Connection Conditions Bosch CC220

Automationstechnik

Antriebs- und Steuerungstechnik

Connection ConditionsPart 1 and Part 2

CC 220

103Version

CC 220

Connection ConditionsPart 1 and Part 21070 073 301-103 (95.05) GB

(Z25 WJ and D25 GJ)

E 1995

by Robert Bosch GmbH,All rights reserved, including applications for protective rights.

Reproduction or handing over to third parties are subject to our written permission.

Discretionary charge 40. DM

CC220Connectionconditions

Contents

Contents1

Contents

New or amended modules/sections (in relation to the previous edition of the manual) are identified with a ". Inthe manual itself such changes are identified by means of correction bars in the margin.

Connection conditions part 1

Page

Safety notes

Foreword

1. System configuration

1.1 General 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Card rack 1 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.1 NC card rack 1.05 1 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.2 NC/PLC card rack 1.05/8 1 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.3 NC/CL3 card rack 1.05/7 1 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.4 Slot variations 1 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Operating panels 1 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1 14" standard colour panel 1 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.2 12" monochrome panel 1 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.3 14" special colour panel 1 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Extended modules 1 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1 MTB1 I/O 1 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2 Handwheels 1 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.3 ASCII keyboard 1 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.4 DNC interfaces 1 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 PLC couplings 1 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.1 PIC 250 1 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.2 CL 300 1 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.3 PC 600 1 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.4 Limits to PLC program generation 1 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.5 Possible PLC couplings 1 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.6 PLC modules (AG/NC3S, AG/ZS, E24/DC 95way) 1 81. . . . . . . . . . . . . . . . . . . . . . . . . 1.6 External expansion units 1 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.1 DCR cassette player 1 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.2 MiniCass cassette player 1 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.3 Punched tape reader 1 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.4 Diskette unit CC disk 1 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.5 PG4 programming unit 1 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.6 XTRANS 1 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.7 Biburn 1 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Contents

Contents2

2. Dimensions, installation and connection conditions

2.1 Dimensions card rack 2 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 NC card rack 1.05 2 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.2 NC/PLC card rack 1.05/8 and NC/CL3 card rack 1.05/7 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Dimensions operating panels 2 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.1 12" monochrome panel 2 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.2 14" colour panel 2 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Dimensions MTB1 I/O 2 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Dimensions ASCII keyboard 2 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Dimensions handwheels 2 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 Installation 2 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.1 Operating panel installation 2 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.2 Installing drawer with keyboard 2 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.3 Installing the MTB1 I/O 2 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.4 Installing the electronic handwheel 2 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.5 Installing the card rack 2 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 Electrical connections 2 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.1 General data for power supply(ies) 2 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.2 24 V power supply modules for load and logic supply 2 13. . . . . . . . . . . . . . . . . . . . . . . 2.7.3 PE conductor and screening 2 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.4 Interference suppression 2 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.5 Voltage connection 2 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.6 Notes on switch cabinet construction 2 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 Field service conditions 2 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 Maintenance 2 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Plugin modules

3.1 CP/MEM5 computer/memory module 3 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 SERVOi servo loop interface 3 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Overview 3 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Measuring system inputs 3 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3 8way analog input, high Speed I/O 3 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.4 Probe inputs / 5 V probe power supply 3 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.5 Analog setpoint outputs 3 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 I/O 24/0.2 module with PIC 250 (digital I/O with integrated PLC) 3 31. . . . . . . . . . . . . . . . . . 3.4 NCPLCbit module (bit coupler) 3 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 NCPLCWord3 module (word coupler) 3 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 SCP2 module (serial couple processor) 3 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 PCI/OS module with intigratet PIC 250 3 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 PS 75 power supply module 3 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Contents

Contents3

Connection conditions part 2

Page

4. Digital interface

4.1 Interface tables 4 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1 Signals from PLC to CNC 4 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.2 Signals from CNC to PLC 4 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3 PLC input addresses of the MTB1 I/O inputs 4 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.4 PLC output addresses of the MTB1 I/O outputs 4 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.5 Signals to the machine (PIC 250 only) 4 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.6 Signals from the machine (PIC 250 only) 4 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Signal descriptions 4 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 Control inputs (PLC outputs) 4 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Control outputs (PLC inputs) 4 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Other signals 4 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ready2 4 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MTB I/O inputs/outputs 4 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HighSpeed I/O of the SERVOi control loop card 4 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Signal register 4 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts list

Glossary


Contents

Contents4


Safetynotes

Safety notes

Pictograph and symbol explanations

The following warning stickers can be attached to control units themselves todraw attention to certain points:

Danger of electrocution!

Danger of battery leakage!

Danger: electrostatic components!

Remove plug before opening!

Bolts only for PE conductor connection!

Only for cable screen connection!

Symbols used in the manual:

To draw attention to particular points:

IMPORTANT

(Under this heading are contained supplementary explanations, recommendations, information and tips)

To draw your attention to particular safetycritical points or instructions:

CAUTION

(Damage to equipment can result if instructions are not observed! For example,files can be erased or modules can be damaged. Failure to observe instructions willinvalidate the guarantee.)

CAUTION(Damage to equipment or even personal injury can result if instructions are notobserved.)!


Safetynotes

READY2 signal

Owing to the particular, safetycritical significance with regard to drive movementsor the evaluation of CNC digital I/Os, we draw your attention to the control signalREADY2 (for relay contact, see section PS 75 in this manual; also the Other signals" section of the chapter Digital interface" in the manual Connection conditions part 2").

CAUTION

The READY2 contact must be networked to the emergency stop circuit!The control is not ready if the READY2 contact is open! For this reason all dangerous functions must be made safe immediately after opening the contact!

System components / plugin modules

CAUTION

All plugin modules may only be inserted or removed when the control isswitched off!

Unauthorised opening or removal of CNC components or improperly carriedout repairs can result in death, physical injury or serious damage to equipment!

After removal or opening of casing or protective guards, or after opening theswitch cabinet it is possible that certain system components will be exposedwhich are live and dangerous!

Repairs or maintenance of CNC components may only be carried out by theBosch Service Department or by maintenance centres authorised by Bosch.

The modules contain components which can be destroyed by static discharges! For this reason, ensure equipotential bonding before touching amodule or components of the module.

Plugin modules should only be transported in antistatic packaging! Do not place plugin modules on conductive surfaces, as this can result in

buffered data being lost!

Screen connection / PE conductor connection

CAUTION

Screen connections on the front side of the plugin modules can only be usedfor connecting cable screening and not for connecting a protective earth(PE)!

Cable screening must have largesurface contact with the strainrelief clampin the case of conductive plug housing. If no metallic/conductive plug housing can be used, the cable screening of the screen connection must be connected to the respective module (taper pin)! Conductive plug housing is recommended.

!

!

!

!


Safetynotes

Interfaces / interface modules

CAUTION

Inadequate screening reduces immunity to interference and can lead to system faults! Refer to the section PE conductors and screening" in the chapterDimensions, installation and connection conditions", and to the respectivepin assignment plans and diagrams given!

Incorrect assignment of interface leads can destroy the interface chips! Forthis reason, check that the pin assignment is correct before using the interface leads.

Static discharges can destroy interface chips! For this reason, ensure equipotential bonding before touching the module/interface.

In the case of interfaces which link together units in different locations (regardless of the distance or supply system), the user must ensure absoluteequipotential bonding between the units to be linked before the initialstartup! Data terminal units to be coupled must be connected to the network.

Observe the connection conditions of the data terminal unit! If the data terminal unit does not allow the interface cable to be connected or disconnected when voltage is applied, then the panel/CNC and the data terminalunit must also be switched off! Recommendation: only connect or disconnect connection cables when voltage is not applied.

!

!


Safetynotes


Foreword

Foreword

This manual describes software version Z25 WJ" for control unit CC 220 M andD25 GJ" for control unit CC 220 T.

