Condition Monitoring Services

Insulating OilCondition Monitoring Services

MNR - AVL

FullTech was established in 2009. Lab Services Department has been created in 2018, as a new stage in the implementation of the company's long-term strategic plan to

provide continuous EPCOM services to previous and new clients.

We Provide comprehensive and integrated framework services for oil and gas industries, power plants, cement and steel, other industrial fields, environmental,

agriculture, food and Pharmaceutical sectors throughout Iraq and Kurdistan, and so far it has been offered to various international clients.

professional staff, specialized technical knowledge, advanced equipment, international testing methods, integrated quality management and executive resume in

providing services to many international companies in Iraq are among the key capabilities of this department..

These factors have led to the registration of Lab Services Department in the Approved Vendor List (AVL) of the Ministry of Natural Resources (MNR) of Iraqi Kurdistan. It

has also succeeded in receiving the certificates of ISO 9001, ISO 14001, ISO 45001, which lab testing services covered by the scope of activities.

1

Who We Are?

FullTech – Insulating Oil Condition Monitoring Service

ACCREDITATION & QUALITY

CONTROL

2FullTech – Insulating Oil Condition Monitoring Service

Quality control in all stages of sampling, transporting samples to the lab, testing and reporting, is perform

according to the quality control procedures.

All methods are performed according to valid international standard methods. Equipment calibration, use of

certified reference materials (CRMs), testing of standard samples anonymously, participation in Proficiency

Testing and external quality assessment (EQA) are part of our process to ensure the accuracy of test results.

on-site sampling, shipping from all over the Iraq and Kurdistan, Using field sampling expert, high flexibility,

delivering accurate results in the shortest possible time are some of our key advantages in providing services.

Accuracy of

Test Results

Technical

Expertise

Sample

Turnaround

Time

Total

SolutionDelivery

Cost

Effective

3

Why You Can

Trust FullTech?


From Comissioning

to the End of Service

Life


Transformer oil holds critical information on the condition of the transformer from thermal and

electrical faults to contamination and degradation of the oil which can reduce the life of a

transformer. Transformer oil analysis provides a highly accurate indication of the internal condition

of a transformer. Diagnostics tests, including oil quality, dissolved gas analysis and furfuraldehyde

levels, offer insights into abnormal electrical or thermal activity and other effects of transformer

aging, including the condition of paper insulation – the primary indicator of potential transformer

failure. Information on the condition of the transformer and where it is in its lifecycle, allows for cost-

effective and efficient maintenance planning, refurbishment and replacement.

Assessing the internal condition of oil-filled transformers to improve reliability and assist in

determining appropriate asset management decisions

FullTech provide High and Medium Voltage component sampling, Analysis and advisory services.

5

Why You Need

Insulating Oil

Condition

Monitoring?


Benefits of OCM Service

6

For Insulating Oil

For Transformer

and Swithgear

Trend Analysis

• Oil condition monitoring should be an ongoing process and not a one off spot check. Spot checks will not pick up trends. The frequency of oil analysis sampling with be determined by many factors which our experts can explain to you.

• Regular monitoring schedule –Monthly/Quarterly/Half Yearly/Annually

• Emergency monitoring schedule –Immediate/Urgent.

• availability of all historical data

• Trend analysis and equipment condition assessment

Conducing a service can:

• Early Warning of Incipient Faults

• Minimise failure and/or downtime of critical equipment

• Minimise unscheduled outage by allowing planned maintenance schedules to be put in place

• Increase equipment efficiency and extend equipment life

• Remaining lifetime assessment

• Oil monitoring can maximise lubricant use through extended drain intervals

• It will monitor oil condition and rate of degradation. This can sometimes show other related problems. e.g. working environment.

• Oil analysis can give you peace of mind, there is no guess work on how th oil is performing or when it needs to be changed.

• This can prevent machine breakdown or failure



Active Part Oil

On-Load Tap Changer Oil

Capacitive Transformer Bushing Oil

Power

Distribution

HVDC Converter

Polytransformer

Shunt Reactors

Phase-Shifting

Shell Type

Reactors

Industrial applications

Types of

Transformer and

Switchgear

8

Physical and

Chemical Items

No. Items Analysis Method (ASTM)

