*

7.735-40 650.872

0.58 28.89

9.5

Not Required

* *0.97

*

* ** Not required

* *max 85

0.8225

7.735-40 65

DATA SHEET NO.

CHKD

2.8

dPressure Shut OffMax. 35-40

Predicted Sound Level dBA max 85

0.66 30.8

Compress Factor

* ** *

* *

650.8151

* *

Solenoid Valve


InletActuator

% of SolidsViscosity (cp)

Mol. Wt.


* ** *

7.7


1

2

3

General 4

5 Line Size

6 Inlet line I.D

7

8 Body Size

9 Guiding

10

11

Body 12

13

14

15 Lubricator

16

17

18

19

20

21

Actu- 22 Close At

ator 23

24

Posi- 25

tioner 26

27 Input

28 Bypass

29

30

Options 31

32

33

34

35 Fluid

36 Flow Liq-Min Max

37 Flow Steam-Min Max 14 62


39

Service 40 dP @FlowRateMin Max 0.4

Condi- 41


43 Specific gravity @ 20.c

44 Cp/Cv

45 Flash %

46 Deg.of Superheat

47 Vapour Pr. (pa@ 20.c)

48 Cv Min.

Valve 49 Cv Nor.

Data 50


Model 52 Valve

No. 53 Positioner

54

Date By APPD

REV.

0

3.9

6.5

RPV-734A

I/P Converter

Filter With Gauge

Open At



Outlet Line I.D

Type of Body

Port Size

Body material

No. of Ports


Facing & Finish

Output

Gauge

Type


Bonnet Type

Packing Material

Isol. Valve


Other Wetted Parts

Inlet Pr. - Normal (kg/cm2A) Max

1


Limit Switch

Air Supply Pressure

Tag No.

Inlet Line No.

Outlet Line No.

Service

Schedule

Solenoid Valve


ANSI Leakage Class

Mol. Wt.



State

Normal

Normal

Normal

dPressure Shut Off (KG/CM2)

Max.

Normal

Solenoid Valve

Critical Pr.

Cv Max.

Selected Cv

Inlet

Actuator

% of Solids

Viscosity (cp)@ 20.c

* *

4.5

170

18

* *

1.3

Predicted Sound Level dBA max 85

Compress Factor

* *

* *

Steam

142

6"

Globe

*

* *

*

STD

* *

*

* *

300#

DATA SHEET NO.

CHKD

RF 125RAAH

ASTM A216 WCB

*

Close

SS 316L + Stellited

Not Required

4.0 kg/cm2

Not Required

Not Required

4-20mA *

Vapor

Required 2nos.

Steam

Not Required

Required

Not Required

Required

*

*

* *

class IV

spring-diaphragm

SS 316L + Stellited

Equal %


IBR Certification Required

* Not required




ORDER NO.

REQUISITION NO.


PLANT - DHDS UNIT - ARU

VENDOR -

50


1

2

3

General 4

5 Line Size

6 Inlet line I.D

7

8 Body Size

9 Guiding

10

11

Body 12

13

14

15 Lubricator

16

17

18

19

20

21

Actu- 22 Close At

ator 23

24

Posi- 25

tioner 26

27 Input

28 Bypass

29

30

Options 31

32

33

34

35 Fluid

36 Flow Liq-Min Max 700 3000 1400 5800

37 Flow Steam-Min Max


39

Service 40 dP @FlowRateMin Max 2.8 0.75 4.2 1.8

Condi- 41


43 Specific gravity @ 20.c

44 Cp/Cv

45 Flash %

46 Deg.of Superheat

47 Vapour Pr. (pa@ 20.c)

48 Cv Min.

Valve 49 Cv Nor.

Data 50


Model 52 Valve

No. 53 Positioner

54

Date By APPD

REV.