IMPORTANT

The group operating mode DIAGNOSIS contains instructions for the current control unit software version which may be accessed via the softkey DIAGNOSTICCONTROL or SOFTWARE VERSION.

As the title suggests, this manual contains information required for normal operation of the control unit. For reasons of clarity, however, not every detail of everypossible control variant can be included. Similarly, as the control unit is usually onlypart of a larger installation or system, not every conceivable aspect of integration,operation or maintenance is covered. Your Bosch service branch or customer advisory service will be pleased to help youif you require more detailed information. Please contact them also if problems withthe control unit should arise which are not sufficiently dealt with in this manual.

This manual is intended for technically qualified personnel.

CAUTION

Configuration, commissioning or maintenance may only be carried out by suitablyqualified personnel! Such personnel must be able to recognise the dangers whichcan be caused by mechanical, electrical or electronic equipment.

Please consult our comprehensive training program. An overview of courses maybe found on the inside front cover of this manual. Our training centre will be pleasedto provide you with further information (Tel: 06062/78258).

!


Foreword

CC220ConnectionconditionsGeneral

Systemconfiguration

11

1. System configuration

1.1 General

The CC 220 is a modular system, i.e. the various functional areas such as computer, control loops etc. are located on separate plugin modules.The card rack is provided to accommodate all the required plugin modules. Itcombines the individual modules to form a single electrical and mechanical entity(logic section). Three different types of card rack are available (NC card rack 1.05,NC/PLC card rack 1.05/8 and NC/CL3 card rack 1.05/7).

The control and the operator communicate (displays, inputs) via the operatingpanel. The panel is available as a 12" monochrome version (with grey tones) or asa 14" colour version.

Module MTB1 I/O is available as an additional module to the panel. Here signalcables can be connected to and from the machine panel, e.g. pushbuttons, lamps,handwheels, potentiometers, etc. These signals are then transmitted to the PLC viathe CNC.

The ASCII keyboard is available also as an additional panel module for easy input(e.g. when programming the machine or using the CC 220 as a programming station). A dropdown drawer is available for spacesaving installation of the keyboard on the machine.

CNCsystemconfiguration:overview

ext.

PLC

(BitorCOUPLING

word)

MTB1I/O

PANEL

CARDRACK

ASCIIkeyboard

Externaladdon

DNCcomputer

units(serial)


Systemconfiguration

12

12"monochrome 14"

colour

ASCIIkeyboard

CP/M

EM5

X21

X22

ASCIIkeyboard

MTB1I/O MTB1I/O

X22 X22 X21

X62 X61 X71

X61X62

X62 X61 X71

X61X62

SERVOi

BLA

NKPANEL

I/O

PS75

paper white(order no. 063

547)

System configuration CC 220

or

NC card rackcontaining CP/MEM5 Servo i, I/O24/0.2 and PS 75 and monochrome or colour panel

Example:

(order no. 063 554)


Systemconfiguration

13

14"colour

CP/M

EM5

X21

X22

MF2keyboard

MTB1I/O

X22 X21

X62 X61X71

X61X62

SERVOi

BLA

NKPANEL

I/O

PS75

System configuration CC 220 with specialcolour panel for integrating a PC

X32

(order no. 071 339)

PC without monitor

X31 X12

X33 X23

Keyboard cable (max. 25m)

VGA cable (max. 25m)

A further PC apart from the CNC can be connected to the special colour panel (order no.071339) with this configuration.

An MF2 keyboard is coupled to the panel instead of the CNC ASCII keyboard.The panel can be connected to either the CNCor the PC by changing over via an interface signal.

CC220ConnectionconditionsCardrack

Systemconfiguration

14

1.2 Card rack

Three different card rack versions are available for the CC 220:

NC card rack 1.05 NC logic section with max. 5 plugin modules.

NC/PLC card rack 1.05/8 NCPLC I/O logic section with max. 5 plugin modules and 8 PLC I/Omodules.

NC/CL3 card rack 1.05/7 NCPLC I/O logic section with max. 5 plugin modules and the CL300 modules: power supply module NT301/300, central processing unit ZE300 and 5 PLC modules (permissible combinations according to thebasic unit GG300K).

CAUTION

The card rack must be connected using the earthing stud on the PE conductor system. The earthing stud is located on the inside of the card rack, directly next to theleft cable bushing opening (facing the front).

The individual plugin modules contain components which can be destroyed bystatic discharges! For this reason, ensure equipotential bonding before touchingthe modules or components of the modules.

Please refer to the chapter Dimensions, installation and connection conditions"for information on dimensions and instructions for installation, electrical connections and maintenance.The section PLC couplings" gives possible PLC couplings to the CNC.

!


Systemconfiguration

15

1.2.1 NC card rack 1.05

This rack is designed to accommodate a maximum of 5 CNC plugin modules.The fan unit beneath the switch group is driven with 24 VDC.

OI

NC card rack fitted with the modules CP/MEM5, Servo icardI/O 24/0.2 and PS 75

Example:

Ordering information

Type No.

NC card rack 1.05 065 610Fan unit 242 054 092


Systemconfiguration

16

1.2.2 NC/PLC card rack 1.05/8

The CNC section is enlarged to accommodate PLC I/O modules. A total of 8 slotsare available for PLC I/O modules.

The ventilation unit beneath the PLC switch groups (24 VDC) is prewired to the fanunit.

I/O

I/O

I/O

I/O

I/O

PS75

PCI/OS

BLA

NKPANEL

CP/M

EM5

I/O

I/O

I/O

I/OBUS

BLA

NKPANEL

SERVOi

NC/PLC card rack fitted with the modules CP/MEM5, Servo icard, PCI/OS, PS 75 and PLC I/O cards

Example:

1.2.3 NC/CL3 card rack 1.05/7

The ventilation unit beneath the PLC switch groups (24 VDC) is prewired to the fanunit.

I/O

I/O

I/O

I/O

I/O

PS75

NCPLC

BIT

BLA

NKPANEL

CP/M

EM5

ZE300

I/OBUS

BLA

NKPANEL

SERVOi

NC/CL3 card rack fitted with the modules CP/MEM5, Servo icard, NCPLC bit coupler, PS 75 and CL 300

Example:

NT300


Type No.

NC/PLC card rack 1.05/8 066 750incl. fan unit

NC/CL3 card rack 1.05/7 066 860incl. fan unit


Systemconfiguration

17

1.2.4 Slot variations

The diagrams schematically depict the possible slot variations for the NC cardrack 1.05, the NC/PLC card rack 1.05/8 and the NC/CL3 card rack 1.05/7 respectively.

NC card rack 1.05

CP/MEM5, computer/memory module Max. 512 kByte RAM (user memory) Max. 1 MByte EPROM (customer EPROM) Max. 128 kByte EEPROM

Power supply module PS 75 The power supply module supplies the internal voltages for the logic circuits

of all plugin modules.

1. 5. Slot

CP/PS75MEM5

Slot 1 and 5

In all card racks, slots 1 and 5 are reserved for modules CP/MEM5 and PS75.


Systemconfiguration

18

Servotypes, servo loop modules (servo cards) Servo 4i with 4 analog setpoint outputs and 3 measuring system inputs Servo 6i with 7 analog setpoint outputs and 6 measuring system inputs Servo i EXE3/S with 3 integrated EXEs.If no SCP2 cards are used, or a second I/O card is used, then 2Servo icards may be connected.Note that the total number of system axes is limited to 8!

2. 3. Slot

SERVOCARD

BLANKPANEL

SERVOCARD

SecondI/O

SCP2

Slot 2

Slot 2 is provided for the first Servo icard respectively in all card rack versions(Servo 4i, Servo 6i, Servo i EXE3).

Slot 3

Slot 3 is provided for either a second servo card (Servo 4i, Servo 6i, Servo i EXE3), asecond I/O card (without PIC250) or one SCP2 card. The fitting of slots 2 and 4 isdecisive. A dummy cover is used instead of a second servo or I/O card or the SCPcard.


