Upload
vuphuc
View
221
Download
1
Embed Size (px)
Citation preview
Construction of polyvinylchloride Construction of polyvinylchloride (PVC) and caustic soda (PVC) and caustic soda
production complexproduction complex
The project purpose
The organisation a complex of manufacture of caustic soda and polyvinylchloride (PVC) with use ethylene from Shurtan GCC
Problems solved by the project
The organisation of new manufacture caustic soda in volume 32, 0 thousand tons a year;
Expansion of existing manufacture ethylene with increase in capacity at 25,0-30,0 thousand tons in a year;
The organisation of manufacture of polyvinylchloride (PVC) in volume of 51,0 thousand tons a year 2
PVC susp
PVC unitPVC unit
Oxygen
ChlorineEthylene
Tehnical salt
Caustic soda and chlorine unit
Caustic soda and chlorine unit
WaterNatural gas
Ethylene unitEthylene unit
VCM
VCM unit
6
Oman Oil Company S.A.O.C.The scheme of realization of the project
DAK«Uzkimyosanoat»
NHC«Uzbekneftegas»
Engineering company carries out building "on a turn-key basis"
shareholding
Project company
Complex
Approximate cost of the project – 195 million USD7
The period of realization of the project
36 month
Designing 12 month
Procurement of the equipment and materials
18 month
Civil and erection works 30 month
8
10
PROJECT OBJECTIVEPROJECT OBJECTIVE
Creation DME (Di-Methyl Ether) production to use it as a substitute of LPG and diesel fuel as a clean fuel without SOx and soot and improved ecological characteristics.
Approximate project cost – 90 million USD.
11
There are two main technologies of DME production:
1. “Methanol Dehydration” (Indirect synthesis)
2. “Direct synthesis”
12
Feed Syngas(CO + H2)
Methanol(CH3OH)
DME +H2O(CH3OCH3+ H2O) DME
Water
Indirect synthesis Indirect synthesis (methanol dehydration)(methanol dehydration)
CO + 2H2 ⇔ CH3OH (1)
2CH3OH ⇔ CH3OCH3(DME) +H2O (2)
CO + H2O ⇔ CO2 + H2 (3)
13
Direct synthesis Direct synthesis (from gas, coal, biomass)(from gas, coal, biomass)
3CO + 3H2 ⇔ CH3OCH3(ДМЭ) +CO2 (1)
2CO + 4H2 ⇔ CH3OCH3(ДМЭ) +H2O (2)
2CO + 4H2 ⇔ 2CH3OH (3)
2CH3OH ⇔ CH3OCH3(ДМЭ) +H2O (4)
CO + H2O ⇔ CO2 + H2 (5)
FeedSynthesis
gas(CO + H2)
Methanol(CH3OH)
DME + X(CH3OCH3+ X) DME
X
Feed = Natural Gas , Bio-Mass, CoalX = CO2 or H2O or Methanol
The proposed functional scheme of The proposed functional scheme of coco--production of methanol and production of methanol and
dimethyl ether (DME) from natural gas dimethyl ether (DME) from natural gas at at ““NavoiazotNavoiazot”” JSC JSC
Operating facilities
Unit for conversion
of gas
Unit for preparing of
synthesis gas
Compressors for
synthesis of gas
Unit for raw
methanol synthesis
Methanol rectification
DME rectification
Unit for synthesis of DME (dimethyl
ether)
The new created facilities
14
16
PROJECT PURPOSEPROJECT PURPOSE
Creation of polymeric materials with the set properties, home market saturation by new kinds of technological raw materials and the goods
Project capacity – 7 thousand ton/year
17
PRECONDITIONS FOR PROJECT REALIZATION
• Presence of own raw-material base:- operating production of polyethylene in assortment on Shurtan GCC;- it is planning creation on the basis of Surgil field (Republic Karakalpakstan) new natural gas chemical complex with polypropylene and polyethylene production;- it is planning beginning of production of resin of the PVC on “Navoiazot” OJSC;• Presence of an industrial infrastructure in OJSC “Djizakk plastmassa”:- Operating engineering networks and communications.- Free industrial building with the area 4,2 thousand m2.- increasing requirement of branches of economy for polymeric compositions of the set property.
18
COMMODITY MARKETS
Domestic market estimated 4500 ton approximately.
