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Jeffery Roesler Assistant Professor Department of Civil and Environmental Engineering University of Illinois at Urbana-Champaign Continuously Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005

Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

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Page 1: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Jeffery RoeslerAssistant Professor

Department of Civil and Environmental EngineeringUniversity of Illinois at Urbana-Champaign

Continuously Reinforced Concrete Pavement (CRCP) for Airfields

CEAT Brown Bag Lunch Seminar SeriesNovember 10, 2005

Page 2: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Acknowledgements

• Illinois Department of Transportation– Bureau of Materials and Physical Research

(Amy Schutzbach and Dave Lippert)

• University of California - Davis– Erwin Kohler, Ph.D.

Page 3: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

CRCP Characteristics

• No joints• Steel reinforcement bars• Numerous transverse cracks

History• First used in 1921• Experimental sections in the 1940’s• More than 28,000 miles in the USA

Page 4: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Why Continuously Reinforced Concrete Pavements?

• Smoothness

• Low maintenance costs– No transverse joints

• Thinner slab thickness relative to jointed concrete pavement

Page 5: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

CRCP Cross-Section

Page 6: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Typical CRCP Design Features

• Concrete thickness (8 to 17 in.)• Steel Content (0.5 to 0.8%)• Depth to steel (3.5in to h/2)• Crack spacing

– natural vs. induced• Steel Bar Size (#5, #6, #7)• Grade 60 steel• 2-layer vs. 1-layer Steel

Page 7: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Aggregate Subbase

Page 8: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Asphalt Concrete Base

Page 9: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Cross-section (single layer)

Page 10: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Cross-section (double layer)

Page 11: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Single Layer Steel

Page 12: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Two-Layer Chairs

Page 13: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Two-Layer Steel

Page 14: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Longitudinal Steel Placement

Page 15: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Bar Splices

Page 16: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Concrete Placement

Page 17: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

CRCP Stress Diagram

•Crack spacing prediction and crack width prediction

Page 18: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Illinois

ClusterY-crackMeanderingDivided

Crack SpacingAverage : 4.2Range: 1.6 - 10.1Std. Deviation: 2.7

Page 19: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Transverse Cracks

Page 20: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Crack development

Lane 1

0 100 200 300 400 500Station (feet)

07/15/0303/11/0312/10/0211/12/0210/10/0209/10/0208/12/0207/11/0205/13/0204/11/0203/12/0202/12/0201/11/0212/14/0112/10/01

Lane 2

0 100 200 300 400 500Station (feet)

07/15/0303/11/0312/10/0211/12/0210/10/0209/10/0208/12/0207/11/0205/13/0204/11/0203/12/0202/12/0201/11/0212/14/0112/12/0112/10/01

Natural cracks

• Crack location and time of crack surveys

• More cracks developed early in Lane 2

• Some natural cracks occurred in Lane 2

Page 21: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Crack development

0

20

40

60

80

100

120

140

Dec Feb Apr Jun Aug Oct Dec Feb Apr Jun AugTime, 2001-2003

Num

ber o

f Cra

cks

Lane 1Lane 2

Active

Passive

Page 22: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Natural Crack shapes and patterns

• Non-uniform crack patterns are detrimental and common• They lead to spalling and punchouts• Out of 23 sections studied (*) :

– 20 had cluster cracks, and some had them in several locations– All had Y-cracks (2% to 23%)– CRCP sections in IL, IA, OK, OR, PA, and WI

Cluster cracks

Y-cracks Meandering crack

Pavement Width

Divided cracks

(*) Tayabji et al. Performance of Continuously Reinforced Concrete Pavements. Volume 2 - Field Investigations of CRC Pavements, Report FHWA-RD-94-179, 1998.

Page 23: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Tape Insert

Saw-Cut Cracks

Page 24: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Soff-Cut “Joints”

Page 25: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

CRCP Failure

• Deterioration of transverse cracks (Spalling)• Punchouts

Page 26: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

σx

σy

CRCP Distress Development

Punchout• Longitudinal cracks propagate • Structural failure• Segment breaks and displace downwards

Page 27: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

LTE and other factors leading to CRCP failure

MECHANISTIC DESIGN CONSIDERATIONS FOR PUNCHOUT DISTRESS IN CONTINUOUSLY REINFORCED CONCRETE PAVEMENT(1990) Zollinger, DG; Barenberg, EJ.