Systemconfiguration

19

PLC alternatives I/O 24/0.2 with PIC 250

I/O card with 64 inputs and 40 outputs and internal PLC (PIC 250).A second I/O card (without PIC 250) can be fitted.

Bit couplingNCPLC bit coupler, connection module to external PLC (PC600, CL300).

Word couplingNCPLC word coupler (WK3); Connection module to external PLC(PC600). Used only with CC 220 M.

PCI/OS couplingDirect coupling with PLC I/O cards housed in the combination rack oran external rack.

DNC versions EDNC (additional card available for modules I/O 24/0.2 with PIC250,

PCI/OS, NCPLC bit and NCPLC word3) LSV2DNC (as for EDNC) LSV2DNC with SCP2 (only if no second servo card or second I/O card

is fitted)

4.3. Slot

NCPLC

NCPLC

BIT

WORD*)

BLANKPANEL

SERVOcard

I/O24/0.2

SecondI/O

SCP2 PCI/OS

*)CC220Monly

Slot 3

Slot 3 is provided for either a second I/O card (without PIC250), a second servocard (Servo 4i, Servo 6i, Servo i EXE3) or one SCP card. The fitting of slots 2 and 4 isdecisive. If the slot is not fitted, it is covered with a dummy cover.

Slot 4

This slot is provided for either an I/O card (with PIC250), the NCPLC bit couplingcard, the NCPLC word3 (CC 220 M only) or the PCI/OS coupling card. The section PLC couplings" gives information on the possible individual PLCcouplings.


Systemconfiguration

110

NC/PLC card rack 1.05/8 or NC/CL3 card rack

CP/MEM5 computer/memory module Max. 512 kByte RAM (user memory) Max. 1 MByte EPROM (customer EPROM) Max. 128 kByte EEPROM

Power supply module PS 75 or PS 200 The power supply module supplies the internal voltages for the logic circuits

of all plugin modules.

5.1. Slot

CP/PS75

MEM5

BLANKPANEL

PLCsection

6.

PS200

In addition, slot 6 is provided with a dummy cover for NC/PLC card rack and NC/CL3 card rack. This makes it possible in the case of both racks to use the morepowerful power supply module (which requires slots 5 + 6) instead of the PS75 atslot 5 and the dummy cover at slot 6.


Systemconfiguration

111

Servotypes, servo loop modules (servo cards) Servo 4i with 4 analog setpoint outputs and 3 measuring system inputs Servo 6i with 7 analog setpoint outputs and 6 measuring system inputs Servo i EXE3/S with 3 integrated EXEsIf no SCP2 cards are used, or a second I/O card is used, then 2Servo icards may be connected.Note that the total number of system axes is limited to 8!

3.2. Slot

SERVOcard

BLANKPANEL

PLCsection

SERVOcard

Slot 3

Slot 3 is provided for either a second Servo icard (Servo 4i, Servo 6i, Servo i EXE3)or a dummy cover.


Systemconfiguration

112

PLC alternatives Bit coupling

NCPLC bit coupler, connection module to external PLC (PC600, CL300).

PCI/OS coupling (NCPLC card rack 1.05/8 only)Direct coupling with PLC I/O cards housed in the combination rack oran external rack.

DNC versions EDNC (with additional card for modules PCI/OS and NCPLC bit) LSV2DNC (as for EDNC)

For NCPLC card rack 1.05/8:

4.3. Slot

SERVOcard

BLANKPANEL PLCsection

PCI/OS

6.

NCPLCBIT

Slot 3

Slot for a second servo card (Servo 4i, Servo 6i, Servo i EXE3). If the slot is not fittedit is covered with a dummy cover.

Slot 4

This slot is provided for PCI/OS or NCPLCbit coupling card. The connection between the NC and the PLCI/O modules is created internally via the backplane. Thesection PLC couplings" gives information on possible PLC couplings.

For NC/CL3 card rack 1.05/7:

4.3. Slot

SERVOcard

BLANKPANEL PLCsection

NCPLCBIT

6.


Systemconfiguration

113

Slot 3

Slot for a second servo card (Servo 4i, Servo 6i, Servo i EXE3). If the slot is not fittedit is covered with a dummy cover.

Slot 4

Slot for the NCPLC bit coupling card. The connection between the NC and theCL300 modules is created internally via the backplane. In addition, one PLC expansion unit with digital I/O modules can be connected via socket X11 of the NCPLCbit. No switch groups which may interrupt other units or which are addressed onthe extended field (EI/EO) may be used in this expansion unit!The section PLC couplings" gives information on possible PLC couplings.


Operating panels14" standard colour panel

114

1.3 Operating panels 14" standard colour panel 12" monochrome panel with grey tones 14" special colour panel for additional connection to PCs

Please refer to the chapter Dimensions, installation and connection conditions"for information on dimensions and instructions for installation, electrical connections and maintenance.

1.3.1 14" standard colour panel

The 14" operating panel has graphics capabilities. The colour can be modified bymachine parameters and within CPL programs.


Type No.

Colour panel 1.014" 063 554

The interfaces for connecting the ASCII keyboard, MTB1 I/O and CP/MEM5, anLED and a fuse may be found on the backplane of the panel. A brightness potentiometer is located on the front panel, to the left of the monitor. This is operated with ascrewdriver.

Electrical connections and controls

X71

max.1,5mcablelength

X61 X62

X21

max.2mcablelength

MTB1I/O

64inputs32outputs

3or2potentiometers

max.25mcablelength

ASCIIkeyboard

1digitalhandwheel

X22

14" colourpanel

Connectionfor

Connection cable

RGB cable

Controls and ports at a glance

230 VAC

CP/MEM5

Brightnesspotentiometer

Mains connection

Brightness potentiometer

Potentiometer for adjusting screen brightness. Screen brightness can be suited tothe local lighting conditions. Light filters should be used to prevent glare if necessary.

CAUTIONExcessive brightness causes premature ageing" and burning" of the picturetube. This invalidates the guarantee!



115

Interface section of the colour panel

Fuse (M 4 A)

LED, green

ASCII keyboardSocket X71, SubD, 25 pin

MTB1 I/OSocket X61, SubD, 37 pin


CP/MEM4Connector X22, SubD, 20 pinincl. BNC socket (video signal)

CP/MEM4Connector X21, RGB interfaceSubD, 15 pin

Colour panel rear view(interface strip only)

Fuse (M 4 A)

Protects the 24 V= input voltage to X22.

CAUTION

Only use the fuse type recommended. Jumpering the fuse is not permitted.

LED

The green LED indicates that the 24 V= supply voltage from the CP/MEM4 is on.



116

Panel CP/MEM4

The panel is connected to the CP/MEM4 by means of the cables X21 and X22.Cable X22 contains the leads for the 24 V supply voltage for the panel, analog signals (potentiometers) and keyboard signals. The video sync signal is transmitteddown an internal coax lead. RGB video signals are carried by cable X21.

Connector X22

20 pin subD connector of special design with additional BNC socket for video syncsignal transmission.

Pin

1234567891011121314151617181920A1

Assignment

AVCCAGNDVREFIN3IN1IN4RESERVE1RESERVE2GND(PHGinterface)+12VP(CPinterface)AGND+24VPGNDIN2IN0PGND+12V(PHGinterface)TX+RX+RS+CSYNC

Connector X21

Video interface for transmission of RGB video signals and colour monitor identification. Cable assignment:

SocketX21

815

ConnectorX21

redScreen(red)

147

613

512

411

Pin Pin Core colour Signal

815

147

613

gnScreen(gn)

blScreen(bl)

black

black

RedGroundred

GreenGroundgn

BlueGroundbl

BridgeCoreno.7

BridgeCoreno.8



117

max. 25 m

screen

Screen attachment: metal bracket frombody (screen is located in between)tightened evenly left and right.

