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6/1
Contents
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/4
Variable composition: b Simplicity through innovation . . . . . . . . . . . . . . . page 6/8
OsiSense XC StandardMiniature design, metal, type XCMDb . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/12
Pre-cabledv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/14Integral or remote connectorv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/18Variable composition v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/24Separate componentsv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/26
Compact design, plastic, type XCKPb . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/32
Complete units with 1 cable entry v . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/34Integral M12 connectorv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/38
Compact design, metal, type XCKDb . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/32
Complete units with 1 cable entryv . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/40Integral M12 connectorv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/44
Compact design, plastic, type XCKTb . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/32
Complete units with 2 cable entriesv . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/46
Compact design, types XCKD, XCKP and XCKTb
Variable composition v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/48Adaptable sub-assemblies: bodies, contactsv . . . . . . . . . . . . . . . . . . . page 6/50
OsiSense XC Standard, with resetCompact design, plastic, type XCPRb . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/54
Complete switches with 1 cable entryv . . . . . . . . . . . . . . . . . . . . . . . . . page 6/56
Compact designb , metal, type XCDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/54Complete switches with 1 cable entryv . . . . . . . . . . . . . . . . . . . . . . . . . page 6/58
Compact design, plastic, type XCT Rb . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/54
Complete switches with 2 cable entriesv . . . . . . . . . . . . . . . . . . . . . . . page 6/60
OsiSense XC BasicMiniature design, plastic, type XCMN b . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/28
Complete units, pre-cabledv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/30
Compact design, plastic, types XCKN and XCNTb . . . . . . . . . . . . . . . . . page 6/62
Complete units with 1 cable entryv . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/64Complete units with 2 cable entriesv . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/66
Compact design, with reset, types XCNR and XCNTRb . . . . . . . . . . . . . . page 6/70
Complete units with 1 cable entryv . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/72Complete units with 2 cable entriesv . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/73
OsiSense XC Standard, Classic formatMetal, type XCKMb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/76
Complete switches with 3 cable entriesv . . . . . . . . . . . . . . . . . . . . . . . page 6/78
Metal, type XCKLb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/76
Complete switches incorporating cable gland v . . . . . . . . . . . . . . . . . . page 6/80
Metal, 2 x 2-pole contacts, type XCKMLb . . . . . . . . . . . . . . . . . . . . . . . . . page 6/76
Complete switches with 3 cable entries v . . . . . . . . . . . . . . . . . . . . . . . page 6/82
Metal, types XCKM and XCKLb
Variable composition v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/84Adaptable sub-assembliesv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/86
6 - Limit switchesOsiSense XC
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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OsiSense XC Standard, EN50041 formatPlastic, double insulated, type XCKSb . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/92
Complete switches with 1 cable entry v . . . . . . . . . . . . . . . . . . . . . . . . page 6/94Variable composition v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/96Adaptable sub-assemblies: bodies, contact blocksv . . . . . . . . . . . . . . page 6/98
OsiSense XC Standard, industrial EN 50041 formatMetal, type XCKJb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/102
Complete switchesv
- Fixed body with 1 cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/104- Fixed body with 1 integral M12 connector . . . . . . . . . . . . . . . . . . . page 6/108- Fixed body with 1 integral 7/8”16 UN connector . . . . . . . . . . . . . . . .page 6/110Variable composition: standard bodies, fi xed or plug-inv . . . . . . . . . . .page 6/112Adaptable sub-assembliev - Bodies, contact blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6/114- For low temperature applications (- 40 °C) . . . . . . . . . . . . . . . . . . page 6/124- For high temperature applications (+ 120 °C) . . . . . . . . . . . . . . . . . page 6/127
OsiSense XC SpecialFor material handling applications, type XC1 ACb . . . . . . . . . . . . . . . . . page 6/130
Complete switches with slow break contactsv . . . . . . . . . . . . . . . . . . page 6/132
For hoisting and mechanical handling applications, types XCR and XCKMRb
and for conveyor belt shift monitoring, type XCR T . . . . . . . . . . . . . . . . page 6/136
Types XCR and XCKMRv . . . . . . . . . . . . . . . . . . . . . . . . pages 1/138 and 1/144Type XCR Tv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/140
Subminiature format and microswitchb
DIN 41635 B format, sealed and DIN 41635 D formatv . . . . . . . . . . . page 6/146DIN 41635 A Formatv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/148Sealed design, pre-cablev . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/150
Limit switches OsiSense XCOverviewb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/152
Substitution tableb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/162
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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Class 9007 Limit SwitchesSnap action industrial switchesb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/170
Miniaturel switches, Types MS and MLb . . . . . . . . . . . . . . . . . . . . . . . . . page 6/173
Heavy Duty IndustrialType AW, precision, oiltightb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/178
Type C, plug-in body, metalb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/179
Standard bodyv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/181 Compact bodyv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/185 Factory modifi cations (Forms)v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/190 Accessoriesv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/195 Dimensionsv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/196 Adaptable sub-assembliesv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/200 Lever armsv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/204 Dimensions for bodies, heads, and lever armsv . . . . . . . . . . . . . . . . page 6/210
Technical informationb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/212
For hazardous locations, Type C. non-plug-in body. metalb . . . . . . . . . . page 6/220
Severe DutyClass 9007T and FT mill and foundry switchesb . . . . . . . . . . . . . . . . . . page 6/228
Lever arms and renewal partsv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/234 Dimensionsv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/236 Interpreting the catalog numberv . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/240
Class 9007T and FT mill and foundry switchesb . . . . . . . . . . . . . . . . . . page 6/241
Lever armsv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/251 Options and accessoriesv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/252 Dimensionsv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/253 Interpreting the catalog numberv . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/254
Safety limit switches Preventa XCSMiniature design, metal, type XCSMb . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/254
Compact format, metal or plastic, types XCSD and XCSPb . . . . . . . . . . page 6/258
Plastic, double insulated, turret head, types XCSPL,b
XCSTL, XCSPR and XCSTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/264
Guard switches, actuator operatedb . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/270
Metal, turret head, types XCSA, XCSB and XCSCv . . . . . . . . . . . . . . page 6/270 Plastic, fi xed head, type XCSMPv . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/274 Plastic, turret head, types XCSPA and XCSTAv . . . . . . . . . . . . . . . . . page 6/279 With solenoid interlocking , types XCSE and XCSTEv . . . . . . . . . . . . page 6/284
Pre-wired connector options, types XCSA, B, C, E, L b . . . . . . . . . . . . . page 6/300
Non-contact safety interlock switches, types XCSDMb . . . . . . . . . . . . . page 6/302
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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Limit switches 3 OsiSense® XC Standard
Design Miniature format Compact format, CENELEC EN50047Metal,pre-cabled
Plastic, 1 cable entry
Plastic,2 cable entries
Enclosure Metal Plastic, double insulated
Modularity Head, body and connection modularity
Head, body and cable entry modularity
Head and body modularity
Conformity/Certifi cations UL, CSA, CCC, GOST CENELEC EN 50047UL, CSA, CCC, GOST
Body dimensions (w x h x d) in inches (mm) 1.2 x 2 x 0.6 (30 x 50 x 16) 1.2 x 2.6 x 1.2 (31 x 65 x 30) 2.3 x 2 x 1.2 (58 x 51 x 30)
Head Linear movement (plunger) Rotary movement (lever)Rotary movement, multidirectionalSame heads for ranges XCMD, XCKD, XCKP and XCKT
Contact blocks2 electrically separate contacts
snap action with positive opening operation
p p p
slow break with positive opening operation
p p p
