31
A-1 IM Sandvik CH420 S223.649.en-01 SANDVIK CH420:01 Appendix A: Installation drawings Issue: 20080708

cono Sandvik

Embed Size (px)

Citation preview

Page 1: cono Sandvik

S223.649.en-01

SANDVIK CH420:01

Appendix A:Installation drawings

Issue: 20080708

A-1IM Sandvik CH420

Page 2: cono Sandvik

IM Sandvik CH420

A.1 General The following drawings show machine dimensions, connection positions and dimensions, and access dimensions. All dimensions must be respected. Dimensions are given in millimetres with inch dimension in brackets.

A.1.1 Mechanical drawings

A.1.2 Electrical drawings

NOTE! The motor can be installed on either side of the crusher.

Drawing name Drawing no. NoteInstallation 442.9976

Oil tank installation 442.8326

Crusher on subframe 453.0566

Oil connection (standard) 442.9822

Oil connection (USA) 442.9821

Air over-pressure (blower/compressed air) 442.8642

Drawing name Drawing no. NotePiping and Instrumentation diagram 194.0433

Connection diagram, oil tank 194.0440

Circuit diagram 194.0441

Instrument list 195.0620

Sensor list 195.0621

Cable list 195.0908

Modification of return oil flow switch 194.0190 option

Connection of extra heating elements 194.0191 option

Connection of heating cable 190.3592 option

Connection of heater for Hydroset oil 190.3590 option

A-2 © 2008 Sandvik SRP ABS223.649.en-01

Page 3: cono Sandvik

IM Sandvik CH420

A.1.3 Foundation loadsThe values are applicable for the maximum eccentric throw (28 mm).

Forces on foundation at each attachment point.

CH420 fixed installation (kN)Vertical static load including material* 17

Dynamic load during normal operation f = 6.6 Hz:

Rotating horizontal force (H) 6

Cyclic vertical force (V) ±8

* Material volume = 0.62 m3

* Bulk density = 1.8 tonnes/m3

CH420 on rubber dampers (kN)Vertical static load including material* 17

Dynamic load during starting and stopping:

Rotating horizontal force (H) 2

Cyclic vertical force (V) ±4

Dynamic load during normal operation f = 6.6 Hz

Rotating horizontal force (H) 0.5

Cyclic vertical force (V) ±1

* Material volume = 0.62 m3

* Bulk density = 1.8 tonnes/m3

Horizontal displacement:± 15 mm in all directions during starting and stopping± 5 mm in all directions during operation

CH420 with motor bracket (kN)Vertical static load including material* 20

Dynamic load during starting and stopping:

Rotating horizontal force (H) 2

Cyclic vertical force (V) ±4

Dynamic load during normal operation f = 6.6 Hz

Rotating horizontal force (H) 0.5

Cyclic vertical force (V) ±1

* Material volume = 0.62 m3

* Bulk density = 1.8 tonnes/m3

Horizontal displacement:± 15 mm in all directions during starting and stopping± 5 mm in all directions during operation

CH420 with subframe (kN)Vertical static load including material* 22

Dynamic load during starting and stopping:

Rotating horizontal force (H) 2

Cyclic vertical force (V) ±4

Dynamic load during normal operation f = 6.6 Hz

Rotating horizontal force (H) 0.5

Cyclic vertical force (V) ±1

* Material volume = 0.62 m3

* Bulk density = 1.8 tonnes/m3

Horizontal displacement:± 15 mm in all directions during starting and stopping± 5 mm in all directions during operation

A-3© 2008 Sandvik SRP AB S223.649.en-01

Page 4: cono Sandvik

IM Sandvik CH420

A.1.4 Mechanical connectionsDrawing no. 442.9822 (standard) Drawing no. 442.9821 (USA)The drawings show the points on the crusher and tank unit where connections are made, and also show the hoses that are supplied.

This overview shows general information about the connections for the cone crusher and its accessories.