Special socket, SubD, 20pinto panel

Screened cable2 x 8 x 0.141 x 4 x 0.311 x mini coax section

Connection cable X22 panel CP/MEM

Cablediameter:

Special connector, SubD, 20pinto CP/MEM4

11+/0,5mmBending radius:single: 55 mmmultiple: 110 mm


Type No. Length

Connection cable X22 048 028 2.5 m052 265 5 m048 029 10 m048 668 20 m065 617 25 m

max. 25 m

Screen


Screened cable

Connection cable X21 panel CP/MEM 4

Cablediameter:9,1+/0,5mm




Type No. Length

RGB cable X21 065 620 2.5 m065 622 10 m065 624 25 m



118

Connecting pushbuttons and switches to the panel (systems without MTB1 I/O)

Up to 64 switching elements (make/break contact elements and pushbuttons) canbe connected to panel interface X61. Pushbuttons and switches must be suited to aswitched current of approx. 3 mA (gold contacts).Required minimum conductor cross section: 0.14 mm2. Screened cables must beused.

CAUTION

Signals SCAN8 to SCAN15 are LOW active!

Connection of input signals to X61:

Data0Data1Data2Data3Data4Data5Data6Data7

from X61 to switching elementmax. 2.5 m

21

20

2

13

22

4

Panel X61

23

Scan8Scan9Scan10Scan11Scan12Scan13Scan14Scan15

27

8

7

56

24

2526

AddressE32.0AddressE32.1AddressE32.2AddressE32.3AddressE32.4AddressE32.5AddressE32.6AddressE32.7

Addresses35.035.7Addresses36.036.7Addresses37.037.7Addresses38.038.7Addresses39.039.7

ByteE33

ByteE34

All diodes: Type 1 N 4148



119

Connecting output elements to the panel (systems without MTB1 I/O)

Up to 32 output elements can be connected to the panel interfaces X61 and X62.The LOW active outputs OUT1 and OUT2 are specially designed for the connection of filament lamps (12 V, max.100 mA, not short circuitproof!).LEDs or amplifiers can be connected to the LOW active outputs OUT3 to OUT32(short circuitproof, internal resistance: 511 W).Required minimum conductor cross section: 0.14 mm2. Screened cables must beused.

Connecting output elements to X61 and X62:

OUT1OUT2OUT3OUT4

from X61/X62 to output elementmax. 2.5 m

9

28

10

2911

30

12

Panel X61

31

AddressA32.0AddressA32.1

AddressA32.4AddressA32.5AddressA32.6AddressA32.7

OUT5OUT6OUT7OUT8

+12Vout 13

Panel X62

OUT9OUT10OUT11OUT12

1

2

3

4

OUT31OUT32

23

25

.

.


.

.


Imax = 800 mA


CAUTION

OUT1 and OUT2: Imax = 100 mA per outputOUT3 to OUT32: Imax = 20 mA per output

Signals OUT1 to OUT32 are LOW active!



120

Connecting potentiometers to the panel (systems without MTB1 I/O)

A total of 5 potentiometers (1kW) can be connected to X61.3 potentiometer inputs (IN0, IN1, IN4) are evaluated absolutely, i.e. the resistancevalue determines the correcting quantity ( = potentiometer setting. Suitable for,e.g. rapid, feed and spindle override).2 potentiometer inputs (IN2, IN3) are evaluated incrementally, i.e. changes in resistance determine the correcting quantity ( = potentiometer turning speed. Suitable for e.g. connecting an analog handwheel or endless potentiometer).

Max. cable length per potentiometer connection = 5 m. Use a screened 3corelead (minimum conductor cross section: 0.14 mm2) for each potentiometer. Avoidopen leads. The connection diagram is as shown:

max. 5 m

1 kOhm

1 kOhm

1 kOhm

1 kOhm

Screened cable 3 x 0.14Both ends of the screen must be connected to the casing.

1 kOhm

Connection of potentiometer directly to X61

P1

P2

P3

P5

P6Analoghandwheel

19

33

36

15

35

34

16

Panel X61

AVCC

IN0

AGND

IN1

IN4

IN2

IN3

Screenviametalcovertohousing



121

Connection panel MTB1 I/O

Connection is by means of two subD sockets X61 and X62.

Socket X61, subD, 37 pin

Pin configuration, socket X61 (37 pin)

Pin

123456789101112131415161718

Assignment

DATA3DATA2DATA4DATA6SCAN11SCAN12SCAN10SCAN9OUT1OUT3OUT5OUT7+12VOUTSCAN5IN1IN324VOKMTB1on

Pin

192021222324252627282930313233343536

Assignment

AVCCDATA1DATA0DATA5DATA7SCAN13SCAN14SCAN15SCAN8OUT2OUT4OUT6OUT8PGNDIN0IN2IN4AGND

37



Pin

12345678910111213

1415161718

Assignment

OUT9OUT10OUT11OUT12OUT13OUT14OUT15OUT16OUT17OUT18OUT19OUT20OUT21

OUT22OUT23OUT24OUT25OUT26

Pin

19202122232425

Assignment

OUT27OUT28OUT29OUT30OUT31PGNDOUT32



122

max. 2 m

Screen


Screened cable36 x 0.14

Connection cable X62 panel MTB1 I/OConnection cable X61 panel MTB1 I/O

or25 x 0.14

Cablediameter:X61:11mmX62:9,5mm

Socket, subD, to MTB1 I/OConnector, subD, to panel


Type No. Length

Cable X61 065 619 2 mCable X62 065 618 2 m

Connection panel ASCII keyboard

Socket X71, SubD, 25 pin

Connection is by means of a 25 pin subD socket.

Pin configuration, socket X71

GNDD7D6D5D4D3D2D1D0STRBVCC

GND

VCC

Pin

12345678910111213

1415161718

Assignment Pin

19202122232425

Assignment


Type No. Length

ASCII keyboard 050 461 1.5 mCyrillic ASCII keyboard 062 521 1.5 m

Connection cable



123

Power supply connection 230 VAC


Rear view colour panel (interface strip with power supply connection only)

PEterminal

Ventilationinlets

with integrated fuse: 2 x M2A

230 VAC power supply input (nonheating unit socket with integrated fuse holders).Fuses: 2 x M 2 A.

CAUTION

Only use the fuse type recommended. Jumpering the fuses is not permitted.The operating panel must always be switched on together with the control (logicsection)!Remove mains plug before opening the panel casing!The 14" colour panel is equipped with an automatic ventilation unit on the rear side,within the casing. The ventilation unit switches on automatically if the ambient temperature within the casing is greater than or equal to 45C (5C). The ventilationunit switches off again if the temperature drops below



124

Power circuit breaker 2 x M2A(integrated in nonheating unit socket) Frequency 50 ... 60Hz 1%Power input max. 80 W

Screen diagonal 14" Screen resolution 27 lines, 64 characters

512 x 384 pixelsHorizontal deflection frequency 20.6 kHzVertical deflection frequency 50 HzXray radiation conforms to Xray regulations

(BGBI. I S. 114) dated 8 Jan. 87 5, section (2)


Operating panels12" monochrome panel

125

1.3.2 12" monochrome panel

The 12" monochrome panel has graphics capabilities. The user is able to set 7 greytones with background colour for all screen areas using machine parameters (P3600 grey tone settings).


Type No.

Monochrome 1.012" 063 547

The interfaces for connecting the ASCII keyboard, MTB1 I/O and CP/MEM5, anLED and a fuse may be found on the backplane of the panel. A brightness potentiometer is located on the front panel, to the left of the monitor. This is operated with ascrewdriver.


X71

max.1,5mcablelength

X61 X62

max.2mcablelength

MTB1I/O

64inputs32outputs

3or2potentiometers

Connectioncable,max.25m

ASCIIkeyboard

1digitalhandwheel

X22

12" Monochromepanel

Connectionfor


CP/MEM5



Potentiometer for adjusting screen brightness. Screen brightness can be suited tothe local lighting conditions. Light filters should be used to prevent glare if necessary (particularly with white background).

