Connected Lighting Module (CLM) · Connected Lighting Module Energy Management Equipment ROHS Compliant ZBHA-CLM-DIM. NAED 45678 Ta 60°C MAX. Class 2. 12V DC. 40mA 0-10V Control

CLM INSTALLATION INSTRUCTIONS

PRODUCT SAFETYWhen using electrical equipment, basic safety precautions should always be followed, including the following:

Using a wire with a higher thickness will cause insufficient connection.

SAVE THESE INSTRUCTIONS.

READ THESE INSTRUCTIONS BEFORE USING THIS PRODUCT.

GETTING STARTEDHow to Use This GuideThis guide provides instructions for OEMs and installers to efficiently integrate the CLM into their luminaires on the assembly line.

OverviewThe CLM is a luminaire-integrated component in a Light Management System (LMS). It enables luminaires to be connected to any LMS that is based on ZigBee® Home Automation communication protocol. Individually addressable, the CLM enables each luminaire to be independently controlled and configured to best meet the needs of the facility. For additional information regarding this product, visit www.osram.us/controls.

The following model(s) are available:

— 45678 — ZBHA-CLM DIM — 58050 — ZBHA-CLM DIM — 57400 — ZBHA-CLM DEXAL

Tools Required — Connected Lighting Module (CLM) — OPTOTRONIC® LED Power Supply — Solid core wire (18-22 AWG) with maximum diameter of 0.09 inch (2.23 mm) — Tunable White Wallstation, Part Number 58259 (if using CLM DEXAL for Tunable White luminiares)

2 CLM Installation Instructions


CLM DIM WIRING DIAGRAMS—GENERAL LIGHTING Single LED Power Supply

When using OSRAM OPTOTRONIC® LED drivers with auxiliary output, the driver should be programmed to 12V auxiliary. The default auxiliary voltage of the drivers out-of-the-box is 12V.

This wiring is suitable for luminaires with single LED power supply.

To LED

RED

BLUE

YELLOW

PURPLEGRAY

BLUE

BROWN

LED +

PRG/LED -

Vaux OUTDIM +DIM -

BLACK

GREEN

LINE

NEUTRAL

LED -

WHITEPRG/NTC

GND

SOLID #22-18 AWG WIRE STRIP 6-7 MM

DIM DIM 12VDC + – – +

Multiple LED Power Supplies When using OSRAM OPTOTRONIC® LED drivers with auxiliary output, the driver should be programmed to 12V auxiliary. The default auxiliary voltage of the drivers out-of-the-box is 12V.

This wiring is suitable for luminaires with multiple LED power supplies that are to be controlled uniformly by a single mod-ule.

To LED

RED

BLUE

YELLOW

PURPLEGRAY

BLUE

BROWN

LED +

PRG/LED -

Vaux OUTDIM +DIM -

BLACK

GREEN

LINE

NEUTRAL

LED -

WHITEPRG/NTC

GND

To LED

RED

BLUE

GRAY

PURPLEGRAY

BLUE

BROWN

LED +

PRG/LED -

N/ADIM +DIM -

BLACK

GREEN

LINE

NEUTRAL

LED -

WHITEPRG/NTC

GND

To LED

RED

BLUE

GRAY

PURPLEGRAY

BLUE

BROWN

LED +

PRG/LED -

N/ADIM +DIM -

BLACK

GREEN

LINE

NEUTRAL

LED -

WHITEPRG/NTC

GND

AUX LED DRIVER

NON-AUX LED DRIVER

NON-AUX LED DRIVER



Maximum 10 drivers

3CLM Sensor Installation Instructions


Using External Power Supply When using OSRAM OPTOTRONIC® LED drivers with auxiliary output, the driver should be programmed to 12V auxiliary. The default auxiliary voltage of the drivers out-of-the-box is 12V.

This wiring is suitable for luminaires with single or multiple LED power supplies that do not have auxiliary output capability and thus utilize a discrete external power supply.*

*Power supply would have to be appropriately rated.

To LED

RED

BLUE

GRAY

PURPLEGRAY

BLUE

BROWN

LED +

PRG/LED -

N/ADIM +DIM -

BLACK

GREEN

LINE

NEUTRAL

LED -

WHITEPRG/NTC

GND

LED -BLACK LINE

GND LED +WHITE

NON-AUX LED DRIVER

EXTERNAL POWER SUPPLY



CLM DEXAL WIRING DIAGRAMS—GENERAL LIGHTING

Single DEXAL LED Power Supply When using OSRAM OPTOTRONIC® DEXAL LED drivers, the DEXAL setting needs to be enabled and programmed on the driver. By default, this setting is enabled for drivers out-of-the-box.

This wiring is suitable for luminaires with single LED power supply.

To LED

RED

BROWN

BLUE

BLUE

BLACK

GREEN

LINE

NEUTRALWHITE

PRG/NTC

GND

GRAY

PURPLE

SOLID #22-18 AWG WIRESTRIP 6-7 MM

+ X X


DEXAL n/a + – x x

LED +LED -

DEXAL +

LED -DEXAL -



Multiple DEXAL LED Power Supplies When using OSRAM OPTOTRONIC® DEXAL LED drivers, the DEXAL setting needs to be enabled and programmed on the driver. By default, this setting is enabled for drivers out-of-the-box.