Tank unit Dimension Max pressure A Lubrication oil from crusher Rp 2" internal thread

B Lubrication oil to crusher Rp 1½" internal thread

C Hydroset Rp ¾" internal thread

D To oil heat exchanger Rp 1"

E From oil heat exhanger Rp 1"

F, G Over-pressure air Rp ¾" internal thread

Crusher H Over-pressure air Rp ¾" internal thread

I Lubrication oil to tank R 2"

K Lubrication oil from tank G 1½" B

L Hydroset G ¾ B

Water–oil heat exchanger M Oil inlet G 1½" B

N Water outlet G 1½" B

O Water inlet Rp 1½" B

P Oil outlet G 1½" B

Air–oil heat exchanger Q Oil outlet G 1¼"

R Oil inlet G 1¼"

A-4 © 2008 Sandvik SRP ABS223.649.en-01

Page 5: cono Sandvik

IM Sandvik CH420

Mechanical connections overview

GH

IK

L

A

F

B

C

M N

O P

R

Q

E

D

A-5© 2008 Sandvik SRP AB S223.649.en-01

Page 6: cono Sandvik

IM Sandvik CH420

A.1.5 Cable overviewThis cable overview shows general information about the electrical cables. Site specific signals are not included in this presentation

NOTE! All cable types and dimensions must meet local legislation.

Cabledesignation

Object Cable path Rating Cable connected by Sandvik

Notes

From To 50 Hz 60 Hz

W1-M1 Crusher main motor Switchgear -M1 55–90 kW Yes

W1-M2 Lubrication oil pump Switchgear -L9 1.1 kW 1.3 kW Yes

W2-M2 Lubrication oil pump -L9 -M2 1.1 kW 1.3 kW Yes

W1-M3 Cooling fan Switchgear -M3 1.5 kW 1.7 kW Option

W3-M6 Hydroset pump -L9 -M6 1.1 kW 1.3 kW Yes

W1-M8 Over-pressure fan Switchgear -M8 0.37 kW 0.43 kW Option

W1-E7 Oil tank heating Switchgear -L9 2.5–8.2 kWdepending on voltage and number of heaters

Yes

W11-E7 Heating element #1in oil tank

-L9 -E7.1 1.24–1.64 kW depending on voltage

Yes

W12-E7 Heating element #2in oil tank

-L9 -E7.2 1.24–1.64 kW depending on voltage

Yes

W1-CV Power supply Switchgear -L9 - - Yes

W2-CV Signals from switches -L9 -L9 - - Yes

W1-S10 Working lights switch -L9 -S10 - - Option

W1-H10 Working lights Switchgear -H10 60 W 60 W Option

W1-TG1 Temperature switch (return oil)

-L9 -TG1 - - Yes

W1-TG2 Temperature switch (cooling thermostat)

-L9 -TG2 - - Yes

W1-TG3 Temperature switch (heating thermostat)

-L9 -TG3 - - Yes

W1-OG1 Flow switch (return oil)

-L9 -OG1 - - Yes

W1-PG2 Pressure switch (oil filter)

-L9 -PG2 - - Yes

W3-H11 Signal: pressure drop indicator

-L9 -H11 - - Yes LED

A-6 © 2008 Sandvik SRP ABS223.649.en-01

Page 7: cono Sandvik
Page 8: cono Sandvik
Page 9: cono Sandvik
Page 10: cono Sandvik
Page 11: cono Sandvik
Page 12: cono Sandvik
Page 13: cono Sandvik
Page 14: cono Sandvik
Page 15: cono Sandvik
Page 16: cono Sandvik
Page 17: cono Sandvik
Page 18: cono Sandvik
Page 19: cono Sandvik
Page 20: cono Sandvik
Page 21: cono Sandvik
Page 22: cono Sandvik
Page 23: cono Sandvik
Page 24: cono Sandvik

INST

RU

MEN

T LI

STPl

ant:

Equi

pmen

t Tag

No:

Equi

pmen

t Nam

e:H

YDR

OC

ON

E C

H/C

S-42

0/43

0Eq

uipm

ent S

uppl

ier:

SAN

DVI

K R

OC

K P

RO

CES

SIN

G

IDEN

TIFI

CA

TIO

NIN

STR

UM

ENT

TYPE

APP

LIC

ATI

ON

INST

RU

MEN

T D

ETA

ILS

REM

AR

KS

Plan

tSR

PM

odel

Ran

gePa

rt N

o.M

anuf

actu

rer

Tag

No.

Tag

No.

-TI1

Ther

mom

eter

Ret

urn

oil t

empe

ratu

re (m

ain)

ICF

600-

120º

C92

3.01

92-0

0LT

RLu

br. s

yste

m

-PI1

Pre

ssur

e ga

uge

Hyd

rose

t pre

ssur

e10

0M20

-20-

6 M

Pa

923.