• High rebar stress at crack• Wide cracks→ spalling• LTE• Bending stress

Page 28: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Performance Factors

• Crack spacing• Crack width• Construction Time

– Temperature / humidity / curing– Thermal contraction

• Concrete materials– Cement content, aggregates, proportions– Drying shrinkage

Page 29: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Crack Spacing Prediction

coeff.friction subbase AASHTO :psi. strength, tensileconcrete :

in. spacing,crack mean :Where,

2

21

1

028

ffL

dcPUf

hCf

L

t

b

bm

PCCt

+

⎭⎬⎫

⎩⎨⎧

⎟⎟⎠

⎞⎜⎜⎝

⎛−−

=

ζσ

Page 30: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Factors affecting crack width• Temperature:

– Daily and seasonal variations– Max drop in temperature (crack formation)

• Drying shrinkage – Non-uniform in depth– Specially important at early age

• Subbase friction– Opposes movement – Depends on subbase material

• Bond-slip– bond-slip zone near crack’s face– bond stress in the bond-slip zone is complex

ΔCW = α ·ΔT · L (unrestrained)

Page 31: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

DG2002 CW model

• DG2002 CW model for CRCPMechanistic-Empirical Pavement Design Guide

Crack spacingDrying shrinkage

Temperature dropRestraints

⎟⎟⎠

⎞⎜⎜⎝

⎛−Δ+⋅⋅=

iPCC

i

PCCiSHRi E

fcTLCCCW iσ

ςαε2

fLh

Cdc

PULfbi

m

2210

1i

+⎟⎠⎞

⎜⎝⎛ −+

⋅⋅⋅

=ςσ

σ

Base frictionCurling (thermal and moisture)Steel reinforcement

Page 32: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois
Page 33: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Depth to Steel

Slab thickness = 8 in

30

40

50

60

70

80

90

0 1 2 3 4 5 6 7

Depth of steel (in)

Cra

ck s

paci

ng (i

n)

Tset=70F

Tset=110F

Tset=140F

Slab thickness = 14 in

30

40

50

60

70

80

90

0 1 2 3 4 5 6 7

Depth of steel (in)

Cra

ck s

paci

ng (i

n)

Tset=70F

Tset=110F

Tset=140F

Page 34: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Depth to Steel vs. CW

• Crack spacing = 48in.Slab thickness = 8 in

0.000

0.050

0.100

0.150

0.200

0.250

0.300

0.350

2 3 4 5

Depth of steel (in)

Cra

ck w

idth

(mm

)

Tset=70Fz=steelTset=70Fz=1Tset=70Fz=3Tset=110Fz=steelTset=110Fz=1Tset=110Fz=3Tset=140Fz=steelTset=140Fz=1Tset=140Fz=3

Slab thickness = 14 in

0.000

0.050

0.100

0.150

0.200

0.250

0.300

0.350

2 3 4 5 6 7

Depth of steel (in)

Cra

ck w

idth

(mm

)

Page 35: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Crack Spacing and Width

4.5610.351.326.2240.0815

1.304.270.211.44150.0314

0.361.690.240.78330.0643

0.692.710.270.9027-2

2.047.860.271.40150.1161

STDVMaxMinAverage spacingNr. of cracks

Crack spacing (m)Crack width (mm)at depth of steel*Section

*Kohler and Roesler, ASCE Journal of Transportation Engineering, 131 (9),2005

Page 36: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Construction Issues

• Concrete mix design – Concrete shrinkage– Lower zero stress temperature!