1 Color ASTM D1500 / ISO 2049

2 Appearance Visual

3 Viscosity at 40 °C ASTM D445 / ISO 3104

4 Viscosity at 100 °C ASTM D445 / ISO 3104

5 Viscosity at -30 °C ASTM D445 / ISO 3104

6 Flash Point (Closed Cup) ASTM D93 / ISO 2719

7 Pour point ASTM D97 / ISO3016

8 Fire Point ASTM D92

9 Foaming ASTM D892

10 Density at 20 °C - Hydrometer ASTM D1298 / ISO 3675

11 Density at 20 °C ASTM D4052

12 Breakdown voltage (BDV) ASTM D877 / IEC60156

13 Dielectric Dissipation Factor (DDF) at 90 °C IEC 60247

14 Resistivity IEC 60247

15 Water content (karl fischer) ASTM D6304 / IEC 60814

16 Interfacial Tension(IFT) ASTM D971 / ISO 6295 / EN14210

17 Total Acid Number (TAN) - Color-Indicator ASTM D974

18 Total Acid Number (TAN) - Potentiometric ASTM D664 / IEC 62021-1


9

Physical and

Chemical Items


19 Oxidation Stability 164 Hr IEC 61125C



22 Cleanliness, Particle Counter (PC) ISO 4406

23 Cleanliness, Particle Density (PD) ISO 4407

24 Elemental Analysis ASTM D6595

25 Sediment and Sludge IEC 60422

26 Degree of Polymerization (DP) Computational

27 Water content in the Paper Equilibrium Curve

28 Inhibitor Content (DBPC) IEC 60666

29 Metal Passivator Additives IEC 60666

30 Corrosive Sulphur ASTM D1275 Method A / DIN 51353

31 Potentially corrosive sulphur IEC 62535 / DIN 51353

32 Dibenzyl disulphide (DBDS) IEC 62697

33 Sulfur Content ASTM D4294 / ISO 14596 / IP 373

34 PCB IEC 61619 / EPA/600/R-98/109

35 Polycyclic Aromatics (PCA) IP 346

36 Aromatic Hydrocarbon Content IEC 60590


10

Physical and

Chemical Items


37 Aromatic Hydrocarbon Content IEC 60590

38 Inorganic Cholorides In Insulating Oils ASTM D878

39 Inorganic Sulfates In Insulating Oils ASTM D878

40 Class Determination IEC 60296

41 Oil Quality Index (OQIN) Computational

42 Relative Humidity (RH %) Computational

43 Furanic Compounds 5-Hydroxymethy-2-lfurfural (5-HMF) IEC 61198, ASTM D5837

44 Furanic Compounds 2-Furaldehyde (2-FAL) IEC 61198, ASTM D5837

45 Furanic Compounds 2-Acetylfuran (2-ACF) IEC 61198, ASTM D5837

46 Furanic Compounds 5-Methyl-2-Furfural (5-MEF) IEC 61198, ASTM D5837

47 Furanic Compounds Furfuryl Alcohol (FOL) IEC 61198, ASTM D5837


11

Dissolved Gas

Analysis (DGA)

Items

No. Gas Analysis Items Test Method

1 Carbon Dioxide (CO2) IEC 60599, ASTM D3612

2 Carbon Monoxide (CO) IEC 60599, ASTM D3612

3 Hydrogen (H2) IEC 60599, ASTM D3612

4 Methane (CH4) IEC 60599, ASTM D3612

5 Acetylene (C2H2) IEC 60599, ASTM D3612

6 Ethylene (C2H4) IEC 60599, ASTM D3612

7 Ethane (C2H6) IEC 60599, ASTM D3612

8 Propene (C3H6) IEC 60599, ASTM D3612

9 Propane (C3H8) IEC 60599, ASTM D3612

10 Oxygen (O2) IEC 60599, ASTM D3612

11 Nitrogen (N2) IEC 60599, ASTM D3612

12 TDG (Total Dissolved Gas) IEC 60599, ASTM D3612

13 % TDG IEC 60599, ASTM D3612

14 TDCG (Total Dissolved Combustible Gasses) -


12

Dissolved Gas

Analysis (DGA)

Interpretation

No. Interpretation Methods

1 IEEE Std. C57.104TM -2008

2 Duval Triangle

3 Doernenburg Method (CH 4 / H2 C2H2 / C2H4 C2H2 / CH4 C2H6 / C2H2)

4 Rogers ratio (CH 4 / H2 C2H2 / C2H4 C2H4 / C2H6)

5 Key Gas Method

6 CO2/ CO

7 O2/ N2

8 C2H2 / H2


Low Analysis CostsAvoid High Maintenance and Damage Costs

1 | Take oil samplesFullTech can advise on when and how to draw samples

2 | Send samplesLabel and post them to laboratory. Consider using the latest sample

pre-registration and label printing feature.

3 | Tests carried outWithin 72 hours of receipt

(Timing may vary depending on the type of tes)

4 | Receive reportEasy-to-interpret reports including diagnosis and maintenance comments

sent by email.

How We Do

The Analysis?


15

Oil SamplingA good analysis starts with a correctly taken sample, which is precision work.

Live Tank Oil Sampling (LTOS) is the first step of sampling after enough drain.

External contamination, air, moisture or other substances, or even sweat from

your hands can distort the analysis results. sampling is done according to our

procedures based on ASTM standards. Of course it is also possible that the

client takes his own samples. However, this has to be done strictly according

to the FullTech requirements.


We use LIMS (Laboratory Information Management System) to manage and

save historical data Interpretation of the results according to the ASTM

D4378 and other limits upon receipt of the laboratory results our experts

examine and compare them with earlier results from the same equipment,

and then send a report indicating the condition of the oil and the

corresponding component. If the the results indicate irregular behaviour or

incipient faults the operational management will be informed as soon as

possible.

16

LIMS and Interpretation




21

ResultsAssets are reported to have one of four ratings

PASS

Satisfactory oil condition, which

enables an extended maintenance

interval to be adopted and the unit

should be resampled in five years.

RETEST

Evidence of some oil degradation,

the unit should be retested in 30-

36 months (half PF interval for oil

degradation).

MAINTAIN

Indicates very poor oil quality, unit

should be maintained within

6months.

ACTION

Extremely poor oil quality

indicating the unit is prone to a

catastrophic failure in the short

term and the client will be advised

accordingly. With typically over

90% of assets gaining a pass

grade, it is clear that Live Tank Oil

Sampling can result in a

significant reduction in

unnecessary inspections and

maintenance and substantial

savings on maintenance budgets


You Can Trust UsBecause We Are Reliable

FullTech

Insulating Oil

Condition

Monitoring Service

Contact Information

Cell: +964-750-2917200

Office: +964-750-7450006

Email: [email protected]

Website: www. fulltechco.com

Address: No.3, Alley 24, In Front of Cihan Bank, Gullan St. Erbil, Iraq

Documents

Condition Monitoring Services