0379

-00

Tem

pres

sH

ydro

set s

yste

m

-PI2

Pre

ssur

e ga

uge

Oil

pres

sure

(mai

n)27

48 D

630-

1.6

MP

a92

3.01

93-0

0W

ika

Lubr

. sys

tem

-LI1

Oil

leve

l ind

icat

orO

il le

vel i

n ta

nk (m

ain)

H00

361-

010

Hig

h/Lo

w91

4.01

74-0

0P

arke

r Han

nifin

Lubr

. sys

tem

-LI2

Oil

leve

l ind

icat

orO

il le

vel i

n ta

nk (H

ydro

set)

H00

361-

007

Hig

h/Lo

w91

4.01

70-0

0P

arke

r Han

nifin

Hyd

rose

t sys

tem

San

dvik

Roc

k P

roce

ssin

gR

ev: 0

1/N

ew b

rand

ing

Dat

e: 0

7-06

-15/

Jwa

195.

0620

Inst

rum

ent l

ist C

H_C

S-4

20_4

30 T

ypic

al in

stal

latio

n1

(1)

.

Page 25: cono Sandvik

SEN

SOR

LIS

TPl

ant:

Equi

pmen

t Tag

No:

Equi

pmen

t Nam

e:Eq

uipm

ent S

uppl

ier: SE

NSO

R T

YPE

APP

LIC

ATI

ON

REM

AR

KS

Plan

tSR

PM

odel

Ran

gePa

rt N

o.O

utpu

tC

onta

ctM

anuf

actu

rer

Tag

No.

Tag

No.

ratin

g-T

G1

Ther

mos

tat

Ret

urn

oil t

empe

ratu

reR

T101

17-

5003

923.

0095

-00

NC

/NO

4A,4

00V

Dan

foss

Lubr

. sys

tem

-TG

2Th

erm

osta

t O

il co

olin

gR

T101

17-

5003

923.

0095

-00

NC

/NO

4A,4

00V

Dan

foss

- “

- “ -

-TG

3Th

erm

osta

t O

il he

atin

gR

T101

17-

5003

923.

0095

-00

NC

/NO

4A,4

00V

Dan

foss

- “

- “ -

-OG

1Fl

ow in

dica

tor

Ret

urn

oil f

low

Hel

iFlo

at P

F98

4.10

08-0

0N

C/N

O6A

,240

VH

eliS

im -

“ - “

--P

G2

Pre

ssur

e gu

ard

Filte

r diff

. pre

ssur

e (m

ain)

PIS

3097

2.2

bar

912.

0127

-00

NO

2,5A

230

VK

nech

t -

“ - “

-

-B1N

Pos

ition

sen

sor

Mai

nsha

ft po

sitio

n (H

S-2

800)

ED

S 1

600-

160m

m98

4.03

90-0

04-

20m

AM

icro

Eps

ilon

AS

Ri

-B1N

Pos

ition

sen

sor

Mai

nsha

ft po

sitio

n (H

S-3

800)

ED

S 2

500-

250m

m98

4.03

91-0

04-

20m

AM

icro

Eps

ilon

AS

Ri

-B2N

Pre

ss. t

rans

mitt

erH

ydro

set p

ress

ure

3376

0-25

0bar

923.

0507

-00

4-20

mA

Tecs

isA

SR

i-B

3NTe

mp.

tran

smitt

erR

etur

n oi

l tem

pera

ture

FLE

XTO

P P

T-10

00-

200°

C92

3.04

89-0

04-

20m

AB

ourd

one

Sed

.A

SR

i-U

1NP

ower

tran

sduc

erD

rive

mot

or p

ower

dra

wP

200-

054

4-20

mA

Tillq

uist

AS

Ri

SEN

SOR

DET

AIL

S

HYD

RO

CO

NE

CH

/CS-

420/

430

SAN

DVI

K R

OC

K P

RO

CES

SIN

G

IDEN

TIFI

CA

TIO

N

San

dvik

Roc

k P

roce

ssin

gR

ev: 0

1/ N

ew b

rand

ing

Dat

e: 0

7-06

-05/

Jwa

195.