• Mix temperature (water, aggregates) • Mix proportions (max. size aggregate)

• Curing– Minimize climatic effects– Solar radiation, wind, evaporation

• Base temperature (asphalt concrete)

Page 37: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Effect of Air Temperature on CRCP Failures

0%5%

10%15%20%25%30%35%40%

50-60 60-70 70-80 80-90 90-100Air temperature (°F)

Per

cent

age

of F

ailu

res

Schindler and McCullough (2002)

Page 38: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Existing CRCP Design

• FAA – empirical– Limiting criteria (CS, CW, σs)

• Mechanistic-empirical (DG2002)– Punchout prediction

• AASHTO (1993)– can’t apply to airfield pavements

Page 39: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

FAA Design Method for CRCP

• Use same thickness as JPCP• Crack Spacing = 2 to 10 ft.• Steel content = 0.5 to 1.0%

Steel content must satisfy all three criteria:1) Subgrade restraint2) Temperature Effects3) Concrete to Steel Ratio

Page 40: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Subgrade Friction / Restraint

Ps (%) = (1.3-0.2F)*fr/fs

• Ps (%) = percent steel• F = friction factor (1.8)• fs = steel working stress = 0.75fy

(0.75*60ksi)• fr = tensile strength of concrete

– 0.67*MOR

Page 41: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Temperature Change

Ps (%) = 50*fr / (fs-195T)

• T = maximum seasonal temperature differential for pavement (°F)

Page 42: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Concrete to Steel Ratio

Ps (%)= 100*ft/fy

• Select maximum steel content to satisfy three criteria

Page 43: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Design Criteria

• CRCP thick = 80 to 90% of JPCP thick for highways– FAA says same thickness as JPCP

• CS = 3 to 8 ft• CW= 0.5mm (0.02in)

Page 44: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Mechanism of PunchoutDevelopment (DG2002)

PunchoutLongitudinal crack initiation

Direction of Traffic

Pavement edge

Deteriorated transverse crack

Punchout

Direction of Traffic

Pavement edge

Deteriorated transverse crack

Punchout

Loss of supportNarrow Crack spacing1

2

3

4

5

Tire footprint

Selezneva (2002)

Page 45: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Predicted Crack Width

Predicted Crack Width

0

2

4

6

8

10

12

14

16

18

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44

Pavement age, years

Cra

ck W

idth

, mil

Page 46: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Crack Shear Capacity

mils. ,increment for timeh crack widt :in. slab, theof thickness:

increment for timecapacity shear initial :where,

05.0

0

032.00

icwh

is

ehs

i

PCC

i

cwPCCi

i−⋅⋅=

Page 47: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Transverse Crack Stiffness

capacityshear essdimensionl :constants :,,,,,

increment mecurrent tifor crack e transverson the stiffnessjoint :where

)(

sgefdcba

J

egedeaeJLog

c

eeeec

fes

cbsJ

fes

cbsJ

⎟⎟⎠

⎞⎜⎜⎝

⎛ −−⎟

⎠⎞

⎜⎝⎛ −

−⎟⎟⎠

⎞⎜⎜⎝

⎛ −−⎟

⎠⎞

⎜⎝⎛ −

−−−−− ⋅++=

Page 48: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Total Crack LTE

% crack, e transversacross LTE theon tocontributilayer base :entreinforcem allongitudin ofpercent :

entreinforcem steel by the provided transfer load Residual :inarea, loaded afor radius :

ini,increment for time computed stiffness relative of radius :where

1001

18.1/))log(183.0214.0(log1

1111001

Base

Base

c

TOT

LTEPbR

LTE

RJLTE

α

α

l

l ⎪⎪⎭

⎪⎪⎬

⎪⎪⎩

⎪⎪⎨

⎟⎠⎞

⎜⎝⎛ −

⎥⎥⎥⎥

⎢⎢⎢⎢

⎥⎦⎤

⎢⎣⎡ −−−+

−−∗=−

Page 49: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Shear Transfer Deterioration of Cracks