CAUTION

Excessive brightness causes premature ageing" and burning" of the picturetube. This invalidates the guarantee!



126

Interface section of the 12" monochrome panel

Fuse (F1)

LED, green

ASCII keyboardSocket X71, SubD, 25 pin



CP/MEM5Connector X22, SubD, 20 pinincl. BNC socket (video signal)

Rear side Monochrome panel(interface strip only)

Fuse (F1)

Fuse (M 4 A) to protect the 24 V= input voltage to X22.

CAUTION


LED

The green LED indicates that the 24 V= supply voltage from the CP/MEM5 to X22 ison.



127

Panel CP/MEM5

The 12" monochrome panel is connected to the CP/MEM5 in the card rack of theNC by one special cable (two in the case of colour panels). The cable contains theleads for the 24 V supply voltage for the panel, analog signals (potentiometers) andkeyboard signals. The video sync signal is transmitted down an integrated coaxlead.

Connector X22


Pin

12345678910

11121314151617181920A1

Assignment

AVCCAGNDVREFIN3IN1IN4RESERVE1RESERVE2GND(PHGinterface)+12VP(CPinterface)

AGND+24VPGNDIN2IN0PGND+12V(PHinterface)TX+RX+RS+

Pin Assignment

max. 25 m

Screen



Connection cable X22 panel CP/MEM

Cablediameter:11+/0,5mm



Bending radius:single: 55 mmmultiple: 110 mm


Type No. Length




128


Up to 64 switching elements (make/break contact elements and pushbuttons) canbe connected to panel interface X61. Pushbuttons and switches must be suited to aswitched current of approx. 3 mA (gold contacts).Required minimum conductor cross section: 0.14 mm2. Screened cables must beused.

CAUTION





21

20

2

13

22

4

Panel X61

23


27

8

7

56

24

2526



ByteE33

ByteE34




129




OUT1OUT2OUT3OUT4


9

28

10

2911

30

12

Panel X61

31

AddressA32.0AddressA32.1AddressA32.2AddressA32.3AddressA32.4AddressA32.5AddressA32.6AddressA32.7

OUT5OUT6OUT7OUT8

+12Vout 13

Panel X62

OUT9OUT10OUT11OUT12

1

2

3

4

OUT31OUT32

23

25

.

.


.

.


Imax = 800 mA

CAUTION





130


A total of 5 potentiometers (1kW) can be connected to X61.3 potentiometer inputs (IN0, IN1, IN4) are evaluated absolutely, i.e. the resistancevalue determines the correcting quantity ( = potentiometer setting. Suitable for,e.g. rapid, feed and spindle override).2 potentiometer inputs (IN2, IN3) are evaluated incrementally, i.e. changes in resistance determine the correcting quantity ( = potentiometer turning speed. Suitable for e.g. connecting an analog handwheel or endless potentiometer).

Max. cable length per potentiometer connection = 5m. Use a screened 3core lead(minimum conductor cross section: 0.14 mm2) for each potentiometer. Avoid openleads. The connection diagram is as shown:

max. 5 m

1 kOhm

1 kOhm

1 kOhm

1 kOhm


1 kOhm


P1

P2

P3

P5

P6Analoghandwheel

19

33

36

15

35

34

16

Panel X61

AVCC

IN0

AGND

IN1

IN4

IN2

IN3




131

Connection panel MTB1 I/O




Pin

123456789101112131415161718

Assignment


Pin

192021222324252627282930313233343536

Assignment


37



Pin

12345678910111213

1415161718

Assignment



Pin

19202122232425

Assignment




132

max. 2 m

Screen


Connection cable X61 panel MTB1 I/O

Screened cable36 x 0.14or25 x 0.14

Cablediameter:X61=11mmX62=9,5mm

Connection cable X62 panel MTB1 I/O



Type No. Length

Cable X61 065 619 2 mCable X62 065 618 2 m

Connection panel ASCII keyboard

Socket X71, SubD, 25 pin




GND

VCC

Pin

12345678910111213

1415161718

Assignment Pin

19202122232425

Assignment


Type No. Length


Connection cable



133

Specifications

Ambient temperature + 5C to + 55CStorage temperature 25C to + 70CAir humidity Humidity class F to DIN 40040Moisture condensation is not permittedThe surrounding air must be free from high levels of dust, acid, caustics, corrosive agents, salts, me

tallic vapours and other conductive impurities.

Mechanical strength to IEC 6826/IEC 68227Air pressure max. 1000 m above sea level

Protection standard to DIN 40050 Front panel IP 54, otherwise IP 20

Power supply 24 V=Fuse F1 M 4 A

Screen diagonal 12" Screen resolution 27 lines, 64 characters

512 x 384 pixelsHorizontal deflection frequency 20.6 kHzVertical deflection frequency 50 HzXray radiation conforms to Xray regulations

(BGBI. I S. 114) dated 8. Jan. 87 5, section (2)


Operating panels14" special colour panel

134

1.3.3 14" special colour panel (colour PL114"2F)


Type No.

Colour panel colour PL114"2F 071 339

Both the CNC and an external PC may be operated using this panel. The panel canbe set to either NC mode" (A35.7=LOW) or to PC mode" (A35.7=HIGH) byswitching over the NC/PLC output signal. Address for word coupling = A251.7.

If NC mode is selected, the panel behaves as a standard colour panel and is activeexclusively as an NC panel.An MF2 keyboard is used in NC mode instead of the NC ASCII keyboard so farused. It is no longer possible then to connect an additional NC ASCII keyboard toX71.If PC mode is active, the panel conveys data from the MF2 keyboard to the PC orfrom the PC to the keyboard. The VGA video signals of the PC are displayed on thepanel.

Transmission of MTB1 data between the panel and the logic section of the CNC isnot affected by the NC/PC changeover.

Starting/stopping sequence for CNC and PC

A keyboard test, amongst other things, is performed by PC systems during systemstartup. If the PC does not recognise a keyboard during this test, further procedureis dependent on the relevant PCBIOS. Some of the systems continue the startupwithout initialisation of the keyboard; others stop the test program at this point andrequire a keyboard input. The startup is continued only when a keyboard is connected and a key is pressed. If a PC startup is performed with keyboard initialisation, the following points mustbe taken into account when switching on:The PC may only be switched on when the NC and panel startup in NC mode arecomplete. This is ensured when the signal CCMZA1 is output to the NC digital interface for the first time.

1. Switch on CNC and panel and perform initialisation (selftest)2. Switch panel to PC mode3. Switch on PC

Similarly, a certain sequence must be observed when switching off:1. Switch off PC2. Switch off CNC and panel

CAUTION

If the switchingon sequence is not observed, the PC cannot initialise the keyboardcorrectly. This can lead to malfunctioning between the PC and the keyboard!If the switchingoff sequence is not observed, it is possible that the PC may recognise an unwanted keyboard input or a keyboard error!



135


Several extensions are available in addition to the interfaces provided on the 14"standard colour panel:

X11: Video out connection for colour panel multifrequency monitorX12: currently unusedX23: VGA IN connection for VGA video interface of PCX31: currently unusedX32: MF2KB connection of MF2 keyboardX33: PCKB connection of MF2 keyboard interface of PC

CAUTION

Refer to the safety information regarding interfaces in the chapter Safety notes" atthe front of this manual!

