CONSUMABLES - R H Davey Welding Supplies Ltd€¦ · supercast nife* 30 30 31 31 super optimal e316-17* 32 super optimal e312-17* 32 gas welding and brazing c c m s 33 silicon bronze

CONSUMABLES

1

The extensive range of Super 6 consumables for welding and brazing covers products for joining large fabrications through to DIY use. We supply high quality products from manufacturers who have been validated at source and Test Certificates can be found on our website. The Super 6 range is made up of six product groups:

ALUMINIUMThe Aluminum products are supplied for both MIG and TIG in all grades – 4043 and 5356 being the most popular.

COPPERA large range of products for use across many industries and for general repair and maintenance work.

STAINLESS STEELStainless Steel is a generic term for a range of steels that contain a minimum of 12% Chromium. Nickel and Molybdenum are added to improve corrosion resistance.

STEELThis section offers a large range of products including solid and flux cored wires as well as gasless cored wire for the DIY market.

ELECTRODESThe electrodes range offer two brands: Super 6 and Super Optimal. Super Optimal are manufactured by our trading partner Superon.

GAS WELDING AND BRAZINGOur copper coated mild steel rod is suitable for all types of mild steel welding and is particularly suited to welding mild steel sheet.

WHY CHOOSE SUPER 6?

CONTENTS 1

Guide to Symbols

Horizontal Vertical

DownHand

Horizontal Fillet

VerticalUp

Overhead OverheadFillet

VerticalDown

IN THIS SECTION

ALUMINIUM MIG 4043 4 MIG 4047 4 MIG 5183 5 MIG 5356 5 TIG 1050 6 TIG 4043 6 TIG 4047 7 TIG 5356 7 TIG 5183 8 TIG 5556 8

COPPER MIG C7 9 MIG C9 9 MIG C11 10 TIG C7 10 TIG C9 11 TIG C11 11

STAINLESS STEEL MIG 347 12 MIG 308 LSI 12 MIG 309 LSI 13 MIG 310 13 MIG 312 14 MIG 316 LSI 14 TIG 347 15 TIG 308L 15 TIG 309 L 16 TIG 310 16 TIG 312 17 TIG 316L 17

STEEL MIG SG2 18 MIG SG2 – SUPERPAK 18 MIG SG3 19 MIG A32 19 MIG E71T-1 20 MIG GASLESS FLUX CORED WIRE 20 MIG 600S 21 TIG A15 21 TIG A17 22 TIG A18 22 TIG A31 23 TIG A32 23

ELECTRODES TUNGSTEN ELECTRODES 24

E6013 25 E7018 25

SUPER OPTIMAL E6013* 26 SUPER OPTIMAL E7018 S* 26 SUPER OPTIMAL E6010* 27 SUPER OPTIMAL E7016* 27 SUPER OPTIMAL E7024* 28 CUTTING / GOUGING* 28 SUPERHARD 650* 29 SUPERCAST ULTIMA* 29 SUPERCAST NiFe* 30 SUPER OPTIMAL E308L-17* 30 SUPER OPTIMAL E309L-17* 31 SUPER OPTIMAL E309 MOL-17* 31 SUPER OPTIMAL E316-17* 32 SUPER OPTIMAL E312-17* 32

GAS WELDING AND BRAZING C C M S 33 SILICON BRONZE C2 33 FLUX COATED BRONZE C2FC 34 BRONZE C2 K (FLUX IMPREGNATED) 34 BRONZE MN 35 BRONZE C5 35 CP C5 FC 36 CP2 36 CP3 37 CP4 37 SILVER AG28 38 SILVER AG14 38 SILVER AG14 FC 39

CHEMICALS FLUX POWDER 40 PICKLING PASTES / BRUSHES 40 TIP DIP 40 WELD CLEANER STARTER KIT 40 ANTI-SPATTER SPRAYS 41 CRACK DETECTOR / METAL WORKING SPRAYS 41 ETCHING SET WITH CASE 41

SPECIAL ALLOYS 42

* SUPERON premium products are manufactured exclusively for industrial use and are vacuum packed to deliver a moisture-free Electrode.

Welding Positions

Standards

Si12.00

Al88.0

AWS : A5.10 ER 4047EN ISO 18273 S AL 4047A (AL SI 12)BS : 2901 4047A (NG2)

Melting Point ºC 580UTS N/mm2 130Hardness BHN 50

Features and Applications

• Excellent corrosion resistence and a low melting point which allows thin Aluminium sheet to be successfully MIG welded NB: Weld will discolour if anodised

• Automotive, ship building and offshore, repair and maintenance

• Aluminium alloy containing 12% Silicon

Product Information

Current Type

DC+

Shielding Gas

Pure Argon

Chemical Composition

6.0kg Spool

Approvals on request

Manufacturer’s Approvals

4047

ALUMINIUM MIG WIRE

Pt No. Diameter

7018 0.8mm

7019 1.0mm

7020 1.2mm

4

Alum

iniu

mM

IG

Welding Positions

Standards

Si5.00

Al95.0

AWS : A5.10 ER 4043 EN ISO 18273-S AL4043 (AL SI 5)BS 2901 4043A, (NG21)



• Aluminium alloy containing 5% silicon, for welding duraluminium, cast and wrought alloys NB: Weld will discolour if anodised

• General fabrication and construction, shipbuilding, automotive industry, repair and maintenance

Product Information

Current Type

DC+

Shielding Gas

Pure Argon


0.5kg Spool 2.0kg Spool 6.0kg Spool



4043

Pt No. Diameter

7004 0.8mm

7005 1.0mm

7006 1.2mm

Pt No. Diameter

7008 0.8mm

7009 1.0mm

7010 1.2mm

Pt No. Diameter

7012 0.8mm

7013 1.0mm

7014 1.2mm

7015 1.6mm

Mechanical Properties Mechanical Properties

Welding Positions

Standards

Mechanical Properties

Mg5.00

Al95.0

AWS : A5.10 ER 5356

EN ISO 18273 S AL5356 (AL Mg 5)

BS : 2901 5356 (NG 6)



• A general purpose Aluminium wire containing 5% magnesium, giving excellent corrosion resistance and high joint strength

• Shipbuilding and offshore, power generation, repair and maintenance and railway industry

DC+

Shielding Gas

Pure Argon

Product Information

0.5kg Spool

2.0kg Spool

6.0kg Spool



5356

ALUMINIUM MIG WIRE

Pt No. Diameter

7023 0.8mm

7024 1.0mm

7025 1.2mm

Pt No. Diameter

7030 0.8mm

7031 1.0mm

7032 1.2mm

Pt No. Diameter

7034 0.8mm

7035 1.0mm

7036 1.2mm

5

Aluminium

MIG

Welding Positions

Standards


Al Mg94.0

Mn0.755.00

AWS : A5.10 ER 5183EN ISO 18273 S AL 5183 (AL Mg 4.5 Mn 0.7)BS : 2901 5183



• Special Aluminium alloy giving improved strength, used when high seawater corrosion resistance is required

• Shipbuilding and offshore, cryogenic plants, power generation and railway industry