PCC

i

hcw

isΔ

If < 3.8 iiref

ijji

j

PCC

i

i ESRn

hcw

s ⎟⎟⎠

⎞⎜⎜⎝

⎛⎟⎟⎠

⎞⎜⎜⎝

⎟⎟⎟⎟⎟

⎜⎜⎜⎜⎜

⎟⎟⎠

⎞⎜⎜⎝

⎛⋅+

=Δ ∑ − τ

τ67.5 10

11

0.005 (55a)

otherwise iiref

ijji

j

PCC

i

i ESRn

hcw

s ⋅⎟⎟⎠

⎞⎜⎜⎝

⎛⎟⎟⎠

⎞⎜⎜⎝

⎟⎟⎟⎟⎟

⎜⎜⎜⎜⎜

⎟⎟⎠

⎞⎜⎜⎝

⎛−⋅+

+=Δ ∑ − τ

τ698.1 10

361

0.068004.0 (55b)

Page 50: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Concrete tensile stress at top

DEVELOPMENT OF RAPID SOLUTIONS FOR PREDICTION OF CRITICAL CONTINUOUSLY REINFORCED CONCRETE PAVEMENT STRESSES(2001) Khazanovich, L; Selezneva, OI; Yu, HT; Darter, MI ,

Page 51: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Prediction of failure Stress: crack spacing

σy

σx

D0

200

400

600

800

1000

1200

1400

0 2 4 6 8 10 12 14 16

Crack spacing (ft)

Ppal

stre

ss (p

si)

BottomTop

50 kips

40 kips

Load between cracks (centered)

0

100

200

300

400

500

600

700

0 2 4 6 8 10 12 14 16

Crack spacing (ft)

Ppal

stre

ss (p

si)

BottomTop

50 kips

40 kips

Load next to a crack

0

100

200

300

400

500

600

0 2 4 6 8 10 12 14 16

Next to crackBetween cracks

ΔT=0

ΔT=+20

Stress at top. Load=45 kips

Page 52: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Fatigue Damage

constantsn calibratio :,

magn. load todue increment at time stress applied :psi , ageat rupture of modulus PCC :

magn. load todue timeduring loading of No. allowable :where

1)log(

21

,

,

,

,

,1,

2

cc

jiiMR

jiN

Nn

FD

MRcN

ji

i

ji

ji

ji

C

ji

iji

σ

σ

∑=

−⎥⎥⎦

⎢⎢⎣

⎡⋅=

Page 53: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Punchout Modeling

constantsn calibratio :,,year of end at the damage fatigue daccumulate :

mileper punchouts of No. predicted total:where,

1

βα

α β

AyFD

PO

FDAPO

th

⋅+=

Page 54: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Accelerated Load Testing

• 10 to 60 kips load, at the edge

• >400,000 wheel passes applied

Page 55: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

CRCP Sections

• Sec.1 - 5: natural cracks, simulated wheel loads applied, and results reported in this study.

• Sec. 6 - 10: induced cracks, not loaded Kohler and Roesler, Transportation Research Record 1900, pp 19-29, 2004

p=0.55%, #5h=254, d=89

p=0.80%, #6 p=1.09%, #7 p=0.80%, #6 p=0.80%, #6

p : percent of steel# : bar size (US system)h : concrete thickness (mm)

p=0.80%, #6 p=1.09%, #7 p=0.78%, #7 p=0.78%, #7

150 m

Lane 2

Lane 1

p=0.55%, #5

6 7 8 9 10

1 2 3 4 5

26 m

h=254, d=89 h=254, d=89 h=254, d=89 h=254, d=178

h=356, d=114h=254, d=89h=254, d=89h=254, d=89 h=356, d=89 & 178

d : depth of the steel layer (mm)

Page 56: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Crack spacing

4.6 ft

3.0 ft

2.6 ft

4.8 ft

n/a

Page 57: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

(Advanced Transportation Loading ASsembly)

ATLAS

Page 58: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Sensors & Load Application

LVDTs to measure crack movement

Granular fill

LVDT holders

12 ft Ref.block

Subbase and subgrade layers

10 or 14” CRC Slab

Loading at pavement edge

Page 59: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Loading Levels

• Load history, total ESALs, and ESALs at failure for each section

050

100150

200250

- 25 50 75 100 125 150 175 200 225 250Lo

ad (k

N) Section 3

Reps= 163,400ESALs= 627 MESALs f= 548 M

0

50

100150

200

250

- 25 50 75 100 125 150 175 200 225 250Thousand Passes (Reps)