X32

max.1,5mcablelength

X61 X62

X21

max.2mcablelength

MTB1I/O

6424V_inputs3224V_/0.1Aoutputs

(max.25m)

MF2keyboard 1digitalhandwheel

X22

14" specialcolour panel

Connectionfor

Connection cable

RGB cable


230 VAC

CP/MEM5Brightness potentiometer

Mains connection

Keyboard cable

PCVGA cable

X33

X23

X71X31 X12

ASCIIkeyboard(onlyifnoPCandnoMF2keyboardareused)

(max.25m)

(max.25m)

(max.25m)

Potentiometers:3 x absolute1 x incremental


Potentiometer for adjusting screen brightness. Screen brightness can be suited tothe local lighting conditions. Light filters should be used to prevent glare if necessary.

CAUTIONExcessive brightness causes premature ageing" and burning" of the picturetube. This invalidates the guarantee!Interface plugs may only be connected or removed when all units are switched off!



136

Interface section of the colour panel

Fuse (M 4 A)

LED, green

ASCII keyboardSocket X71, subD, 25 pin

MTB1 I/OSocket X61, subD, 37 pin

MTB1 I/OSocket X62, subD, 25 pin

CP/MEM5Connector X22, subD, 20 pinincl. BNC socket (CSYNC)

CP/MEM4Connector X21, RGB interfacesubD, 15 pin

Colour panel rear view(interface strip only)

Adjust NC

VGA INHD socket X23, 15 pin

Adjust VGA

VIDEO OUTHD socket X11, 15 pin

VIDEO OUT PNL2HD socket X12, 15 pincurrently unused

DATA PNL2Socket X31, subD, 9 pincurrently unused

MF2KBDIN socket X32, 5 pin

PCKBDIN connector X33, 5 pin

Fuse (M 4 A)

Fuse to protect the 24 V_/ input voltage to X22.

CAUTION


LED

The green LED indicates that the internal voltage is present.

ADJUST NC / ADJUST VGA

Using these two potentiometers, the video signal input levels from the NC and theVGA may be adjusted in such a way that the brightness of both displays is equal.



137

Panel CP/MEM5

The panel is connected to the CP/MEM5 by means of the cables X21 and X22.Cable X22 contains the leads for the 24V supply voltage for the panel, analog signals (potentiometers) and keyboard signals. The video sync signal is transmitteddown an internal coax lead. RGB video signals are carried by cable X21.

Connector X22


Pin

1234567891011121314151617181920A1

Assignment

AVCCAGNDVREFIN3IN1IN4RESERVE1RESERVE2GND(PHGinterface)+12VP(CPinterface)AGND+24VPGNDIN2IN0PGND+12V(PHGinterface)TX+RX+RS+CSYNC

Connector X21

Video interface for transmission of RGB video signals and colour monitor identification. Cable assignment:

SocketX21

815

ConnectorX21

redScreen(red)

147

613

512

411

Pin Pin Core colour Signal

815

147

613

gnScreen(gn)

blueScreen(bl)

black

black

RedGroundred

GreenGroundgn

BlueGroundbl

BridgeCoreno.7

BridgeCoreno.8



138

max. 25 m

Screen


Special socket, subD, 20pinto panel


Connection cable X22 panel CP/MEM5

Cablediameter:

Special connector, subD, 20pinto CP/MEM5

11+/0,5mm

Bending radius:single: 55 mmmultiple: 110 mm


Type No. Length


max. 25 m

Screen


Screened cable

Connection cable X21 panel CP/MEM5

Cablediameter:9,1+/0,5mm

Special socket, subD, 15pinto panel

Special connector, subD, 15pinto CP/MEM5


Type No. Length

RGB cable X21 065 620 2.5 m065 621 5m065 622 10 m065 623 20 m065 624 25 m



139


Up to 64 switching elements (make/break contact elements and pushbuttons) can beconnected to panel interface X61. Pushbuttons and switches must be suited to aswitched current of approx. 2 mA and a switching voltage of 9 V (gold contacts).Required minimum conductor cross section: 0.14 mm2. Screened cables must beused.

CAUTION





21

20

2

13

22

4

Panel X61

23


27

8

7

56

24

2526



ByteE33

ByteE34




140



Note

The panel can be set to either NC mode" (A35.7=LOW) or to PC mode"(A35.7=HIGH) by switching over the NC/PLC output signal A35.7 (OUT32).


OUT1OUT2OUT3OUT4


9

28

10

2911

30

12

Panel X61

31

AddressA32.0AddressA32.1AddressA32.2AddressA32.3AddressA32.4AddressA32.5AddressA32.6AddressA32.7

OUT5OUT6OUT7OUT8

+12Vout 13

Panel X62

OUT9OUT10OUT11OUT12

1

2

3

4

OUT31OUT32

23

25

.

.


.

.AddressA35.6AddressA35.7

Imax = 800 mA

RvRvRvRvRvRv

RvRvRvRv

RvRv

CAUTION



Calculation of RvRv =

12VUF 500 WIFUF = LED conductingstate voltageIF = LED conductingstate current



141


A total of 5 potentiometers (1 kW) can be connected to X61.3 potentiometer inputs (IN0, IN1, IN4) are evaluated absolutely, i.e. the resistancevalue determines the correcting quantity ( = potentiometer setting. Suitable for,e.g. rapid, feed and spindle override).2 potentiometer inputs (IN2, IN3) are evaluated incrementally, i.e. changes in resistance determine the correcting quantity ( = potentiometer turning speed. Suitable for e.g. connecting an analog handwheel or endless potentiometer).

Max. cable length per potentiometer connection = 5 m. Use a screened 3corelead (minimum conductor cross section: 0.14 mm2) for each potentiometer. Avoidopen leads. The connection diagram is as shown:

max. 5 m

1 kOhm

1 kOhm

1 kOhm

1 kOhm


1 kOhm


P1

P2

P3

P5

P6Analoghandwheel

19

33

36

15

35

34

16

Panel X61

AVCC

IN0

AGND

IN1

IN4

IN2

IN3




142

Connection panel MTB1 I/O (MTB1 I/O X61 and MTB1 I/O X62)




Pin

123456789101112131415161718

Assignment


Pin

192021222324252627282930313233343536

Assignment


37



Pin

12345678910111213

1415161718

Assignment



Pin

19202122232425

Assignment




143

max. 2 m

Screen


Screened cable36 x 0.14

Connection cable X62 panel MTB1 I/OConnection cable X61 panel MTB1 I/O

or25 x 0.14

Cablediameter:X61:11mmX62:9,5mm



Type No. Length

Cable X61 065 619 2 mCable X62 065 618 2 m



144

Connection panel ASCII keyboard (ASCIIKB)



CAUTION

This interface may only be used when no PC and MF2 keyboard are in operation!



GND

VCC

Pin

12345678910111213

1415161718

Assignment Pin

19202122232425

Assignment


Type No. Length


Connection cable



145

Connection panel MF2 keyboard (MF2KB)

Socket X32, DIN, 5 pin

Connection is by means of a 5 pin DIN socket.Interfaces are operated synchronously in series. All signal leads have TTL level.Data outputs are connected as opendrain. Idle state of CLOCK and DATA signalleads: HIGH.

CAUTION

A German MF2 keyboard with 102 keys and SCANSet2 must be used to operate the CNC!The IBMMF2 compatible Cherry keyboard G801800 HAD is recommended as theinput keyboard.Using a different keyboard can lead to transmission problems which result in keyboard entries being unrecognised.If this occurs, the PC and the panel must be reset.Interface X32 may then be usedonly if no NC ASCII keyboard is connected to X71!


KEYBOARDCLOCKKEYBOARDDATAKEYBOARDGROUNDKEYBOARD5V

Pin

12345

Assignment

NoteIn NC mode, CNCspecific functions on the MF2 keyboard (group operatingmodes, softkeys, etc.) are assigned to different keys from the NC ASCII keyboard!Operating manuals prod. no. 4181 (CC220/320M) and prod. no. 4243 (CC220T)contain the relevant keyboard assignment diagrams.In PC mode, keyboard signals from and to the connected PC (on interface PCKB,X33) are transmitted 1:1.