Product Information

Current Type

DC+

Shielding Gas

Pure Argon




6.0kg Spool

5183

Pt No. Diameter

7040 1.0mm

7041 1.2mm


Current Type

Welding Positions

Standards


Si5.00

Al95.0

AWS : A5.10 ER 4043EN ISO 18273 S Al 4043A (Al Si 5)BS 2901 4043A (NG 21)



• Aluminium alloy with 5% silicon gives excellent flow and penetration. Suitable for joining duraluminium, cast and wrought alloys. NB: Weld will discolour if anodised

• Ship building, automotive and food industries, repair and maintenance

Current Type

AC

Shielding Gas

Pure Argon


Product Information

2.5kg Tube



4043

ALUMINIUM TIG WIRE

Pt No. Diameter

7050 1.6mm

7051 2.4mm

7052 3.2mm

6

Alum

iniu

mTI

G

Welding Positions

Standards


AWS : A5.10 ER 1100EN ISO 18273-S AL 1070 (Al 99.7)BS 2901 1050A (GIB)



• A pure Aluminium (99.5%) rod producing a ductile weld that can be stretched, drawn or hammered without fracture

• Chemical, food and electronics industries, repair and general maintenance

Current Type

AC

Shielding Gas

Pure Argon


Product Information

2.5kg Tube



1050

Al99.5

Fe0.40

Cu0.10

Pt No. Diameter

7047 1.6mm

7048 2.4mm

7049 3.2mm

Alu

min

ium

TIG

ALUMINIUM TIG WIRE

7

Aluminium

TIG

Welding Positions

Standards


Al88.0

Si12.0

AWS : A5.10 ER 4047EN ISO 18273 S AL 4047A (AL SI 12)BS 2901 4047A (NG2)



• Excellent corrosion resistance and low melting point NB: Weld will discolour if anodised

• Melts at 80 ºC lower than pure Aluminium, can be used as a gas brazing rod

• Automotive, shipbuilding, offshore, repair and maintenance

Current Type

AC

Shielding Gas

Pure Argon


Product Information

2.5kg Tube



4047

Pt No. Diameter

7054 1.6mm

7055 2.4mm

7056 3.2mm

Welding Positions

Standards


Mg5.00

Al95.0

AWS : A5.10 ER 5356EN ISO 18273 S AL 5356 (AL Mg 5)BS 2901 5356 (NG6)



• A general purpose Aluminium rod containing 5% magnesium, giving excellent corrosion resistance and high joint strength

• Shipbuilding, offshore, power generation and railway industries, repair and maintenance

Current Type

AC

Shielding Gas

Pure Argon


Product Information

2.5kg Tube



5356

Pt No. Diameter

7057 1.6mm

7058 2.4mm

7059 3.2mm

Welding Positions

Standards


Mg5.30

Mn0.80

Cr0.10

Ti0.01

Al93.0

AWS : A5.10 ER 5556EN ISO 18273 S AL 5556A (Al Mg5 Mn)BS 2901 5556



• Aluminium alloy containing 5.3% Magnesium

• All elements closely controlled for optimum weld strength

• Military industry, power generation, railway industry, shipbuilding and offshore

Current Type

AC

Shielding Gas

Pure Argon


Product Information

2.5kg Tube



5556

ALUMINIUM TIG WIRE

Pt No. Diameter

7063 1.6mm

7064 2.4mm

7065 3.2mm

8

Alum

iniu

mTI

G

Welding Positions

Standards


Al94.0

Mg5.00

Mn0.75

AWS : A5.10 ER 5183EN ISO 18273 AL 5183 (AL Mg 4.5 Mn 0.7)BS 2901 5183



• Special Aluminium alloy giving improved strength

• Used when high seawater corrosion resistance is required

• Shipbuilding, offshore, power generation, cryogenic plants and railway industries

Current Type

AC

Shielding Gas

Pure Argon


Product Information

2.5kg Tube



5183

Pt No. Diameter

7060 1.6mm

7061 2.4mm

7062 3.2mm

COPPER MIG WIRE

9

Welding Positions

Standards


Cu99.5

Mn0.25

Si0.25

AWS : A5.7 ER CuEN 24373 Cu1898 (Cu Sn1)BS 2901 C7



• High quality wire containing a minimum of 98.5% copper with deoxidizing elements suitable for joining oxygen free copper and copper materials subject to high strain

• Copper boilers, brewing industry, power generation

Current Type

DC+

Shielding Gas

Pure Argon


Product Information

12.5kg Spool



C7

Pt No. Diameter

7120 0.8mm

7121 1.0mm

7122 1.2mm

Welding Positions

Standards


Cu96.0

Mn1.00

Si3.00

AWS : A5.7 ER Cu Si - AEN 24373 Cu 6560 (Cu Si3 Mn1)BS 2901 C9



• Ideal for fusion welding materials of similar composition eg copper alloy (brass). Frequently used in artistic foundries where good colour match is required, also for MIG brazing zinc coated steel sheets in the automotive industry

• Zinc coated steel sheets in the automotive industry (Boron steel)

Current Type

DC+

Shielding Gas

Pure Argon


Product Information



4.0kg Spool 12.5kg Spool

C9

Pt No. Diameter

7126 0.8mm

7127 1.0mm

7128 1.2mm

Pt No. Diameter

7129 0.8mm

7130 1.0mm

7131 1.2mm

CopperM

IG

COPPER MIG & TIG WIRE

10

Copp

erM

IG &

TIG

Welding Positions

Standards


AWS : A5.7 ER CuEN 24373 Cu 1898 (Cu Sn1)BS 2901 C7



• High quality rod containing a minimum of 98.5% copper with deoxidizing elements suitable for joining oxygen free copper and copper materials subject to high strain

• Copper boilers, brewing industry and power generation

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



C7

Pt No. Diameter

7158 1.6mm

7159 2.4mm

7160 3.2mm

Cu99.5

Si0.25

Mn0.25

Welding Positions

Standards


Cu93.0

Sn7.00

AWS : A5.7 ER Cu Sn – CEN 24373 Cu5180 (Cu Sn 6P)BS 2901 C11



• A phosphor bronze wire containing 7% tin suitable for fusion welding, bronze castings, cast iron and copper alloys. Also recommended for brazing ferrous and dissimilar metal joints

• Ship building, process industry, repair and maintenance and artistic foundries

Current Type

DC+

Shielding Gas

Pure Argon


Product Information



4.0kg Spool 12.5kg Spool

C11

Pt No. Diameter

7104 1.0mm

7105 1.2mm

Pt No. Diameter

7106 0.8mm

7107 1.0mm

7108 1.2mm

COPPER TIG WIRE

11

CopperTIG

Welding Positions

Standards


Cu96.0

Si3.00

Mn1.00

AWS : A5.7 ER Cu Si - AEN 24373 Cu 6560 (Cu Si 3 Mn 1)BS 2901 C9



• Ideal for fusion welding materials of similar composition eg copper alloy (brass). Frequently used in artistic foundries where good colour match is required, also TIG brazing ferrous and dissimilar materials