0621

Sen

sor l

ist C

H_C

S-4

20_4

30 T

ypic

al in

stal

latio

n1

(1)

Page 26: cono Sandvik

H/S

420

-430

KA

BEL

LIS

TA O

LJET

AN

K

Rad

nr

.A

nslu

tnin

g A

Skal

ning

A

Ans

lutn

ing

BM

ärkn

ing

BSk

alni

ng

BA

ntal

m /

stLe

dare

x

area

AW

GTy

pYt

ter-

diam

eter

Sand

vik

Art

.No.

Lev.

Art

.No.

Fabr

ikat

Anm

.

1-M

20,

20 m

-L9

M2

0,40

m1,

00 m

4G1,

516

ÖLF

LEX

150

QU

ATT

RO

8,9

mm

960.

????

-00

0713

61La

ppka

bel /

Mill

troni

c

2-M

60,

20 m

-L9

M6

0,40

m2,

50 m

4G1,

516

ÖLF

LEX

150

QU

ATT

RO

8,9

mm

960.

????

-00

0713

61La

ppka

bel /

Mill

troni

c

3-E

7:1

-L9

E7:

1-

4G1,

516

ÖLF

LEX

150

QU

ATT

RO

8,9

mm

960.

????

-00

0713

61La

ppka

bel /

Mill

troni

cO

ptio

n "V

inte

rutr.

"

4-E

7:2

0,20

m-L

9E

7:2

0,40

m1,

25 m

4G1,

516

ÖLF

LEX

150

QU

ATT

RO

8,9

mm

960.

????

-00

0713

61La

ppka

bel /

Mill

troni

c

5-E

7:3

0,20

m-L

9E

7:3

0,40

m1,

45 m

4G1,

516

ÖLF

LEX

150

QU

ATT

RO

8,9

mm

960.

????

-00

0713

61La

ppka

bel /

Mill

troni

c

6-E

7:4

-L9

E7:

4-

4G1,

516

ÖLF

LEX

150

QU

ATT

RO

8,9

mm

960.

????

-00

0713

61La

ppka

bel /

Mill

troni

cO

ptio

n "V

inte

rutr.

"

7-S

10-L

9S

10-

3G1,

516

ÖLF

LEX

150

QU

ATT

RO

8,1

mm

960.

????

-00

0713

60La

ppka

bel /

Mill

troni

cO

ptio

n "B

elys

ning

"

8-H

10-L

9H

10-

3G1,

516

ÖLF

LEX

150

QU

ATT

RO

8,1

mm

960.

????

-00

0713

60La

ppka

bel /

Mill

troni

cO

ptio

n "B

elys

ning

"

9-T

G2

0,20

m-L

9TG

20,

40 m

1,50

m3G

1,5

16Ö

LFLE

X 1

50 Q

UA

TTR

O8,

1 m

m96

0.??

??-0

007

1360

Lapp

kabe

l / M

illtro

nic

10-T

G3

0,20

m-L

9TG

30,

40 m

1,95

m3G

1,5

16Ö

LFLE

X 1

50 Q

UA

TTR

O8,

1 m

m96

0.??

??-0

007

1360

Lapp

kabe

l / M

illtro

nic

11-O

G1

-L9

OG

1In

går i

OG

1

12-T

G1

0,20

m-L

9TG

10,

40 m

1,75

m3G

1,5

16Ö

LFLE

X 1

50 Q

UA

TTR

O8,

1 m

m96

0.??

??-0

007

1360

Lapp

kabe

l / M

illtro

nic

13-P

G2

0,20

m-L

9P

G2

0,40

m1,

60 m

2x1,

516

ÖLF

LEX

150

QU

ATT

RO

7,5

mm

960.

????

-00

0713

59La

ppka

bel /

Mill

troni

c

14-H

11-L

9H

11In

går i

H11

San

dvik

Roc

k P

roce

ssin

g20

07-0

8-06

Rev

: 01/

New

bra

ndin

gD

ate:

07-

06-0

5 /J

wa

195.

0908

__Li

st o

f cab

les

L9 C

H_C

S-4

20-6

60 o

iltan

kH

/S 4

20-4

301

(1)

Page 27: cono Sandvik
Page 28: cono Sandvik
Page 29: cono Sandvik
Page 30: cono Sandvik
Page 31: cono Sandvik