To LED

RED

BROWN

BLUE

BLUELED +

DEXAL +

LED -

BLACK

GREEN

LINE

NEUTRALLED -WHITE

PRG/NTC

GND

GRAY

PURPLE

DEXAL -


+ X X

To LED

RED

BROWN

BLUE

BLUELED +

DEXAL +

LED -

BLACK

GREEN

LINE

NEUTRALLED -WHITE

PRG/NTC

GND

GRAY

PURPLE

DEXAL -

Maximum 4 drivers


DEXAL n/a + – x x

CLM DEXAL WIRING DIAGRAMS—TUNABLE WHITE LIGHTING

Single DEXAL LED Driver When wiring multiple LED drivers to a single module, group the DA+ and DA- and follow the polarity as shown. A maximum of 4 LED drivers can be connected to a single module.

BLUE

BROWN

PURPLE

BLUE

BLACK

GREEN

CH1/WW +CH1/WW -CH2/CW +CH2/CW -

WHITE


+ X X

REDLINE

NEUTRAL

GROUND

BLACKREDBLACK

PURPLEDA +DA -

GROUNDGROUNDPRG/NTC

WW +WW -CW +CW -


+ X X

LED Module



Multiple DEXAL LED Driver

Maximum 4LED drivers

BLUE

BROWN

PURPLE

BLUE

BLACK

GREEN


WHITE


+ X X

REDLINE

NEUTRAL

GROUND

BLACKREDBLACK

PURPLEDA +DA -

GROUNDGROUNDPRG/NTC

WW +WW -CW +CW -


+ X X

LED Module

BLUE

BROWN

PURPLE

BLUE

BLACK

GREEN


WHITE

REDLINE

NEUTRAL

GROUND

BLACKREDBLACK

PURPLEDA +DA -

GROUNDGROUNDPRG/NTC

WW +WW -CW +CW -

LED Module



INSTALLATION Review CLM dimensional drawings.

ø0.84 inch (21.4 mm)

1.7 inch(43.5 mm)

1.9 inch(48.5 mm)

ø1.34 inch(34 mm)

0.2 inch (5 mm)

Side View Top View

Mount CLM in the luminaire (or mounting plate) through the knockout using the mounting clips. The diameter of the opening must be 0.85 — 0.9 inch (21.82 — 23.01 mm) per NEMA standard for 0.5 inch (Pg-7) knockout.

Insert module into standard 0.5 inch (Pg-7) trade size knockout

Push module tolock into the luminaire

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TC location.

TC Location

Using wire between 18–22 AWG (maximum total diameter of 0.09 inch (2.23 mm), which includes copper and insulation), strip a length of 0.3 inch (7 mm). Tolerance ±0.02 inch (±0.5 mm).

Note: Using a wire with a higher thickness will cause insufficient connection.

0.27 inch(7 mm)

0.09 inch(2.23 mm)

Copper

Insulation



Insert the wires through the terminals and push them until the insulation passes through the first CLM body and hits the inside layer of the CLM assembly. This step is critical to ensure the wires engage in the terminal blocks.

Use the built-in strain relief (for 20–22 AWG) or a zip tie (for 18 AWG) to ensure a reliable connection of the wires in the terminals.



RewiringTo rewire the CLM, first cut the wires, leaving 1 — 2 inches (25.4 — 50.8 mm). Carefully rotate the wire (clockwise or counter-clockwise) while pulling backwards. The CLM can only be rewired a maximum of 2 times, after which the strength of the terminals is weakened. Repeated attempts can permanently damage the terminals.

Disassembling CLM from LuminaireTo remove the CLM from the luminaire, follow the steps listed above to remove wires. Then use the removal tool to disengage the mounting clips.

Note: Please contact your OSRAM Digital Lighting Systems representative for a sample of the CLM removal tool.

Step 1 Step 2



Practices Not RecommendedTo remove the CLM from the luminaire, follow the steps listed above to remove wires. Then use the removal tool to disengage the mounting clips.

Do not wire the CLM first before installing it in the knockout. The space will not be sufficient to successfully install the unit.

To uninstall the CLM, use the removal tool. Do not use a screwdriver or any other tool as it can permanently damage the mounting clips.



LED DRIVER CONFIGURATION

When Using CLM DIMFor applications that require the luminaire to be turned off using the CLM-DIM, the LED driver must posses Dim-to-OFF capability, and it must be enabled.

If using OPTOTRONIC® LED Power Supplies, the dim-to-off feature must be enabled in the programming software. The default state of dim-to-off feature is disabled for out-of-the-box products.

When Using CLM DEXAL For Tunable WhiteWhen using the 2CH TW Led driver with CLM DEXAL, the following features need to be enabled – Enable DEXAL, Enable TW, and DALI Standard as shown in the image below. The Enable DEXAL feature turns on the DALI power supply from the LED driver that is used to provide power to the wireless devices.