2 same polarity contacts snap action – – –slow break – – –
3 electrically separate contacts
snap action with positive opening operation
p p p
slow break with positive opening operation
p p p
4 electrically separate contacts
snap action with positive opening operation
p – –
slow break with positive opening operation
– – –
4 contacts (2 x 2 samepolarity contacts)
snap action – – –
Degree of protection IP/IK IP 66, IP 67, IP 68, IK 06 IP 66, IP 67, IK 04
Operating temperature - 4°F to + 158°F (- 20°C to + 70°C)
Connection Screw terminals – 1 entry for ISO M16 or M20, Pg 11, Pg 13.5 cable gland or 1/2" NPT, PF 1/2
2 entries for ISO M16 or Pg 11 cable gland or 1/2" NPT (using adapter)
Pre-cabled Ø 7.5PvR, CEI, halogen free, depending on model
–
Connector Integral or remote M12 or remote 7/8"-16UN
M12 –
Type catalog number XCMD XCKP XCKTPages 6/14 6/34 and 6/38 6/46
Selection guide
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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Compact format, CENELEC EN50047 Compact format, with resetMetal, 1 cable entry
Plastic, 1 cable entry
Plastic, 2 cable entries
Metal, 1 cable entry
Metal Plastic, double insulated Metal
Head, body and connection modularity
–
CENELEC EN 50047UL, CSA, CCC, GOST
UL, CSA, GOST
1.2 x 2.6 x 1.2 (31 x 65 x 30) 1.2 x 2.6 x 1.2 (31 x 65 x 30) 2.3 x 2 x 1.2 (58 x 51 x 30) 1.2 x 2.6 x 1.2 (31 x 65 x 30)
Linear movement (plunger) Rotary movement (lever)Rotary movement, multidirectionalSame heads for ranges XCMD, XCKD, XCKP and XCKT
Linear movement (plunger) Rotary movement (lever)
p p p p
p p p p
– – – –– – – –p – – –
p – – –
– – – –
– – – –
– – – –
IP 66, IP 67, IK 06 IP 66, IP 67, IK 04 and IK06 (for XCDR)
- 4°F to + 158°F (- 20°C to + 70°C)
1 entry for ISO M16 or M20, Pg 11, Pg 13.5 cable gland or 1/2" NPT, PF 1/2
1 entry for ISO M20 or Pg 13.5 cable gland or 1/2" NPT
2 entries for ISO M16 or Pg 11 cable gland or 1/2" NPT (using adapter)
1 entry for ISO M20 or Pg 13.5 cable gland or 1/2" NPT
–
M12 –
XCKD XCPR XCTR XCDR 6/40 and 6/44 6/56 6/60 6/58
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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Limit switches 3 OsiSense® XC Standard
Design “Classic” format EN 50041 format Industrial EN50041 format
Metal, 3 cable entries
Metal, 1 cable entry
Plastic, 1 cable entry
Metal,1 cable entry or connector
Enclosure Metal Plastic, double insulated
Metal
Modularity Head, body and operator modularity
Conformity/Certifi cations UL, CSA, CCC (XCKM), GOST CENELEC EN 50041UL, CSA, CCC, GOST
Body dimensions (w x h x d) in inches (mm) 2.5 x 2.5 x 1.2 (63 x 64 x 30)
2 x 2.8 x 1.2 (52 x 72 x 30)
1.6 x 2.9 x 1.4 (40 x 72.5 x 36)
1.6 x 3 x 1.7(40 x 77 x 44)1.7 x 3.3 x 1.4(42.5 x 84 x 36)
Head Linear movement (plunger)Rotary movement (lever)Rotary movement, multidirectional
Contact blocks2 electrically separate contacts
snap action with positive opening operation
p p p p
slow break with positive opening operation
p p p p
2 same polarity contacts snap action – – – p
slow break – – – –3 electrically separate contacts
snap action with positive opening operation
p p p p
slow break with positive opening operation
p p p p
4 electrically separate contacts
snap action with positive opening operation
– – – –
slow break with positive opening operation
– – – –
4 contacts (2 x 2 samepolarity contacts)
snap action – – p p
Degree of protection IP/IK IP 66, IK 06 IP 65, IK 03 IP 66, IK 07
Operating temperature - 4°F to + 158°F (- 20°C to + 70°C) - 4°F to + 158°F (- 20°C to + 70°C)- 40°F to + 248°F (- 40°C or + 120°C) depending on model
Connection Screw terminals (entry for cable gland)
3 tapped entries for ISO M20 or Pg 11 cable gland, or 1/2" NPT with adapter
1 entry tapped Pg 11 incorporating cable gland or 1 entry tapped 1/2" NPT
1 entry for ISO M20 or Pg 13.5 cable gland
1 entry for ISO M20 or Pg 13.5 cable gland or 1/2" NPT
Connector – Integral M12 or 7/8"-16UN
Type catalog number XCKM XCKL XCKS XCKJ
Pages 6/76 6/76 6/92 6/102
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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Miniature format Compact format EN 50047 Compact format, with reset knob
Plastic,pre-cabled
Plastic, 1 cable entry
Plastic, 2 cable entries
Plastic, 1 cable entry
Plastic, 2 cable entries
Plastic, double insulated Plastic, double insulated
–
UL, CSA, CCC, GOST CENELEC EN 50047UL, CSA, CCC, GOST
UL, CSA, CCC, GOST
1.2 x 2 x 0.6 (30 x 50 x 16) 1.2 x 2.6 x 1.2 (31 x 65 x 30) 2.3 x 2 x 1.2 (59 x 51 x 30) 1.2 x 2.6 x 1.2 (31 x 65 x 30) 2.3 x 2 x 1.2 (59 x 51 x 30)
Linear movement (plunger)Rotary movement (lever)Rotary movement, multidirectional
p p p p p
– p p p p
– – – – –– – p – p
– p – p –
– p – p –
– – – –
– – – –
– – – –
IP 65, IK 04
- 4°F to + 158°F (- 20°C to + 70°C)
– 1 entry for ISO M20 or Pg 11 cable glandOther cable entries: ISO M16 x 1.5
2 entries for ISO M16 or Pg 11 cable gland or 1/2" NPT (using adapter)
1 entry for ISO M20 or Pg 11 cable glandOther cable entries: ISO M16 x 1.5
2 entries for ISO M16 or Pg 11 cable gland or 1/2" NPT (using adapter)
Ø 7.5PvR, CEI, halogen free, depending on model
–
XCMN XCKN XCNT XCNR XCNTR
6/30 6/64 6/66 6/72 6/72
Limit switches 3 OsiSense XC Basic
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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Limit switches 3 OsiSense® XC Special
Design/Applications Very severe material handling applications
For hoisting and material handling applications (XCR); for conveyor belt shift monitoring (XCRT)
For hoisting and material handling applications
Subminiature format and microswitch.Applications requiring high precision and a low operating force
Metal, 3 cable entries
Metal or polyester, 1 cable entry
Metal, 3 cable entries
Plastic,pre-cabled
Enclosure Metal Metal or polyester Metal Polyester
Features – – – –
Conformity/Certifi cations CSA, GOST CSA (XCR)CCC (XCR), GOST
– e, UL
Body dimensions (w x h x d) in inches (mm)
3 x 3.3 1.7 (77 x 83 x 44) 3.3 x 3.7 x 3 (85 x 95 x 75) 4.6 x 3 x 2.3 (118 x 77 x 59) Depending on type
Head Linear movement (plunger) Rotary movement (lever) –
Contact blocks2 electrically separate contacts
snap action with positive opening operation
– – – –
slow break with positive opening operation
p – – –
2 same polarity contactssnap action – – – p
slow break p – – –
3 electrically separate contactssnap action with positive opening operation
– – – –
slow break with positive opening operation
– – – –
4 electrically separate contactssnap action with positive opening operation
– p –
slow break with positive opening operation
– p p –
4 contacts (2 x 2 same polarity contacts), snap action
– p – –
Degree of protection IP/IK IP 65 IP54, IP545 or IP 65 depending on model
IP 66, IP 665 IP 67 or IP 40 depending on model IP 00 (tags)
Operating temperature - 4°F to + 158°F (- 20°C to + 70°C)
ConnectionScrew terminals (entry for cable gland)
3 tapped entries for Pg 13.5 cable gland
1 tapped entry for Pg 13.5 cable gland
3 tapped entries for Pg 13.5 cable gland or tapped M20 x 1.5
Tag connections or pre-wired depending on model
Pre-cabled –Connector –
Type catalog number XC1AC XCRXCRT
XCKMR XEP
Pages 6/130 6/136 6/144 6/146 , 6/148 , 6/162
Selection guide
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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Safety limit switches and safety interlock switches Preventa XCSStandard With lever or hinge Actuator operated Non-contact safety
interlocksMiniature format
Compact format
Compact format Miniature format
Compact format
Industrial format with or without locking
Rectangular format with solenoid interlocking
Rectangular or cylindrical format
Metal,pre-cabled
Metal or plastic, 1 cable entry
Plastic, 1 or 2 cable entries
Plastic, pre-cabled
Plastic, 1 or 2 cable entries
Metal, 1 cable entry Metal, 2 cable entries or plastic, 1 cable entry
Non-contact safety interlock system, pre-cabled or connectorWithout
lockingWith locking, manual unlocking
Metal Metal or plastic
Plastic, double insulated Plastic, double insulated Metal Metal Plastic, double insulated
Plastic
– – – – –
UL, CSA, GOST UL, CSA, GOST UL, CSA UL, CSA, GOST
UL, CSA, GOST UL, CSA, GOST e, UL, CSA, TÜV, GOST depending on model
1.2 x 2 x 0.6 (30 x 50 x 16)
1.3 x 2.6 1.3 (34 x 65 x 34.5)
Depending on type 1.2 x 3.1 x 0.6 (30 x 78 x 15)
1.2 x 3.7 x 1.2 (30 x 93 x 30)2 x 4.5 x 1.2 (52 x 114 x 30)
1.6 x 2.4 x 1.7 (40 x 60 x 44) 3.9 x 5.7 x 1.7 (98 x 146 x 44)4.3 x 3.7 x 1.3 (110 x 93.5 x 33)
Depending on type
Linear movement (plunger) or rotary movement (lever)
Rotary movement (lever) Turret head Turret head Turret head –
Depending on model
– – – p – –
– p p – – p
– – – p – –– p p – – p
p p – p – –
p p p p p –
– – – – –
– – – – –
p – – – – –
IP 66, IP 67IP 68 (XCS M)IK 06 (XCS M & XCS D)IK 04 (XCSP)
IP 67 IP 67 IP 67 IP 67 IP 66, IP 67IP 69K depending on model
- 13°F to + 158°F (- 25°C to + 70°C)
XCS P and XCS D:1 entry for Pg 13.5 or M20 cable gland or 1/2" NPT
Depending on model: 1 or 2 entries for Pg 13.5 or ISO M20 cable gland or 1/2" NPT
Depending on model: 1 or 2 entries for ISO M16 or Pg 11 cable gland or 1/2" NPT
1 entry for ISO M20 or Pg 13.5 cable gland or 1/2" NPT
Depending on model: 1 or 2 entries for Pg 13.5 or ISO M20 cable gland or 1/2" NPT
–
XCS M: Ø 7.5 cable, PvR – XCS MP: Ø 7.5 cable, PvR – – PVC cable– – – – – Remote M8, remote
M12 or integral M12 depending on model
XCSM XCSPXCSD
XCSPL, XCSPRXCSTL, XCSTR
XCSMP XCSPA XCSTA
XCSA XCSB XCSC
XCSE XCSL
XCSTE XCS DM/C/P/RXCS DM3/4
6/254 , 6/258 6/264 6/274 , 6/280 6/268 6/282 6/302 , 6/314
Limit switches 3 Preventa® XCSSafety limit and safety interlock switches
Selection guide
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Limit switches 3 OsiSense® XCVariable composition: simplicity through innovation
Overview
Principle Variable composition principleThe Miniature design XCMD and Compact design XCKD, XCKP and XCKT b
ranges benefi t from the variable composition concept.