Connection panel PC keyboard interface (PCKB)Connector X33, DIN, 5 pinConnection to the PC keyboard interface is by means of a 5 pin DIN plug. Cablelength to PC: max. 25 m

Assignment, connector X33

PCPCPC

PC

Pin

1234

5

Assignment

Type No. Length

Cable MF2 X33 916 834 6 m

Connection cable

Ordering information:



146

Connection panel multifrequency monitor (VIDEO OUT)

Socket X11, HD, 15 pin

All signals for connecting the multifrequency monitor are available at X11. BL1_OUT(blue) are in the range 0 to 0.7 V. The level 0 V corresponds to a dark display.Synchronisation signals have TTL level with frequencies

HSYNC: 20.6 kHz to 31.5 kHzVSYNC: 50 Hz to 70 Hz.

RD1_OUTGN1_OUTBL1_OUTRD1_OUT_SHGN1_OUT_SHBL1_OUT_SH

V_GND1V_GND1HSYNC1

VSYNC1

Pin

12345678

910111213

1415

Assignment Pin Assignment

Connection panel PCVGA interface (VGA IN)

Socket X23, HD, 15 pin

The interface recieves the VGA video signals of the connected PC (cable length toPC: max. 25 m only with special cable)Analog signals with levels between 0 and 0.7 V are permissible for colour signalinputs RED_VGA, GRN_VGA and BLUE_VGA. For synchronisation signals, TTL levels with frequencies HSYNC 31.5 kHz and

VSYNC 50 Hz to 70 Hz are permissible.

RED_VGAGRN_VGABLUE_VGARED_VGA_SHGRN_VGA_SHBLUE_VGA_SH

V_GND3V_GND3HSYNC_VGA

VSYNC_VGA

Pin

12345678

910111213

1415

Assignment Pin Assignment

Note

The potentiometers ADJUST NC and ADJUST VGA may be used to adjust the CNCand VGA video levels to the same brightness.



147



Rear view colour panel (interface strip with power supply connection only)

PEterminal

Ventilationinlets

with integrated fuse: 1 x T 4 A

230 VAC power supply input (nonheating unit socket with integrated fuse holders).Fuses: 1 x T 4 A

CAUTION

Only use the fuse type recommended. Jumpering the fuses is not permitted.The operating panel must always be switched on together with the control (logicsection)!Remove mains plug before opening the panel casing!The 14" colour panel is equipped with an automatic ventilation unit within the casing. The ventilation unit switches on automatically if the ambient temperature withinthe casing reaches approx. 48C.Danger of injury! Never place your hands inside the fan impeller in case it switches on suddenly. Donot place any objects in the fan impeller!

SpecificationsAmbient temperature +5C to +50C

Storage temperature 25C to +70CHumidity class Class F to DIN 40040Moisture condensation is not permitted The surrounding air must be free from high levels of dust,

acid, caustics, corrosive agents, salts, metallic vapours and other conductive impurities.

Mechanical strength to IEC 6826/IEC 68227Air pressure max. 1000 m above sea levelProtection standard to DIN 40050 Front panel IP 54, otherwise IP 20Power supply 230 V AC; +6% / 15%

Power circuit breaker (integrated in nonheating unit socket) 1 x T 4 A

Frequency 50 / 60 Hz + 1%Power input max. 80 W

Screen diagonal 14" Horizontal deflection frequency 20.6 31.5 kHzVertical deflection frequency 50 70 HzXray radiation conforms to Xray regulations (BGBI. I S. 114)

dated 8. Jan. 87 5, section (2)

!



148

Multifrequency monitor

The monitor

can store and recognise up to 13 different screen formats.

processes analog RGB signals in line frequency range 15 to 36 kHz; 45 to 120display images per second can be output, according to the number of lines.

is capable of displaying alphanumeric characters and graphics in colour.

can be synchronised to green, separate CSYNC, or H and VSYNC viaCSYNC.

is designed for use in the northern hemisphere(if used south of the equator, colour purity and convergence errors can arisewhich are outside of the specified values).

Use of the unit

The unit may be used only for the transmission of analog RGB signals from videosources with max. 1.0 V video signal at 75 W.

CAUTION

Do not open the unit

Certain components within the unit carry high voltage! Touching these components is highly dangerous.

Use a mains cable in good condition

A damaged mains cable can cause fire or electrocution. Only touch the connector when connecting or removing the mains cable.

Ensure sufficient heat dissipation

The ventilation outlets fitted on the unit must not be obscured.Ensure sufficient air circulation.

Do not place any objects in the unit

Objects placed in the unit can cause damage to the unit or personal injury.

Do not place any objects on top of the unit

Any fluids entering the unit can cause fire or electrocution.

Avoid unnecessary shaking of the unit

Only use the original packaging when transporting.Take particular care to protect the picture tubes from jolts or knocks.



149

Image distortion through magnetic interference fields

Sufficient distance from magnetic interference field generators (e.g. motors, contactors) must be ensured when the unit is installed.Even interferencefield strengths of Hss = 1 A/m can cause image shaking, geometry distortion and/or movement of the display.If units are installed next to each other, a mutual clearance of at least 30 cm must bemaintained.

When installing or assembling units on steel bases (tables, shelves etc.), note thatmagnetisation can in time lead to colour distortion and convergence errors.

The colour purity of the picture tube can be negatively affected by the earths magnetic field if the unit is turned or tilted when switched on.

As the builtin demagnetisation device is only effective when the unit is switched onwhen cold, a delay of approx. 10 minutes should be left between switchons toallow the demagnetisation to become effective again.

Brightness

Brightness at the site of installation should not exceed 300 lux. Glare suppression iseffective only if the screen surface is free from dust and grease.Units should be installed in such a way that the screen does not reflect any lights,shiny surfaces or light wall surfaces.A display which is adjusted too light reduces the service life of the picture tube.

CAUTION

The unit may be operated only on earthed power supplies or mains connectorswith PE conductors and only when properly installed.Operation on IT systems, i.e. systems without earthed conductors is not permitted.

Storing picture setting data

Note

These units are equipped with multistandard monitors capable of storing picturesetting data from a maximum of 13 video sources. Once stored, the image belonging to the video source appears on the screen always in the right size and position.

Apply video signal and switch on the unit.

The position, size and geometry of the display can be adjusted and storedusing the builtin rotary switch and the +/ store keys.The rotary switch and the keys are situated on the backplane beneath a smallcover.If all adjustments are carried out, they can be transferred to the EEPROM ofthe monitor by pressing the store key.The store key must be held down until the builtin red LED lights up and goesout again.This indicates that storage has been completed successfully.



150

1

Rotary switch pos. 1 Picture height

The required picture height may be adjusted by using the +/ keys alternately.

2

Rotary switch pos. 2 Picture widthThe required picture width may be adjusted by using the +/ keys alternately.

3

Rotary switch pos. 3 Vertical hold

The required vertical hold may be adjusted by using the +/ keys alternately.

4

Rotary switch pos. 4 Horizontal hold

The required horizontal hold may be adjusted by using the +/ keys alternately.

5

Rotary switch pos. 5 Pincushion distortion

The required pincushion distortion maybe adjusted by using the +/ keys alternately.

Settings 1 5 may be carried out in any sequence and as often as desired.

0

0

0

0

0

Note

When storing, the rotary switch must be set to one of the positions 15. If the rotary switch is set to position 0, storing will not be carried out. When storing is completed, the rotary switch should be returned to position 0

(operation" setting). The +/ and store keys then have no function; the red LED shines con

stantly.


MTB1I/O

151

1.4 Extended modulesPlease refer to the chapter Dimensions, installation and connection conditions"for information on dimensions and instructions for installation, electrical connections and maintenance.

1.4.1 MTB1 I/OThe MTB1 I/O is an extended module for connection to the 12" or 14" panel. It transmits signals between the machine panel and the PLC, and is connected to the 12"or 14" panel by means of two 2 m long cables.