Buyers:• The enterprises of the building and local industry:- PVC plasticate - 4000 ton;
• The car industry enterprises:- Polypropylene compositions - 400 ton;
• “Uzeltechsanoat” enterprises:- thermoelastopolastic and polyethylene compositions - 100 ton;
• Export 2500 ton. To the nearby countries, including the PVC plascticate – 2000 ton.
19
COST OF THE PROJECT AND FINANCING
Estimated project cost 5,0 mln. USD*
- EquipmentIt will be defined at feasibility study of
the project- Construction works
Financing sources
- Loans from commercial banks 1,5 mln. USD
- Investments 3,5 mln. USD
* Will be defined at feasibility study of the project
Enterprises offered to foreign investors
Enterprise Location Main products Assets to be sold
Ferganaazot JSC Fergana region, Fergana city
Ammonia, ammonium nitrate, urea, defoliants, sodium chloride, cellulose diacetate
51%
Samarkandkimyo JSC
Samarkand regionSamarkand city
Nitro-calcium phosphate fertilizer 100%
Djizzak plastmassa JSC
Djizzak regionDjizzak city
Polymeric pipes and films 58%
Fergana furancompounds plant
Fergana regionFergana city
Cotton cellulose, drilling reagents 100%
Fergana chemicalfiber plant
Fergana regionFergana city Tire cord, acetic fiber 100%
Kungrad sodaash plant
KarakalpakstanKungrad town Soda ash, technical salt 74%
20
«FERGANAAZOT» JSC
Location: Fergana region, Fergana city.
Number of personnel: 5700
Production value (2009): 110,5 mln. USD.
Export value (2009): 56,8 mln. USD.
Main products: Ammonia, ammonium nitrate, urea, sodium chloride, chlorine-magnesium defoliant, cellulose diacetate.
Main markets: Central Asian states, Central and Eastern Europe, Iran, Pakistan, Turkey, Ukraine, Russia, China.
Privatization: 51% shares of the enterprise are to be sold to foreign investors.
Cost: Starting price not less than 52 000 thousands USDinvestment obligations 55 000 thousands USD
21
«SAMARKANDKIMYO» JSC
Location: Samarkand region, Samarkand city.
Number of personnel: 800
Production value (2009): 6,9 mln. USD.
Main products: Nitro-calcium-phosphorous fertilizer («Nitrofos»).
Main markets: Central Asian states, Afghanistan, Ukraine.
Privatization: 100% shares of the enterprise are to be sold to foreign investors.
Cost: Starting price not less than 20 506 thousands USDinvestment obligations 7 300 thousands USD
22
«JIZZAKH PLASTMASSA» JSC
Location: Jizzakh region, Jizzakh city.
Number of personnel: 450
Production value (2009): 4,1 mln. USD.
Export value (2009): 389 thousand USD.
Main products: Polyethylene film, polyethylene pipes, polymeric goods of common use.
Main markets: Central Asian states, Russia.
Privatization: 57.67% shares of the enterprise are to be sold to foreign investors.
Cost: Starting price not less than 3 630 thousands USDinvestment obligations 5 000 thousands USD
23
«FERGANA CHEMICAL PLANT OF FURAN COMPOUNDS»
Location: Fergana region, Fergana city.
Number of personnel: 920
Production value (2009): 5,5 mln. USD.
Export value (2009): 4,8 mln. USD.
Main products: Cotton cellulose, furfural, furfural alcohol, ethyl alcohol, FHL-1 boring reagent.
Main markets: Russia,Ukraine, Iran, China, Israel.
Privatization: 100% assets of the enterprise are to be sold to foreign investors.
Cost: Starting price not less than 37 000 thousands USDinvestment obligations 2 600 thousands USD
24
«FERGANA CHEMICAL FIBER PLANT»
Location: Fergana region, Fergana city.
Number of personnel: 1200
Production value (2009): 3,2 mln. USD.
Export value (2009): 314 thousand USD.
Main products: Acetic fiber, Polyanide-6 chips, tire cord.
Main markets: Central Asian states, potential - Russia,Ukraine, Central and Eastern Europe.
Privatization: 100% assets of the enterprise are to be sold to foreign investors.
25
«KUNGRAD SODA ASH PLANT»
Location: Republic of Karakalpakstan, Kungrad city.
Number of personnel: 1300
Production value (2009): 17,1 mln. USD.
Export value (2009): 5,8 mln. USD.
Main products: Soda ash, technical salt.
Potential markets: Central Asian states, Russia,Ukraine.
Privatization: 74% assets of the enterprise are to be sold to foreign investors.
26