• Artistic foundries, automotive industry, repair and maintenance

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



C9

Pt No. Diameter

7154 1.6mm

7155 2.4mm

7156 3.2mm

Welding Positions

Standards


Cu93.0

Sn7.00

AWS : A5.7 ER Cu Sn - cEN 24373 Cu5180 (Cu Sn 6P)BS 2901 C11



• Phosphor bronze rod containing 7% tin, produced for fusion welding phosphor bronze castings where a good colour match is required and for building up worn bearing surfaces. Also ideal for TIG brazing and welding dissimilar joints

• Shipbuilding, processing industry, artistic foundries

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



C11

Pt No. Diameter

7140 1.6mm

7141 2.4mm

7142 3.2mm

Welding Positions

Standards


C Si0.02

Mn1.50

Ni10.0

Cr21.00.80

AWS : 5.9 ER 308 LSIEN ISO 14343 : 19 9 LSIBS 2901 308 S 93



• For welding 18/8 (304) austenitic stainless steels providing good corrosion and wear resistance

• Chemical, food and power generation industries

Product Information

Current Type

DC+

Shielding Gas

Pure Argon




0.7kg Spool

5.0kg Spool

15.0kg Spool

308 LSI

STAINLESS STEEL MIG WIRE

Pt No. Diameter

7190 0.8mm

7191 1.0mm

7192 1.2mm

Pt No. Diameter

7183 0.6mm

7184 0.8mm

7185 1.0mm

Pt No. Diameter

7186 0.6mm

7187 0.8mm

7188 1.0mm

7189 1.2mm

12

Stai

nles

sM

IG

Welding Positions

Standards


C Si0.04

Mn1.50

Ni10.0

Cr20.00.80

AWS : 5.9 ER 347EN ISO 14343 : 19 9NBSI

BS 2901 347 S96



• Niobium stabilized stainless steel wire prevents weld decay and offers excellent corrosion resistance. Suitable for use on 18/8 type stainless steel and where the weld is subjected to temperatures above 400 ºC


Product Information

Current Type

DC+

Shielding Gas

Pure Argon




15.0kg Spool

347

Pt No. Diameter

7180 0.8mm

7181 1.0mm

Nb0.60

Welding Positions Welding Positions

Standards Standards

Mechanical Properties Mechanical Properties

Si0.40

Mn Mn1.50 1.80

Ni Ni13.0 21.0

Cr Cr26.0 26.0

C C0.10 0.01

AWS : 5.9 ER 309LSIEN ISO 14343 : 23 12 LSIBS 2901 309 S93

AWS : A5.9 ER 310EN ISO 14343 : A 25 20



Features and Applications Features and Applications

• Stainless steel wire ideal for joining material of similar composition and also dissimilar stainless steel

• Chemical, power generation, repair and maintenance

• Chromium/Nickel welding wire for welding heat-resistant austentic steels of the 25Cr/20Ni type

• Chemical industry, power generation

Product Information Product Information

Current Type Current Type

DC+ DC+

Shielding Gas Shielding Gas

Pure Argon Pure Argon

Chemical Composition Chemical Composition

5.0kg Spool

15.0kg Spool

15.0kg Spool

Approvals on request Approvals on request

Manufacturer’s Approvals Manufacturer’s Approvals

309 LSI 310


Pt No. Diameter

7195 0.8mm

7196 1.0mm

7197 1.2mm

Pt No. Diameter

7193 0.8mm

7194 1.0mm

Pt No. Diameter

7175 0.8mm

7176 1.0mm

7177 1.2mm

13

StainlessM

IG

Standards


Si0.80

Mn1.50

Ni12.0

Cr19.0

Mo2.00

C0.02

AWS : 5.9 ER 316 LSIEN ISO 14343 : 19 12 3 LSIBS 2901 316 S93



• A molybdenum bearing stainless steel with low carbon content. It is corrosion resistant for welding molybdenum bearing austentic stainless steel

• Power generation, chemical, food industries

Product Information

Current Type

DC+

Shielding Gas

Pure Argon


Welding Positions

0.7kg Spool

5.0kg Spool

15.0kg Spool



316 LSI

*Supplied on 12.5kg spool


Pt No. Diameter

7201 0.6mm

7202 0.8mm

7203 1.0mm

Pt No. Diameter

7198 0.6mm

7199 0.8mm

7200 1.0mm

Pt No. Diameter

7204 0.6mm*

7205 0.8mm

7206 1.0mm

7207 1.2mm

14

Stai

nles

sM

IG

Standards


C Si0.10

Mn1.70

Ni9.00

Cr30.0

Mo0.100.40

AWS : 5.9 ER 312EN ISO 14343 : 29 9BS 2901 312 S94



• A 29 – 9 stainless steel suitable for joining difficult to weld steels such as tool and spring steel. Also for dissimilar materials and has a high resistance to weld metal cracking

• Repairs to tool/spring/manganese/high speed and cast steels Recommended for repairs to dies and moulds

Welding Positions

Product Information

Current Type

DC+

Shielding Gas

Pure Argon




5.0kg Spool

15.0kg Spool

312

Pt No. Diameter

7210 0.8mm

7211 1.0mm

Pt No. Diameter

7208 0.8mm

7209 1.0mm

Standards


C0.04

Si0.40

Mn1.50

Ni10.0

Cr20.0

Nb0.60

AWS : 5.9 ER 347EN ISO 14343 : 19 9 NbBS 2901 347 S96



• Niobium stabilised stainless steel rod prevents weld decay and offers excellent corrosion resistance. Suitable for use on 18/8 type stainless steel and where the weld is subjected to temperatures above 400ºC


Welding Positions

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



347

Standards


C0.02

Si0.40

Mn1.50

Ni10.0

Cr21.0

AWS : 5.9 308LEN ISO 14343 :19 9LBS 2901 308 S92



• Suitable for joining 18/8 (304) austenitic stainless steels providing good corrosion and wear resistance


Welding Positions

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



308 L

STAINLESS STEEL TIG WIRE

Pt No. Diameter

7213 1.2mm

7214 1.6mm

7215 2.4mm

Pt No. Diameter

7216 1.6mm

7217 2.4mm

7218 3.2mm

15

StainlessTIG

Welding Positions

Standards


Mn1.80

Ni21.0

Cr26.0

AWS : A5.9 ER 310EN ISO 14343 : A 25 20



• Chromium/Nickel welding wire for welding heat-resistant austentic steels of the 25Cr/20Ni type

• Chemical industry, power generation

Product Information

Current Type

DC–

Shielding Gas

Pure Argon


5.0kg Tube



310

C0.01


Pt No. Diameter

7229 1.6mm

7230 2.4mm

7231 3.2mm

16

Stai

nles

sTI

G

Welding Positions

Standards


Si0.40

Mn1.50

Ni13.0

Cr26.0

C0.10

AWS : 5.9 ER 309 LEN ISO 14343 – A W23 12L



• Stainless steel rod containing higher amounts of chromium and nickel. Can be used for joinig material of similar composition and dissimilar stainless steels

• Chemical, power generation, repair and maintenance

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



309 L

Pt No. Diameter

7219 1.6mm

7220 2.4mm

7221 3.2mm

Welding PositionsWelding Positions

Standards


Si0.40

Mn1.50

Ni12.0

Cr19.0

Mo2.00

C0.02

AWS : 5.9 ER 316LEN ISO 14343 : 19123LBS 2901 316 S92



• A molybdenum bearing stainless steel rod with low carbon content. It is corrosion resistant for joining molybdenum bearing austenitic stainless steel