A worldwide detection fi rst for improving productivity.b A complete offer for resolving the most commonly encountered detection problems:
product selection simplifi ed,v product availability simplifi ed,v installation and setup simplifi ed,v maintenance simplifi ed.v
HeadsA single metal operating head type for the Miniature design XCMD and Compact b
design XCKD, XCKP and XCKT ranges.
Interchanging of heads achieved by simple operation of forked metal latch.b Adjustable in 2 planes:b
All the heads can be adjusted in 15° steps throughout 360°, in relation to the body.
All the levers can be adjusted in 15° steps throughout 360°, in relation to the horizontal axis of the head.
15˚
15˚
15˚
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Limit switches 3 OsiSense® XC Variable composition: simplicity through innovation
Overview (continued)
Principle (continued) Cable entriesThe cable entries for Compact design XCKD and XCKP switches enable:b simple cabling due to unrestricted access to contacts, v
simple adaptation to the various worldwide markets: v - 6 models are available:
ISO M16 x 1.5 v Pg 11v
ISO M20 x 1.5v Pg 13.5 v 1/2" NPT v PF 1/2 (G 1/2)v
Each model is available in metal or plastic, respectively suited to Compact design XCKD and XCKP.
Connection components The miniature XCMD range allows b
interchanging of these pre-cabled connection components:
1/4 of a turn is all that is required for v removing the connection component on XCMD bodies with 2 and 3 contacts,
6 cable lengths are available.v
The miniature XCMD range includes an b integral or remote connector solution.
Contact block or bodies with contact 2 and 3 snap action and slow break b
contact blocks, with positive opening operation, are interchangeable between the Compact design XCKD and XCKP and Classic XCKJ, XCKS, XCKM and XCKL ranges.
For the Miniature design XCMD range, b the contacts are an integral part of the body:
2 and 3 snap action and slow break v contacts, with positive opening operation, and interchangeable connection component,
4 snap action contacts, with positive v opening operation, with monolithic body and connection components.
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Limit switchesOsiSense® XC SpecialFor material handling applications, type XC1AC
b XC1ACwith slow break contacts
v With head for linear movement (plunger)
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Page 6/132
5007
68_1
5007
69_1
5007
70_1
5007
71_1
5007
72_1
Introduction
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Limit switchesOsiSense® XC SpecialFor material handling applications, type XC1AC
Environmental specifi cationsConformity to standards IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, CSA C22-2 n° 14Product certifi cations Special version CSA 600 V (ac) HDProtective treatment Version Standard: “TC”. Special: “TH”Ambient air temperature For operation - 13°F to + 158°F (- 25°C to + 70°C)
For storage - 40°F to + 158°F (- 40°C to + 70°C)Operating position All positionsVibration resistance 9 gn (10–500 Hz) conforming to IEC 60068-2-6Shock resistance 95 gn (11 ms) conforming to IEC 60068-2-27Electric shock protection Class I conforming to IEC 60536 and NF C 20-030Degree of protection IP 65 conforming to IEC 60529 and NF C 20-010Mechanical durability 10 million operating cyclesCable entry 3 tapped entries for Pg 13 cable gland
Contact block specifi cationsConventional thermal current 10 ARated insulation voltage Slow break contact blocks 500 V a and 600 V c conforming to IEC 60947-5-1, NF C 20-040
a and 600 V c conforming to CSA C22-2 n° 14Resistance across terminals ≤ 8 m Minimum tripping force XC1AC1p1: 33 N, XC1AC1p6: 23 N, XC1AC1p7: 29 NTerminal referencing Conforming to CENELEC EN 50013 Short-circuit protection 10 A cartridge fuse type gG (gl)Electrical durability Conforming to IEC 60947-5-1 Appendix Cb
Utilization categories AC-15 and DC-13b Maximum operating rate: 3600 operating cycles/hourb Load factor: 0.5b
Slow break contact blocksAC supply 50/60 Hz a
inductive circuit
Power broken in VA
Voltage V 48 110 230For 1 million operating cycles 450 900 1900For 3 million operating cycles 170 350 430
DC supply cinductive circuit
Power broken in W
Voltage V 48 110 230For 1 million operating cycles 100 100 95For 3 million operating cycles 35 40 33
Specifi cations
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Limit switches OsiSense® XC SpecialFor material handling applications, type XC1AC Complete switches with slow break contacts
Type of head Plunger
Type of operator End plunger End ball bearing plunger
Roller lever plunger
Offset roller lever plunger
Reinforced roller lever plunger
Needle bearing mounted roller lever plunger
Catalog numbers of complete switches Single-pole COslow break ZC1AZ11
XC1AC111 XC1AC115 XC1AC116 XC1AC118 XC1AC117 XC1AC119
2-pole NC + NObreak before make, slow break ZC1AZ12
XC1AC121 XC1AC125 XC1AC126 XC1AC128 XC1AC127 XC1AC129
2-pole NO + NCmake before break ZC1AZ13
XC1AC131 XC1AC135 XC1AC136 XC1AC138 XC1AC137 XC1AC139
2-pole NC + NCsimultaneous, slow break ZC1AZ14
XC1AC141 XC1AC145 XC1AC146 XC1AC148 XC1AC147 XC1AC149
2-pole NO + NOsimultaneous, slow break ZC1AZ15
XC1AC151 XC1AC155 XC1AC156 XC1AC158 XC1AC157 XC1AC159
2-pole NC + NCstaggered, slow break ZC1AZ16
XC1AC161 XC1AC165 XC1AC166 XC1AC168 XC1AC167 XC1AC169
2-pole NO + NOstaggered, slow break ZC1AZ17
XC1AC171 XC1AC175 XC1AC176 XC1AC178 XC1AC177 XC1AC179
Weight lb (kg) 0.530 0.530 0.595 0.595 0.870 0.870Contact operation closed
open
Complementary specifi cationsSwitch actuation On end By 30° camType of actuation
Maximum actuation speed 0.5 m/s 1 m/s (direction A), 0.5 m/s (direction B) (1)Cable entry 3 tapped entries for Pg 13 (DIN Pg 13.5) cable gland, clamping capacity 9 to 12 mm
(2 entries fi tted with blanking plug)Connection Screw terminals. Clamping capacity: min. 1 x 0.5 mm 2, max. 1 x 2.5 mm 2
(1) For a 45° cam the maximum actuation speed becomes 0.5 m/s and for a 15° cam, 1 m/s.