CAUTION

Timecritical signals (e.g. Mstrobe) must not be passed across the MTB1 I/O. All inputs that are signalled via the MTB1 I/O to the PLC must be present for

at least 2 PLC cycles. The inputs/outputs of the MTB1 I/O may only be used for the machine panel

(pushbuttons and indicator lights).

Digital handwheel

Incremental potentiometers

Absolute potentiometers

Fuse F1(6.3 A)

LED forsupplyvoltage

Supplyvoltage

32 outputsPanel port

64 inputs

X14 X13 X12 X11

X28 X27 X26 X25 X24 X23 X22

X62 X61 X71

X72X21

X73

X10

MTB1 I/O 24V/0.1A

PE conductorconnection

The MTB1 I/O offers the following connections:

64 inputs (24 V=) for pushbuttons and switches (X21X28) 32 outputs (24 V=, max. 100 mA) for indicators and controls (X11X14) Three connections for absolute potentiometers (feed / rapid / spindle correc

tion) (X71) Two connections for incremental potentiometers. (one of these for an analog

handwheel (X72)) One connection for digital handwheel (X73) Two panel connections (X61 / X62) One supply voltage connection (X10)The MTB1 I/O requires a 24 V supply voltage (+20% / 15%) loaded to 4 A max.(supplied from external load power supply module).

Note

All input and output leads and the potentiometers are connected by means of printplugin terminals MSTB1.5 to the MTB1 I/O.


MTB1I/O

152

Connection to panel

The MTB1 I/O is linked to the panel via 2 cables.

Port X61 (connection to panel)

Connector, subD, 37 pin

Pin

123456789101112131415161718

Assignment

DATA3DATA2DATA4DATA6SCAN11SCAN12SCAN10SCAN9OUT1OUT3OUT5OUT7+12VOUTSCAN5IN1IN324VOKMTB1I/O

Pin

192021222324252627282930313233343536

Assignment


37


Type No. Length

Cable X61 065 619 2 mCable X62 065 618 2 m

Port X62 (connection to panel)

Connector, subD, 25 pin

System connection with TTL level between panel and MTB1 I/O.This interface is used to transmit switching information between the machine paneland the PLC.

Pin

12345678910111213

1415161718

Assignment



Pin

19202122232425

Assignment



MTB1I/O

153

Power supply

Supply voltage input (Port X10)

Supply 24 V=, +20%/15%; at the 4 pin plugin terminal X10. The supply voltagemust be provided by the load power supply module (see section Electrical connections"). IIN: max. 4 A.The input is protected against polarity reversal. Fuse F1 trips out if the 24 V supply isconnected with reversed polarity.

CAUTION

Only use the recommended type of fuse. Jumpering the fuse is not permitted.

0V0V

24V =24V =

l in =max.4A

Voltagesupplyfromloadpowersupplymodule

6.3A

F1

X10

CAUTION

All inputs are signalled as LOW if the supply voltage fails.Power failures


MTB1I/O

154

Inputs

64 inputs (Ports X21X28)

8x8 inputs for the connection of pushbuttons or switches in the machine panel, forexample (8 plugin terminals, each 8 pin). The inputs are isolated from the controllogic by octocouplers.Open inputs are recognised as logical LOW.The bounce time of the contacts must be < 32 ms.

Input voltage range:LOW 3 V to +5 VHIGH +17 V to +32 V

Rated input current:IIN approx. 6 mA

Input signals are encoded by the MTB1 I/O and transmitted via the panel to theCNC. Evaluation by the PLC is then possible.

CAUTION

All inputs relayed to the PLC via the MTB1 I/O must be present for at least 2 PLCcycles before they can be interpreted by the PLC as HIGH or LOW signals.The input and output signals may only be used for the machine panel (pushbuttonsand indicator lights)!

The MTB1 I/O inputs and the PLC addresses are assigned as follows:

Address AddressWord coupl. Bit coupl. MTB1 I/O inputs Remarks

A208.0 E32.0 CONNECTION X21, TERMINAL 0A208.1 E32.1 CONNECTION X21, TERMINAL 1A208.2 E32.2 CONNECTION X21, TERMINAL 2A208.3 E32.3 CONNECTION X21, TERMINAL 3A208.4 E32.4 CONNECTION X21, TERMINAL 4A208.5 E32.5 CONNECTION X21, TERMINAL 5A208.6 E32.6 CONNECTION X21, TERMINAL 6A208.7 E32.7 CONNECTION X21, TERMINAL 7




MTB1I/O

155

Address AddressWord coupl. Bit coupl. MTB1 I/O inputs Remarks







MTB1I/O

156

Outputs

32 outputs (Ports X11X14)

4 x 8 outputs for indicators and controls on the machine panel (4 plugin terminals, each 8 pin). By limiting the current to 250 mA, a voltage of 24Vis present at the outputs; this makes the system short circuitproof.

If the output drive is heated illegally while limiting the current, it is switched off by acircuitbreaker. The output drive switches back on automatically after coolingdown.Permissible load in permanent operation: 100 mA.Internal power failure at IOUT=100 mA: approx. 2 V.

Status information for the following PLC output signals are passed to the MTB1 I/Ovia the operating panel:

Address AddressWord coupl. Bit coupl. MTB1 I/O outputs Remarks

A248.0 A32.0 CONNECTION X11, TERMINAL 0A248.1 A32.1 CONNECTION X11, TERMINAL 1A248.2 A32.2 CONNECTION X11, TERMINAL 2A248.3 A32.3 CONNECTION X11, TERMINAL 3A248.4 A32.4 CONNECTION X11, TERMINAL 4A248.5 A32.5 CONNECTION X11, TERMINAL 5A248.6 A32.6 CONNECTION X11, TERMINAL 6A248.7 A32.7 CONNECTION X11, TERMINAL 7





MTB1I/O

157

Potentiometers

Max. cable length per potentiometer connection = 5 m. Use a screened 3core lead for each potentiometer.Avoid open leads. Potentiometers can be connected directly to X61 (panel) as well. The diagram shows the connections directly to X61 and to X71/X72.

0

1

2

3

4

5

6

7

8

0

1

2

3

4

5

MTB1 I/O

X71

X72

max. 5 m

1 kOhm

1 kOhm

1 kOhm

1 kOhm


1 kOhm

Connection diagram for potentiometers; connections X71/X72 (MTB1 I/O) and directly to X61 (panel)

Screenviataperpintohousing

Screenviataperpin

P1

P2

P3

P5

P6Analoghandwheel

tohousing

19

33

36

15

35

34

16

Panel

X61

AVCC

IN0

AGND

IN1

IN4

IN2

IN3


Connection X71; P1, P2, P3 (potentiometer interface absolute)

Connection of three potentiometers (1 kW) for rapid, feed and spindle correction.Potentiometer inputs are evaluated absolutely, i.e. the correcting quantity is determined by the resistance value (potentiometer setting).

Analog handwheel

Connection X72; P4 and P5 (potentiometer interface incremental)

Connection for two endless potentiometers (1 kW). Potentiometer inputs are evaluated incrementally, i.e. changes in resistance determine the correcting quantity(potentiometer turning speed). Pins 3, 4 and 5 are provided for the connection of ananalog handwheel (endless potentiometer).


MTB1I/O

158

Digital handwheel

Connection X73

The digital handwheel (see also section Handwheels") facilitates the positioningof synchronous and asynchronous axes as an alternative to Jog mode (exceptionsbeing spindle axes and ANALOG axes). Connect at X73 of the MTB1 I/O or at ameasuring system input of the SERVO i (for connection assignment see chapteSERVO i", for parameterisation see manual Machine parameters", set 9500).

Input for digital handwheel technical data: Supply voltage 5 V

Input signals A, A, B, B

Input circuit Differential line receiver

Ri = 180 Ohm; minimum voltage

difference between the differential

inputs 600 mV

Pulse multiplicati

Documents

Connection Conditions Bosch CC220