• Nuclear, chemical and food industries

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



316 L

Standards


C0.10

Si0.40

Mn1.70

Ni9.00

Cr30.0

Mo0.10

AWS : 5.9 ER 312EN ISO 14343 : 29-9BS 2901 312 S94



• A 29-9 stainless steel rod suitable for joining difficult to weld steel such as tool, spring steel and dissimilar materials and has a high resistance to weld metal cracking

• Repairs to tool/spring/manganese/high speed and cast steels Also recommended for repairs to dies and moulds

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



312


Pt No. Diameter

7222 1.0mm

7223 1.2mm

7224 1.6mm

7225 2.4mm

7226 3.2mm

Pt No. Diameter

7227 1.6mm

7228 2.4mm

17

StainlessTIG

Welding Positions Welding Positions

Standards


C Si0.10

Mn1.300.80

AWS : A5.18 ER70 S-6BS : 2901 : A18EN ISO 14341-A-G 42 4 C1/M21 3Si1EN 10204 : 3.1



• A copper coated mild steel MIG wire for welding mild and medium tensile steels

• General construction, shipbuilding and automotive industries

Product Information

Current Type

DC+

Shielding Gas

Argon / CO2 mix




0.7kg Spool

5.0kg Spool

15.0kg Spool

SG2

Standards


C Si0.10

Mn1.300.80

AWS : A5.18 ER70 S-6BS : 2901 : A18EN ISO 14341-A-G 42 4 C1/M21 3Si1EN 10204 : 3.1



• A copper coated mild steel MIG wire for welding mild and medium tensile steels

• General construction, shipbuilding and automotive industries

Product Information

Current Type

DC+

Shielding Gas

Argon / CO2 mix




SG2 – SuperPAK

STEEL MIG WIRE

Pt No. Diameter

7303 0.6mm

7304 0.8mm

7305 1.0mm

Pt No. Diameter

7312 0.8mm

7313 1.0mm

7314 1.2mm

Pt No. Diameter

7300 0.6mm

7301 0.8mm

7302 1.0mm

Pt No. Diameter

7306 0.6mm

7307 0.8mm

7308 1.0mm

7309 1.2mm

7310 1.6mm

18

Stee

lM

IG

250kg Drum

Welding Positions

Standards


C Si0.10

Mn1.751.00

AWS : A5.18 ER70 S – 6 EN ISO 636 – A W4 Si1EN ISO 14341-A-G 46 4 M21/42 4 C1 4Si1EN 10204 : 3.1



• A copper coated steel Mig wire with increased silicon and manganese for improved UTS

• General fabrication, shipbuilding, power generation

Product Information

Current Type

DC+

Shielding Gas

Argon / CO2 mix




15.0kg Spool

SG3

STEEL MIG WIRE

Pt No. Diameter

7320 0.8mm

7321 1.0mm

7322 1.2mm

19

SteelM

IG

Welding Positions

Standards


C Si0.10

Mn1.00

Cr1.30

Mo0.500.60

BS 2901 A32



• A copper coated alloy steel wire containing 1.0% chromium and 0.5% molybdenum for welding low alloy and creep resistant steels

• Shipbuilding, offshore, chemical and power generation industries

Product Information

Current Type

DC+

Shielding Gas

Argon / CO2 mix




15.0kg Spool

A32

Pt No. Diameter

7329 1.0mm

7330 1.2mm

Welding Positions

C0.05

Standards


Si0.60

Mn1.30

AWS : E 71 T-1EN ISO 17632-A-T 42 4 R C/M 2 H10



• A rutile flux cored wire for welding structures fabricated in mild steel and low alloyed structural steel in all positions

• Shipbuilding, offshore and general fabrications

Product Information

Current Type

DC+

Shielding Gas

Argon / CO2 mix


15.0kg Spool



E71T-1

Welding Positions

Standards


C Si0.25

Mn0.70

Al2.400.40

AWS : E71T – GS



• Self shielding steel MIG wire. Ideal for DIY use

• Automotive repair, general repair and maintenance

Product Information

Current Type

AC/DC+

Shielding Gas

None required




0.45kg Spool

1.0kg Spool

4.5kg Spool

GASLESS FLUX CORED WIRE

STEEL MIG WIRE

Pt No. Diameter

7332 1.2mm

Pt No. Diameter

7337 0.8mm

Pt No. Diameter

7335 0.8mm

7336 0.9mm

Pt No. Diameter

7338 0.8mm

7339 0.9mm

20

Stee

lM

IG

Ste

el

MIG

STEEL MIG & TIG WIRE

21

SteelM

IG & TIG

Welding Positions

Standards


C Si0.45

Mn0.40

Cr9.003.00

Din 8555 : MSG 6 – GZ – 60

Melting Point ºC 1450Hardness BHN 580/650


• Solid hard facing MIG wire for high wear resistance

• Agricultural, earth moving and stone crushing industries

Product Information

Current Type

DC+

Shielding Gas

Pure Argon

Approvals on Approvals on request



15.0kg Spool

600S

Pt No. Diameter

7345 1.0mm

7346 1.2mm

Welding Positions

Standards


C0.10

Si0.60

Mn1.30

Al0.20

AWS : ER 70S-2EN 1668 W2 TiBS 2901 A15



• A copper coated mild steel rod with a high level of deoxidents (triple deoxidised) to enable sound porosity free welds to be made on mild and low alloy steels

• General fabrication, power generation and chemical industries

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



A15

Pt No. Diameter

7350 1.0mm

7351 1.2mm

7352 1.6mm

7353 2.4mm

7354 3.2mm

Welding Positions

Standards


C0.10

Si1.00

Mn1.30

AWS : ER 70S – 6BS 2901 A18



• Copper coated deoxidised steel rod for TIG welding mild steel

• General fabrication and ship building

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



A18

STEEL TIG WIRE

Pt No. Diameter

7360 1.0mm

7361 1.2mm

7362 1.6mm

7363 2.4mm

7364 3.2mm

22

Stee

lTI

G

Welding Positions

Standards


C Si0.10

Mn1.000.30

BS 2901 A17



• A low carbon double deoxidised rod for TIG welding mild steel• General fabrication and shipbuilding

Product Information

Current Type

DC–

Shielding Gas

Pure Argon

Approvals on Approvals on request



5.0kg Tube

A17

Pt No. Diameter

7356 1.6mm

7357 2.4mm

Welding Positions

Standards


Si0.70

Mn1.80

Mo0.50

C0.10

AWS : ER 80S – D2BS 2901 A31



• A copper coated alloy steel rod containing 0.5% molybdenum. Suitable for use on low temperature pressure vessel and pipe work applications

• Shipbuilding, offshore, chemical and power generation industries

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



A31

STEEL TIG WIRE

Pt No. Diameter

7366 1.6mm

7367 2.4mm

23

SteelTIG

Welding Positions

Standards


C0.10

Si0.55

Mn1.00

Cr1.30

Mo0.5

AWS : ER 80S – B2BS 2901 A32



• A copper coated alloy steel rod containing 1.0% chromium and 0.5% molybdenum for welding low alloy and creep resistant steels

• Shipbuilding, offshore, chemical, power generation industries

Current Type

DC–

Shielding Gas

Pure Argon


Product Information

5.0kg Tube



A32

Pt No. Diameter

7370 1.6mm

7371 2.4mm

7372 3.2mm

Applications

Tungsten Material Current

Ceriated Any Material AC-DC

Thoriated Stainless or Mild Steel DC

Zirconiated Aluminium & Alloys AC

Lanthanated Any Material AC-DC

Multi-Type Any Material AC-DC

Pure Aluminium & Magnesium AC

E3 Rare Earth Any Material AC-DC

WR Any Material AC-DC

TUNGSTEN ELECTRODES

TUNGSTEN ELECTRODES

ElectrodeDiameter (mm)

2% Thoriated RedPart No.