131412
11 2.1
5.6 mm
911-1213-14
2.1
5.6 mm
911-1213-14
2.3
7.3
1211-1213-14
mm
2.3
7.3
1211-1213-14
mm
1.6
6.2
11.511-1213-14
mm
1.6
6.2
11.511-1213-14
mm
131412
11 6
6.8
7.511-1213-14
mm
6
6.8
7.511-1213-14
mm
7
8
11.511-1213-14
mm
7
8
11.511-1213-14
mm
5.2 11.511-1213-14
6.8 mm
5.2 11.511-1213-14
6.8 mm
131412
11
3.5
4.8 8
mm11-1213-14
3.5
4.8 8
mm11-1213-14
4.5
7 10.5
mm11-1213-14
4.5
7 10.5
mm11-1213-14
4.4
6.5 11.5
mm11-1213-14
4.4
6.5 11.5
mm11-1213-14
1211
2221 4.3 9.3
mm11-1221-22
4.3 9.3
mm11-1221-22
5.5 1211-1221-22
mm
5.5 1211-1221-22
mm
5 12.511-1221-22
mm
5 12.511-1221-22
mm
1314 24
23 5.6 913-1423-24
mm
5.6 913-1423-24
mm
7.2 11.513-1423-24
mm
7.2 11.513-1423-24
mm
7 11.513-1423-24
mm
7 11.513-1423-24
mm
1211
2221 3.7
4.9
911-1221-22
mm
3.7
4.9
911-1221-22
mm
4.5
6.2
1211-1221-22
mm
4.5
6.2
1211-1221-22
mm
4
5.5
1211-1221-22
mm
4
5.5
1211-1221-22
mm
1314 24
23 4.8
6
8.513-1423-24
mm
4.8
6
8.513-1423-24
mm
5.8
7.6
1213-1423-24
mm
5.8
7.6
1213-1423-24
mm
6
7.5
1213-1423-24
mm
6
7.5
1213-1423-24
mm
BA
Catalog numbers, specifi cations
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3
4
5
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7
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Limit switches OsiSense® XC SpecialFor material handling applications, type XC1AC Complete switches with slow break contacts
XC1AC1p1 XC1AC1p5 XC1AC1p6
XC1AC1p8 XC1AC1p7, XC1AC1p9
(1) 3 tapped entries for Pg 13 cable gland or ISO 20 with adapter DE9RA1620.Ø: 2 elongated holes Ø 6.5 x 10.
DE9RA1212 (PG 13 to 1/2" NPT adapter)21.3 (2)(1)
25.4 20.4
(1) Tapped entry for 1/2" NPT conduit(2) PG 13 threaded sleeve
(1)
44
20
12
53
= 67
77
8330
113
= (1)
44
20
53
12
= 67
77
8347
130
= (1)
44
5
26
53
12
= 67
77
8356
139
=
37
(1)
44
5
3
53
12
= 67
77
8356
139
=
37
(1)
44
14
20
110
12
= 67
77
8373
.5
156.
5
=
45.5
5330
Ø28
Dimensions (mm)
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Limit switches OsiSense® XC SpecialFor material handling applications, type XC1AC Replacement parts
Plunger headsType of operator Maximum
actuation speedType of actuation Catalog
numberWeightlb (kg)
For actuation on endEnd plunger 0.5 m/s ZC1AC001 0.08
(0.035)
For actuation by 30° camEnd ball bearing plunger 0.5 m/s ZC1AC005 0.11
(0.050)
Roller lever plunger 1 m/s (direction A)0.5 m/s (direction B)
ZC1AC006 0.22 (0.100)
Reinforced roller lever plunger
1 m/s (direction A)0.5 m/s (direction B)
ZC1AC007 0.83 (0.375)
Offset roller lever plunger
1 m/s (direction A)0.5 m/s (direction B)
ZC1AC008 0.22 (0.100)
Needle bearing mounted roller lever plunger
1 m/s (direction A)0.5 m/s (direction B)
ZC1AC009 7.45 (3.380)
Contact blocksType of contact Wiring diagram Catalog number Weight
lb (kg)CO, single-pole ZC1AZ11 0.09
(0.040)
NC + NO break before make ZC1AZ12 0.10 (0.045)
NO + NC make before break ZC1AZ13 0.09 (0.040)
NC + NC simultaneous ZC1AZ14 0.10 (0.045)
NO + NO simultaneous ZC1AZ15 0.10 (0.045)
NC + NC staggered ZC1AZ16 0.09 (0.040)
NO + NO staggered ZC1AZ17 0.09 (0.040)
Adaptation plateDescription Catalog number Weight
lb (kg)Mounting plate(For replacing an old version type RN-67522 limit switch by an XC1AC limit switch)
ZC1AZ8 7.45 (3.380)
Adapter, Pg 11 to 1/2" NPT conduit DE9RA1012Sold in lots of 10
0.11 (0.050)
ZC1AC001
ZC1AC005 BA
ZC1AC006
BA
ZC1AC007ZC1AC009
BA
ZC1AC008
BA
131412
11
ZC1AZ1p
131412
11
131412
1112
11
2221
1314 24
23
1211
2221
1314 24
23
Catalog numbers
DE9RA1012
5613
92
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Limit switches OsiSense® XC SpecialFor material handling applications, type XC1AC Replacement parts
Dimensions (mm) ZC1AC001 ZC1AC005 ZC1AC006
ZC1AC008 ZC1AC007, AC009
DE9RA1212 (PG 13 to 1/2" NPT adapter)
21.3 (2)(1)
25.4 20.4
(1) Tapped entry for 1/2" NPT conduit(2) PG 13 threaded sleeve
53
30
20
20
53
47
53
56
37
5
26
53
56
37
5
3 16
20
110
73.5
45.5
5330
Ø28
Dimensions (mm)
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Limit switchesOsiSense® XC SpecialFor hoisting and material handling applications, types XCR and XCKMRFor conveyor belt shift monitoring applications, type XCRT
b XCR v With head for rotary movement operators, spring return to off position1 contact actuation position per direction
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v With head for rotary movement operators, stay put1 contact actuation position per direction
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b XCKMR v With head for rotary movement operators, stay put4 contact actuation positions 1 contact per position: + 90°, + 180°, - 90° and - 180°
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b XCRT v With head for rotary movement operators, spring return to off position2 contact actuation positions per direction1 contact actuated at 10°, other contact at 18°
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5622
48
5622
49
5622
50
5622
5150
0780
_1
5007
81_1
5622
52
5622
53
Introduction
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Limit switchesOsiSense® XC SpecialFor hoisting and material handling applications, types XCR and XCKMR For conveyor belt shift monitoring applications, type XCRT
Environmental specifi cationsConformity to standards Products IEC/EN 60947-5-1, VDE 0660-200 (CSA C22-2 n° 14 for XCR), CCC (for XCR)
Machine assemblies IEC/EN 60204-1, NF C 79-130Product certifi cations Standard version XCR A, B, E, F: CSA A300
Special version XCR A, B, E, F: CSA A300, 1/2" NPTProtective treatment Standard version “TC”Ambient air temperature For operation - 13°F to + 158°F (- 25°C to + 70°C)
For storage - 40°F to + 158°F (- 40°C to + 70°C); +185°F (+ 85°C) for XCKMR
Vibration resistance XCR: 9 gn (10–500 Hz), XCKMR: 25 gn (10–500 Hz) conforming to IEC 60068-2-6Shock resistance XCR A, B, E, F: 68 gn, XCRT: 30 gn (18 ms), XCKMR: 50 gn conforming to IEC 60068-2-27Electric shock protection Class I conforming to IEC 60536 and NF C 20-030Degree of protection XCR A, B, E, F: IP 54 conforming to IEC 60529; IP 545 conforming to NF C 20-010
XCRT: IP 65 conforming to IEC 60529; IP 655 conforming to NF C 20-010XCKMR: IP 66 conforming to IEC 60529; IP 665 conforming to NF C 20-010
Enclosure XCR and XCKMR: metal, except XCRT315: polyesterCable entry XCR: 1 tapped entry for Pg 13 cable gland
XCKMR: 3 tapped entries for Pg 13 cable gland or tapped M20 x 1.5
Contact block specifi cationsRated operational specifi cations a AC-15; A300 (Ue = 240 V, Ie = 3 A)
c DC-13; XCR: Q300 (Ue = 250 V, Ie = 0.27 A), XCKMR: Q150 (Ue = 125 V, Ie = 0.55 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to IEC 60947-1 and VDE 0110, group C conforming to NF C 20-040Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to IEC 60947-1, IEC 60664Positive operation (depending on model) NC contacts with positive opening operation conforming to IEC 60947-5-1 Section 3, EN 60947-5-1
(contacts 21-22 of XCKMR)Resistance across terminals ≤ 25 m conforming to NF C 93-050 method A or IEC 60255-7 category 3Short-circuit protection 10 A cartridge fuse type gG (gl)Connection Screw clamp terminals XE2SP2151: clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
XE2NP2151: clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XCRT contacts: clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XCKMR contacts: clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2 or 1 x 2.5 mm2
Minimum actuation speed XCRT and XE2SP2151 contacts: 0.01 m/minute XCKMR and XE2NP2151 contacts: 6 m/minute
Electrical durability Conforming to IEC 60947-5-1 Appendix Cb Utilization categories AC-15 and DC-13b Maximum operating rate: 3600 operating cycles/hourb Load factor: 0.5b
AC supply 50/60 Hz a
inductive circuit
XE2SP2151 XE2NP2151
XCRT contacts
DC supply c Voltage V 24 48 120Power broken in W for 5 million operating cycles W
XE2SP2151 10 7 4XE2NP2151 13 9 7contacts XCRT 10 7 4
For XE2SP2151 on a or c NC and NO contacts simultaneously loaded to the values shown with reverse polarity.