Load

(kN

) Section 4Reps= 64,300ESALs= 764 MESALs f= --

0

50100

150200

250

- 25 50 75 100 125 150 175 200 225 250

Load

(kN

)

Section 1Reps= 246,800ESALs=911 MESALs f=511 M

050

100150200250

- 25 50 75 100 125 150 175 200 225 250Thoussand Passes (Reps)

Load

(kN

) Section 2Reps= 118,600ESALs= 778 MESALs f= 230 M

13no5

750no4

650Yes3

800Yes2

900Yes1

Total ESALSFailureSection

Page 60: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Load Transfer Efficiency

High LTE 90-100% throughout the

loading test

High LTE at time of failure

Effect of temperature

Section 3

L T E 5 7 .2

5 0

6 0

7 0

8 0

9 0

1 0 0

1 1 0

0 5 0 1 0 0 1 5 0

P a s s e s (T h o u s a n d s )

LTE

(%)

1 0 k ip s

3 0 k ip s

5 5 k ip s

LT E 63.1

50

60

70

80

90

100

110

0 10 20 30 40 50 60 70

Passes (T housands)

LTE

(%)

10 kips

35 kips

45 kips

55 kips

Section 3

Section 4

Page 61: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Edge cracking

83 82 81 80

83 82 81 80

75

79 78 77 76 75

79 78 77 76

Page 62: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Profile • Longitudinal profile at the edge as loading

progressed • 20 mm peak permanent deformation

-35-30-25-20-15-10

-50

0 2 4 6 8 10 12 14 16 18 20 22 24 26Station (m)

Ele

vatio

n (m

m)

Page 63: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Existing Airport Applications

• Houston Hobby (1980’s)• O’Hare (1960’s and 1970’s)• Kennedy (1960’s)• Dallas-Fort Worth (early 1970’s)• Military Bases (CA, MD, GA, IL)

Page 64: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

CRCP Summary

• Crack spacing• Crack width• Construction• Materials

• Load capacity

Page 65: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Comments / Questions

Page 66: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

OMP Concrete Mix DesignDate 20-Oct 22-Sep 27-May 3-Jun 30-Aug 31-May 9-Sep 22-Sep 30-Aug

ID

688.38 (1.5" CA) CLEAN

AGG

688.38 standard (3/4 " CA)

688.44 (1.5" CA)

688.38 (1.5" CA)

571.44 (1.5" CA)

571.38 (1.5" CA)

571.44 Nof (1.5" CA)

535.44 (1.5" CA)

555.44 (1.5" CA)

water (lb/yd3) 261 262 303 261 251 217 251 235 244cement (lb/yd3) 588 588 588 588 488 488 571 535 455fly ash (lb/yd3) 100 100 100 100 83 83 0 0 100

CA (lb/yd3) 1842 1850 1772 1842 1924 1982 1938 1984 1942FA (lb/yd3) 1083 1103 1042 1083 1132 1166 1140 1167 1142

AEA (oz/yd3) 19.4 12.7 19.4 19.4 16.1 16.1 16.1 15.1 15.6w/cm 0.38 0.38 0.44 0.38 0.44 0.38 0.44 0.44 0.44

CA/ FA 1.7 1.68 1.7 1.7 1.7 1.7 1.7 1.7 1.7cm 688 688 688 688 570.96 570.96 571 535 555w/c 0.44 0.45 0.51 0.44 0.51 0.44 0.44 0.44 0.54Fl\y Ash/ CM 0.15 0.15 0.15 0.15 0.15 0.15 0.00 0.00 0.18

Slump (in) 6.13 7.63 9.00 6.25 7.38 2.50 2.25 8.63 7.88Air (%) 7.0 6.5 6.0 8.0 2.9 7.3 6.5 2.9 3.7