0

Not Required

Required

Not Required

max 85

Not Required

ASTM A216 WCB

Equal %

SS 316L + Stellited

SS 316L + Stellited

class IV

spring-diaphragm

STREAM-1 STREAM-2

* *

10.04

16.1

I/P Converter

Filter With Gauge

Open At



STV722

Outlet Line I.D

Type of Body

Port Size

Body material

No. of Ports


Facing & Finish

Output

Gauge

Type


Bonnet Type

Packing Material

Isol. Valve


Other Wetted Parts

Inlet Pr. - Normal (kg/cm2A) Max


Limit Switch

Air Supply Pressure

Tag No.

Inlet Line No.

Outlet Line No.

Service

Schedule

Solenoid Valve


ANSI Leakage Class

Mol. Wt.



State

Normal

Normal

Normal

dPressure Shut Off (KG/CM2A)

Max.

Normal

Solenoid Valve

Critical Pr.

Cv Max.

Selected Cv

Inlet

Actuator

% of Solids

Viscosity (cp)@ 20.c

* *

11.8

100

1.038 27.52

* *


1

Compress Factor

* *

* *

1.01

Aqueous Amine (40% Conc)

77

8"

*

300#

* *

*

40

* *

*

* *

DATA SHEET NO.

CHKD

*

shut

4-20mA *


4.0 kg/cm2

Not Required

Not Required

LIQUID

1.67

Required 2nos.

2300

Not Required

*

10" 40

* *

Aqueous Amine (40%conc)

*

* *

* *

3-Way Globe

RF 125RAAH

*

* *

*

* *

* *

*

open

4-20mA *


Required

31.6

40 65

12.2 13.2

*

LIQUID

3444

* *

* Not required

* *

1.038

* *

1


IBR Certification

* Not required



Type

ORDER NO.

REQUISITION NO.


PLANT - DHDS UNIT - ARU

VENDOR -

1.01

27.52

3.2


123


Body 12131415 Lubricator161718192021


CLASS - IVspring-diaphragm

SS 316L + Stellited

Equal %

** *

RF 125RAAHASTM A216 WCC

*

SS 316L + Stellited

*

40* *

** 1

300#

ULV5151

SEWAGE TREATED WATER4

Globe*

Trim Matl.Plug/Disc/Ball&SeatOther Wetted PartsSeat Ring Gasket MaterialANSI Leakage Class






Body material

Type


21Actu- 22 Close Atator 23

24Posi- 25tioner 26


Options 3132333435 Fluid 36 Flow Liq-Min Max 300 140037 Flow Steam-Min Max38 Flow Water-Min Max39

Service 40 dP @FlowRateMin Max 4Condi- 41tions 42 Temp. Oper.

43 Specific gravity


spring-diaphragm

LIQUID

3

Required 2nos.

WATER600

Not Required


Required*

Not Required

3.5 kg/cm2


4-20mA *

CLOSE* *

dPressure Shut OffMax. 35

3 4

65Mol. Wt.


State

NormalNormal

Normal

Normal

OutputGauge

Solenoid Valve

Inlet Pr. - Normal Max

TypeOpen At

Handwheel & LocationAir Failure Position

I/P ConverterFilter With GaugeLimit Switch

Air Supply Pressure

43 Specific gravity44 Cp/Cv45 Flash %46 Deg.of Superheat47 Vapour Pr.48 Cv Min.



54

Date By APPD

REV.0

ORDER NO.REQUISITION NO.OWNER: BPCL,REFINERY,MUMBAI.INDIAPLANT - DHT UNIT - Cooling TowerVENDOR -

Note: 1. Vapour pressure and critical pressure shall be in Kg/cm2a. All other pressure values are in Kg/cm2g, unless otherwise specified. IBR Certification Not Required

* Not required

DATA SHEET NO.

CHKD

Compress Factor

* ** *

% of SolidsViscosity (cp)

* *Predicted Sound Level dBA max 85

* *Solenoid Valve


InletActuator

Mol. Wt.



Documents

CONTROL VALVE STANDARD SPECIFICATION 1.0 SCOPE 1.1 … · 2018. 7. 9. · ISA S 75.01 Flow Equation for sizing control valves S 75.02 Control valve capacity test procedure TR75.04