0.1
0.5
1
5
0.5 1 5 10
110 V
48 V230/400 V
2 3 4
Ithe
24 V
Mill
ions
of o
pera
ting
cycl
es
Current in A 0.5 1 2 3 4 5 10
0.1
0.2
0.5
1
5
2
43
Ithe
230 V 12/24/48 V
110 V
Mill
ions
of o
pera
ting
cycl
es
Current in A
0.5 1 2 5 100.1
0.5
1
5
2
34
230 V 48 V
Ithe
12/24 V
3 4
110 V
Mill
ions
of o
pera
ting
cycl
es
Current in A
Specifi cations
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2
3
4
5
6
7
8
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Limit switches OsiSense® XC SpecialFor hoisting and material handling applications, type XCR Complete switches with 1 cable entry
Type of head Rotary with spring return to off position Stay putMaximum displacement 55° in each direction 90° in each direction
Type of operator Metal rod, U 6 mm Thermoplastic roller lever
Large thermoplastic roller lever
Metal rods, U 6 mm, crossed or “T” (1)
(1) Crossed rods for XCR Ep8, “T” rods for XCR Fp7.
Catalog numbers of complete switches ( NC contact with positive opening operation) Two 2-pole NC + NO snap action XE2SP2151
Both contacts operate in each direction
XCRA11 XCRA12 XCRA15 XCRE18
1 contact operates in each direction
XCRB11 XCRB12 XCRB15 XCRF17
Two 2-pole NC + NO break before make, slow break XE2NP2151
Both contacts operate in each direction
XCRA51 XCRA52 XCRA55 XCRE58
1 contact operates in each direction
XCRB51 XCRB52 XCRB55 XCRF57
Weight lb (kg) 2.45 (1.110) 2.52 (1.145) 2.55 (1.155) 2.50 (1.135)Contact operation closed (P) = positive opening point
(1) 1st contact(2) 2nd contact
open
Complementary specifi cationsMaximum actuation speed 1.5 m/sMechanical durability 10 million operating cycles
Minimum torque For tripping 3.98 lb-in (0.45 N.m) 5.31 lb-in (0.60 N.m)For positive opening 6.64 lb-in (0.75 N.m) 6.20 lb-in (0.70 N.m)
Cable entry 1 entry tapped for Pg 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5)Clamping capacity 9 to 12 mm
222112
14 222113
14
1st contact 2 e contact
21-2213-1421-2213-14
5 5
0161655 55
303021-2213-1421-2213-14
(P) (P)
21-2213-1421-2213-14
5 5
0161655 55
303021-2213-1421-2213-14
(P) (P)
21-2213-1421-2213-14
5 5
0161655 55
303021-2213-1421-2213-14
(P) (P)
25 25
0656590 90
7575
15
21-2213-1421-2213-14
21-2213-1421-2213-14
(P)(P)
(P)
5 5
0202055 55
3434
21-2213-1421-2213-14
21-2213-1421-2213-14
(P) (P)
5 5
0202055 55
3434
21-2213-1421-2213-14
21-2213-1421-2213-14
(P) (P)
5 5
0202055 55
3434
21-2213-1421-2213-14
21-2213-1421-2213-14
(P) (P)
35 35
065 9090 65
7575
21-2213-1421-2213-14
21-2213-1421-2213-14
(P) (P)
222112
14 222113
14
1st contact 2 e contact
21-2213-14
0
21-2213-14
21-2213-14
0
21-2213-14
21-2213-14
0
21-2213-14
0
21-2213-1421-2213-14
21-2213-1421-2213-14
21-2213-14
0
21-2213-14
21-2213-14
0
21-2213-14
21-2213-14
0
21-2213-14
0
21-2213-1421-2213-14
21-2213-1421-2213-14
Catalog numbers, specifi cations
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Limit switches OsiSense® XC SpecialFor hoisting and material handling applications, type XCR
Separate componentsDescription For switches Type Catalog
numberWeightlb (kg)
Rod, U 6 mm XCRAXCRB
L = 200 mm XCRZ03 0.04 (0.020)
L = 300 mm XCRZ04 0.07 (0.030)
Roller leverthermoplastic roller
XCRAXCRB
– XCRZ02 0.11 (0.050)
Large roller leverthermoplastic roller
XCRAXCRB
– XCRZ05 0.20 (0.090)
Quick mounting/release bracket
XCRA, XCRBXCRE, XCRF
– XCRZ09 1.15 (0.520)
Contact block (2 contacts) with mounting plate
XCRA, XCRBXCRE, XCRF
2-pole NC + NO snap action
XCRZ12 0.30 (0.135)
2-pole NC + NO break before make, snap action
XCRZ15 0.30 (0.135)
Description Application Sold in lots of Unit catalog number
Weightlb (kg)
Adapter Pg 13.5 to ISO M20 x 1.5
5 DE9RA13520 0.11 (0.050)
Adapter PG 13.5 to1/2" NPT
5 DE9RA1212 0.11 (0.050)
XCR Z02 XCR Z05
XCR Z09 XCR Z1p
Catalog numbers (continued)
1
2
3
4
5
6
7
8
9
10
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6/140
5
Limit switches OsiSense® XC SpecialFor conveyor belt shift monitoring applications, type XCRT Complete switches with 1 cable entry
Type of switch Standard For corrosive atmospheres
Features Zinc alloy enclosureColor: industrial blueZinc plated steel lever,spring return to off positionCam angles: 10° and 18°Maximum displacement: 90°
Zinc alloy enclosureColor: blueStainless steel lever,spring return to off positionCam angles: 10° and 18°Maximum displacement: 90°
Glass reinforced polyester enclosureColor: greyStainless steel lever,spring return to off positionCam angles: 10° and 18°Maximum displacement: 70°
Catalog numbers of complete switches2 single-pole CO snap action XCRT115 XCRT215 XCRT315
Weight lb (kg) 2.58 (1.170) 2.58 (1.170) 3.35 (1.520)Contact operation closed
open
Complementary specifi cationsMechanical durability 0.3 million operating cycles
Minimum tripping torque 8.85 lb-in (1 N.m)
Cable entry 1 entry tapped for Pg 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5)Clamping capacity 9 to 12 mm
Switch operationNormal position Fault signalling Stopping of the conveyor belt Maximum rotation
121113
14
1st contact
2 e contact
121113
14
011-1213-1411-1213-14
4 4
101090 900
11-1213-1411-1213-14
4 4
101090 900
11-1213-1411-1213-14
4 4
101070 70
0
4 4
181811-1213-1411-1213-14
90 900
4 4
181811-1213-1411-1213-14
90 900
4 4
181811-1213-1411-1213-14
70 70
Catalog numbers, specifi cations
1
2
3
4
5
6||
7
8
9
10
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6/141
5
Limit switches OsiSense® XC SpecialFor conveyor belt shift monitoring applications, type XCRT
Separate componentsDescription Type For switches Catalog
numberWeightlb (kg)
Roller with lever Zinc plated steel XCRT115XCRT215
XCRZ901 0.51 (0.230)
Stainless steel XCRT115XCRT215
XCRZ902 0.51 (0.230)
XCRT315 XCRZ903 0.51 (0.230)
Quick mounting/release bracket
– XCRT115XCRT215
XCRZ09 1.15 (0.520)
Contact block (2 contacts) with mounting plate
Single-pole COsnap action
XCRTp15 XCRZ42 0.30 (0.135)
Description Application Sold in lots of Unit catalog number
Weight
lb (kg)Adapter Pg 13.5 to
ISO M20 x 1.5 5 DE9RA13520 0.11 (0.050)
Adapter PG 13.5 to1/2" NPT
5 DE9RA1212 0.11 (0.050)
XCRZ9pp
XCRZ42
XCRZ09
Catalog numbers (continued)
1
2
3
4
5
6
7
8
9
10
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6/142
5
Limit switches OsiSense® XC SpecialFor hoisting and material handling applications, type XCR
XCRA11, B11, A51, B51 XCRA12, B12, A52, B52
XCRA15, B15, A55, B55 XCRE18, E58, F17, F57
(1) 1 tapped entry for Pg 13 cable gland.(2) Rod length: 200 mm.(3) Rod + roller length: 160 mm.(4) Rod length: 300 mm for XCRF17 and F57, 200 mm for XCRE18 and E58.Supplementary mounting using 2 adjustable lugs (included with switch) Quick mounting/release bracket
XCRZ09Horizontally positioned Vertically positioned
Ø: 1 elongated hole Ø 6 x 8.
66
53
75
== 32
95
(2)
85
85
== 75
(1)
18
==
6
.
72…60
4
9
53
75
== 32
95
(3)
85
85
== 75
(1)
18
==
.
9
68
53
75
== 32
95
18
85
78
85
== 75
(1) ==
102
.