0.8% Zirconiated WhitePart No.

2% Ceriated GreyPart No.

1% Lanthanated BlackPart No.

Multi-type Gold

Part No.

PureTungstenGreenPart No.

E3Rare EarthPurple Part No

WR02TungstenTurquoisePart No

2%LanthanatedBluePart No

PackQty

1.0 1104 1121 1094 1132 1560 – – – 1155 10

1.2 1105 1123 1095 1142 1561 – – – – 10

1.6 1106 1111 1097 1170 1562 1933 1990 1994 1156 10

2.0 1117 1124 1096 1143 1149 1932 1991 1995 1159 10

2.4 1107 1112 1098 1171 1563 1934 1992 1996 1157 10

3.2 1108 1113 1099 1172 1564 1935 1993 1997 1158 10

4.0 1109 1114 1100 1173 1565 1936 – – – 10

4.8 1110 1115 1101 1174 1566 – – – – 5

6.4 1118 1116 1102 1175 1567 – – – – 5

Standards

EN26848

24

Tung

sten

Elec

trod

es

ELECTRODES

25

Electrodes


Standards


C0.05

Si0.55

Mn1.00

AWS : E7018EN ISO 2560 : E42 5 B 32H5

Yield Strength N/mm2 460-490Tensile Strength N/mm2 560Elongation % 25-30


• Universal basic coated low hydrogen electrode for applications where high demands on impact value (even at low temperatures) are required. Excellent welding characteristics in all positions (except vertically downward)

• Ship building, offshore gas and oil industries, power generation

Current Type

AC/DC+

Arc Voltage

65V


Product Information

5.0kg Packet / 20.0kg Carton (Sold by Carton)



E7018

Standards


C0.12

Si0.40

Mn0.60

AWS : E 6013EN ISO 2560 : E420 RC11EN 1024 : 3.1

Yield Strength N/mm2 410-450Tensile Strength N/mm2 460-510Elongation % 24-28


• Rutile cellulosic coated electrode for welding in all positions, especially suitable for where one single type of electrode is required

• Ship building, offshore, General fabrication, repair and maintenance

Current Type

AC/DC+

Arc Voltage

42V


Product Information

5.0kg & 1.0kg Pkt / 20.0kg Cart & 2.5kg Pkt / 15.0kg Cart



E6013

5.0kg 2.5kg 1.0kg Diameter Length Current

7400 2.0mm 300mm 45-80

7401 4500 7397 2.5mm 350mm 60-110

7402 4501 7398 3.2mm 350mm 100-140

7403 4502 7399 4.0mm 400mm 140-180

7404 5.0mm 400mm 130-220

Part No. Diameter Length Current

7408 2.5mm 350mm 80-100

7409 3.2mm 350mm 100-140

7410 4.0mm 400mm 130-190

7411 5.0mm 400mm 190-240

ELECTRODES

Welding Positions

Standards


0.07C

0.20Si

0.50Mn

0.03P

AWS A5.1: E6013 EN ISO 2560-A: E38 0 R 12

Yield Strength N/mm2 ≥380Tensile Strength N/mm2 470-540Elongation % ≥24


• Rutile type medium coated electrode, used for the welding of large structures and process pipe work in the shipbuilding and construction industries where precise fit-ups are difficult to achieve. SUPER OPTIMAL 6013 is a superior quality electrode designed to give high impact toughness properties.

Current Type

AC/DC (±)


Product Information

5.0kg Vaccum Inner Pack / 20.0kg Master Pack



Super Optimal 6013


7601 2.5mm 350mm 60-80

7602 3.2mm 350mm 110-135

7603 4.0mm 350mm 160-180

Welding Positions

Standards


AWS A5.1: E7018-1 H4EN 499: E 42 5 B 32 H5 EN ISO 2560: E 42 5 B 32 H5

Yield Strength N/mm2 450Tensile Strength N/mm2 550-620Elongation % 30


• Basic heavy coated, electrode for producing tough and crack- free welded joints even on steels having a carbon content up to 0.40%. Good operating characteristics when positional welding. Weld metal has good toughness properties down to –50°C. Ultimate mechanical properties in 7018-1 group.

Current Type

AC/DC (+)


Product Information




Super Optimal 7018 S


7605 2.5mm 350mm 60-80

7606 3.2mm 350mm 110-135

7607 4.0mm 350mm 140-180

26

0.03S

0.07C

0.30Si

1.40Mn

0.025P

0.020S

Elec

trod

es

ELECTRODES

27

Electrodes

Welding Positions

Standards


Si0.20

Mn0.60

C0.10

AWS : A5.1: E6010EN ISO 2560-A : E38 3 C 21EN 499 : E 38 3 C 21

Yield Strength N/mm2 400Tensile Strength N/mm2 470Elongation % 30


• Cellulosic coated deep penetration electrode for welding of pipes and pipelines in all positions using conventional and stove pipe techniques. Characterised by a deeply penetrating, forceful and spray type arc. Excellent arc striking/re-striking. It is suitable for welding root passes, fill and cover passes.

Current Type

AC/DC (+)


Product Information




SUPER OPTIMAL 6010


7405 2.5mm 350mm 40-70

7406 3.2mm 350mm 70-100

7407 4.0mm 350mm 100-140

Welding Positions

Standards


Si0.30

Mn1.30

C0.07

AWS A5.1 : E7016 - H4EN ISO 2560-A : E 42 5 B 1 2 H5EN 499 : E 42 5 B 12 H5

Yield Strength N/mm2 450Tensile Strength N/mm2 550-620Elongation % 30


• Basic coated, low hydrogen electrode for producing tough and crack-free welded joints. Good operating characteristics when positional welding. Excellent for joints access making electrodes suitable for root joint welding. Weld metal has good toughness properties down to –50°C. Suitable for most heavy industries.

Current Type

AC/DC (+)


Product Information




SUPER OPTIMAL 7016


7412 2.5mm 350mm 50-80

7413 3.2mm 350mm 90-130

7414 4.0mm 350mm 130-170

S0.020

P0.025

Standards



• Ideal for cutting, grooving and gouging steels, stainless steel, copper alloy, cast iron and cast steels

Welding Positions

Product Information

Current Type

AC/DC (–)





CUTTING / GOUGING

ELECTRODES


7420S 3.2mm 350mm 150-200

7421S 4.0mm 350mm 200-250

7422S 5.0mm 350mm 300-350

Welding Positions

Standards


C0.10

Si0.40

Mn0.90

AWS A 5.1 : E 7024ISO 2560-A : E 42 0 RR 53EN 499 : E 42 0 RR 53

Yield Strength N/mm2 >400Tensile Strength N/mm2 510-600Elongation % 24


• High efficiency, iron powder electrode designed for outstanding deposition rates with efficiency of approximately 140-150%. Excellent arc stability, soft fusion, fine ripples, self releasing slag, very low spatter. Suitable for heavy steel structures, storage tanks, bridge girders, earth moving equipment fabrication, etc.