Density (pcf) 143.8 145.1 141.8 141.8 150.4 143.9 146.2 150.9 150.2

fs7 (psi) 362 526 275 440 412 416 505 390 480 fs28 (psi) #DIV/0! 570 423 454 513 429 524 415 490 fc7 (psi) 3,393 4,045 3,267 3,241 3,608 3,369 3,329 2,338 3,327 fc28 (psi) #DIV/0! 4,217 4,131 3,785 4,344 3,744 5,366 3,369 4,212 Ec7 (psi) 3,236 3,476 4,177 4,031 3,879 4,224 3,326 3,426 3,692 Ec28 (psi) #DIV/0! 3,752 3,695 3,438 4,204 3,881 3,958 3,311 4,209

MOR28 (psi) #DIV/0! 802 668 639 688 651 794 619 663 MOR 7(psi) 557

Har

dene

d P

rope

rties

Fres

h pr

oper

ties

Page 67: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Shrinkage DataExperimental Shrinkage Data for all Mixes

-0.1

0

0.1

0.2

0.3

0.4

0.5

0.6

0 20 40 60 80 100 120

Age of Concrete (days)

Shrin

kage

(mm

/m)

688.38ST Total 688.44 Total 688.44 Autog. 688.38 Total688.38 Autog. 571.44 Total 571.38 Total 571.38 Autog.

571.44 NF Total 535.44 Total 555.44 Total

Page 68: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Detailed Strength SummaryConcrete

Mix

688.38 (1.5" CA) CLEAN AGG

688.38 standard

(3/4 " CA)

688.44 (1.5" CA)

688.38 (1.5" CA)

571.44 (1.5" CA)

571.38 (1.5" CA)

571.44 Nof (1.5" CA)

535.44 (1.5" CA)

555.44 (1.5" CA)

A 6.25 8 9.00 5.25 7.5 2.5 3.25 8.75 7.5B 6 7.25 9.00 7.25 7.25 2.5 1.25 8.5 8.25A 7.5 6.5 6.0 7.5 3.0 7.0 7.8 2.8 3.8B 6.5 6.5 6.0 8.5 2.8 7.5 5.3 3.0 3.6A 143.2 144.4 142.0 141.6 150.2 144.6 143.0 151.0 150.0B 144.3 145.8 141.6 142.0 150.6 143.2 149.4 150.8 150.4A 340 520 296 478 352 406 432 386 451 B 383 531 254 403 472 426 577 394 509 A 575 N/A 450 506 413 410 422 433 B 564 423 458 520 446 638 408 547 A 3,281 3,925 3,152 3,222 3,630 3,417 3328 2,273 3,299 B 3,506 4,165 3,381 3,261 3,586 3,320 3330 2,402 3,356 A 4,252 3,943 3,718 4,360 3,934 3,833 3391 4,212 B 4,181 4,320 3,853 4,328 3,555 6,898 3348 N/AA 2,992 3,440 4,232 3,935 N/A 4,176 3162 3,435 3,695 B 3,480 3,512 4,122 4,126 3,879 4,272 3489 3,418 3,690 A 3,885 3,345 3,400 4,293 3,710 3,628 3,126 4,209 B 3,618 4,045 3,477 4,115 4,053 4,288 3,496 N/AA 834 639 638 658 664 715 646 658 B 770 697 639 717 638 873 592 667 A 557 B 690

Slump (in)

Ec7 (ksi)

Density (pcf)

Air (%)

fs7 (psi)

fs28 (psi)

fc7 (psi)

fc28 (psi)

Ec28 (ksi)

MOR28 (psi)

MOR7 (psi)

Page 69: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Preliminary Findings

Larger coarse aggregate size (1.5”) lowers MOR and splitting strength at 28 days.

Coarse aggregate size no affect on compressive strength at 28 days.

Higher Fly ash/CM ratio reduces the compressive strength and MOR,

15% fly ash, the W/CM ratio changes (0.38 to 0.44) was not strong

Fracture energy (GF) significantly higher for 1.5” MSA at <7days

Page 70: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois
Page 71: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Two vs. One Layer Reinforcement

• Texas DOT used for 15 years– Should perform better?