66
53
75
== 32
95
(2)
(4)
85
== 75
(1)
18
==
85
6
.
53
==
55
95 100
11
127
107 == ==
36
==
117
95
137
11
50 50
85=
10=
10
140
Dimensions (mm)
1
2
3
4
5
6||
7
8
9
10
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6/143
5
Limit switches OsiSense® XC SpecialFor conveyor belt shift monitoring applications, type XCRT
XCRT115, T215
XCRT315
(1) 200 max., 83 min.(2) 90° max.(3) 1 tapped entry for Pg 13 cable gland.
(4) 70° max.(5) 1 plain entry for Pg 13 cable gland.
Supplementary mounting using 2 adjustable lugs (included with XCRT115 and T215) Quick mounting/release bracket XCRZ09
Horizontally positioned Vertically positioned
Ø: 1 elongated hole Ø 6 x 8.
85
85
== 75
(3)
18
==
(2) (2)
53
75
== 32
95
66
80
(1)
.
==
105
70
==
83
107
80
188
87 85
(5)
146
54
(4) (4)
.
53
==
55
95 100
11
127
107 == ==
36
==
117
95
137
11
50 50
85=
10=
10
140
Dimensions (mm) (continued)
1
2
3
4
5
6
7
8
9
10
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6/144
5
Limit switchesOsiSense® XC SpecialFor hoisting and material handling applications, type XCKMR Complete switches with 3 cable entries
Type of head Rotary
Type of operator With cruciform metal rods With cruciform metal rods, reversed head
Catalog numbers of complete switches ( NC contact with positive opening operation on contacts 21-22) Switches with 3 cable entries tapped ISO M20 x 1.5
two 2-pole NC + NC staggered, slow break (non interchangeable contacts)
XCKMR54D1H29 XCKMR54D2H29
Switches with 3 cable entries for Pg 13 cable glandtwo 2-pole NC + NC staggered, slow break (non interchangeable contacts)
XCKMR54D1 XCKMR54D2
Weight lb (kg) 1.21 (0.550) 1.21 (0.550)
Complementary specifi cationsSwitch actuation HorizontalMaximum actuation speed 1.5 m/sMechanical durability 2 million operating cycles
Minimum force or torque For tripping 4.43 lb-in (0.5 N.m)For positive opening 6.64 lb-in (0.75 N.m)
Repeat accuracy ± 0.3 mmCable entry 3 entries tapped ISO M20 x 1.5, clamping capacity 7 to 13 mm
3 entries tapped for Pg 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5), clamping capacity 9 to 12 mm
Operation
(1) Triangle symbol marked on top of head
1112 22
A
21 1112 22
21
B
1112 22
A
21 1112 22
21
B
0
A1B
1
A2B2
B1
0
A2B2
A1 0
A1
B1
A2
B2
A1
A2B2
0
B10
A1
B1
A2
B2
A1
B1
0A2B2
0
B1 A1
B2 A2
B1
A1
0B2A2
0
B1A1
21
11
22
12
21
11
22
12
A2 B2 A2 B2
0
A1 B1
0 90 180 9018011-1221-2211-1221-22
21
11
22
12
21
11
22
12
21
11
22
12
21
11
22
12
21
11
22
12
21
11
22
12
21
11
22
12
21
11
22
12
A A A A A BBBBB
B
A
StopStop
Direction of rotationDirection of rotationReference mark on head (1)Direction of rotationDirection of rotation
Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact
Slowing down Slowing down
Catalog numbers, specifi cations,operation
1
2
3
4
5
6||
7
8
9
10
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5
Limit switches OsiSense® XC SpecialFor hoisting and material handling applications, type XCKMRComplete switches with 3 cable entries
Catalog numbers of separate componentsDescription Catalog number Weight
lb (kg)Rod U 6 mm, L = 200 mm XCRZ03 0.04
(0.020)
Dimensions (mm)XCKMR54D1H29XCKMR54D1
XCKMR54D2H29XCKMR54D2
(1) XCKMR54DpH29 = 3 entries tapped ISO M20 x 1.5.XCKMR54Dp = 3 entries tapped for Pg 13 cable gland.
(2) 2 centring holes Ø 3.9 ± 0.2, for cover mounting holes alignment.Ø: Ø 2 elongated holes 6.2 x 6.5, inclined at 26° 30' to the vertical axis, for M5 screws.
XCR Z03
5955
35.6
5.5
15(1) 5
(2)
200
51
47
6
118
7781
11.5
61.5= =
(1)
(1)
31.5
200
6.2
6.5
26°30'
Catalog numbers (continued),dimensions (mm)
1
2
3
4
5
6
7
8
9
10
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6/146
5
Miniature snap switches 3 OsiSense® XC SpecialSubminiature design, DIN 41635 B format, sealedSub-subminiature design, DIN 41635 D format
Catalog numbers Subminiature design, DIN 41635 B format, sealed
Type of operator Plunger Flat lever (1) Roller lever (1)Single-pole COsnap actionWiring:1 Black2 Grey4 Blue
2.8 mm cable clip tag connections
XEP4E1W7 (3) XEP4E1W7A326 (3) XEP4E1W7A454 (3)
Weight (g) 2.4 3.1 3.2Pre-cabled connections
XEP4E1FD (3) XEP4E1FDA326 (3) XEP4E1FDA454 (3)
Weight (g) 14.1 14.8 14.9Separate components Flat lever (2) ZEP4L326 (3) – –
Weight (g) 0.7 – –Roller lever (2) ZEP4L454 (3) – –
Weight (g) 0.8 – –Sub-subminiature design, DIN 41635 D format
Type of operator Plunger Flat lever (1) Single-pole CO snap action
Solder tag connections XEP5P1W2 (3) XEP5P1W2Z55B (3)
Weight (g) 1.4 1.9
Dimensions (mm)XEP4E1W7 XEP4E1W7A326 XEP4E1W7A454
XEP4E1FD XEP4E1FDA326 XEP4E1FDA454
XEP5P1W2 XEP5P1W2Z55B
(1) In order to avoid damage to the mounting spigots, removal of the lever from complete products is not recommended.(2) Levers only for mounting on basic (plunger) snap switches (XEP4E1W7 and XEP4E1FD).(3) Switches sold in lots of 5.(4) A, B, Z: lever mounting positions.
1 4 2
1 4 2
A(4)
=
=
7.5
Ø1.2
7.5
5.29.5
0.5
2.5
r = 2
7.5
2.5
2.25
B(4)
1.55
Ø2.2
8.4
39°
0.5
2.8
7.6
max
.
2 2.2 r =
24F
4x0.
3
2.2 r =
20
3 5
4.8
B(4)A(4)
6.4 319.9
6.7
max
.