Current Type

AC/DC (–)


Product Information




SUPER OPTIMAL 7024


7415 3.2mm 350mm 120-150

7416 4.0mm 350mm 150-190

7417 5.0mm 350mm 180-230

28

Elec

trod

es

S0.020

P0.025

ELECTRODES

29

Electrodes

Fe & OthersBalance

Standards


DIN 8555 : E6-UM-60-S

Hardness 58-60 HRC


• High alloyed air hardening type electrode depositing non- machineable weld metal, the deposit is free from Cracks, porosities and slag inclusions. Recommended for rock drills, drill bits, coal cutter blades, bulldozer blades, excavator teeth, bucket lips and other metal to metal wear.

Welding Positions

Current Type

AC/DC (+)


Product Information




SUPERHARD 650


7423S 2.5mm 350mm 90-120

7424S 3.2mm 350mm 140-180

7425S 4.0mm 350mm 180-230

Standards


AWS A 5.15 : ENI-CI

Hardness 165 HB (approximately)Tensile Strength N/mm2 450


• Nickel electrode for welding of grey cast iron, malleable iron, cast iron and for welding on fatigued casted parts. For rectification of castings. Ferrocast ultima gives perfect welding results, even with low amperages. The arc is smooth and intensive, low spatters with easy removal of slag.

Welding Positions

Current Type

AC/DC (+)


Product Information

2.0kg Vaccum Inner Pack with Plastic Tube / 10.0kg Master Pack



SUPERCAST ULTIMA


7430S 2.5mm 350mm 50-70

7431S 3.2mm 350mm 70-90

7432* 4.0mm 350mm 100-130

Si0.60

Mn0.60

Cr7.50

C0.50

FeBalance

Si0.50

Mn0.35

Ni97.50

C1.00

*Supplied on 1.0kg Packet

Standards


Ni56.0

AWS A 5.15 : E NiFe-C1DIN 8573 : E NiFe- 1 BG11

Yield Strength N/mm2 >480 Hardness 190 HB


• Graphite basic coated electrode with a Ferro-Nickel alloy deposit for joining and repairing nodular cast iron. Deposit homogeneous and highly resistant against cracks. Particularly recommended for dissimilar welding of cast iron to steels and constructions of cast iron.

Welding Positions

Current Type

AC/DC (+)

Composition

Product Information




SUPERCAST NiFe

Welding Positions

Standards


Si0.90

Mn0.80

Cr19.00

Ni9.50

C0.03

AWS A 5.4 : E 308L-17DIN 8556 : E 19 9 LR 23EN 1600 : E 19 9 L R 32

ISO- V J RT 60Tensile Strength N/mm2 610Elongation % 38


• Low carbon Rutile-silica-coated 19Cr, 10Ni austenitic stainless steel electrode with controlled ferrite approximately 6-8% for maximum resistance to cracking and corrosion. Core wire is 308LER. Coating with very low moisture pick up. Soft fusion without spatters, easy slag removal and exceptional weld bead.

Current Type

AC/DC (+)

Composition

Product Information




SUPER OPTIMAL 308L-17

ELECTRODES


7434S 2.5mm 350mm 60

7435S 3.2mm 350mm 80

7436S 4.0mm 350mm 120


7438S 2.5mm 350mm 50-70

7439S 3.2mm 350mm 70-100

7440S 4.0mm 350mm 100-140

30

Mo0.10

S0.010

P0.025

Elec

trod

es

ELECTRODES

31

Electrodes


Standards


AWS A 5.4 : E 309 LMO- 17DIN 8556 : E 23 13 2 LR 23EN 1600 : E 23 13 2 LR 12



• Low carbon Rutile-basic coated 23Cr 12Ni 2Mo stainless steel type electrode, used to weld on AISI 309 & 316L stainless steels and for dissimilar joints between construction, mild steels and stainless steels. Intermediate layer for a 316 L type cladding.

Current Type

AC/DC (+)


Product Information




SUPER OPTIMAL 309 MOL-17

Standards


AWS A 5.4 : E 309L- 17DIN 8556 : E 23 12 LR 23EN 1600 : E 23 12 LR 12

ISO- V J RT 60Tensile Strength N/mm2 600Elongation % >35


• Rutile type low carbon MMA electrode for joining dissimilar steels (austenitic to ferritic steels) and for cladding of austenitic steels. Weld metal consists of austenite with approximately 15% delta ferrite. Cladding on unalloyed and low-alloy steels are corrosion resistant in the first layer.

Current Type

AC/DC (+)


Product Information




SUPER OPTIMAL 309L-17


7442S 2.5mm 350mm 60-80

7443S 3.2mm 350mm 80-120

7444S 4.0mm 350mm 110-150


7446S 2.5mm 350mm 50-80

7447S 3.2mm 350mm 80-110

7448S 4.0mm 350mm 100-140

Si0.90

Mn0.90

Cr23.80

Ni12.80

C0.03

Mo0.10

S0.012

P0.020

Si0.90

Mn1.00

Cr23.50

Ni13.10

C0.03

Mo2.50

S0.012

P0.015

S0.012

P0.015

Welding Positions

Standards


AWS A 5.4 : E 316- 17DIN 8556 : E 19 12 3 R 23EN 1600 : E 19 12 3 R 32



• Rutile-silica-coated Mo containing austenitic stainless steel electrode with approx 6-8% ferrite. Coating with very low moisture pick-up. Soft fusion, without spatters, very easy slag removal, exceptional bead appearance, easy restriking.

Current Type

AC/DC (+)


Product Information




SUPER OPTIMAL 316-17

Welding Positions

Standards


AWS A5.4 : E 312-17

Yield Strength N/mm2 >500Tensile Strength N/mm2 >800Elongation % >20


• Electrode for high strength joint welding and surfacings of similar and equal steels or cast steels, for joint welding tensile unalloyed steels, tempered and tool steels, high manganese steels, spring steels and joints between dissimilar steels with high alloyed stainless steels.