• No performance information

• Cluster cracking (Zollinger 1999)– Result of curing and depth of steel

• Don’t coincide two layer of transverse reinforcement

• Longitudinal reinforcement on top of each other

Page 72: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

2 vs. 1-Layer Reinforcement

• No theoretical analysis• Can’t be used in DG2002 (by Zollinger)

• ATLAS– No failures on sections 4 and 5– response difference in 2 vs. 1-layer steel

Page 73: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

ATLAS Responses (S4 vs. S5)

Table 3 Rebound deflections

Section\Load 10kips 35kips

4 0.09-0.13 0.30-0.64

5 0.10-0.11 0.37-0.53

Table 5 Crack openingCrack closing

(microns) Standard crack width

atTop

Mid-top

Section 4

cr.1 25-54 14-27 48

cr.2 43-66 41-50 50

cr.3 43-78 28-51 42

cr.4 25-50 14-30 25

Section 5

cr.1 10-51 3-9 67

Page 74: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Two-layer constructability

• No difference in consolidation on test sections

020406080

100120140160180200

4a 4b 5a 5bSample core

Con

cret

e de

insi

ty (l

b/ft3

)

DrySaturated

Page 75: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Summary

Section comparison:– Thicker sections less vertical deformation

– Not able to detect effect of percent of steel• Smaller CS and CW

– Insufficient cracking in double layer steel section

Page 76: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Projects Publications• Kohler, E.R. and Roesler, J.R. (August 2005), “Crack Spacing and Crack Width

Investigation from Experimental CRCP Sections,” submitted for publication to International Journal of Pavement Engineering, 25pp.

• Kohler, E.R. and Roesler, J.R., (August 2005), “Non-destructive Testing for Crack Width and Variability on Continuously Reinforced Concrete Pavements,” submitted for publication to Transportation Research Record, Journal of Transportation Research Board, Paper No. 06-1530, 20 pp.

• Kohler, E.R. and Roesler, J.R. (2005), “Crack Width Measurements in Continuously Reinforced Concrete Pavements,” ASCE Journal of Transportation Engineering, Vol. 131, No. 9, pp. 645-652.

• Kohler, E.R. and Roesler, J.R. (2004), “Active Crack Control for Continuously Reinforced Concrete Pavements,” Transportation Research Record 1900, Journal of Transportation Research Board, National Research Council, Washington, D.C, pp. 19-29.

• Kohler, E. and Roesler, J.R. (2005), “Repeated Load Behavior of Continuously Reinforced Concrete Pavement,” 8th International Conference on Concrete Pavement, August 13-18, 2005, Colorado Springs, CO, 17 pp.

• Kohler, E. and Roesler, J. “Avances en la investigación de pavimentos CRCP,” XVSimposio Colombiano Sobre Ingenieria de Pavimentos - 2005, Bogota, Colombia, March 9-13, 12 pp.

• Kohler, E.R. and Roesler, J.R. (2004), “Crack Width Determination for Continuously Reinforced Concrete Pavements,” Second International Conference on Accelerated Pavement Testing, September 25-29, 2004, Minneapolis, Minnesota, 19 pp.

Page 77: Continuously Reinforced Concrete Pavement … Reinforced Concrete Pavement (CRCP) for Airfields CEAT Brown Bag Lunch Seminar Series November 10, 2005 Acknowledgements • Illinois

Projects Reports• Kohler, E. and Roesler, J., “Accelerated Pavement Testing of Extended Life

Continuously Reinforced Concrete Pavement Sections,” Draft Final Report, Transportation Engineering Series No., Illinois Cooperative Highway and Transportation Series No., University of Illinois, Urbana, IL, June 2005, 200 pp.

• Kohler, E., Long, G., and Roesler, J., “Construction of Extended Life Continuously Reinforced Concrete Pavement at ATREL,” Transportation Engineering Series No. 126, Illinois Cooperative Highway and Transportation Series No. 282, UILU-ENG-2002-2009, University of Illinois, Urbana, IL, December 2002, 54 pp.