319.9
2 2.2
r = 24
F
2.2 4.8 r =
20
319.9
2.1
1.91.5
9.6
2.3
0.8
5 8.4
4.753.8
1.50.5
1.4 4.7
4.7
0.5
13
2.1
2.5
8.9
r = 19.9
F
9.1
10.3 0.4x2.9
Z(4)
5.16.7
4.7
Catalog numbers, dimensions (mm)
1
2
3
4
5
6||
7
8
9
10
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5
Miniature snap switches 3 OsiSense® XC SpecialSubminiature design, DIN 41635 B format, sealedSub-subminiature design, DIN 41635 D format
Switch type XEP4E1pp, XEP5P1W2
XEP4E1ppA326, XEP5P1W2Z55B
XEP4E1ppA454
Plunger Flat lever Roller lever
Environmental specifi cationsLever mounting position (1) – A ASwitch actuation On end HorizontalProduct certifi cations e, IEC 60947-5-1, EN 60947-5-1, c UR us, UL 1054, EN 61058Degree of protection IP 67 XEP4E1FDpp, case IP 67 and tags IP 00 XEP4E1W7pp, case IP 40 and tags IP 00
XEP5P1W2pp Operating temperature - 40°F to + 221°F (- 40°C to + 105°C) XEP4E1FDpp
- 40°F to + 257°F (- 40°C to + 125°C) XEP4E1Wpppp and XEP5P1ppp
Materials Case Polyester XEP4, diallyl-phtalate XEP5Lever – Stainless steel Stainless steel, glass reinforced
polyamide rollerContact AgCdO XEP4E1pp, Ag XEP5Tags Tinned brass XEP4E1Wppp, gold plated brass XEP5P1pp
Mechanical specifi cationsLever mounting position (1)
Maximum tripping force XEP4 A 0.56 lb (2.5 N) 0.14 lb (0.63 N) 0.19 lb (0.83 N)B 0.56 lb (2.5 N) 0.28 lb (1.25 N) 0.38 lb (1.67 N)
XEP5 0.45 lb (2 N) 0.18 lb (0.80 N) –Minimum release force XEP4 A 0.18 lb (0.80 N) 0.04 lb (0.20 N) 0.06 lb (0.27 N)
B 0.18 lb (0.80 N) 0.09 lb (0.40 N) 0.12 lb (0.53 N)XEP5 0.09 lb (0.40 N) 0.03 lb (0.1 N) –
Maximum permissible end of travel force
XEP4 A 2.2 lb (10 N) 0.56 lb (2.5 N) 0.75 lb (3.33 N)B 2.2 lb (10 N) 1.12 lb (5 N) 1.5 lb (6.67 N)
XEP5 2.2 lb (10 N) – –Tripping point (TP) (2) XEP4 A 8.40 +/- 0.3 mm 10.7 +/- 1.7 mm 15.5 +/- 1.4 mm
B 8.40 +/- 0.3 mm 9.6 +/- 1.0 mm 14.5 +/- 0.9 mmXEP5 8.40 mm 9.20 mm –
Maximum differential travel XEP4 A 0.005 in. (0.13 mm) 0.020 in. (0.52 mm) 0.015 in. (0.39 mm)B 0.005 in. (0.13 mm) 0.010 in. (0.26 mm) 0.008 in. (0.20 mm)
XEP5 0.002 in. (0.06 mm) 0.010 in. (0.25 mm) –Minimum overtravel XEP4 A 0.024 in. (0.60 mm) 0.094 in. (2.40 mm) 0.071 in. (1.80 mm)
B 0.024 in. (0.60 mm) 0.047 in. (1.20 mm) 0.035 in. (0.90 mm)XEP5 0.004 in. (0.10 mm) – –
Inter-contact distance XEP4 0.016 in. (0.4 mm)XEP5 0.012 in. (0.3 mm)
Mechanical durability XEP4 2 million operating cyclesXEP5 0.1 million operating cycles
Electrical specifi cationsOperational specifi cations XEP4 AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A125-250 V AC 6.0 A conforming to UL 10546 (1) A 250 V AC 10 000 cycles conforming to EN 61058
XEP5 AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix AThermal current XEP4 7.5 A on 250 V (50/60 Hz)
XEP5 8.5 A on 250 V (50/60 Hz)Connection XEP4 XEP4E1W7p: 2.8 mm clip tags
XEP4E1FD: Pre-cabled (horizontally in-line), 3 x 0.5 mm2, length 0.5 mXEP5 Solder tags
Operating curvesXEP4E1pp XEP5P1pp
(1) Miniature snap switches fi tted with a lever are supplied with the lever fi xed in position A (see page 6/146 ). For basic (plunger) snap switches, it is possible to fi x the lever in position A or B, depending on the required tripping conditions (see page 6/146 ).
(2) Position of the operator in relation to the switch mounting (mounting hole center line) at the instant the switch contact changes state.
0.05 0.1 0.2 0.5 1 2 5 10 A
2x10
10
10
10
6
5
4
6
Num
ber o
f cyc
les
Current
250 V a: resistive circuit
103
104
2
2
105
2
0.1 0.2 0.5 1 2 5 10 16 A
5
5 12
Current
1 Resistive circuit2 Inductive circuit
Cos 0.8
Num
ber o
f cyc
les
250 V a
Specifi cations
1
2
3
4
5
6
7
8
9
10
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Miniature snap switches 3 OsiSense® XC SpecialMiniature design, DIN 41635 A format
Catalog numbers
Type of operator Plunger Flat lever (1) Roller lever (1)
Single-pole COsnap action
Standard contacts
Solder tags XEP3S1W2 (2) XEP3S1W2B524 (2) XEP3S1W2B529 (2)4.8 mm cable clip tags XEP3S1W6 (2) XEP3S1W6B524 (2) XEP3S1W6B529 (2)6.35 mm cable clip tags XEP3S1W3 (2) XEP3S1W3B524 (2) XEP3S1W3B529 (2)Weight (g) 5.6 6.3 6.6
Very low operating force contacts
Solder tags XEP3S2W2 (2) XEP3S2W2B524 (2) XEP3S2W2B529 (2)4.8 mm cable clip tags XEP3S2W6 (2) XEP3S2W6B524 (2) XEP3S2W6B529 (2)6.35 mm cable clip tags XEP3S2W3 (2) XEP3S2W3B524 (2) XEP3S2W3B529 (2)Weight (g) 5.6 6.3 6.6
Separate components Flat lever (3) ZEP3L524 (2)Weight (g) 0.7
Roller lever (3) ZEP3L529 (2)Weight (g) 1
Dimensions (mm)XEP3SpW2 XEP3SpW6 XEP3SpW3
ZEP3L529 ZEP3L524
(1) In order to avoid damage to the mounting spigots, removal of the lever from complete products is not recommended.(2) Switches sold in lots of 10.(3) Levers only for mounting on basic (plunger) snap switches (XEP3SpW2, XEP3SpW3, XEP3SpW6), in mounting positions A, B or C.
1
4
2
=
2.8 22.2 2.8
20.2
15.8
3.4
3
10.3
=
6.3
3.2
3.2
3.23
A B C47°
1.7
2.8
3.9x
0.8
10.3
3.9
27.8
3
13.2
max
.
1.4
=
2.8 22.2 2.8
20.215
.8
4.8x
0.5
3.4
3
10.3
=
6.3
3.2
10.73
4
A B C
10.3
3.9
27.8
3 3.17.1
17.447°
13.2
max
.
=
2.8 22.2 2.8
20.2
15.8
3.49.8
3
10.3
=
3
A B C10
.3
3.9
27.8
4.3
9.3
6.3x
0.8
47°
1.7
3
17.4
6.2
6.7
3
13.2
max
.
4.3
3.4
2.4
r=24.1
4.8
6.3
8 7
4.3 2.4
r=25.4 0.3
Catalog numbers, dimensions (mm)
1
2
3
4
5
6||
7
8
9
10
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6/149
5
Miniature snap switches 3 OsiSense® XC SpecialMiniature design, DIN 41635 A format
Switch type XEP3SpW2 XEP3SpW2B254 XEP3SpW2B259Type of operator Plunger Flat lever Roller lever
Environmental specifi cationsLever mounting position (1) – B BSwitch actuation On end HorizontalProduct certifi cations c UR us, e, IEC/EN 60947-5-1, UL 1054, EN 61058-1Degree of protection Case IP 40 and tags IP 00Operating temperature - 13°F to + 257°F (- 25°C to + 125°C)Materials Case Polyester
Lever – Stainless steel Stainless steel, glass reinforced polyamide roller
Contact AgNi
Mechanical specifi cations Lever mounting position (1)
Maximum tripping force Standard A 0.18 lb (0.8 N) 0.04 lb (0.2 N)B 0.18 lb (0.8 N) 0.09 lb (0.4 N)C 0.18 lb (0.8 N) 0.12 lb (0.53 N)
Very low force A 0.06 lb (0.25 N) 0.01 lb (0.06 N)B 0.06 lb (0.25 N) 0.03 lb (0.13 N)C 0.06 lb (0.25 N) 0.04 lb (0.17 N)
Minimum release force Standard A 0.04 lb (0.20 N) 0.01 lb (0.05 N)B 0.04 lb (0.20 N) 0.02 lb (0.10 N)C 0.04 lb (0.20 N) 0.03 lb (0.13 N)
Very low force A 0.01 lb (0.05 N) 0.002 lb (0.01 N)B 0.01 lb (0.05 N) 0.007 lb (0.03 N)C 0.01 lb (0.05 N) 0.007 lb (0.03 N)
Maximum permissible end of travel force
Standard,very low force
A 4.5 lb (20 N) 1.12 lb (5 N)B 4.5 lb (20 N) 2.2 lb (10 N)C 4.5 lb (20 N) 2.92 lb (13 N)
Tripping point (TP) (2)
Standard,very low force
A 14.70 +/- 0.4 mm 15.20 +/- 2.5 mm 20.5 +/- 2.9 mmB 14.70 +/- 0.4 mm 15.20 +/- 1.0 mm 20.5 +/- 1.5 mmC 14.70 +/- 0.4 mm 15.20 +/- 0.8 mm 20.5 +/- 1.2 mm
Maximum differential travel Standard,very low force
A 0.014 in. (0.35 mm) 0.055 in. (1.40 mm)B 0.014 in. (0.35 mm) 0.028 in. (0.70 mm)C 0.014 in. (0.35 mm) 0.021 in. (0.53 mm)
Minimum overtravel Standard A 0.047 in. (1.20 mm) 0.189 in. (4.80 mm)B 0.047 in. (1.20 mm) 0.094 in. (2.40 mm)C 0.047 in. (1.20 mm) 0.071 in. (1.80 mm)
Very low force A 0.043 in. (1.10 mm) 0.173 in. (4.40 mm)B 0.043 in. (1.10 mm) 0.087 in. (2.20 mm)C 0.043 in. (1.10 mm) 0.064 in. (1.65 mm)
Inter-contact distance 0.016 in. (0.40 mm)Mechanical durability for 2/3 overtravel
Standard 20 million operating cyclesVery low force 50 million operating cycles
Electrical specifi cationsOperational specifi cations Standard AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC/EN 60947-5-1 Appendix A125-250 V AC 10,1 A - 1/2 HP conforming to UL 105412 (3) A 250 V AC 10 000 cycles conforming to EN 61058-1
Very low force AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC/EN 60947-5-1 Appendix A125-250 V AC 4 A - 1/10 HP conforming to UL 10544 (1) A 250 V AC 50 000 cycles conforming to EN 61058-1
Thermal current Standard 15 A on 250 V (50/60 Hz)Very low force 5 A on 250 V (50/60 Hz)
Connection XEP3SpW2: solder tags, XEP3SpW6: 4.8 mm cable clip tags,XEP3SpW3: 6.35 mm cable clip tags
Operating curvesXEP3S1pp XEP3S2pp
(1) Miniature snap switches fi tted with a lever are supplied with the lever fi xed in position B (see page 6/148 ). For basic (plunger) snap switches, it is possible to fi x the lever in position A, B or C, depending on the required tripping conditions (see page 6/148 ).
