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Continental’s journey towards Industrie 4.0Rainer Heining, Atlanta, GA Nov. 2016
www.continental-corporation.com A IT MA
PublicIoTfM - Atlanta Nov 2016
›Since 1871 with headquarters in Hanover, Germany
›Sales of €39.2 billion
›207,899 employees worldwide
›430 locations in 55 countries
Continental CorporationOverview 2015
November 4, 20162Rainer Heining © Continental AG
Chassis & Safety21%
Powertrain18%
Interior21%
Tires26%
ContiTech14%
Sales by division in %
Status: December 31, 2015
PublicIoTfM - Atlanta Nov 2016
Continental CorporationKey Figures for the Divisions in 2015
November 4, 20163Rainer Heining © Continental AG
Salesin € millions
EBIT*in € millions
Adjusted EBIT**in € millions
Employees
Continental Corporation 39,232.0 4,115.6 4,455.5 207,899
Automotive Group 23,574.5 2,014.4 2,066.1 115,888
Chassis & Safety 8,449.7 814.3 817.2 40,062
Powertrain 7,068.5 395.6 424.6 35,364
Interior 8,154.8 804.5 824.3 40,462
Rubber Group 15,704.6 2,255.8 2,544.0 91,603
Tires 10,408.8 2,085.2 2,109.0 48,955
ContiTech 5,367.8 170.6 435.0 42,648
*Earnings before interest and taxes.**Before amortization of intangible assets from PPA, changes in the scope of consolidation, and special effects.
PublicIoTfM - Atlanta Nov 2016
Continental Corporation Five Strong Divisions
November 4, 2016
4
Rainer Heining © Continental AG
Chassis & Safety
Vehicle Dynamics
Hydraulic Brake Systems
Passive Safety & Sensorics
Advanced Driver Assistance Systems (ADAS)
Powertrain
Engine Systems
Transmission
Hybrid ElectricVehicle
Sensors & Actuators
Fuel & ExhaustManagement
Interior
Instrumentation & Driver HMI
Infotainment & Connectivity
Intelligent Transportation Systems
Body & Security
Commercial Vehicles & Aftermarket
Tires
PLT,Original Equipment
PLT, Repl. Business,EMEA
PLT, Repl. Business,The Americas
PLT, Repl. Business,Asia Pacific
Commercial Vehicle Tires
Two Wheel Tires
ContiTech
Air Spring Systems
Benecke-KalikoGroup
Compounding Technology
Conveyor Belt Group
Elastomer Coatings
Industrial Fluid Systems
Mobile Fluid Systems
Power TransmissionGroup
Vibration ControlPLT – Passenger and Light Truck Tires
PublicIoTfM - Atlanta Nov 2016
Smart FactoryOne possible and practical definition of Industrie 4.0
5Rainer Heining, © Continental AG04.11.16
The next phase in the digitalization of the manufacturing sector, driven by four disruptions:
I. Rise in data volumes, computer-based power, and connectivity
II. New capabilities in analytics and business-intelligence
III. New forms of human-machine interaction (touch interfaces, augmented-reality systems)
IV. Improvements in transferring digital instructions to the physical world, such as advancedrobotics and 3-D printing
* Source: McKinsey, Cornelius Baur and Dominik Wee
PublicIoTfM - Atlanta Nov 2016
Elements of Industrie 4.0Continuous & Disruptive Innovations / Technologies / Trends
ContinuousInnovation
Disruptive
Software & Services
3D Printing
Big DataCollection & Analytics
Artificial Intelligence
Cloud Storage & Applications
Augmented Reality
Advanced Robotics(CoBot & aAGV)
Smart Sensors & Actuators
1
1
1
(Mobile & Wearable Devices)
2
2
Focus onIndustrie 4.0 in 2016/2017
1
Long termresearch
2
6
Rainer Heining, © Continental AG04.11.16
PublicIoTfM - Atlanta Nov 2016
Industrie 4.0 Elements to Improve Our ProcessesProcess-Mapping
Material Flow Advanced Robotics,
Augmented Reality, SW & Services
Production 3D Printing, Advanced
Robotics,
PhysicalProcess
Supply Chain Management
Smart Sensors & Actuators, Big Data, 3D Printing
Shop Floor ManagementAugmented Reality,
Big Data
Execution
Facility ManagementBig Data, Sensors
& Actuators, SW & Services
Maintenance Augmented Reality, Big Data,
Sensors & Actuators
AssetManagement
7
Rainer Heining, © Continental AG04.11.16
PublicIoTfM - Atlanta Nov 2016
Ligh
thou
sePr
ojec
tsI4
.0 E
lem
ents
Smart Factory – Big PictureLighthouse Projects Using I4.0 Elements
Software & Services
3D Printing
Big DataCollection &
Analytics
Artificial Intelligence
Cloud Storage & Applications
Augmented Reality
(Mobile & Wearable Devices)
Advanced Robotics
Smart Sensors & Actuators
Work 4.0Big Data Lab
8
Advanced Robotics
04.11.16Rainer Heining, © Continental AG
Ideal BackendIdeal SMD Line
PublicIoTfM - Atlanta Nov 2016 04.11.16
9Rainer Heining, © Continental AG
Ideal SMD Line Examples for Implemented M2M Communication
Cooling Buffer to Reflow Oven:I have no more space available.
Do not solder anymore parts.
AOI stops SMD Placer:Jidoka alarm! Stop the SMD placers. System
administrator, look at SMD placer 3.
SPI (Solder Paste Inspection) toPrinter:
High failure rate!Correct your printing offset and clean your
stencil.
PublicIoTfM - Atlanta Nov 2016
An example of monthly deliveries and distances of aAGVs:
Cyber Physical System
Ideal SMD LineExample: SMD Replenishment System with aAGV
aAGV
OK. I‘ll deliverthe components
from the warehouseto the SMD Line.
3
In 20 min, I have toproduce product xy.Please deliver the
necessary components.
1
SMD Line
InventoryManagement
System OK.I‘ll deliverthem to theaAGV.
2
10
Rainer Heining, © Continental AG04.11.16
PublicIoTfM - Atlanta Nov 2016
Future Architecture
02.11-1611Rainer Heining © Continental AG
Manufacturing Shop Floor
MES DWH
browser
PRiMEiGate
Operator & Equipment Interfaces
IoT Protocols
MES Business Logic Service
browser mobile
PRiMEBI
In MemoryTechnology
BusinessData Models
Technologies
StreamApplications
NoSQL - Volume- Variety- Velocity
hadoop