Current Type

AC/DC (+)


Product Information




SUPER OPTIMAL 312-17

ELECTRODES


7450S 2.5mm 350mm 50-70

7451S 3.2mm 350mm 70-100

7452S 4.0mm 350mm 100-140


7454S 2.5mm 350mm 50-80

7455S 3.2mm 350mm 80-110

7456S 4.0mm 350mm 110-150

32

Si0.90

Mn0.80

Cr18.50

Ni11.60

C0.04

Mo2.30

S0.015

P0.025

Si0.90

Mn1.00

Cr29.00

Ni9.00

C0.10

Elec

trod

es

GAS WELDING & BRAZING

33

Welding Positions

Standards


C Si0.07

Mn0.400.10

AWS : A5.2 R45BS 1453 A1



• An oxygen/acetylene copper coated mild steel rod for all types of mild steel and wrought iron welding

• Particularly suitable for welding sheet metal panels, plates and tubes

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene




5.0kg Tube

CCMS

Pt No. Diameter

7460 1.6mm

7461 2.4mm

7462 3.2mm

Gas Welding

& Brazing

Welding Positions

Standards


Cu Si60.0

Sn0.30

Zn34.00.30

EN 1044 : CU 302BS 1845 CZ6A 1453 C2



• A multi purpose silicon bronze brazing rod suited to all types of fabrication work involving steel, cast iron, copper and dissimilar metal joints. Use a general brazing flux for best results

• Automotive, wheelchair, tubular furniture and bicycle industries, repair and maintenance

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene




2.5kg Tube

SILICON BRONZE C2

Pt No. Diameter

7468 1.6mm

7469 2.4mm

7470 3.2mm


34

Gas

Wel

ding

& B

razi

ng

Welding Positions

Standards


Cu Si60.0

Sn0.30

Zn34.00.30

EN 1044 : Cu 302BS 1845 CZ 6A 1453 C2


• A flux impregnated silicon bronze rod which is perfect for brazing clean mild steel components and is ideally suited for use in motor body shops and sheet metal fabrications

• Automotive, sheet metal and tubular furniture manufacturers

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene




2.5kg Tube (500mm length)

BRONZE C2 K (FLUX IMPREGNATED)

Welding Positions

Standards


Si0.30

Sn0.30

Zn34.0

Cu60.0

EN 1044 : Cu302BS 1845 CZ6A 1453 C2



• Flux coated silicon bronze rod for continuous brazing through not having to flux dip the rod. Ideal for general mild steel, galvanised steel, dissimilar joints and DIY enthusiasts

• Automotive, tubular furniture, repair and maintenance DIY

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene


2.5kg Tube



FLUX COATED BRONZE C2FC

Pt No. Diameter

7473 2.4mm

7474 3.2mm

Pt No. Diameter

7476 2.4mm

7477 3.2mm


Si0.15

Mn0.50

Sn1.10

Zn37.0


35

Gas Welding

& Brazing

Standards


Fe1.20

Cu60.0

AWS : RB Cu Zn – C



• A brazing rod with additions of manganese and tin giving a free flowing characteristic. Use a general brazing flux or liquid gas flux

• Automotive, wheelchair, bicycle industries

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene


Welding Positions

5.0kg Tube



BRONZE MN

Pt No. Diameter

7480 1.5mm

7481 2.0mm

7482 2.5mm

7483 3.0mm

Welding Positions

Standards


Si0.30

Ni10.0

Zn39.0

Cu48.0

EN 1044 : Cu 305BS : 1845 CZ8 1453 C5



• Nickel bronze rod for use on cast iron, copper alloy, stainless steel and alloy steels. Gives excellent wearing properties and is ideal for structures requiring a high tensile strength. Use a general brazing flux or a stainless steel brazing flux

• Bicycle, tubular structures repair and maintenance

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene


5.0kg Tube


BRONZE C5

Pt No. Diameter

7485 1.6mm

7486 2.4mm

7487 3.2mm



36

Gas

Wel

ding

& B

razi

ng

Standards


P6.00

Cu92.0

Ag2.00

AWS : B Cu P-6EN 1044 : CP105 BS 1845 CP2



• A copper phosphorous rod with 2% silver to give improved ductility and easier flowing characteristics. It is also highly resistant to corrosion. The rod is self fluxing on copper but a copper flux is required on brass joints

• Electric motors, hot water cylinders, copper/brass fabrication

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene


Welding Positions

1.0kg Tube


CP2

Pt No. Diameter

7537 2.4mm

7538 3.2mm

Standards


Cu Si48.0

Ni10.0

Zn39.00.30

EN 1044 : Cu 305BS : 1845 CZ 8 1453 C5



• A flux coated nickel bronze for use on cast iron, copper alloys, stainless steel and alloy steel. The nickel content makes this rod ideal for joints requiring high strength

• Tubular structures, repair and maintenance

Welding Positions

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene




5.0kg Tube

BRONZE C5 FC

Pt No. Diameter

7530 2.4mm

7531 3.2mm



37

Gas Welding

& Brazing

Standards


CU93.0

P7.00

AWS : B Cu P-2EN 1044 : CP201BS : 1845 CP3



• A copper phosphorous rod with good electrical conductivity and corrosion resistance. It is self-fluxing on copper. A copper flux is required on brass joints

• Artistic foundries and general copper and brass fabrications

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene


Welding Positions

1.0kg Tube



CP3

Pt No. Diameter

7533 1.5mm

7434 2.4mm

7435 3.2mm

Standards


P6.00

Cu89.0

Ag5.00

AWS : B Cu P – 3EN 1044 : CP 104 BS 1845 CP4



• A copper phosphorous rod with 5% silver to give excellent flow and ductility (greater than CP2). The rod is self-fluxing on copper but a copper flux is required when joining brass

• General copper/brass fabrications

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene


Welding Positions

1.0kg Tube



CP4

Pt No. Diameter

7499 1.6mm

7500 2.4mm


38

Gas

Wel

ding

& B

razi

ng

1.0kg Tube 0.25kg Tube

Standards


Ag Cu55.0

Zn22.0

Sn2.0021.0

AWS : A5.8 Bag 7EN 1044 AG103 BS 1845 AG14



• Cadmium-free 55% silver solder which is free flowing and ideal for close fitting capillary joints. It gives a good colour match on stainless steel

• Artistic foundries, food industry, power generation

Welding Positions

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene




SILVER AG14

Pt No. Diameter

7508 1.5mm

7509 2.5mm

Pt No. Diameter

7515 1.5mm

7516 2.5mm

Standards


Cu30.0

Zn28.0

Sn2.00

Ag40.0

AWS : A5.8-92 B Ag-28EN 1044 Ag 105



• Cadmium-free 40% silver solder suitable for all ferrous and non ferrous metals except Aluminium and its alloys

• Artistic foundries, power generation, general copper/ brass fabrications

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene

Welding Positions




SILVER AG28

Pt No. Diameter

7505 1.5mm

7506 2.5mm

Pt No. Diameter

7503 1.5mm

7504 2.5mm



39

Gas Welding

& Brazing

Standards


Cu21.0

Zn22.0

Sn2.00

Ag55.0

AWS : A5.8 Bag 7EN 1044 AG103BS 1845 AG 14



• Cadmium free 55% flux coated silver solder

• Artistic foundries, food industry, power generation

Product Information

Current Type

Recommended Gas

Oxygen/Acetylene


Welding Positions



SILVER AG14 FC

Pt No. Diameter

7511 1.5mm

7512 2.5mm

Pt No. Diameter

7517 1.5mm

7518 2.5mm


VISIT

MIG and TIG sections for a wide range of Torches and Consumables

ARC WELDING ACCESSORIESfor Electrode Holders, Clamps, Connectors and other MMA accessories – plus Ovens and Quivers

GAS WELDING for all you need from Regulators, Nozzles, Hoses and Fittings to Cutting Equipment