(2) Position of the operator in relation to the switch mounting (mounting hole center line) at the instant the switch contact changes state.
0.1 0.2 0.5 1 2 5 12 A
10 7
10 6
10 5
10 42
2
2
5
5
5
250 V
Num
ber o
f cyc
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Current0.1 0.2 0.5 1 2 4 A
108
107
106
1052
2
2
5
5
5
250 V
Resistive circuitInductive circuit
Num
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f cyc
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Current
Cos 0.8
Resistive circuitInductive circuitCos 0.8
Specifi cations
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Miniature snap switches 3 OsiSense® XC SpecialSealed designPre-cabled
Type of head Plunger
Mounting by the body
Type of operator Head with fl at plunger Head with domed encased plunger
Catalog numbers Single-pole COsnap actionWiring:1 Black2 Brown4 Blue
XC010L2 XC011L2
Weight lb (kg) 0.32 (0.145) 0.33 (0.150)
Dimensions (mm)XC010L2
XC011L2
124
1
10.3
12.3
62032 26
16
49
71
24
2000
12
PA
2 holes Ø 3.2
1
10.318
.3
62032 26
16
49
71
24
2000
PA
r6
2 holes Ø 3.2
Catalog numbers, dimensions (mm)
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Miniature snap switches 3 OsiSense® XC SpecialSealed designPre-cabled
Switch type XC010p XC 011p
Environmental specifi cationsSwitch actuation On end, fl at plunger (1) On end, domed plunger (1)
Product certifi cations e, IEC 60947-5-1
Degree of protection IP 66
Operating temperature +32°F to + 185°F (0°C to + 85°C)
Materials Internal housing MetalCasing NitrileMounting support Steel, zinc passivatedContact Ag
Mechanical specifi cationsMaximum tripping force 1.19 lb (5.3 N)
Minimum release force 0.34 lb (1.5 N)
Maximum permissible end of travel force 6.7 lb (30 N)
Tripping point (TP) (2) 11.4± 0.4 mm 17.4± 0.5 mm
Maximum differential travel 0.008 in. (0.2 mm)
Minimum overtravel 0.008 in. (0.2 mm)
Inter-contact distance 0.020 in. (0.5 mm)
Mechanical durability 2 million operating cycles
Electrical specifi cationsOperational current 1 A on 24 V (50/60 Hz)
Thermal current/insulation voltage 12 A/60 V
Connection A05 VVF cable, 3 x 0.75 mm2, length 2 meters, external diameter 7.6 mm
Electrical durability AC-15: 0.5 million operating cycles
(1) Manual actuation must be made by an intermediate insulated part, in order to meet basic safety requirements. One of the two mounting holes must also be used as a ground protection terminal.
(2) Distance between the base of the switch and the top of the plunger at the instant the contact changes state (see dimensions, page 6/150 ).
Specifi cations
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Miniature snap switches 3 OsiSense® XCMiniature designOverview
Introduction Electromechanical detectionOsiSense XC miniature snap switches, featuring electromechanical technology, assure the b following functions:detection of presence or absence,v detection of position.v
Actuation of the operator (plunger or lever) on the miniature snap switch causes the electrical contact to change state. This information can then be processed by a PLC controlling the installation.OsiSense XC miniature snap switches can be used both in industrial applications and the building sector.
FeaturesOsiSense XC miniature snap switches incorporate a CO snap action, single break, contact. b They are characterised by:high electrical ratings for their very small size,v short tripping travel,v low tripping force, v high repeat accuracy on the tripping points,v long service life.v
Terminology Forces Maximum tripping force: b maximum force which must be applied to the operator to move it from the rest (unactuated) position to the trip position (tripping point).Minimum release force: b value to which the force on the operator must be reduced to allow the snap action mechanism to return to its rest (unactuated) position. Maximum permissible end of travel force:b maximum force that can be applied to the operator at the end of its travel without damaging the switch.
Position/Travel1 Tripping point: position of the operator in relation to the switch mounting (mounting hole
center line) at the instant the switch contact changes state.A Differential travel: distance between the tripping point and the position at which the snap
action mechanism returns to its initial state on release of the operator.2 Overtravel limit: position of the operator when an extreme force has moved it to the effective
end of its available travel. B Overtravel: distance between the tripping point and the overtravel limit.
The reference point for the fi gures given for forces and travel is a point F, which is situated on the plunger in the case of a basic switch or at 3 mm from the end of the plain lever in the case of a lever operated switch.
Mechanical specifi cations Changeover timeThis is the time taken by the moving contact when moving from one fi xed contact to another b until it becomes fully stable (contact bounce included).This time is related to the inter-contact distance, the mechanical specifi cations of the snap b action mechanism and the mass of the moving element. However, due to the snap action mechanisms used, the time is largely independent to the speed of operation. It is normally less than 20 milliseconds (including bounce times of less than 5 ms).
T1: bounce timeT: changeover time
Operating speed and maximum usable operating rate
Our miniature snap switches are suitable for a wide range of operating speeds: generally, b from 1 mm/mn to 1 m/s.The maximum usable operating rate on a light electrical load may be as high as b 10 operations/second.
Mounting Mounting and operationTo conform to the leakage paths and air gaps in standards EEC 24 - EN/IEC 61058 - b EN/IEC 60947:an insulation pad must be inserted between the snap switch and the mounting surface if the v latter is metal.manual operation of a metal actuator must only be carried out with the aid of an intermediate v actuator made of an insulating material.The installer must ensure adequate protection against direct contact with the output terminals.b
Actuation methodDirect operation:b the plunger should preferably be actuated along its axis. However, the majority of our v miniature snap switches will accept skewed operation provided the angle of actuation is not more than 45°.The travel of the actuator must not be limited to only reaching the tripping point. The actuator must always be operated in such a manner so that the plunger reaches a point at least 0.5 times the stated overtravel value of the switch. Steps must also be taken to ensure that it does not reach its end of travel nor exceed the maximum permissible end of travel force.
XEP3
XC0
XEP4E1Wp
XEP5
XEP4E1FDp
NC
NO
TT1
A B C
A B C
Introduction, terminology, specifi cations, mounting
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Miniature snap switches 3 OsiSense® XCMiniature designOverview
Specifi cations (continued) Actuation method (continued)Lever operatorsb when actuation is by a roller lever, force should preferably be applied in the direction shown v in the diagrams opposite.where the movements involved are fast, the ramp should be so designed as to ensure that v the operator is not subjected to any violent impact or abrupt release.
Mounting - Tightening torque The tightening torque of the mounting screws must conform to the following values:b
Ø of mounting screw 2 2.5 3 3.5 4Tightening torque (cm.N) Maximum 25 35 60 100 150
Minimum 15 25 40 60 100
Resistance to mechanical shock and vibrationResistance to shock and vibration depends on the mass of the moving parts and on the b forces holding the contacts together.In general, for a miniature snap switch without accessory:b vibration > 10 gn, 10 to 500 Hz,v shock > 50 gn, 11 ms 1/2 sine wave.v
Electrical specifi cations Operating curvesThese indicate the electrical life of the miniature snap switches under standard conditions b (20°C, 1 cycle/2 seconds), by showing the number of switching operations which can be performed with given types of load. For sealed snap switches, the operating rate is 1 cycle/6s.
Insulation resistanceThe insulation resistance of the miniature snap switches is generally greater than 50,000 Mb measured at 500 V DC.
Dielectric strengthThe dielectric strength of our miniature snap switches is generally superior to:b 1500 Volts between live parts and ground,v 1000 Volts between contacts,v 600 Volts between contacts for switches with an inter-contact distance less than 0.3 mm.v
30˚ 30˚
A B C A B C
0.1 0.2 0.5 1 2 5 16 A10
107
106
105
1042
2
2
5
5
5
Resistive circuitInductive circuitCos 0.8
Num
ber o
f cyc
les
Current
1500 V
1000 V
Mounting, specifi cations (continued)
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com