IEEE ADDRESSEach CLM has a dedicated 16-digit IEEE 802.15.4 and a 2D Data Matrix scannable barcode to identify a particular device on a network. A label containing both barcodes is secured on the device. Two additional labels are available for OEMs to secure on the luminaire during manufacturing. The availability of these barcodes enable an efficient workflow during the commissioning stage.

IEEE Address

MADE IN MEXICO

D9C8F302006F0D00

MOUNTING AND LABELING

Placement of barcode labels:

Place one barcode on the luminaire next to the CLM mounting location.

Tape the bag containing the remaining barcode label to the top surface of the luminaire. This can be easily found by the commissioning team during installation.

NOTE: If these instructions are not adhered to or the barcode is not shipped with the luminaire, problems will arise during installation.

Side Mounting Top Mounting



REWIRINGThe CLM can be rewired by carefully unscrewing the wires from the terminal blocks as shown.

RESETTINGPressing the reset button for 5 seconds resets the product to the factory default state where the product removes group membership, binding table, and sets any persistent attributes to their default values.

NOTE: The CLM should be powered up while being reset manually.



END-OF-LINE (EOL) TESTING

When Using CLM DIM or CLM DEXAL For General LightingThe end-of-line testing routines for 58050 (ZBHA-CLM-DIM for ZigBee wireless network) and 57400 (ZBHA-CLM-DEXAL) involve a pre-programmed test routine.

When the luminaire is powered, the luminaire turns ON and reaches its full output. The CLM then cycles through the entire dimming range starting from 100% output level to OFF* two times. This confirms that the module is receiving power and is able to communicate the dimming signals to the power supply. The blinking of the LED module is also an indicator that the module has not been paired and that it is actively scanning for open networks. The end-of-line testing routine repeats at each power cycle. Before commissioning, this routine can be used to determine if a device has been paired to a network.

To test 45678 (ZBHA-CLM-DIM for Encelium ZigBee Wireless Network) at end of line, use the OSRAM Wiring Test Tool (56306) to toggle the luminaire ON and OFF and go through a defined dim to minimum sequence prior to commissioning. This would indicate that the CLM is wired correctly and ready to be paired to an open network. For more information, please refer to the Wiring Test Tool User Guide.

* Only when dim-to-off feature is enabled via the OT Programmer for OPTOTRONIC® LED Power Supply. If feature set not enabled, the luminaire would go to the minimum dimming level.

When Using CLM DEXAL For Tunable White LightingThe end of line testing can be carried out using a 2-step method. Step 1 will allow testing of the LED lighting devices and visually confirm lighting color temperature changes. Step 2 allows to test the wiring of the control device to the LED drivers.

Testing TW LED board wiring After wiring the LED driver to the LED boards on both channels, group the purple cables from all the LED drivers together

and connect them to the Tunable White Wallstation (58289).

Maximum 4LED drivers

BLUE

BROWN

PURPLE

BLUE

BLACK

GREEN


WHITE

REDLINE

NEUTRAL

GROUND

BLACKREDBLACK

PURPLEDA +DA -

GROUNDGROUNDPRG/NTC

WW +WW -CW +CW -

LED Module

BLUE

BROWN

PURPLE

BLUE

BLACK

GREEN


WHITE

REDLINE

NEUTRAL

GROUND

BLACKREDBLACK

PURPLEDA +DA -

GROUNDGROUNDPRG/NTC

WW +WW -CW +CW -

LED Module

Scene 1

Scene 2

Scene 3

On/Off

Brightness

Color



When connecting to the wallstation, control wires should be inserted into the left two push-in connectors on the back of the Wallstation. Power to the wallstation and communication to and from the wallstation is achieved using these two wires only. The two ports on the right are non-functioning terminals.

Strain Release

Control Wires

Faceplate

NC

Connect toControl Bus

NC

Using the scene buttons, manually cycle through the 3 scenes that recall default color temperature. Additional testing like ON/OFF and manual change of CCT and brightness can also be performed.

2700 K, 100% Brightness

On/Off

Scene 1

Scene 2

Scene 3

Brightness

Color



Power On/Off

Brightness Up

Shift to Cooler White

Brightness Down

Shift to Warmer White

Testing Control Wiring To facilitate OEMs to conduct system operation at the end of the manufacturing line with the control modules installed, an

end-of-line testing routine is pre-programmed into the wireless device that confirms the wiring and the wireless readiness of the device.

When the luminaire is powered, the luminaire turns ON and reaches its full output. The sensor module then cycles through the entire dimming range starting from 100% output level to OFF two times. This confirms that the module is receiving power and is able to communicate. The blinking of the LED module is also an indicator that the device has not been paired and that it is actively scanning for open networks. The end-of-line testing routine repeats at each power cycle.

Before commissioning, this routine can be used to determine if a device has been paired to a network.

OSRAM SYLVANIA, Inc.

374 Congress Street

Suite 600

Boston, MA 02210 USA

Phone +1 888 531 7573

www.encelium.com

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Connected Lighting Module (CLM) · Connected Lighting Module Energy Management Equipment ROHS Compliant ZBHA-CLM-DIM. NAED 45678 Ta 60°C MAX. Class 2. 12V DC. 40mA 0-10V Control