SAFETY & PPE for Welding Helmets and PAPR plus a comprehensive range of quality products to protect your Hearing, Head, Face, Eyes, Hands, Respiratory and Clothing

WELDING TOOLS sections comprising all you need from Jacks, Clamps, Accessories and Kits to Fit Up and Magnetic Tools

AIR & CORDLESS TOOLS including Compressors, Hand Tools, Kits and Accessories

PASTES

BRUSHES

1669Standard Pickling Paste 2.0kg (4 per case)*

1670Rapid Pickling Paste 2.0kg (4 per case)*

1671Neutralisation Paste 2.0kg (4 per case)*

*Only supplied in cartons of 4

983 Pickling Paste Brush

7520Aluminium Welding – 500g Powder Flux for gas welding Aluminium

7521Aluminium Brazing – 500g Powder Flux for gas brazing Aluminium and its alloys

7522 General Brazing – 500gPowder Flux for gas brazing steel and cast iron

7523 Copper Welding and Brazing – 500g Powder Flux for welding and brazing copper and its alloys

7524 Silver Solder – 500g Powder Flux (boric acid and borates free) for silver solder operations

1490Anti-spatter paste for MIG and TIG welding torch protection and weld spatter minimisation – 500g

CHEMICALS

FLUX POWDER TIP DIP

40

Chem

ical

s

COUGARTRON PLUS WELD CLEANER STARTER KIT

7528

Cougartron Plus is a compact and effective electrochemical weld cleaning and polishing machine for stainless steel TIG welds and surfaces.

With the addition of special accessories, the system can also be used for marking and etching.

Cougartron Plus provides excellent results on smaller stainless steel TIG welds and is equally useful with both off- and on-site weld cleaning.

1362Premium Anti-Spatter Spray– 300mlCase of 12

1357Anti-Spatter Spray – 300mlCase of 12

1394Cleanweld Anti-Spatter Spray – 600mlCase of 12

136625 litresQty 1

13655 litresCase of 4

1358Anti-Spatter Spray – 300ml Case of 12

SOLVENT FREE SILICONE FREE

1 2 3 4 5 6 7

CHEMICALS

PREMIUM ANTI-SPATTER SPRAY ANTI-SPATTER SPRAY WATER BASED ANTI-SPATTER

CRACK DETECTOR / METAL WORKING SPRAYS

Item Part No. Description Case Qty1 1800 Crack Detector Penetrant – 300ml 122 1801 Crack Detector Developer – 300ml 123 1802 Crack Developer Cleaner – 300ml 124 1803 Leak Detector Spray – 300ml 125 1807 Tapping and Cutting Oil – 300ml 126 1808 Galvanising Spray – 300ml 127 1809 Safe Solvent Cleaner – 300ml 12

41

Chemicals

CONTAINS‘THE WORKS’

COUGARTRON ETCHING SET WITH CASE

7529

Cougartron basic etching set transforms your weld cleaning machine* into a powerful and reliable marking/etching system for stainless steel.

Replace the weld cleaning brush with a special marking head and achieve fast and permanent marking and etching results.

*Cougartron Plus and other compatible weld cleaners are not sold as part of the set.

42

SPECIAL ALLOYSSP

ECIA

L AL

LOYS

ALLOY AWS GRADE MIG (15.0kg Spool) TIG (5.0kg Tube)

ER2209 AWS A5.9 22 9 3 N L 7818 – 1.0mm 7820 – 2.4mm

7819 – 1.2mm


ERNiCr-3 A5.14 NiCr20Mn3Nb / S Ni 6082 7800 – 1.0mm 7802 – 2.4mm

7801 – 1.2mm

NiCr-3 Bare corrosion and heat-resisting Ni-Cr-Mo wire for welding of high alloyed heat-resisting and corrosion resisting materials, 9%Ni-steels and similar steels with high notch toughness at low temperatures. Also for joining of dissimilar metals of the types mentioned. The weld metal has very good mechanical properties at high and low temperatures. Good resistance to pitting and stress corrosion.

NiCrMo-3 Ni-based solid wire for SAW welding. Corrosion and heat resistant. For welding of high alloyed steels, heat resistant steels, corrosion resistant steels, 9% Ni-steels and similar steels with high toughness at low temperatures. NiCrMo-3 shall be combined withFlux 10.90 or Flux 10.16.


ERNiCrMo-3 A5.14 NiCr22Mo9Nb / S Ni 6625 7803 – 1.0mm 7805 – 2.4mm

7804 – 1.2mm

NiCrMo-4 is a corrosion and heat resistant, nickel-chromium wire welding of high alloyed steel, heat resistant steel, corrosionresistant steel, 9Ni steels and similar steels with high toughness at low temperatures. Good resistance to stress.


ERNiCrMo-4 A5.14 NiCr15Mo16Fe6W4 / S Ni 6276 7806 – 1.0mm 7808 – 2.4mm

7807 – 1.2mm

NiCrMo13 Bare Ni-Cr-Mo wire for welding of high alloyed Ni-base materials, 9% Ni steel and super austenic steels of type 20Cr-25Ni with 4-6% Mo. Can also be used for welding carbon steel to Ni base steel. The weld metal has a very good toughness and is corrosionresistant over a wide range of applications in oxidizing and reducing media.


ERNiCrMo13 A5.14 RNiCr23Mo-16 / S Ni 6059 7809 – 1.0mm 7811 – 2.4mm

7810 – 1.2mm

NiCu-7 Bare nickel based welding wire alloyed with 30% Cu for welding of base materials of the same type. Can also be used to join these alloys to steel. The weld metal has good resistance to flowing seawater and has high strength and toughness over a rather wide temperature range. Has also good resistance to hydrofluoric acid, sulfuric acid, alkalis etc. Can be used for welding of similar types of base materials which are age-hardenable with small additions of Ti and Al.


ERNiCu-7 A5.14 NiCu30Mn3Ti / S Ni 4060 7812 – 1.0mm 7814 – 2.4mm

7813 – 1.2mm

NiFe-Cl A nickel-iron electrode for welding normal grades of cast iron and for joining them to steel. Can be used for malleable modular cast iron and alloy cast iron. It has a special iron jacketed Ni core wire, which gives the wire much improved current carrying capacity compared to electrodes with a homogeneous core wire. The electrode produces a weld metal stronger and more resistant to solidification cracking than the pure nickel electrode types. Typical applications are repair of pump bodies, heavy machine sections, gear teeth, flanges and pulleys.


ERNiFe-Cl A5.14 NiFe-1 7815 – 1.0mm 7817 – 2.4mm

7816 – 1.2mm

2209 Bare, corrosion-resistant, duplex welding wire for welding austenitic-ferritic stainless alloys of the 22% Cr, 5% Ni, 3% Mo types. 2209 has high general corrosion resistance. In media containing chloride and hydrogen sulphide, the alloy has high resistance to inter-granular corrosion, pitting and especially to stress corrosion. The alloy is used in a variety of applications across all industrial sectors.

Documents

CONSUMABLES - R H Davey Welding Supplies Ltd€¦ · supercast nife* 30 30 31 31 super optimal e316-17* 32 super optimal e312-17* 32 gas welding and brazing c c m s 33 silicon bronze